Cutting, turning and plate stacking all-in-one machine for steel-free supporting plate
Technical Field
The invention relates to the field of wallboard processing equipment, in particular to a non-steel supporting plate cutting, turning and plate stacking integrated machine.
Background
At present, the spiral extrusion forming machine is mostly applied in the production of building walling materials such as hollow light partition board battens or solid light partition board battens and hollow concrete battens or solid light partition board battens, not only need the production horizon of large tracts of land, and require the ground to be absolutely level, receive the influence of horizon and bad weather, unfavorable factors such as temperature lead to can not produce, the host computer machine needs fortune material machinery and a plurality of manpower in service, in the product transportation process, need be equipped with hoist and mount mechanical equipment in addition, can not carry out mechanical batch production, its transport in the wallboard production process of current simultaneously, cutting, the folded sheet is mostly split type machine, can't realize full automated production, influence holistic wallboard production efficiency.
Disclosure of Invention
The invention aims to solve the problems in the existing wallboard cutting and conveying process, and provides a steel-free supporting plate cutting, turning and stacking integrated machine, which integrates cutting, conveying, turning and stacking and has the advantages of high automation degree and high production efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme: a non-steel supporting plate cutting, turning and plate stacking integrated machine comprises a frame, wherein a wallboard longitudinal moving mechanism, a wallboard cutting mechanism, a wallboard transverse moving mechanism and a wallboard turning and plate stacking mechanism are arranged on the frame,
the wallboard longitudinal moving mechanism comprises conveying carrier rollers which are arranged on the frame side by side along the wallboard longitudinal moving direction, rubber sleeves are sleeved on the conveying carrier rollers along the axial direction, a chain wheel is coaxially arranged at one end of each conveying carrier roller, a synchronous chain is arranged on each chain wheel, the conveying carrier rollers synchronously rotate through the synchronous chains, and each chain wheel is connected with a driving motor through a driving chain; the wallboard cutting mechanism is arranged on the rack and corresponds to the conveying starting end of the wallboard longitudinal moving mechanism, the wallboard cutting mechanism comprises a cutting frame, the cutting frame is arranged on the rack and corresponds to the position of the starting end of the conveying carrier roller, a cutting cutter disc is rotatably arranged on the cutting frame and is connected with a driving source, and a cutter disc moving mechanism for driving the cutting cutter disc to move along the direction perpendicular to the wallboard longitudinal moving direction is further arranged on the cutting frame;
the wallboard transverse moving mechanism is arranged on the frame corresponding to the position of the wallboard longitudinal moving mechanism, the conveying directions of the wallboard longitudinal moving mechanism and the wallboard transverse moving mechanism are mutually vertical, the wallboard transverse moving mechanism comprises a conveying drag chain assembly which is arranged on the frame along the direction vertical to the wallboard longitudinal moving direction, the bottom of one end, close to the wallboard longitudinal moving mechanism, of the conveying drag chain assembly is provided with an heightening cylinder, the upper end of the heightening cylinder is hinged with the conveying drag chain assembly, and the lower end of the heightening cylinder is hinged with the frame;
the wallboard turning plate stacking mechanism comprises a turning plate frame assembly and a supporting plate frame assembly, wherein the turning plate frame assembly is movably arranged on the rack and corresponds to the conveying tail end position of the conveying drag chain assembly, and the supporting plate frame assembly is movably arranged on the rack and corresponds to one end position of the outer side of the turning plate frame assembly.
In order to further optimize the present invention, the following technical solutions may be preferably selected:
preferably, the bottom of the rack is provided with a whole machine transfer slide rail side by side, the rack is provided with a plurality of transfer pulleys matched with the transfer slide rail corresponding to the transfer slide rail, and the whole machine transfer slide rail is an integrally formed I-shaped steel.
Preferably, a pressing plate mechanism is further arranged at a position right above the longitudinal moving mechanism corresponding to the wallboard on the rack and comprises a pressing plate cylinder arranged on the cutting frame downwards, the top of the pressing plate cylinder is fixedly arranged on the rack, and the bottom of the pressing plate cylinder is connected with a pressing plate block.
Preferably, the conveying drag chain assembly comprises a chain supporting frame, a chain supporting driving wheel shaft, a chain supporting driving chain wheel, a chain supporting driven chain wheel and a conveying drag chain; the wall plate longitudinal movement mechanism is characterized in that the chain supporting frame is arranged on the rack, the chain supporting driving wheel shaft is rotatably arranged on the chain supporting frame along the direction perpendicular to the wall plate longitudinal movement direction, the chain supporting driving chain wheel is coaxially sleeved on the chain supporting driving wheel shaft, the chain supporting driven chain wheel is arranged at one end, close to the wall plate longitudinal movement mechanism, of the chain supporting frame, the conveying drag chain is sequentially connected with the chain supporting driving chain wheel and the chain supporting driven chain wheel, a conveying plane is formed at the upper end of the conveying drag chain, and the chain supporting driving wheel shaft is connected with the driving motor through a chain.
Preferably, the upper outer side wall of the chain support frame is further provided with a plate separating mechanism, the plate separating mechanism comprises a plate separating cylinder and a supporting pressing plate, the plate separating cylinder is upwards arranged on the rack, the supporting pressing plate is arranged on the upper end face of the plate separating cylinder, the upper end face of the supporting pressing plate is provided with a pressing plate leather pad, the upper end face of the pressing plate leather pad is not higher than a conveying plane for conveying the drag chain, and the lower end face of the supporting pressing plate is connected with a conveying plane for conveying the drag chain
Preferably, the conveying drag chain is arranged on the drag chain frame at a position corresponding to the position between the two conveying carrier rollers.
Preferably, the cutter head moving mechanism comprises a cutting moving plate movably arranged on a cutting frame, a driving motor is arranged on the cutting moving plate, the driving motor is connected with a driving gear downwards, and a rack matched with the driving gear is arranged on the cutting frame in the longitudinal moving direction of the vertical moving wall plate.
Preferably, be provided with the gib block along the perpendicular to wallboard direction of indulging on the cutting frame, the gib block is including the column guide part that is located the upper portion, the triangular prism type guide part that is located the lower part, it sets up the guide block to correspond the gib block position on the cutting movable plate, set up on the guide block with gib block complex guide way.
Preferably, turn over the grillage assembly including rotating the board pole that turns over that sets up in the frame, it turns over the grillage to be provided with the L type on the board pole lateral wall to turn over, it is provided with a plurality ofly side by side along the wallboard direction of indulging to turn over the grillage, it is provided with the upset piece to turn over on the board pole, it is provided with the upset cylinder to correspond in the frame to turn over board pole position, the articulated frame of upset cylinder one end, the articulated upset piece of the upset cylinder other end.
Preferably, the supporting plate frame assembly comprises a supporting plate frame base, a plurality of walking wheels are arranged at the bottom of the supporting plate frame base, guide rails are arranged on the positions, corresponding to the walking wheels, of the machine frame, a plurality of L-shaped supporting plate frames are arranged on the upper end face of the supporting plate frame base along the longitudinal movement direction of the wallboard side by side, a bracket moving screw rod used for driving the supporting plate frame to move is arranged on the machine frame, a screw sleeve matched with the bracket moving screw rod is arranged on the supporting plate frame base, and the bracket moving screw rod is connected with a driving motor.
The invention has the beneficial effects that:
1. this equipment is through cutting, carrying, turning over board, folded sheet integrated design, has improved the automated production degree and the production efficiency of whole wallboard, and is further, through using this machine to building walling intelligent production line on, does not need the production horizon of large tracts of land, does not receive the influence of horizon and bad weather, makes building walling realize batch production.
2. Wallboard cutting mechanism includes the cutting frame in this equipment, and the cutting frame is put and is corresponded the conveying roller initiating terminal position in the frame, rotates on the cutting frame and is provided with the cutting cutter dish, and the cutting cutter dish is connected with the driving source, still is provided with the cutter dish moving mechanism that the drive cutting cutter dish moved along the vertical direction of perpendicular to wallboard indulging on the cutting frame, still disposes the clamp plate mechanism in the frame simultaneously, through clamp plate mechanism, the cooperation of cutter dish moving mechanism can be very big improvement wallboard cutting process's stability and security.
Drawings
FIG. 1 is a schematic perspective view of the entire equipment;
FIG. 2 is a schematic front view of the whole equipment;
FIG. 3 is a schematic view of the working state of the turnover plate of the whole machine equipment;
FIG. 4 is a schematic view of the working state of the complete machine equipment stacking plate;
FIG. 5 is a schematic perspective view of a wall panel cutting mechanism;
FIG. 6 is an exploded view of the wall panel cutting mechanism;
FIG. 7 is a side view of the wallboard cutting mechanism;
fig. 8 is a schematic structural view of a wall panel longitudinal movement mechanism.
FIG. 9 is a schematic structural view of a conveying drag chain assembly;
FIG. 10 is a schematic structural view of a flap frame assembly;
FIG. 11 is a schematic structural view of a pallet assembly;
fig. 12 is a schematic structural view of the pallet.
The automatic wallboard cutting machine comprises a machine frame 1, a wallboard cutting mechanism 2, a wallboard longitudinal moving mechanism 3, a conveying drag chain assembly 4, a plate turning frame assembly 5, a supporting plate frame assembly 6, a complete machine transfer slide rail 7, a transfer pulley 8, a wallboard 9, a pressing plate mechanism 10 and a board separating mechanism 11;
201-a cutting frame, 202-a cutting motor, 203-a cutting cutter disc, 204-a pressing plate block, 205-a pressing plate cylinder, 206-a guide strip, 207-a guide block, 208-a driving motor I, 209-a cutting moving plate, 214-a guide groove, 215-a columnar guide part and 216-a triangular prism-shaped guide part;
301-conveying carrier roller, 302-rubber sleeve, 303-synchronous chain, 304-driving motor II, 305-chain wheel;
401-chain supporting frame, 402-chain supporting driving wheel shaft, 403-driving motor III, 404-driving chain, 405-conveying drag chain, 406-chain supporting driven chain wheel, 407-chain supporting driving chain wheel, 408-supporting pressing plate, 409-plate separating cylinder and 410-heightening cylinder;
501-plate turning rod, 502-plate turning block, 503-plate turning frame, 504-turning cylinder,
601-pallet base, 602-pallet, 603-walking wheel, 604-thread insert, 605-carriage moving screw rod and 606-driving motor.
Detailed description of the invention
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
as shown in fig. 1-12, a board folded plate all-in-one is turned over in cutting of no steel layer board, including frame 1, install wallboard indulge on frame 1 and move mechanism 3, wallboard cutting mechanism 2, wallboard sideslip mechanism, wallboard board folded plate mechanism, the frame bottom is installed the complete machine side by side and is shifted the slide rail, correspond to shift slide rail position in the frame and install a plurality of and shift slide rail complex and shift pulley 8, the complete machine shifts the I-steel that the slide rail is integrated into one piece, shift 7 cooperation shift pulleys through the complete machine and move whole equipment, be convenient for many production lines sharing, improve holistic practicality.
The wall plate longitudinal moving mechanism comprises conveying carrier rollers 301 which are arranged on the rack side by side along the wall plate longitudinal moving direction, rubber sleeves 302 are sleeved on the conveying carrier rollers along the axial direction, a chain wheel 305 is coaxially arranged at one end of each conveying carrier roller, a synchronous chain is arranged on each chain wheel, the conveying carrier rollers synchronously rotate through the synchronous chains 303, and the chain wheels are connected with a second driving motor 304 through driving chains; the wallboard cutting mechanism is arranged on the rack and corresponds to the conveying starting end of the wallboard longitudinal moving mechanism, the wallboard cutting mechanism comprises a cutting frame, the cutting frame is arranged on the rack and corresponds to the position of the starting end of the conveying carrier roller, a cutting cutter disc is rotatably arranged on the cutting frame, the cutting cutter disc 203 is connected with a driving source, the driving source is a cutting motor 202, and a cutter disc moving mechanism for driving the cutting cutter disc to move along the direction vertical to the wallboard longitudinal moving direction is also arranged on the cutting frame 201; the cutter head moving mechanism comprises a cutting moving plate 209 movably mounted on a cutting frame, a first driving motor 208 is mounted on the cutting moving plate, the driving motor is connected with a driving gear downwards, a rack matched with the driving gear is mounted on the cutting frame in the direction perpendicular to the longitudinal moving direction of the wallboard, a guide strip 206 is mounted on the cutting frame in the direction perpendicular to the longitudinal moving direction of the wallboard, the guide strip comprises a columnar guide part 215 located on the upper portion and a triangular prism-shaped guide part 216 located on the lower portion, a guide block 207 is mounted on the cutting moving plate in the position corresponding to the guide strip, a guide groove 214 matched with the guide strip is formed in the guide block, a pressing plate mechanism is further mounted on the rack in the position right above the longitudinal moving mechanism corresponding to the wallboard, the pressing plate mechanism 10 comprises a pressing plate cylinder mounted on the cutting frame downwards, the top of the pressing plate cylinder is fixedly mounted on the, The cutter head moving mechanism is matched with the wall plate 9, so that the stability and the safety of the cutting process of the wall plate 9 can be greatly improved.
The wallboard transverse moving mechanism is arranged on the rack and corresponds to the position of the wallboard longitudinal moving mechanism, the conveying directions of the wallboard longitudinal moving mechanism and the wallboard transverse moving mechanism are mutually vertical, the wallboard transverse moving mechanism comprises a conveying drag chain assembly 4 which is arranged on the rack along the direction vertical to the wallboard longitudinal moving direction, the bottom of one end, close to the wallboard longitudinal moving mechanism, of the conveying drag chain assembly is provided with a height-adjusting cylinder 410, the upper end of the height-adjusting cylinder is hinged with the conveying drag chain assembly, and the lower end of the height-adjusting cylinder is hinged with the rack; the conveying drag chain assembly comprises a chain supporting frame 401, a chain supporting driving wheel shaft 402, a chain supporting driving chain wheel 407, a chain supporting driven chain wheel 406 and a conveying drag chain 405; the supporting chain frame is arranged on the frame, the supporting chain driving wheel shaft is rotatably arranged on the supporting chain frame along the direction vertical to the longitudinal movement direction of the wall board, the supporting chain driving wheel is coaxially sleeved on the supporting chain driving wheel shaft, the supporting chain driven wheel is arranged at one end, close to the longitudinal movement mechanism of the wall board, of the supporting chain frame, the conveying drag chain is sequentially connected with the supporting chain driving wheel and the supporting chain driven wheel, the upper end of the conveying drag chain forms a conveying plane, the supporting chain driving wheel shaft is connected with a driving motor III 403 through a driving chain 404, the upper outer side wall of the supporting chain frame is also provided with a plate separating mechanism 11, the plate separating mechanism 11 comprises a plate separating cylinder and a supporting pressing plate 408, the plate separating cylinder is upwards arranged on the frame, the supporting pressing plate is arranged on the upper end surface of the plate separating cylinder 409, the pressing plate leather pad is arranged on the upper end surface of the supporting pressing plate, the upper end surface of the pressing plate leather pad is not higher, is convenient for turning and stacking plates in the subsequent process.
The wallboard turning plate stacking mechanism comprises a turning plate frame assembly 5 and a supporting plate frame assembly 6, wherein the turning plate frame assembly is movably arranged on a rack and corresponds to the conveying tail end position of a conveying drag chain assembly, the supporting plate frame assembly is movably arranged on the rack and corresponds to one end position of the outer side of the turning plate frame assembly, the turning plate frame assembly comprises a turning plate rod 501 rotatably arranged on the rack, an L-shaped turning plate frame 503 is arranged on the outer side wall of the turning plate rod, the turning plate frames are arranged side by side along the longitudinal moving direction of a wallboard, a turning block 502 is arranged on the turning plate rod, a turning cylinder 504 is arranged on the rack and corresponds to the position of the turning plate rod, one end of the turning cylinder is hinged with the rack, the other end of the turning cylinder is hinged with the turning block, the supporting plate frame assembly comprises a supporting plate frame base 601, a plurality of travelling wheels 603 are arranged at the bottom of the supporting plate base, install the bracket that is used for driving the pallet frame and removes screw rod 605 in the frame, install on the pallet frame base and remove screw rod complex swivel nut 604 with the bracket, bracket removes the screw rod and is connected with driving motor four 606, this equipment is through cutting, carry, turn over the board, lamination integrated design, the automated production degree and the production efficiency of whole wallboard have been improved, furthermore, through using this machine to building walling material intelligent production line, do not need the production horizon of large tracts of land, do not receive the influence of horizon and bad weather, make building walling material realize batch production.
The working principle of the device is as follows:
firstly, moving the whole equipment to the outlet position of a corresponding wallboard production line along a track, cutting the produced wallboards into blocks according to the specification and size requirements under the work of a wallboard cutting mechanism, then moving the wallboards which are cut into blocks forwards under the action of a wallboard longitudinal moving mechanism, then jacking one end of a conveying drag chain assembly by an air cylinder at the bottom of the conveying drag chain assembly, then moving the wallboards to the right under the action of the conveying drag chain assembly, separating the wallboards on the conveying drag chain assembly (the left wallboard is jacked up by the air cylinders at the lower two ends, the right wallboard moves along with the drag chain) under the action of a board dividing mechanism, then rotating the wallboard at the right end of the conveying drag chain assembly by 90 degrees under the action of a board turning mechanism and placing the wallboard on a supporting board frame, wherein the left wallboard descends, repeats the last turning action, then moves to the right in the production process, and the thickness of the wallboard is also equal to, the plate stacking function is realized, and then the cutting, conveying, plate turning and plate stacking integration of the whole machine is realized. The device can realize the integrated functions of cutting, conveying, turning and stacking of a plurality of lines by moving on the guide rail.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.