CN112275863B - Profile stretch bending equipment - Google Patents
Profile stretch bending equipment Download PDFInfo
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- CN112275863B CN112275863B CN202011170070.3A CN202011170070A CN112275863B CN 112275863 B CN112275863 B CN 112275863B CN 202011170070 A CN202011170070 A CN 202011170070A CN 112275863 B CN112275863 B CN 112275863B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/02—Bending by stretching or pulling over a die
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/22—Auxiliary equipment, e.g. positioning devices
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- Bending Of Plates, Rods, And Pipes (AREA)
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Abstract
Description
技术领域Technical Field
本发明涉及型材拉弯加工技术领域,更具体地说,涉及一种型材拉弯设备。The invention relates to the technical field of profile bending processing, and more specifically to a profile bending device.
背景技术Background technique
目前,具有一定弯曲量的金属型材被广泛应用于生产生活中,比如在建筑装修时,需要特定弯曲量的金属型材来作为固定装置,再比如,其也在飞机和汽车的制造中得到了广泛的应用。为了获得具有预定弯曲量的金属型材,则需要对金属型材进行拉弯成型。At present, metal profiles with a certain curvature are widely used in production and life. For example, in building decoration, metal profiles with a specific curvature are required as fixtures. For another example, they are also widely used in the manufacture of aircraft and automobiles. In order to obtain a metal profile with a predetermined curvature, the metal profile needs to be stretched and bent.
国内大部分的型材拉弯工艺包括预拉伸、弯曲和补拉伸三个阶段,在此过程中,都需尽量使型材紧贴拉弯模具的型面,以确保成型的精度,到最后再卸去外力并取料。其中,工作平台作为拉弯机的主要操作平台,其对型材的定位和压紧起到十分重要的作用。由于型材在拉弯过程当中包含了塑性变形和弹性变形,在弯曲完成后型材会表现出一定的反弹属性,因此,当型材随着弯曲的角度不断变化时,需要通过型材纵向定位机构和型材水平方向的定位机构对型材进行定位,保证型材拉弯过程中纵向和水平方向的垂直度,以防止影响型材的拉弯质量。同时,在型材拉弯过程中,也要防止切点部位翘起或发生移位,特别是需要对大半径转小半径的切点以及圆弧与直线段过渡位置的切点进行定位。Most of the domestic profile bending processes include three stages: pre-stretching, bending and supplementary stretching. During this process, the profile must be kept as close to the surface of the bending die as possible to ensure the accuracy of the forming. Finally, the external force is removed and the material is taken out. Among them, the working platform, as the main operating platform of the bending machine, plays a very important role in the positioning and pressing of the profile. Since the profile includes plastic deformation and elastic deformation in the bending process, the profile will show a certain rebound property after the bending is completed. Therefore, when the profile changes with the bending angle, it is necessary to position the profile through the longitudinal positioning mechanism and the horizontal positioning mechanism of the profile to ensure the verticality of the longitudinal and horizontal directions during the bending process of the profile to prevent affecting the bending quality of the profile. At the same time, during the bending process of the profile, it is also necessary to prevent the tangent point from warping or shifting, especially the tangent point where the large radius turns to the small radius and the tangent point where the arc and the straight line segment transition position need to be positioned.
现有的拉弯设备功能较为单一,是由于工作平台的结构设计简单和工作平台上的夹具布设单一,使得现有的拉弯机对钢材、铝型材等型材的拉弯有限制。另外,现有型材定位机构不仅使得型材的定位平台结构复杂,而且难以达到很好的定位效果,大大影响了对型材的拉弯质量。The existing bending equipment has a relatively simple function. Due to the simple structural design of the working platform and the simple layout of the fixtures on the working platform, the existing bending machines are limited in bending profiles such as steel and aluminum profiles. In addition, the existing profile positioning mechanism not only makes the positioning platform structure of the profile complex, but also makes it difficult to achieve a good positioning effect, which greatly affects the bending quality of the profile.
另外,拉弯设备的拉料臂是对型材进行夹持和拉伸的,在型材拉弯前需调节两边拉料臂的位置实现与型材对位。现阶段型材拉弯工艺中,大多靠人工进行型材和拉料臂之间位置的调节,不仅增大劳动力,浪费人力,而且降低工作效率。In addition, the drawing arm of the bending equipment is used to clamp and stretch the profile. Before bending the profile, the position of the drawing arms on both sides needs to be adjusted to achieve alignment with the profile. In the current profile bending process, the position between the profile and the drawing arm is mostly adjusted manually, which not only increases labor and wastes manpower, but also reduces work efficiency.
发明内容Summary of the invention
本发明的目的在于克服现有技术中的缺点与不足,提供一种型材拉弯设备,该型材拉弯设备可实现型材高精度和高效率的拉弯,而且具有操作简单便捷和实用性强的特点,从而保证型材的拉弯质量。The purpose of the present invention is to overcome the shortcomings and deficiencies in the prior art and to provide a profile bending device which can achieve high-precision and high-efficiency bending of profiles and has the characteristics of simple and convenient operation and strong practicality, thereby ensuring the bending quality of the profiles.
为了达到上述目的,本发明通过下述技术方案予以实现:一种型材拉弯设备,其特征在于:包括:In order to achieve the above object, the present invention is implemented by the following technical solution: a profile bending device, characterized in that it includes:
工作平台;Work platform;
用于将型材两端夹紧并进行拉伸的左摆臂组件和右摆臂组件;A left swing arm assembly and a right swing arm assembly for clamping and stretching both ends of the profile;
以及用于驱动左摆臂组件和右摆臂组件摆动的摆臂油缸组件;and a swing arm cylinder assembly for driving the left swing arm assembly and the right swing arm assembly to swing;
所述左摆臂组件和右摆臂组件分别位于工作平台两侧,摆臂油缸组件与左摆臂组件和右摆臂组件连接;The left swing arm assembly and the right swing arm assembly are respectively located on both sides of the working platform, and the swing arm cylinder assembly is connected to the left swing arm assembly and the right swing arm assembly;
其中,工作平台包括平台座,底座,用于对型材进行纵向定位的下压压紧机构,用于对型材进行水平方向定位的水平方向定位机构,以及用于对型材拉弯时的切点进行定位的切点定位机构;所述下压压紧机构、水平方向定位机构和切点定位机构均设置在底座上,底座与平台座可拆卸连接;The working platform includes a platform seat, a base, a downward pressing mechanism for longitudinally positioning the profile, a horizontal positioning mechanism for horizontally positioning the profile, and a tangent point positioning mechanism for positioning the tangent point when the profile is bent; the downward pressing mechanism, the horizontal positioning mechanism and the tangent point positioning mechanism are all arranged on the base, and the base is detachably connected to the platform seat;
所述左摆臂组件和右摆臂组件均包括摆臂座体和设置在摆臂座体上的拉料臂机构;所述摆臂油缸组件与摆臂座体连接以驱动摆臂座体摆动;拉料臂机构包括夹头、臂体、穿芯抽芯机构、芯棒、外框架、用于驱动臂体伸缩移动的拉伸油缸、拉伸油缸安装架和用于驱动臂体转动的转动装置;所述穿芯抽芯机构设置在臂体内;所述臂体穿设在拉伸油缸安装架上并与夹头连接,拉伸油缸设置在拉伸油缸安装架上并与臂体连接,实现臂体与拉伸油缸安装架滑动连接;所述拉伸油缸通过转动装置与外框架转动连接,实现带动臂体转动,以使得臂体与型材对位。The left swing arm assembly and the right swing arm assembly both include a swing arm base body and a material pulling arm mechanism arranged on the swing arm base body; the swing arm cylinder assembly is connected to the swing arm base body to drive the swing arm base body to swing; the material pulling arm mechanism includes a chuck, an arm body, a core-penetrating and core-pulling mechanism, a core rod, an outer frame, a stretching cylinder for driving the telescopic movement of the arm body, a stretching cylinder mounting frame and a rotating device for driving the arm body to rotate; the core-penetrating and core-pulling mechanism is arranged in the arm body; the arm body is penetrated by the stretching cylinder mounting frame and connected to the chuck, the stretching cylinder is arranged on the stretching cylinder mounting frame and connected to the arm body, so as to realize a sliding connection between the arm body and the stretching cylinder mounting frame; the stretching cylinder is rotationally connected to the outer frame through a rotating device, so as to drive the arm body to rotate, so that the arm body is aligned with the profile.
在上述方案中,型材可通过下压压紧机构和水平方向定位机构定位于工作平台上,然后通过左摆臂组件和右摆臂组件对型材两端夹紧并通过拉伸油缸对型材进行预拉伸,最后通过摆臂油缸组件的驱动左摆臂组件和右摆臂组件摆动,实现对型材的自动化拉弯。本发明材拉弯设备可实现型材高精度和高效率的拉弯,而且具有操作简单便捷和实用性强的特点,从而保证型材的拉弯质量。本发明的拉料臂机构可通过转动装置实现臂体的转动,使得臂体可与型材对位,则可通过与臂体连接的夹头对型材夹持,因此,该拉料臂机构可根据型材定位的位置方便调节臂体的角度位置,从而提高型材拉弯的效率。In the above scheme, the profile can be positioned on the working platform by the downward pressing mechanism and the horizontal positioning mechanism, and then the two ends of the profile are clamped by the left swing arm assembly and the right swing arm assembly and the profile is pre-stretched by the stretching cylinder, and finally the left swing arm assembly and the right swing arm assembly are driven by the swing arm cylinder assembly to swing, so as to realize the automated bending of the profile. The material bending equipment of the present invention can realize high-precision and high-efficiency bending of profiles, and has the characteristics of simple and convenient operation and strong practicality, thereby ensuring the bending quality of the profile. The drawing arm mechanism of the present invention can realize the rotation of the arm body by the rotating device, so that the arm body can be aligned with the profile, and the profile can be clamped by the clamp connected to the arm body. Therefore, the drawing arm mechanism can conveniently adjust the angle position of the arm body according to the positioning position of the profile, thereby improving the efficiency of the bending of the profile.
所述下压压紧机构包括模芯、下盖板、用于压紧型材的上盖板以及用于驱动上盖板抬起和下压的驱动单元;所述模芯与底座可调节连接,并且模芯与底座可拆卸连接,下盖板与模芯连接;所述驱动单元设置在模芯上,上盖板一侧与模芯铰接,另一侧与驱动单元的驱动端铰接;工作时,驱动单元驱动上盖板下压对放置于下盖板上的型材进行压紧定位,或驱动单元驱动上盖板抬起进行型材的卸料或放料;The pressing mechanism comprises a mold core, a lower cover plate, an upper cover plate for pressing the profile, and a driving unit for driving the upper cover plate to lift and press down; the mold core is adjustably connected to the base, and the mold core and the base are detachably connected, and the lower cover plate is connected to the mold core; the driving unit is arranged on the mold core, one side of the upper cover plate is hinged to the mold core, and the other side is hinged to the driving end of the driving unit; when working, the driving unit drives the upper cover plate to press down to press and position the profile placed on the lower cover plate, or the driving unit drives the upper cover plate to lift to unload or discharge the profile;
所述水平方向定位机构包括前扣装置以及用于对下压压紧机构进行后撑的后撑装置;所述后撑装置设置在底座上;所述前扣装置包括前扣驱动部件和前扣定位部件,前扣驱动部件设置在底座上并与前扣定位部件连接,实现前扣驱动部件驱动前扣定位部件移动,以对定位于下压压紧机构的型材进行水平方向定位,或者前扣驱动部件驱动前扣定位部件复位;The horizontal positioning mechanism includes a front buckle device and a rear support device for rear support of the downward pressing mechanism; the rear support device is arranged on the base; the front buckle device includes a front buckle driving component and a front buckle positioning component, the front buckle driving component is arranged on the base and connected to the front buckle positioning component, so that the front buckle driving component drives the front buckle positioning component to move, so as to horizontally position the profile positioned on the downward pressing mechanism, or the front buckle driving component drives the front buckle positioning component to reset;
所述切点定位机构安装在底座上,并包括安装在底座上的安装座、切点定位驱动部件、顶板以及用于调节切点定位驱动部件转动的调节装置;所述切点定位驱动部件与安装座可转动连接,并与顶板连接;所述调节装置一端与安装座铰接,另一端与切点定位驱动部件铰接,实现调节两个铰接处的距离以调节切点定位驱动部件在安装座的转动角度,使得顶板与型材的切点相对,切点定位驱动部件驱动顶板对定位于下压压紧机构的型材进行切点定位。The intersection point positioning mechanism is installed on the base, and includes a mounting seat installed on the base, an intersection point positioning drive component, a top plate and an adjusting device for adjusting the rotation of the intersection point positioning drive component; the intersection point positioning drive component is rotatably connected to the mounting seat and is connected to the top plate; one end of the adjusting device is hinged to the mounting seat, and the other end is hinged to the intersection point positioning drive component, so as to adjust the distance between the two hinges to adjust the rotation angle of the intersection point positioning drive component on the mounting seat, so that the top plate is opposite to the intersection point of the profile, and the intersection point positioning drive component drives the top plate to perform intersection point positioning on the profile positioned in the downward pressing mechanism.
本发明通过下压压紧机构对型材进行纵向压紧定位,而前扣驱动部件可驱动前扣定位部件以往后拉的方式对固定于下压压紧机构上的型材进行贴紧,实现型材水平方向的定位,这种采用对型材前扣的定位方式不仅可实现型材稳固定位,而且可简化型材的定位结构。另外,后撑装置可对下压压紧机构进行支撑以防止型材拉弯过程中下压压紧机构后翻,可提高水平方向定位机构与下压压紧机构对型材定位的配合度,从而保证型材的拉弯质量。本发明下压压紧机构为模块化结构,其部件均设置在模芯上,并通过模芯与底座可调节并可拆卸连接,这样可便于下压压紧机构的安装、拆卸或维修。本发明的切点定位驱动部件可驱动顶板与已经定位的型材的切点进行顶持,实现在拉弯过程中对型材大半径转小半径的切点以及圆弧与直线段过渡位置的切点进行定位,防止型材拉弯过程中切点部位翘起或发生移位,从而保证型材的拉弯质量。另外,该调节装置对切点定位驱动部件在安装座的转动角度进行相应调节,使得顶板对切点的顶持定位点可根据型材切点位置的变化实现可调,从而进一步保证型材的拉弯质量。The present invention uses a downward pressing mechanism to longitudinally press and position the profile, and the front buckle driving component can drive the front buckle positioning component to press the profile fixed on the downward pressing mechanism in a backward pulling manner, thereby realizing the horizontal positioning of the profile. This positioning method of front buckling the profile can not only realize the stable positioning of the profile, but also simplify the positioning structure of the profile. In addition, the rear support device can support the downward pressing mechanism to prevent the downward pressing mechanism from tipping over during the bending process of the profile, which can improve the coordination between the horizontal positioning mechanism and the downward pressing mechanism for the positioning of the profile, thereby ensuring the bending quality of the profile. The downward pressing mechanism of the present invention is a modular structure, and its components are all arranged on the mold core, and are adjustably and detachably connected to the base through the mold core, which can facilitate the installation, disassembly or maintenance of the downward pressing mechanism. The tangent point positioning driving component of the present invention can drive the top plate to hold the tangent point of the already positioned profile, so as to realize the positioning of the tangent point where the profile turns from a large radius to a small radius and the tangent point where the arc and the straight line segment transition position during the bending process, and prevent the tangent point from warping or shifting during the bending process of the profile, thereby ensuring the bending quality of the profile. In addition, the adjustment device adjusts the rotation angle of the tangent point positioning driving component on the mounting seat accordingly, so that the top plate can be adjusted according to the change of the position of the tangent point of the profile, thereby further ensuring the bending quality of the profile.
所述驱动单元包括下压驱动装置和下压驱动装置安装座,下压驱动装置安装座设置在模芯上;所述下压驱动装置与下压驱动装置安装座铰接;The driving unit comprises a downward pressing driving device and a downward pressing driving device mounting seat, wherein the downward pressing driving device mounting seat is arranged on the mold core; the downward pressing driving device is hinged to the downward pressing driving device mounting seat;
还包括接头和上盖板安装座;所述接头与下压驱动装置的驱动端连接;所述上盖板安装座与上盖板连接,并与接头铰接。It also includes a joint and an upper cover plate mounting seat; the joint is connected to the driving end of the downward pressing driving device; the upper cover plate mounting seat is connected to the upper cover plate and is hinged to the joint.
所述前扣定位部件包括前扣板和滑座;所述前扣驱动部件的驱动端穿过模芯底部,并与滑座的一侧连接;所述前扣板设置在滑座的另一侧;The front buckle positioning component includes a front buckle plate and a slide seat; the driving end of the front buckle driving component passes through the bottom of the mold core and is connected to one side of the slide seat; the front buckle plate is arranged on the other side of the slide seat;
所述前扣驱动部件还包括滑块和直线导轨;所述直线导轨设置在底座上,滑块设置在滑座底部并与直线导轨滑动连接。The front buckle driving component also includes a slider and a linear guide rail; the linear guide rail is arranged on the base, and the slider is arranged at the bottom of the slide seat and is slidably connected to the linear guide rail.
所述切点定位驱动部件设置有连接块;所述调节装置包括传动件一、传动件二、调节杆和用于锁定调节杆的螺母;所述传动件一与连接块铰接,传动件二与安装座铰接;调节杆套设在传动件一和传动件二上,螺母位于调节杆两侧,实现转动调节杆带动传动件一和传动件二的开合并通过螺母锁定,以调节两个铰接处的距离。The tangent point positioning drive component is provided with a connecting block; the adjusting device includes a transmission member 1, a transmission member 2, an adjusting rod and a nut for locking the adjusting rod; the transmission member 1 is hinged to the connecting block, and the transmission member 2 is hinged to the mounting seat; the adjusting rod is sleeved on the transmission member 1 and the transmission member 2, and the nuts are located on both sides of the adjusting rod, so that the adjusting rod is rotated to drive the transmission member 1 and the transmission member 2 to open and close and lock them through the nut to adjust the distance between the two hinges.
所述工作平台还包括用于对定位于下压压紧机构的型材进行冲孔的冲孔机构;所述冲孔机构与底座可拆卸连接。The working platform also includes a punching mechanism for punching the profile positioned on the downward pressing mechanism; the punching mechanism is detachably connected to the base.
所述穿芯抽芯机构包括均设置在臂体内的穿抽芯油缸、芯棒连接块和芯棒过渡块;所述芯棒连接块一端与芯棒过渡块可调节拆卸连接,另一端与芯棒可拆卸连接;所述芯棒过渡块与穿抽芯油缸连接,实现穿抽芯油缸驱动芯棒穿入固定在夹头上的型材内部或芯棒从型材内部抽出;The core-penetrating and core-pulling mechanism comprises a core-penetrating and core-pulling oil cylinder, a core rod connecting block and a core rod transition block, all of which are arranged in the arm body; one end of the core rod connecting block is adjustably and detachably connected to the core rod transition block, and the other end is detachably connected to the core rod; the core rod transition block is connected to the core-penetrating and core-pulling oil cylinder, so that the core-penetrating and core-pulling oil cylinder drives the core rod to penetrate into the profile fixed on the chuck or the core rod is pulled out from the profile;
所述芯棒过渡块与芯棒连接块连接的端面开设有调节槽;The end surface where the mandrel transition block and the mandrel connecting block are connected is provided with an adjustment groove;
所述芯棒连接块设置有相互连接的固定部和调节部;所述固定部与芯棒可拆卸连接;所述调节部与芯棒过渡块的调节槽可调节拆卸连接;所述调节部开设有长槽孔,芯棒连接块通过调节部在调节槽调节卡设,并通过紧固件和长槽孔实现芯棒连接块与芯棒过渡块连接;The mandrel connecting block is provided with a fixing part and an adjusting part connected to each other; the fixing part is detachably connected to the mandrel; the adjusting part is detachably connected to the adjusting slot of the mandrel transition block; the adjusting part is provided with a long slot hole, the mandrel connecting block is adjusted and clamped in the adjusting slot through the adjusting part, and the mandrel connecting block is connected to the mandrel transition block through a fastener and the long slot hole;
还包括用于芯棒穿抽导向的芯棒导向板;所述芯棒导向板设置在夹头内部;It also includes a mandrel guide plate for guiding the mandrel to penetrate and withdraw; the mandrel guide plate is arranged inside the chuck;
所述芯棒导向板开设有供芯棒穿过的通孔,通孔与芯棒相对设置。The core rod guide plate is provided with a through hole for the core rod to pass through, and the through hole is arranged opposite to the core rod.
该芯棒连接块与芯棒可拆卸连接,则可便于该穿芯抽芯机构对芯棒的更换或维修,另外,该穿芯抽芯机构可根据型材夹持的位置通过芯棒连接块与芯棒过渡块可调节拆卸连接,实现快速调节芯棒穿插的位置,从而大大提高实用性。The core rod connecting block is detachably connected to the core rod, which makes it easy to replace or repair the core rod by the core-penetrating and core-pulling mechanism. In addition, the core-penetrating and core-pulling mechanism can be adjustably and detachably connected to the core rod transition block through the core rod connecting block according to the position of the profile clamping, so as to quickly adjust the position of the core rod insertion, thereby greatly improving practicality.
所述转动装置包括复位油缸、复位油缸安装架、复位油缸连接套和复位油缸连接轴;所述拉伸油缸通过复位油缸连接轴与外框架连接;所述复位油缸通过复位油缸安装架设置在拉伸油缸上,复位油缸连接套套设在复位油缸连接轴上,复位油缸的驱动端与复位油缸连接套连接,实现复位油缸驱动拉伸油缸与外框架转动连接,以带动臂体转动;The rotating device comprises a reset cylinder, a reset cylinder mounting frame, a reset cylinder connecting sleeve and a reset cylinder connecting shaft; the stretching cylinder is connected to the outer frame via the reset cylinder connecting shaft; the reset cylinder is arranged on the stretching cylinder via the reset cylinder mounting frame, the reset cylinder connecting sleeve is arranged on the reset cylinder connecting shaft, and the driving end of the reset cylinder is connected to the reset cylinder connecting sleeve, so that the reset cylinder drives the stretching cylinder to rotate and connect with the outer frame, thereby driving the arm body to rotate;
所述复位油缸的工作模式包括主动驱动工作模式和随动工作模式,复位油缸的工作模式在主动驱动工作模式和随动工作模式中相互切换。The working modes of the reset oil cylinder include an active drive working mode and a follow-up working mode, and the working modes of the reset oil cylinder are switched between the active drive working mode and the follow-up working mode.
当需要根据型材定位的位置调节臂体的角度位置时,复位油缸的工作模式为主动驱动工作模式。当夹头夹持型材后,在型材拉伸过程中,复位油缸的工作模式切换为随动工作模式,即复位油缸本身没有动力,进出油口敞开,随机械部分的运动自由伸缩,使得臂体的转动角度也根据左摆臂组件和右摆臂组件的摆动角度和型材拉伸的角度自由摆动,有利于提高型材的拉伸成型质量。When the angle position of the arm needs to be adjusted according to the position of the profile, the working mode of the reset cylinder is the active drive working mode. After the chuck clamps the profile, during the profile stretching process, the working mode of the reset cylinder is switched to the follow-up working mode, that is, the reset cylinder itself has no power, the oil inlet and outlet are open, and it can freely expand and contract with the movement of the mechanical part, so that the rotation angle of the arm can also freely swing according to the swing angle of the left swing arm assembly and the right swing arm assembly and the angle of profile stretching, which is conducive to improving the stretching quality of the profile.
所述芯棒包括关节单元和芯棒连接杆;所述关节单元包括关节部件和芯棒拉杆,关节部件为可活动的可拆卸结构;所述关节部件、芯棒拉杆和芯棒连接杆依次铰接并可拆卸连接;或者所述关节部件、芯棒拉杆和芯棒连接杆依次连接。The mandrel includes a joint unit and a mandrel connecting rod; the joint unit includes a joint component and a mandrel pull rod, and the joint component is a movable and detachable structure; the joint component, the mandrel pull rod and the mandrel connecting rod are hinged and detachably connected in sequence; or the joint component, the mandrel pull rod and the mandrel connecting rod are connected in sequence.
本发明的关节部件、芯棒拉杆和芯棒连接杆依次铰接并可拆卸连接,或者关节部件、芯棒拉杆和芯棒连接杆依次连接的结构,该芯棒不仅可插入型材的凹槽内进行支撑,避免型材拉弯时的局部非弯曲部位的变形塌陷问题,而且芯棒出现局部磨损或断裂时可便于更换或维修,从而大大降低型材拉弯的生产成本。The joint component, mandrel pull rod and mandrel connecting rod of the present invention are hinged and detachably connected in sequence, or the joint component, mandrel pull rod and mandrel connecting rod are connected in sequence. The mandrel can not only be inserted into the groove of the profile for support to avoid deformation and collapse of the local non-bending part of the profile during bending, but also the mandrel can be easily replaced or repaired when it is partially worn or broken, thereby greatly reducing the production cost of profile bending.
所述关节单元为两个以上;There are more than two joint units;
所述关节部件、芯棒拉杆和芯棒连接杆依次铰接并可拆卸连接是指:每个关节部件通过芯棒拉杆与芯棒连接杆拼接并可拆卸连接,形成芯棒本体;关节单元并列设置,相邻关节单元之间具有用于型材隔板插入的间隙;The joint components, the mandrel pull rod and the mandrel connecting rod are hinged and detachably connected in sequence, which means that each joint component is spliced and detachably connected with the mandrel connecting rod through the mandrel pull rod to form a mandrel body; the joint units are arranged in parallel, and there is a gap between adjacent joint units for inserting the profile partition plate;
或者,所述关节部件、芯棒拉杆和芯棒连接杆依次连接是指:每个关节部件与芯棒拉杆铰接,芯棒拉杆与芯棒连接杆连接并为一体结构,形成芯棒本体;关节单元并列设置,相邻关节单元之间具有用于型材隔板插入的间隙。Alternatively, the joint component, mandrel pull rod and mandrel connecting rod are connected in sequence, which means that: each joint component is hinged to the mandrel pull rod, the mandrel pull rod and the mandrel connecting rod are connected to form an integrated structure to form a mandrel body; the joint units are arranged in parallel, and there is a gap between adjacent joint units for inserting profile partitions.
在型材拉弯设备使用过程中,首先,下压压紧机构通过连接装置可调节安装在底座上,并位于前扣驱动部件与滑座连接处的上方。当下压压紧机构以下压的方式对型材进行定位后,前扣驱动部件驱动滑座在底座上往型材方向移动,即以往后拉的方式通过前扣板对固定于下压压紧机构上的型材进行贴紧,实现型材水平方向的定位。然后,拉料臂机构可根据型材定位的位置方便调节臂体的角度位置,通过左摆臂组件和右摆臂组件的夹头对型材两端夹紧并通过拉伸油缸对型材进行预拉伸,最后通过摆臂油缸组件的驱动左摆臂组件和右摆臂组件摆动,实现对型材的自动化拉弯。During the use of the profile bending equipment, first, the downward pressing mechanism is adjustably installed on the base through the connecting device, and is located above the connection between the front buckle drive component and the slide. After the downward pressing mechanism positions the profile by downward pressing, the front buckle drive component drives the slide to move toward the profile on the base, that is, the profile fixed on the downward pressing mechanism is pressed tightly by the front buckle plate in a backward pulling manner to achieve the horizontal positioning of the profile. Then, the pulling arm mechanism can conveniently adjust the angle position of the arm body according to the positioning position of the profile, clamp the two ends of the profile through the chucks of the left swing arm assembly and the right swing arm assembly, and pre-stretch the profile through the stretching cylinder. Finally, the left swing arm assembly and the right swing arm assembly are driven by the swing arm cylinder assembly to swing, thereby realizing the automatic bending of the profile.
在型材拉弯过程中,后支撑块对下压压紧机构进行支撑以防止型材拉弯过程中下压压紧机构后翻,可提高水平方向定位机构与下压压紧机构对型材定位的配合度,从而保证型材的拉弯质量。在型材拉弯过程中,可通过调节装置对切点定位驱动部件在安装座的转动角度进行相应调节后,控制切点定位驱动部件驱动顶板对定位于下压压紧机构的型材进行切点的顶持定位,实现在拉弯过程中对型材大半径转小半径的切点以及圆弧与直线段过渡位置的切点进行定位,防止型材拉弯过程中切点部位翘起或发生移位,从而保证型材的拉弯质量。在型材拉弯成型后,可通过冲孔机构对型材进行冲孔加工,而无需将成型后的型材转移至冲孔作业处再次定位并通过冲孔装置对其冲孔作业,从而提高型材的加工效率。During the bending process of the profile, the rear support block supports the downward pressing mechanism to prevent the downward pressing mechanism from tipping over during the bending process, which can improve the coordination between the horizontal positioning mechanism and the downward pressing mechanism in positioning the profile, thereby ensuring the bending quality of the profile. During the bending process of the profile, the adjustment device can be used to adjust the rotation angle of the tangent point positioning drive component on the mounting seat accordingly, and then the tangent point positioning drive component can be controlled to drive the top plate to hold and position the profile positioned at the downward pressing mechanism at the tangent point, so as to achieve positioning of the tangent point where the profile turns from a large radius to a small radius and the tangent point where the arc and the straight line segment transition from the large radius to the small radius during the bending process, thereby preventing the tangent point from warping or shifting during the bending process of the profile, thereby ensuring the bending quality of the profile. After the profile is bent and formed, the profile can be punched by the punching mechanism, without the need to transfer the formed profile to the punching operation site for re-positioning and punching it by the punching device, thereby improving the processing efficiency of the profile.
本发明的下压驱动装置与下压驱动装置安装座铰接,上盖板与模芯铰接,以及上盖板与下压驱动装置的驱动端铰接,使得该下压压紧机构具有三个活动关节,可提高下压压紧机构的灵活性和通用性,该下压压紧机构不限于对端面为平面的型材进行压持定位,可适用于对各种端面的型材进行纵向方向的定位,以保证型材拉弯过程的垂直度,从而保证型材的拉弯质量。另外,本发明的下压驱动装置驱动上盖板抬起和下压,可便于型材的进料和出料。The pressing drive device of the present invention is hinged to the pressing drive device mounting seat, the upper cover plate is hinged to the mold core, and the upper cover plate is hinged to the driving end of the pressing drive device, so that the pressing mechanism has three movable joints, which can improve the flexibility and versatility of the pressing mechanism. The pressing mechanism is not limited to holding and positioning profiles with flat end faces, but can be used to position profiles with various end faces in the longitudinal direction to ensure the verticality of the profile bending process, thereby ensuring the bending quality of the profile. In addition, the pressing drive device of the present invention drives the upper cover plate to lift and press down, which can facilitate the feeding and discharging of the profile.
与现有技术相比,本发明具有如下优点与有益效果:本发明型材拉弯设备可实现型材高精度和高效率的拉弯,而且具有操作简单便捷和实用性强的特点,从而保证型材的拉弯质量。Compared with the prior art, the present invention has the following advantages and beneficial effects: the profile bending equipment of the present invention can achieve high-precision and high-efficiency bending of profiles, and has the characteristics of simple and convenient operation and strong practicality, thereby ensuring the bending quality of profiles.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明型材拉弯设备示意图;FIG1 is a schematic diagram of a profile bending device according to the present invention;
图2是本发明工作平台底座的示意图;FIG2 is a schematic diagram of a work platform base of the present invention;
图3是本发明工作平台中下压压紧机构的示意图;FIG3 is a schematic diagram of a downward pressing mechanism in a working platform of the present invention;
图4是本发明工作平台中下压压紧机构压紧型材的示意图;FIG4 is a schematic diagram of a downward pressing mechanism in the working platform of the present invention pressing a profile;
图5是本发明下压压紧机构除去模芯和下盖板的示意图一;FIG5 is a schematic diagram of the first embodiment of the pressing mechanism of the present invention with the mold core and the lower cover removed;
图6是本发明下压压紧机构除去模芯和下盖板的示意图二;FIG6 is a second schematic diagram of the pressing mechanism of the present invention removing the mold core and the lower cover plate;
图7是本发明工作平台中水平方向定位机构与连接装置的示意图;7 is a schematic diagram of a horizontal positioning mechanism and a connecting device in a working platform of the present invention;
图8是本发明水平方向定位机构的示意图;FIG8 is a schematic diagram of a horizontal positioning mechanism of the present invention;
图9是本发明工作平台中切点定位机构的示意图一;9 is a schematic diagram of a tangent point positioning mechanism in a working platform of the present invention;
图10是本发明工作平台中切点定位机构的示意图二;10 is a second schematic diagram of the tangent point positioning mechanism of the working platform of the present invention;
图11是本发明工作平台中冲孔机构的示意图一;FIG11 is a schematic diagram of a punching mechanism in a working platform of the present invention;
图12是本发明工作平台中冲孔机构的示意图二;12 is a second schematic diagram of the punching mechanism in the working platform of the present invention;
图13是本发明工作平台中冲孔机构的内部示意图;13 is an internal schematic diagram of the punching mechanism in the working platform of the present invention;
图14是本发明拉料臂机构的示意图;14 is a schematic diagram of the material pulling arm mechanism of the present invention;
图15是本发明穿芯抽芯机构的示意图;15 is a schematic diagram of the core-threading and core-pulling mechanism of the present invention;
图16是本发明芯棒过渡块的示意图;FIG16 is a schematic diagram of a mandrel transition block of the present invention;
图17是本发明芯棒连接块与芯棒连接的示意图;17 is a schematic diagram of the connection between the mandrel connecting block and the mandrel of the present invention;
图18是本发明芯棒导向板的安装示意图;18 is a schematic diagram of the installation of the mandrel guide plate of the present invention;
图19是本发明夹头示意图;FIG19 is a schematic diagram of the chuck of the present invention;
图20是本实施例一中芯棒的示意图;FIG20 is a schematic diagram of the mandrel in the first embodiment;
图21是本实施例一中芯棒的俯面示意图;FIG21 is a schematic top view of the mandrel in the first embodiment;
图22是本实施例一中芯棒弯曲的示意图;FIG22 is a schematic diagram of the bending of the mandrel in the first embodiment;
图23是本实施例一中型材的截面示意图;FIG23 is a schematic cross-sectional view of the profile in the first embodiment of the present invention;
图24是本实施例二中芯棒的侧面示意图;FIG24 is a side view of the mandrel in the second embodiment;
图25是实施例三中芯棒的示意图;FIG25 is a schematic diagram of a mandrel in Embodiment 3;
其中,1为底座、1.1为座板、1.2为端板、1.3为承重板、2为下压压紧机构、2.1为模芯、2.2为下盖板、2.3为定位空间、2.4为上盖板、2.5为下压油缸、2.6为下压油缸安装座、2.7为铰轴一、2.8为接头、2.9为上盖板安装座、2.10为铰轴二、2.11为锁紧螺母一、2.12为上盖板连接块、2.13为铰轴三、2.14为锁紧螺母二、2.15为上盖板支座、3为型材、4为水平方向定位机构、4.2为前扣压紧油缸、4.3为尼龙板一、4.4为滑座、4.5为连接头、4.6为销轴、4.7为卡板、4.8为滑块、4.9为直线导轨、4.11为后支撑块、4.12为平键、5为连接装置、5.1为螺柱、5.2为锁定螺母一、5.3为锁定螺母二、6为切点定位机构、6.1为安装座、6.2为切点定位油缸、6.3为连接块一、6.4为调节杆、6.5为螺杆一、6.6为连接部一、6.7为螺杆二、6.8为连接部二、6.9为转轴、6.10为轴承、6.12为旋转轴一、6.13为旋转轴二、6.14为螺母、6.15为压板、6.16为尼龙板二、7为冲孔机构、7.1为冲孔安装座、7.2为冲孔油缸、7.3为连接套、7.4为连接环、7.5为冲针、7.6为安装轴、7.7为自润滑铜套、7.8为导向键、7.9为压盖、7.10为导向套、7.11为前盖板、7.12为安装支架、7.13为连接块二、7.14为螺栓一、7.15为螺栓二、7.16为架体、8为摆臂油缸组件、9为平台座、10为摆臂座体、11为臂体、12为外框架、13为拉伸油缸、14为拉伸油缸安装架、15为滑动导轨、16为滑块、17为复位油缸、18为复位油缸安装架、19为复位油缸连接套、20为复位油缸连接轴、21为穿芯抽芯机构、21.1为穿抽芯油缸、21.2为芯棒连接块、21.2.1为固定部、21.2.2为调节部、21.2.3为长槽孔、21.2.4为凸出位、21.3为芯棒过渡块、21.3.1为调节槽、21.4为穿抽芯油缸连接板、21.6为芯棒导向板、21.6.1为通孔、22为芯棒、22.1为芯棒连接杆、22.2为芯棒拉杆一、22.3为间隙、22.4为销轴、22.5为芯棒拉杆二、22.6为关节头、22.6.1为连接部一、22.6.2为头部、22.7为关节、22.7.1为连接部二、22.7.2为铰接部、22.8为关节部件、22.9为芯棒拉杆、23为夹头、23.1为后架、23.2为夹芯套、23.3为侧夹芯、23.4为夹芯一、23.5为旋转机构、23.6为前盖板、23.7为侧压紧油缸、23.8为辅助压紧油缸、23.9为牙板。Among them, 1 is the base, 1.1 is the seat plate, 1.2 is the end plate, 1.3 is the load-bearing plate, 2 is the pressing mechanism, 2.1 is the mold core, 2.2 is the lower cover plate, 2.3 is the positioning space, 2.4 is the upper cover plate, 2.5 is the pressing cylinder, 2.6 is the pressing cylinder mounting seat, 2.7 is the hinge axis 1, 2.8 is the joint, 2.9 is the upper cover plate mounting seat, 2.10 is the hinge axis 2, 2.11 is the lock Tightening nut 1, 2.12 is the upper cover connecting block, 2.13 is the hinge shaft 3, 2.14 is the locking nut 2, 2.15 is the upper cover support, 3 is the profile, 4 is the horizontal positioning mechanism, 4.2 is the front buckle clamping cylinder, 4.3 is the nylon plate 1, 4.4 is the slide seat, 4.5 is the connector, 4.6 is the pin shaft, 4.7 is the card plate, 4.8 is the slider, 4.9 is the linear guide rail, 4.11 is rear support block, 4.12 is a flat key, 5 is a connecting device, 5.1 is a stud, 5.2 is a locking nut 1, 5.3 is a locking nut 2, 6 is a tangent point positioning mechanism, 6.1 is a mounting seat, 6.2 is a tangent point positioning cylinder, 6.3 is a connecting block 1, 6.4 is an adjusting rod, 6.5 is a screw rod 1, 6.6 is a connecting part 1, 6.7 is a screw rod 2, 6.8 is a connecting part 2, 6.9 is a rotating shaft, 6.10 is a bearing, 6.12 is a rotating shaft 1, 6.13 is a rotating shaft 2, 6.14 is a nut, 6.15 is a pressure plate, 6.16 is a nylon plate 2, 7 is a punching mechanism, 7.1 is a punching mounting seat, 7.2 is a punching cylinder, 7.3 is a connecting sleeve, 7.4 is a connecting ring, 7.5 is a punching needle, 7.6 is a mounting shaft, 7.7 is a self-lubricating copper sleeve, 7.8 is a guide key, 7.9 is a pressure cover , 7.10 is the guide sleeve, 7.11 is the front cover plate, 7.12 is the mounting bracket, 7.13 is the connecting block 2, 7.14 is the bolt 1, 7.15 is the bolt 2, 7.16 is the frame, 8 is the swing arm cylinder assembly, 9 is the platform seat, 10 is the swing arm seat body, 11 is the arm body, 12 is the outer frame, 13 is the stretching cylinder, 14 is the stretching cylinder mounting frame, 15 is the sliding guide rail, 16 is the slider, 17 is the reset cylinder, 18 is the reset cylinder mounting frame, 19 is the reset cylinder connecting sleeve, 20 is the reset cylinder connecting shaft, 21 is the core-through and core-pulling mechanism, 21.1 is the core-through and core-pulling cylinder, 21.2 is the core rod connecting block, 21.2.1 is the fixing part, 21.2.2 is the adjusting part, 21.2.3 is the long slot hole, 21.2.4 is the protruding position, 21.3 is the core rod transition block, 21.3.1 21.4 is the connecting plate for the core-pulling cylinder, 21.6 is the core rod guide plate, 21.6.1 is the through hole, 22 is the core rod, 22.1 is the core rod connecting rod, 22.2 is the core rod pull rod 1, 22.3 is the gap, 22.4 is the pin, 22.5 is the core rod pull rod 2, 22.6 is the joint head, 22.6.1 is the connecting part 1, 22.6.2 is the head, 22.7 is the joint, 22.7.1 is the second connecting part, 22.7.2 is the hinged part, 22.8 is the joint part, 22.9 is the core rod pull rod, 23 is the chuck, 23.1 is the rear frame, 23.2 is the sandwich sleeve, 23.3 is the side sandwich, 23.4 is the sandwich one, 23.5 is the rotating mechanism, 23.6 is the front cover plate, 23.7 is the side clamping cylinder, 23.8 is the auxiliary clamping cylinder, and 23.9 is the tooth plate.
具体实施方式Detailed ways
下面结合附图与具体实施方式对本发明作进一步详细的描述。The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例一Embodiment 1
如图1至图23所示,本发明型材拉弯设备包括:As shown in FIGS. 1 to 23 , the profile bending equipment of the present invention comprises:
工作平台;Work platform;
用于将型材两端夹紧并进行拉伸的左摆臂组件和右摆臂组件;A left swing arm assembly and a right swing arm assembly for clamping and stretching both ends of the profile;
以及用于驱动左摆臂组件和右摆臂组件摆动的摆臂油缸组件9;and a swing arm cylinder assembly 9 for driving the left swing arm assembly and the right swing arm assembly to swing;
其中,左摆臂组件和右摆臂组件分别位于工作平台两侧,摆臂油缸组件9与左摆臂组件和右摆臂组件连接。Among them, the left swing arm assembly and the right swing arm assembly are respectively located on both sides of the working platform, and the swing arm cylinder assembly 9 is connected to the left swing arm assembly and the right swing arm assembly.
工作平台包括平台座8,底座1,用于对型材3进行纵向定位的下压压紧机构2,用于对型材3进行水平方向定位的水平方向定位机构4,以及用于对型材3拉弯时的切点进行定位的切点定位机构6。其中,下压压紧机构2包括模芯2.1,下盖板2.2,用于压紧型材3的上盖板2.4以及用于驱动上盖板2.4抬起和下压的驱动单元,其中驱动单元设置为两个,分别包括下压油缸2.5、铰轴一2.7和下压油缸安装座2.6,下压油缸安装座2.6设置在模芯2.1上,下盖板2.2与模芯2.1连接,下压油缸2.5通过铰轴一2.7与下压油缸安装座2.6铰接。本发明的上盖板2.4与下盖板2.2之间作为型材3的定位空间2.3。The working platform includes a platform seat 8, a base 1, a downward pressing mechanism 2 for longitudinally positioning the profile 3, a horizontal positioning mechanism 4 for horizontally positioning the profile 3, and a tangent point positioning mechanism 6 for positioning the tangent point when the profile 3 is stretched and bent. The downward pressing mechanism 2 includes a mold core 2.1, a lower cover plate 2.2, an upper cover plate 2.4 for pressing the profile 3, and a driving unit for driving the upper cover plate 2.4 to lift and press down, wherein the driving unit is provided in two, including a downward pressing cylinder 2.5, a hinge shaft 2.7, and a downward pressing cylinder mounting seat 2.6, the downward pressing cylinder mounting seat 2.6 is provided on the mold core 2.1, the lower cover plate 2.2 is connected to the mold core 2.1, and the downward pressing cylinder 2.5 is hinged to the downward pressing cylinder mounting seat 2.6 through a hinge shaft 2.7. The space between the upper cover plate 2.4 and the lower cover plate 2.2 of the present invention serves as a positioning space 2.3 for the profile 3.
本发明还包括接头2.8、铰轴二2.10、锁紧螺母一2.11和上盖板安装座2.9,其中,接头2.8通过锁紧螺母一2.11与下压油缸2.5的驱动端可拆卸连接,上盖板安装座2.9与上盖板2.4连接,并通过铰轴二2.10与接头2.8铰接。本实施例的接头2.8为Y形接头。The present invention further comprises a joint 2.8, a hinge shaft 2.10, a locking nut 1 2.11 and an upper cover plate mounting seat 2.9, wherein the joint 2.8 is detachably connected to the driving end of the downward pressure cylinder 2.5 through the locking nut 1 2.11, the upper cover plate mounting seat 2.9 is connected to the upper cover plate 2.4, and is hinged to the joint 2.8 through the hinge shaft 2.10. The joint 2.8 of this embodiment is a Y-shaped joint.
本发明的上盖板2.4一侧与模芯2.1铰接是指:还包括上盖板连接块2.12、铰轴三2.13、锁紧螺母二2.14和上盖板支座2.15,其中,上盖板支座2.15设置在模芯2.1上,两个驱动单元分别位于上盖板支座2.15的两侧,上盖板连接块2.12的一端通过铰轴三2.13与上盖板支座2.15铰接,另一端通过锁紧螺母二2.14与上盖板2.4可拆卸连接,该上盖板连接块2.12和上盖板支座2.15作为模芯2.1与上盖板2.4的铰接连接件。The upper cover plate 2.4 of the present invention is hinged to the mold core 2.1 on one side, which means that it also includes an upper cover plate connecting block 2.12, a hinge shaft three 2.13, a locking nut two 2.14 and an upper cover plate support 2.15, wherein the upper cover plate support 2.15 is arranged on the mold core 2.1, and the two driving units are respectively located on both sides of the upper cover plate support 2.15, one end of the upper cover plate connecting block 2.12 is hinged to the upper cover plate support 2.15 through the hinge shaft three 2.13, and the other end is detachably connected to the upper cover plate 2.4 through the locking nut two 2.14, and the upper cover plate connecting block 2.12 and the upper cover plate support 2.15 serve as hinged connecting parts between the mold core 2.1 and the upper cover plate 2.4.
本发明的模芯2.1与底座1可调节连接是指:还包括设置在底座1上的连接装置5,该连接装置5包括螺柱5.1、锁定螺母一5.2和锁定螺母二5.3,其中,螺柱5.1与模芯2.1可调节连接,并通过锁定螺母一5.2固定,螺柱5.1通过锁定螺母二5.3固定在底座1上。The mold core 2.1 of the present invention is adjustably connected to the base 1, which means that it also includes a connecting device 5 arranged on the base 1, and the connecting device 5 includes a stud 5.1, a locking nut 1 5.2 and a locking nut 2 5.3, wherein the stud 5.1 is adjustably connected to the mold core 2.1 and fixed by the locking nut 1 5.2, and the stud 5.1 is fixed to the base 1 by the locking nut 2 5.3.
本发明的水平方向定位机构包括前扣装置以及用于对下压压紧机构2进行后撑的后撑装置,其中,后撑装置设置在底座1上,前扣装置包括前扣压紧油缸4.2和前扣定位部件,该前扣压紧油缸4.2设置在底座1上并与前扣定位部件连接,实现前扣压紧油缸4.2驱动前扣定位部件移动,以对定位于下压压紧机构2的型材3进行水平方向定位,或者前扣压紧油缸4.2驱动前扣定位部件复位。The horizontal positioning mechanism of the present invention includes a front buckle device and a rear support device for rear support of the downward pressing mechanism 2, wherein the rear support device is arranged on the base 1, and the front buckle device includes a front buckle clamping cylinder 4.2 and a front buckle positioning component, and the front buckle clamping cylinder 4.2 is arranged on the base 1 and connected to the front buckle positioning component, so that the front buckle clamping cylinder 4.2 drives the front buckle positioning component to move, so as to horizontally position the profile 3 positioned on the downward pressing mechanism 2, or the front buckle clamping cylinder 4.2 drives the front buckle positioning component to reset.
具体地说,前扣定位部件包括尼龙板一4.3、滑座4.4、连接头4.5、销轴4.6、卡板4.7、滑块4.8和直线导轨4.9,其中,前扣压紧油缸4.2穿过模芯2.1底部并通过连接头4.5与滑座4.4一侧连接,尼龙板一4.3设置在滑座4.4的另一侧,滑座4.4和前扣压紧油缸4.2的连接处与尼龙板一4.3之间作为型材3的定位工位。本实施例的滑座4.4通过销轴4.6与连接头4.5连接,卡板4.7设置在连接头4.5上并与销轴4.6卡合连接,以防止销轴4.6转动。本发明的直线导轨4.9设置在底座1上,滑块4.8设置在滑座4.4底部并与直线导轨4.9滑动连接,使得在前扣压紧油缸4.2驱动下,滑座4.4带动尼龙板一4.3在底座1上移动。Specifically, the front buckle positioning component includes a nylon plate 4.3, a slide 4.4, a connector 4.5, a pin 4.6, a clamping plate 4.7, a slider 4.8 and a linear guide 4.9, wherein the front buckle pressing oil cylinder 4.2 passes through the bottom of the mold core 2.1 and is connected to one side of the slide 4.4 through the connector 4.5, the nylon plate 4.3 is arranged on the other side of the slide 4.4, and the connection between the slide 4.4 and the front buckle pressing oil cylinder 4.2 and the nylon plate 4.3 serves as a positioning station for the profile 3. The slide 4.4 of this embodiment is connected to the connector 4.5 through the pin 4.6, and the clamping plate 4.7 is arranged on the connector 4.5 and is engaged with the pin 4.6 to prevent the pin 4.6 from rotating. The linear guide 4.9 of the present invention is arranged on the base 1, and the slider 4.8 is arranged at the bottom of the slide seat 4.4 and is slidably connected to the linear guide 4.9, so that under the drive of the front buckle clamping cylinder 4.2, the slide seat 4.4 drives the nylon plate 1 4.3 to move on the base 1.
本发明的后撑装置包括后支撑块4.11和平键4.12,该后支撑块4.11通过平键4.12与底座1连接,并与连接装置5相对设置。本发明的底座1包括座板1.1、端板1.2和若干块承重板1.3,其中,座板1.1通过承重板1.3与端板1.2连接,若干块承重板1.3排列设置在座板1.1和端板1.2之间,该底座1结构的设计可通过承重板1.3保证结构强度,而且可达到减轻重量的效果。The rear support device of the present invention comprises a rear support block 4.11 and a flat key 4.12, wherein the rear support block 4.11 is connected to the base 1 through the flat key 4.12 and is arranged opposite to the connecting device 5. The base 1 of the present invention comprises a seat plate 1.1, an end plate 1.2 and a plurality of bearing plates 1.3, wherein the seat plate 1.1 is connected to the end plate 1.2 through the bearing plates 1.3, and the plurality of bearing plates 1.3 are arranged between the seat plate 1.1 and the end plate 1.2. The structural design of the base 1 can ensure the structural strength through the bearing plates 1.3 and can also achieve the effect of reducing the weight.
本发明的切点定位机构包括安装在底座1上的安装座6.1、切点定位油缸6.2、顶板以及用于调节切点定位油缸6.2转动的调节装置,其中,切点定位油缸6.2与安装座6.1可转动连接,并与顶板连接,调节装置一端与安装座6.1铰接,另一端与切点定位油缸6.2铰接,实现调节两个铰接处的距离以调节切点定位油缸6.2在安装座6.1的转动角度,使得顶板与型材3的切点相对,切点定位油缸6.2驱动顶板对定位于下压压紧机构2的型材3进行切点定位。The cutting point positioning mechanism of the present invention includes a mounting seat 6.1 installed on the base 1, a cutting point positioning cylinder 6.2, a top plate and an adjusting device for adjusting the rotation of the cutting point positioning cylinder 6.2, wherein the cutting point positioning cylinder 6.2 is rotatably connected to the mounting seat 6.1 and is connected to the top plate, one end of the adjusting device is hinged to the mounting seat 6.1, and the other end is hinged to the cutting point positioning cylinder 6.2, so as to adjust the distance between the two hinges to adjust the rotation angle of the cutting point positioning cylinder 6.2 on the mounting seat 6.1, so that the cutting point of the top plate and the profile 3 is opposite, and the cutting point positioning cylinder 6.2 drives the top plate to perform cutting point positioning on the profile 3 positioned on the downward pressing mechanism 2.
具体地说,本发明还包括转轴6.9和轴承6.10,切点定位油缸6.2与转轴6.9连接,转轴6.9通过轴承6.10与安装座6.1可转动连接。该切点定位油缸6.2设置有连接块一6.3,调节装置包括传动件一、传动件二、调节杆6.4和用于锁定调节杆6.4的螺母6.14,其中,传动件一由螺杆一6.5和连接部一6.6连接组成,传动件二由螺杆二6.7和连接部二6.8连接组成,连接部一6.6通过旋转轴一6.12与连接块一6.3铰接,连接部二6.8通过旋转轴二6.13与安装座6.1铰接,而调节杆6.4分别与螺杆一6.5和螺杆二6.7螺纹连接,螺母6.14分别与螺杆一6.5和螺杆二6.7螺纹连接,并位于调节杆6.4两侧,实现对调节杆6.4锁定。该螺杆一6.5的螺纹与螺杆二6.7的螺纹是反向设置的,因此,在转动调节杆6.4可带动传动件一和传动件二的开合并通过螺母6.14锁定,以调节两个铰接处的距离,这样就可使得传动件一通过连接块一6.3推动或拉回切点定位油缸6.2,实现切点定位油缸6.2在安装座6.1上转动角度的调节。Specifically, the present invention further comprises a rotating shaft 6.9 and a bearing 6.10, the tangent point positioning cylinder 6.2 is connected to the rotating shaft 6.9, and the rotating shaft 6.9 is rotatably connected to the mounting seat 6.1 through the bearing 6.10. The tangent point positioning cylinder 6.2 is provided with a connecting block 1 6.3, and the adjusting device comprises a transmission member 1, a transmission member 2, an adjusting rod 6.4 and a nut 6.14 for locking the adjusting rod 6.4, wherein the transmission member 1 is composed of a screw rod 1 6.5 and a connecting part 1 6.6 connected to each other, the transmission member 2 is composed of a screw rod 2 6.7 and a connecting part 2 6.8 connected to each other, the connecting part 1 6.6 is hinged to the connecting block 1 6.3 through a rotating shaft 1 6.12, the connecting part 2 6.8 is hinged to the mounting seat 6.1 through a rotating shaft 2 6.13, and the adjusting rod 6.4 is threadedly connected to the screw rod 1 6.5 and the screw rod 2 6.7 respectively, and the nut 6.14 is threadedly connected to the screw rod 1 6.5 and the screw rod 2 6.7 respectively, and is located on both sides of the adjusting rod 6.4 to lock the adjusting rod 6.4. The thread of the screw rod 1 6.5 and the thread of the screw rod 2 6.7 are arranged in opposite directions. Therefore, when the adjusting rod 6.4 is rotated, the transmission member 1 and the transmission member 2 can be driven to open and close and locked by the nut 6.14 to adjust the distance between the two hinges. In this way, the transmission member 1 can push or pull back the tangent point positioning cylinder 6.2 through the connecting block 1 6.3, so as to adjust the rotation angle of the tangent point positioning cylinder 6.2 on the mounting seat 6.1.
本发明的顶板包括压板6.15和尼龙板二6.16,该尼龙板二6.16通过压板6.15与切点定位油缸6.2连接。本发明还包括用于将切点定位油缸6.2的转动角度输出至控制器的拉线编码器,该拉线编码器与切点定位油缸6.2连接。The top plate of the present invention comprises a pressing plate 6.15 and a nylon plate 2 6.16, wherein the nylon plate 2 6.16 is connected to the tangent point positioning cylinder 6.2 via the pressing plate 6.15. The present invention also comprises a wire encoder for outputting the rotation angle of the tangent point positioning cylinder 6.2 to a controller, wherein the wire encoder is connected to the tangent point positioning cylinder 6.2.
本发明的工作平台还包括用于对定位于下压压紧机构2的型材3进行冲孔的冲孔机构7,该冲孔机构7与底座1可拆卸连接。该冲孔机构7包括与底座1连接的冲孔安装座7.1、冲孔油缸7.2、连接套7.3、与连接套7.3连接的连接环7.4、冲针7.5、安装轴7.6、自润滑铜套7.7和用于防止冲针7.5旋转的导向键7.8,该自润滑铜套7.7设置在冲孔安装座7.1内壁并与冲孔安装座7.1可拆卸连接,安装轴7.6与自润滑铜套7.7滑动连接,而冲孔油缸7.2设置在冲孔安装座7.1内部并与连接套7.3可拆卸连接,连接环7.4与安装轴7.6可拆卸连接,冲针7.5穿设在安装轴7.6内并与连接环7.4连接,导向键7.8卡设安装轴7.6,以防止安装轴7.6旋转;工作时,冲孔油缸7.2驱动连接套7.3和连接环7.4运动以带动安装轴7.6在自润滑铜套7.7内滑动,实现冲针7.5冲孔作业。本发明还包括用于将冲针7.5压紧于安装轴7.6上的压盖7.9、导向套7.10和前盖板7.11,其中,压盖7.9设置在安装轴7.6的端部,冲针7.5穿过压盖7.9,导向套7.10设置在冲孔安装座7.1端部,冲针7.5穿设在导向套7.10上,而前盖板7.11盖合冲孔安装座7.1的端部。The working platform of the present invention also includes a punching mechanism 7 for punching the profile 3 positioned on the pressing mechanism 2, and the punching mechanism 7 is detachably connected to the base 1. The punching mechanism 7 includes a punching mounting seat 7.1 connected to the base 1, a punching oil cylinder 7.2, a connecting sleeve 7.3, a connecting ring 7.4 connected to the connecting sleeve 7.3, a punching needle 7.5, a mounting shaft 7.6, a self-lubricating copper sleeve 7.7 and a guide key 7.8 for preventing the punching needle 7.5 from rotating. The self-lubricating copper sleeve 7.7 is arranged on the inner wall of the punching mounting seat 7.1 and is detachably connected to the punching mounting seat 7.1, the mounting shaft 7.6 is slidably connected to the self-lubricating copper sleeve 7.7, and the punching oil cylinder 7. 2 is arranged inside the punching mounting seat 7.1 and is detachably connected to the connecting sleeve 7.3, the connecting ring 7.4 is detachably connected to the mounting shaft 7.6, the punching needle 7.5 is penetrated in the mounting shaft 7.6 and connected to the connecting ring 7.4, and the guide key 7.8 is clamped on the mounting shaft 7.6 to prevent the mounting shaft 7.6 from rotating; when working, the punching cylinder 7.2 drives the connecting sleeve 7.3 and the connecting ring 7.4 to move to drive the mounting shaft 7.6 to slide in the self-lubricating copper sleeve 7.7, so as to realize the punching operation of the punching needle 7.5. The present invention also includes a pressure cap 7.9, a guide sleeve 7.10 and a front cover plate 7.11 for pressing the punch needle 7.5 onto the mounting shaft 7.6, wherein the pressure cap 7.9 is arranged at the end of the mounting shaft 7.6, the punch needle 7.5 passes through the pressure cap 7.9, the guide sleeve 7.10 is arranged at the end of the punching mounting seat 7.1, the punch needle 7.5 is penetrated on the guide sleeve 7.10, and the front cover plate 7.11 covers the end of the punching mounting seat 7.1.
本发明还包括安装支架7.12、用于调节冲孔安装座7.1沿其宽度方向调节的宽度方向调节装置和用于调节冲孔安装座7.1沿其长度方向调节的横向宽度方向调节装置,其中,冲孔安装座1与安装支架7.12可调节连接,宽度方向调节装置包括连接块二7.13、螺栓一7.14和螺栓二7.15,连接块二7.13与冲孔安装座7.1连接,螺栓二7.15穿过连接块二7.13与安装支架7.12连接,螺栓一7.14穿过连接块二7.13后与安装支架7.12的端面相抵,通过旋转螺栓一7.14以调节连接块二7.13与安装支架7.12的距离,实现调节冲孔安装座7.1沿其宽度方向调节。而横向宽度方向调节装置包括开设有调节槽的架体7.16和紧固件,架体7.16与安装支架7.12连接,冲孔安装座7.1通过调节槽与紧固件与架体7.16可调节连接。The present invention also includes a mounting bracket 7.12, a width adjustment device for adjusting the punching mounting seat 7.1 along its width direction, and a transverse width adjustment device for adjusting the punching mounting seat 7.1 along its length direction, wherein the punching mounting seat 1 is adjustably connected to the mounting bracket 7.12, and the width adjustment device includes a connecting block 2 7.13, a bolt 1 7.14 and a bolt 2 7.15, the connecting block 2 7.13 is connected to the punching mounting seat 7.1, the bolt 2 7.15 passes through the connecting block 2 7.13 and is connected to the mounting bracket 7.12, the bolt 1 7.14 passes through the connecting block 2 7.13 and then abuts against the end face of the mounting bracket 7.12, and the distance between the connecting block 2 7.13 and the mounting bracket 7.12 is adjusted by rotating the bolt 1 7.14 to achieve adjustment of the punching mounting seat 7.1 along its width direction. The transverse width direction adjustment device comprises a frame 7.16 with an adjustment slot and a fastener, the frame 7.16 is connected to the mounting bracket 7.12, and the punching mounting seat 7.1 is adjustably connected to the frame 7.16 through the adjustment slot and the fastener.
本发明的左摆臂组件和右摆臂组件均包括摆臂座体10和设置在摆臂座体10上的拉料臂机构,摆臂油缸组件8与摆臂座体10连接以驱动摆臂座体10摆动。该拉料臂机构包括夹头23、臂体11,穿芯抽芯机构21,芯棒22,外框架12,用于驱动臂体11伸缩移动的拉伸油缸13,拉伸油缸安装架14和用于驱动臂体11转动的转动装置;其中,臂体11穿设在拉伸油缸安装架14上并与夹头23连接,拉伸油缸13设置在拉伸油缸安装架14的顶部并位于臂体11上方,拉伸油缸13的驱动端与臂体11远离夹头的一端连接,实现驱动臂体11在拉伸油缸安装架14滑动连接,而拉伸油缸13通过转动装置与外框架12转动连接,实现带动臂体11转动,以使得臂体11与型材3对位。The left swing arm assembly and the right swing arm assembly of the present invention both include a swing arm base body 10 and a material pulling arm mechanism disposed on the swing arm base body 10 , and the swing arm cylinder assembly 8 is connected to the swing arm base body 10 to drive the swing arm base body 10 to swing. The pulling arm mechanism includes a chuck 23, an arm body 11, a core-threading and core-pulling mechanism 21, a core rod 22, an outer frame 12, a stretching cylinder 13 for driving the arm body 11 to telescopically move, a stretching cylinder mounting frame 14 and a rotating device for driving the arm body 11 to rotate; wherein, the arm body 11 is inserted into the stretching cylinder mounting frame 14 and connected to the chuck 23, the stretching cylinder 13 is arranged on the top of the stretching cylinder mounting frame 14 and is located above the arm body 11, the driving end of the stretching cylinder 13 is connected to the end of the arm body 11 away from the chuck, so as to drive the arm body 11 to slide on the stretching cylinder mounting frame 14, and the stretching cylinder 13 is rotatably connected to the outer frame 12 through the rotating device, so as to drive the arm body 11 to rotate, so that the arm body 11 is aligned with the profile 3.
本发明还包括滑动导轨15和滑块16,其中,滑动导轨15设置在臂体11侧部,滑块16设置在拉伸油缸安装架14上,拉伸油缸13驱动臂体11时,通过滑动导轨15与滑块16实现臂体11在拉伸油缸安装架14滑动连接。The present invention also includes a sliding guide rail 15 and a slider 16, wherein the sliding guide rail 15 is arranged on the side of the arm body 11, and the slider 16 is arranged on the stretching cylinder mounting frame 14. When the stretching cylinder 13 drives the arm body 11, the sliding guide rail 15 and the slider 16 realize the sliding connection of the arm body 11 on the stretching cylinder mounting frame 14.
本发明的转动装置包括复位油缸17、复位油缸安装架18、复位油缸连接套19和复位油缸连接轴20,其中,拉伸油缸13通过复位油缸连接轴20与外框架12连接,复位油缸17通过复位油缸安装架18设置在拉伸油缸13上,复位油缸连接套19套设在复位油缸连接轴20上,复位油缸17的驱动端与复位油缸连接套19连接,实现复位油缸17驱动拉伸油缸13与外框架12转动连接,以带动臂体11转动,该转动装置可推动与拉伸油缸13连接的臂体11转动。The rotating device of the present invention includes a reset cylinder 17, a reset cylinder mounting frame 18, a reset cylinder connecting sleeve 19 and a reset cylinder connecting shaft 20, wherein the stretching cylinder 13 is connected to the outer frame 12 through the reset cylinder connecting shaft 20, the reset cylinder 17 is arranged on the stretching cylinder 13 through the reset cylinder mounting frame 18, the reset cylinder connecting sleeve 19 is sleeved on the reset cylinder connecting shaft 20, and the driving end of the reset cylinder 17 is connected to the reset cylinder connecting sleeve 19, so that the reset cylinder 17 drives the stretching cylinder 13 to be rotatably connected to the outer frame 12, so as to drive the arm body 11 to rotate, and the rotating device can drive the arm body 11 connected to the stretching cylinder 13 to rotate.
该复位油缸17的工作模式为主动驱动工作模式和随动工作模式相互切换。当需要根据型材定位的位置调节臂体11的角度位置时,复位油缸17的工作模式为主动驱动工作模式。当臂体11的夹头夹持型材后,在型材拉伸过程中,复位油缸17的工作模式切换为随动工作模式,即复位油缸17本身没有动力,进出油口敞开,随机械部分的运动自由伸缩,使得臂体11的转动角度也根据型材拉伸的角度自由摆动,有利于提高型材3的拉伸成型质量。The working mode of the reset oil cylinder 17 is a switch between an active drive working mode and a follow-up working mode. When the angle position of the arm body 11 needs to be adjusted according to the position of the profile, the working mode of the reset oil cylinder 17 is the active drive working mode. After the clamp of the arm body 11 clamps the profile, during the stretching process of the profile, the working mode of the reset oil cylinder 17 is switched to the follow-up working mode, that is, the reset oil cylinder 17 itself has no power, the oil inlet and outlet are open, and it can freely expand and contract with the movement of the mechanical part, so that the rotation angle of the arm body 11 can also swing freely according to the stretching angle of the profile, which is beneficial to improve the stretching forming quality of the profile 3.
本发明的穿芯抽芯机构21包括均设置在臂体11内的穿抽芯油缸21.1、芯棒连接块21.2、芯棒过渡块21.3和穿抽芯油缸连接板21.4,其中,芯棒连接块21.2一端与芯棒过渡块21.3可调节拆卸连接,另一端与芯棒22可拆卸连接,芯棒过渡块21.3通过穿抽芯油缸连接板21.4与穿抽芯油缸21.1连接,实现穿抽芯油缸21.1驱动芯棒22穿入固定在夹头23上的型材3内部或芯棒22从型材3内部抽出。The core-penetrating and core-pulling mechanism 21 of the present invention comprises a core-penetrating and core-pulling cylinder 21.1, a core rod connecting block 21.2, a core rod transition block 21.3 and a core-penetrating and core-pulling cylinder connecting plate 21.4, all of which are arranged in the arm body 11, wherein one end of the core rod connecting block 21.2 is adjustably and detachably connected to the core rod transition block 21.3, and the other end is detachably connected to the core rod 22, and the core rod transition block 21.3 is connected to the core-penetrating and core-pulling cylinder 21.1 through the core-penetrating and core-pulling cylinder connecting plate 21.4, so that the core-penetrating and core-pulling cylinder 21.1 drives the core rod 22 to penetrate into the interior of the profile 3 fixed on the chuck 23 or the core rod 22 is pulled out from the interior of the profile 3.
具体地说,芯棒过渡块21.3与芯棒连接块21.2连接的端面沿纵向方向开设有调节槽21.3.1。而芯棒连接块21.2设置有相互连接的固定部21.2.1和调节部21.2.2,该固定部21.2.1与芯棒22可拆卸连接,调节部21.2.2开设有长槽孔21.2.3,芯棒连接块21.2通过调节部21.2.2在调节槽21.3.1调节卡设,并通过紧固件和长槽孔21.2.3实现芯棒连接块21.2与芯棒过渡块21.3连接。而固定部21.2.1设置有便于芯棒22安装定位的凸出位21.2.4。Specifically, the end surface of the mandrel transition block 21.3 connected to the mandrel connection block 21.2 is provided with an adjustment groove 21.3.1 in the longitudinal direction. The mandrel connection block 21.2 is provided with a fixing portion 21.2.1 and an adjustment portion 21.2.2 connected to each other. The fixing portion 21.2.1 is detachably connected to the mandrel 22. The adjustment portion 21.2.2 is provided with a long slot hole 21.2.3. The mandrel connection block 21.2 is adjusted and clamped in the adjustment groove 21.3.1 through the adjustment portion 21.2.2, and the mandrel connection block 21.2 is connected to the mandrel transition block 21.3 through the fastener and the long slot hole 21.2.3. The fixing portion 21.2.1 is provided with a protruding position 21.2.4 for facilitating the installation and positioning of the mandrel 22.
本发明还包括用于芯棒22穿抽导向的芯棒导向板21.6,该芯棒导向板21.6设置在夹头23内部,该芯棒导向板21.6开设有供芯棒22穿过的通孔21.6.1,通孔21.6.1与芯棒22相对设置。The present invention further comprises a mandrel guide plate 21.6 for guiding the mandrel 22 to pass through. The mandrel guide plate 21.6 is arranged inside the chuck 23. The mandrel guide plate 21.6 is provided with a through hole 21.6.1 for the mandrel 22 to pass through. The through hole 21.6.1 is arranged opposite to the mandrel 22.
本发明的夹头包括后架23.1、夹芯套23.2、仿型夹芯、压紧油缸、用于带动夹芯套23.2转动的旋转机构23.5和前盖板23.6,其中,该夹芯套23.2设置有安装腔体,仿型夹芯布设在安装腔体的内侧面上,并通过前盖板23.6与夹芯套23.2可拆卸连接,压紧油缸设置在夹芯套23.2上并与仿型夹芯连接,实现对仿型夹芯的压紧,后架23.1与拉料臂的臂体连接,旋转机构23.5设置在后架23.1上并与夹芯套23.2连接,实现驱动夹芯套23.2转动,以使得通过仿型夹芯夹持的型材进行扭曲加工。本实施例的旋转机构23.5采用涡轮蜗杆结构或回旋转动机。The chuck of the present invention comprises a rear frame 23.1, a core sleeve 23.2, a profiled core, a pressing oil cylinder, a rotating mechanism 23.5 for driving the core sleeve 23.2 to rotate, and a front cover plate 23.6, wherein the core sleeve 23.2 is provided with an installation cavity, the profiled core is arranged on the inner side of the installation cavity, and is detachably connected to the core sleeve 23.2 through the front cover plate 23.6, the pressing oil cylinder is arranged on the core sleeve 23.2 and connected to the profiled core to achieve the compression of the profiled core, the rear frame 23.1 is connected to the arm body of the material pulling arm, and the rotating mechanism 23.5 is arranged on the rear frame 23.1 and connected to the core sleeve 23.2 to achieve the driving of the core sleeve 23.2 to rotate, so that the profile clamped by the profiled core is twisted. The rotating mechanism 23.5 of this embodiment adopts a worm gear structure or a rotary motor.
具体地说,仿型夹芯包括侧夹芯23.3和夹芯一23.4,侧夹芯23.3和夹芯一23.4之间作为型材夹持的空间。本实施例的侧夹芯23.3采用直板状,夹芯一23.4采用凹形状,侧夹芯23.3和夹芯一23.4的内侧可拆装地连接有牙板23.9。Specifically, the profiled core includes a side core 23.3 and a core 1 23.4, and the space between the side core 23.3 and the core 1 23.4 is used as a space for clamping the profile. In this embodiment, the side core 23.3 is in a straight plate shape, and the core 1 23.4 is in a concave shape. The inner sides of the side core 23.3 and the core 1 23.4 are detachably connected with a tooth plate 23.9.
本发明的压紧油缸包括侧压紧油缸23.7和辅助压紧油缸23.8,该侧压紧油缸23.7设置在夹芯套23.2的侧部并与侧夹芯23.3连接,辅助压紧油缸23.8设置在夹芯套23.2的顶部并与夹芯一23.4连接。The clamping cylinder of the present invention comprises a side clamping cylinder 23.7 and an auxiliary clamping cylinder 23.8. The side clamping cylinder 23.7 is arranged on the side of the sandwich sleeve 23.2 and connected to the side sandwich 23.3. The auxiliary clamping cylinder 23.8 is arranged on the top of the sandwich sleeve 23.2 and connected to the sandwich 1 23.4.
本发明用于型材拉弯的夹头可实现仿型夹芯可拆卸连接,便于仿型夹芯更换和维修,而压紧油缸的设置可提高夹头的夹紧力。另外,旋转机构23.5的设计使得该夹头不仅具有夹持功能,而且型材无需拆卸再采用另外设备加工,直接采用该夹头对拉弯后的型材进行扭曲二次加工,实用性强。The chuck used for bending the profile of the present invention can realize the detachable connection of the profile sandwich core, which is convenient for replacement and maintenance of the profile sandwich core, and the setting of the clamping oil cylinder can improve the clamping force of the chuck. In addition, the design of the rotating mechanism 23.5 makes the chuck not only have a clamping function, but also the profile does not need to be disassembled and then processed by other equipment. The chuck can be directly used to perform secondary twisting processing on the bent profile, which is highly practical.
本发明芯棒22包括关节单元一、关节单元二和芯棒连接杆22.1,其中,关节单元一和关节单元二分别通过芯棒连接杆22.1拼接并可拆卸连接,形成芯棒本体。The mandrel 22 of the present invention comprises a joint unit 1, a joint unit 2 and a mandrel connecting rod 22.1, wherein the joint unit 1 and the joint unit 2 are respectively spliced and detachably connected through the mandrel connecting rod 22.1 to form a mandrel body.
该关节单元一包括关节部件一和芯棒拉杆一22.2,芯棒拉杆一22.2一端通过销轴22.4与关节部件一铰接,另一端通过销轴22.4与芯棒连接杆22.1铰接。而关节单元二包括关节部件二和芯棒拉杆二22.5,芯棒拉杆二22.5一端通过销轴22.4与关节部件二铰接,另一端通过销轴22.4与芯棒连接杆22.1铰接。关节部件一和关节部件二均为可活动的可拆卸结构。The joint unit 1 includes a joint component 1 and a mandrel rod 1 22.2, one end of the mandrel rod 1 22.2 is hinged to the joint component 1 through a pin 22.4, and the other end is hinged to the mandrel connecting rod 22.1 through the pin 22.4. The joint unit 2 includes a joint component 2 and a mandrel rod 22.5, one end of the mandrel rod 22.5 is hinged to the joint component 2 through a pin 22.4, and the other end is hinged to the mandrel connecting rod 22.1 through the pin 22.4. Both the joint component 1 and the joint component 2 are movable and detachable structures.
本实施例的关节单元一与关节单元二并列设置,并且关节单元一与关节单元二之间具有用于型材隔板插入的间隙22.3。In this embodiment, the joint unit 1 and the joint unit 2 are arranged in parallel, and there is a gap 22.3 between the joint unit 1 and the joint unit 2 for inserting the profile partition.
本实施例的关节部件一和关节部件二均包括关节头22.6和若干个关节22.7,关节头22.6和若干个关节22.7依次通过销钉22.4铰接,形成可拆卸结构。其中,关节头22.6由连接部一22.6.1和头部22.6.2连接组成,头部22.6.2为梯形体或三角体。而每个关节22.7均为Y形关节,并由连接部二22.7.1和铰接部22.7.2连接组成,关节22.7通过连接部二22.7.1与关节头22.6的连接部一22.6.1铰接,相邻关节22.7通过铰接部22.7.2与连接部二22.7.1相互前后铰接实现拼接。为了防止型材拉弯过程中刮花型材内壁,头部22.6.2设置有倒角,关节22.7设置有圆弧面。The joint component 1 and the joint component 2 of this embodiment both include a joint head 22.6 and a plurality of joints 22.7, and the joint head 22.6 and the plurality of joints 22.7 are hinged in sequence through a pin 22.4 to form a detachable structure. Among them, the joint head 22.6 is composed of a connection part 1 22.6.1 and a head 22.6.2, and the head 22.6.2 is a trapezoidal body or a triangular body. Each joint 22.7 is a Y-shaped joint, and is composed of a connection part 2 22.7.1 and a hinged part 22.7.2. The joint 22.7 is hinged to the connection part 1 22.6.1 of the joint head 22.6 through the connection part 2 22.7.1, and adjacent joints 22.7 are hinged to each other front and back through the hinged part 22.7.2 and the connection part 2 22.7.1 to achieve splicing. In order to prevent the inner wall of the profile from being scratched during the bending process of the profile, the head 22.6.2 is provided with a chamfer, and the joint 22.7 is provided with an arc surface.
本实施例的芯棒适用于两个空腔结构型材的拉弯工艺,关节单元一和关节单元二通过芯棒连接杆22.1拼接,关节单元一和关节单元二对应型材的一个空腔。本实施例的关节单元可根据型材的类型设置,关节单元的数量与型材空腔的数量相等,每个关节单元通过芯棒连接杆22.1拼接即可形成芯棒本体。The mandrel of this embodiment is suitable for the stretch bending process of two cavity structure profiles. The joint unit 1 and the joint unit 2 are spliced by the mandrel connecting rod 22.1. The joint unit 1 and the joint unit 2 correspond to a cavity of the profile. The joint units of this embodiment can be set according to the type of profile. The number of joint units is equal to the number of profile cavities. Each joint unit can be spliced by the mandrel connecting rod 22.1 to form the mandrel body.
在型材拉弯设备使用过程中,首先,下压压紧机构2通过连接装置5的螺柱5.1和锁定螺母一5.2可调节安装在底座1上,并位于前扣压紧油缸4.2与滑座4.4连接处的上方。当下压压紧机构2以下压的方式对型材3进行定位后,前扣压紧油缸4.2驱动滑座4.4在底座1上往型材3方向移动,即以往后拉的方式通过尼龙板4.3对固定于下压压紧机构2上的型材3进行贴紧,实现型材3水平方向的定位。然后,拉料臂机构可根据型材3定位的位置方便调节臂体11的角度位置,通过左摆臂组件和右摆臂组件的夹头23对型材3两端夹紧并通过拉伸油缸对型材3进行预拉伸,最后通过摆臂油缸组件8的驱动左摆臂组件和右摆臂组件摆动,实现对型材3的自动化拉弯。During the use of the profile bending equipment, first, the downward pressing mechanism 2 is adjustably mounted on the base 1 through the stud 5.1 and the locking nut 5.2 of the connecting device 5, and is located above the connection between the front clamping cylinder 4.2 and the slide 4.4. After the downward pressing mechanism 2 positions the profile 3 by downward pressing, the front clamping cylinder 4.2 drives the slide 4.4 to move toward the profile 3 on the base 1, that is, the profile 3 fixed on the downward pressing mechanism 2 is pressed by the nylon plate 4.3 in a backward pulling manner to achieve the horizontal positioning of the profile 3. Then, the drawing arm mechanism can conveniently adjust the angle position of the arm body 11 according to the positioning position of the profile 3, clamp the two ends of the profile 3 through the chuck 23 of the left swing arm assembly and the right swing arm assembly, and pre-stretch the profile 3 through the stretching cylinder, and finally drive the left swing arm assembly and the right swing arm assembly to swing by the swing arm cylinder assembly 8, so as to achieve the automatic bending of the profile 3.
在型材3拉弯过程中,后支撑块4.11对下压压紧机构2进行支撑以防止型材3拉弯过程中下压压紧机构2后翻,可提高水平方向定位机构4与下压压紧机构2对型材3定位的配合度,从而保证型材3的拉弯质量。在型材3拉弯过程中,可通过调节装置对切点定位油缸6.2在安装座6.1的转动角度进行相应调节后,控制切点定位油缸6.2驱动尼龙板二6.16对定位于下压压紧机构2的型材3进行切点的顶持定位,实现在拉弯过程中对型材3大半径转小半径的切点以及圆弧与直线段过渡位置的切点进行定位,防止型材3拉弯过程中切点部位翘起或发生移位,从而保证型材3的拉弯质量。在型材拉弯成型后,可通过冲孔机构7对型材3进行冲孔加工,而无需将成型后的型材3转移至冲孔作业处再次定位并通过冲孔装置对其冲孔作业,从而提高型材3的加工效率。During the bending process of the profile 3, the rear support block 4.11 supports the downward pressing mechanism 2 to prevent the downward pressing mechanism 2 from tipping over during the bending process of the profile 3, which can improve the coordination between the horizontal positioning mechanism 4 and the downward pressing mechanism 2 in positioning the profile 3, thereby ensuring the bending quality of the profile 3. During the bending process of the profile 3, the adjustment device can be used to adjust the rotation angle of the tangent point positioning cylinder 6.2 on the mounting seat 6.1 accordingly, and then the tangent point positioning cylinder 6.2 can be controlled to drive the nylon plate 2 6.16 to hold and position the profile 3 positioned on the downward pressing mechanism 2 at the tangent point, so as to achieve positioning of the tangent point of the profile 3 where the large radius turns to the small radius and the tangent point of the transition position between the arc and the straight line segment during the bending process, so as to prevent the tangent point from tilting or shifting during the bending process of the profile 3, thereby ensuring the bending quality of the profile 3. After the profile is stretched and bent, the profile 3 can be punched by the punching mechanism 7 without transferring the formed profile 3 to the punching operation site for repositioning and punching by the punching device, thereby improving the processing efficiency of the profile 3.
本发明的下压油缸2.5与下压油缸安装座2.6铰接,上盖板2.4与模芯2.1铰接,以及上盖板2.4与下压油缸2.5的驱动端铰接,使得该下压压紧机构2具有三个活动关节,可提高下压压紧机构2的灵活性和通用性,该下压压紧机构2不限于对端面为平面的型材3进行压持定位,可适用于对各种端面的型材3进行纵向方向的定位,以保证型材3拉弯过程的垂直度,从而保证型材3的拉弯质量。另外,本发明的下压油缸2.5驱动上盖板2.4抬起和下压,可便于型材3的进料和出料。The pressing cylinder 2.5 of the present invention is hinged to the pressing cylinder mounting seat 2.6, the upper cover plate 2.4 is hinged to the mold core 2.1, and the upper cover plate 2.4 is hinged to the driving end of the pressing cylinder 2.5, so that the pressing mechanism 2 has three movable joints, which can improve the flexibility and versatility of the pressing mechanism 2. The pressing mechanism 2 is not limited to holding and positioning the profile 3 with a flat end face, but can be used to position the profile 3 with various end faces in the longitudinal direction to ensure the verticality of the profile 3 during the bending process, thereby ensuring the bending quality of the profile 3. In addition, the pressing cylinder 2.5 of the present invention drives the upper cover plate 2.4 to lift and press down, which can facilitate the feeding and discharging of the profile 3.
本发明拉料臂机构实用性强,可实现臂体11与型材3的对位以及臂体11的伸缩移动,从而提高型材3拉弯的效率。而且拉料臂机构不仅可快捷高效实现芯棒22的穿插,而且可根据型材3夹持的位置调节芯棒22穿插的位置,从而大大提高实用性。另外,本发明拉料臂机构的芯棒22为可拆卸结构,不仅可支撑型材3弯曲半径的内壁以防止其变形,而且便于更换或维修,从而大大降低型材3拉弯的生产成本。夹头23可实现仿型夹芯可拆卸连接,便于仿型夹芯更换和维修;同时,该夹头23具有转动功能,可在型材3拉弯工序后进行扭曲二次加工,满足型材3的加工需求。The material pulling arm mechanism of the present invention is highly practical, and can realize the alignment of the arm body 11 and the profile 3 and the telescopic movement of the arm body 11, thereby improving the efficiency of the bending of the profile 3. Moreover, the material pulling arm mechanism can not only quickly and efficiently realize the insertion of the core rod 22, but also adjust the insertion position of the core rod 22 according to the clamping position of the profile 3, thereby greatly improving the practicality. In addition, the core rod 22 of the material pulling arm mechanism of the present invention is a detachable structure, which can not only support the inner wall of the bending radius of the profile 3 to prevent its deformation, but also facilitate replacement or maintenance, thereby greatly reducing the production cost of the bending of the profile 3. The chuck 23 can realize the detachable connection of the profiling core, which is convenient for the replacement and maintenance of the profiling core; at the same time, the chuck 23 has a rotation function, and can perform secondary twisting processing after the bending process of the profile 3 to meet the processing requirements of the profile 3.
实施例二Embodiment 2
本实施例与实施例一不同之处仅在于:如图24所示,本实施例的芯棒包括一个关节单元,该关节单元包括关节部件12.8和芯棒拉杆12.9,关节部件12.8为可活动的可拆卸结构,关节部件12.8、芯棒拉杆12.9和芯棒连接杆12.1依次铰接并可拆卸连接。The only difference between this embodiment and embodiment 1 is that, as shown in FIG. 24 , the mandrel of this embodiment includes a joint unit, which includes a joint component 12.8 and a mandrel pull rod 12.9, the joint component 12.8 is a movable and detachable structure, and the joint component 12.8, the mandrel pull rod 12.9 and the mandrel connecting rod 12.1 are hinged and detachably connected in sequence.
本实施例的芯棒适用于只有一个空腔结构型材的拉弯工艺。The mandrel of this embodiment is suitable for the stretch-bending process of a profile having only one cavity structure.
本实施例的其它结构与实施例一一致。The other structures of this embodiment are consistent with those of the first embodiment.
实施例三Embodiment 3
本实施例与实施例一不同之处仅在于:如图25所示,本实施例芯棒的关节部件、芯棒拉杆和芯棒连接杆12.1依次连接,具体为:关节单元一的关节部件一与芯棒拉杆一12.2铰接,关节单元二的关节部件二与芯棒拉杆二12.5铰接,而芯棒拉杆一12.2和芯棒拉杆二12.5均与芯棒连接杆12.1连接并为一体结构,形成芯棒本体。The difference between this embodiment and embodiment 1 is only that: as shown in Figure 25, the joint components, mandrel pull rod and mandrel connecting rod 12.1 of the mandrel of this embodiment are connected in sequence, specifically: joint component 1 of joint unit 1 is hinged to mandrel pull rod 1 12.2, joint component 2 of joint unit 2 is hinged to mandrel pull rod 2 12.5, and mandrel pull rod 1 12.2 and mandrel pull rod 2 12.5 are both connected to mandrel connecting rod 12.1 and form an integrated structure to form the mandrel body.
本实施例的其它结构与实施例一一致。The other structures of this embodiment are consistent with those of the first embodiment.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited to the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.
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Denomination of invention: A profile stretching and bending equipment Granted publication date: 20240702 Pledgee: China Co. truction Bank Corp Foshan branch Pledgor: Guangdong Gaopu Bending Technology Co.,Ltd. Registration number: Y2025980024719 |