CN112266059A - Magnetic separation reflux unit - Google Patents

Magnetic separation reflux unit Download PDF

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Publication number
CN112266059A
CN112266059A CN202011219049.8A CN202011219049A CN112266059A CN 112266059 A CN112266059 A CN 112266059A CN 202011219049 A CN202011219049 A CN 202011219049A CN 112266059 A CN112266059 A CN 112266059A
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CN
China
Prior art keywords
magnetic
magnetic separation
water tank
slag
water
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Pending
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CN202011219049.8A
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Chinese (zh)
Inventor
黄光华
王哲晓
易洋
肖波
杨涛
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CSCEC Scimee Sci and Tech Co Ltd
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CSCEC Scimee Sci and Tech Co Ltd
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Priority to CN202011219049.8A priority Critical patent/CN112266059A/en
Publication of CN112266059A publication Critical patent/CN112266059A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/48Treatment of water, waste water, or sewage with magnetic or electric fields
    • C02F1/488Treatment of water, waste water, or sewage with magnetic or electric fields for separation of magnetic materials, e.g. magnetic flocculation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/002Construction details of the apparatus

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  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Separation Of Suspended Particles By Flocculating Agents (AREA)

Abstract

The invention discloses a magnetic separation reflux device, which comprises a water tank and a magnetic separation mechanism arranged in the water tank; still be provided with promotion formula conveying mechanism in the basin, promotion formula conveying mechanism's feed end is located the bottom of basin, promotion formula conveying mechanism's discharge end extends to along the ascending direction in the slant outside the basin. The scheme can solve the problems that the coagulation reagent in the current magnetic separation sewage treatment process does not react completely to influence the coagulation reaction effect and cause the waste of the coagulation reagent, and the dosage and the treatment cost are increased.

Description

Magnetic separation reflux unit
Technical Field
The invention relates to the technical field of magnetic separation sewage treatment, in particular to a magnetic separation reflux device.
Background
Magnetic separation is a technology for realizing material separation by magnetic field suction provided by a magnet, belongs to a physical separation method, is developed in the United states in the early 70 th century and is widely applied to the fields of mineral separation, metallurgical wastewater and the like.
With the application and development of the technology, the magnetic separation water treatment technology based on the magnetic inoculation technology is successfully applied to the purification of weak magnetic or non-magnetic wastewater; wherein, the sewage and the magnetic powder floc are condensed together to form magnetic floc by a magnetic inoculation technology, and then all the magnetic floc in the sewage is absorbed and separated under the action of a magnetic field of an external magnetic separation system, thereby achieving the purpose of purifying water; meanwhile, the magnetic sludge adsorbed on the magnetic separation system is completely conveyed to a subsequent recovery system through a slag discharge system, magnetic species in the magnetic sludge are recycled, and the residual non-magnetic sludge is discharged out of the recovery equipment.
However, since the magnetic flocs are formed by the reaction of the coagulant, the suspended matters and the magnetic seeds, only the magnetic seeds in the magnetic sludge are recycled in the recycling system, and the incompletely reacted coagulant is still left in the non-magnetic sludge and is discharged out of the system; therefore, not only the coagulation reagent reaction is not completely influenced, but also the waste of the coagulation reagent is caused, and the dosage and the treatment cost are increased.
Disclosure of Invention
The invention discloses a magnetic separation reflux device, which aims to solve the problems that coagulation reagent reaction is incomplete in the existing magnetic separation sewage treatment process, so that coagulation reaction effect is influenced, coagulation reagent waste is caused, and the dosage and treatment cost are increased.
In order to solve the problems, the invention adopts the following technical scheme:
a magnetic separation reflux device comprises a water tank and a magnetic separation mechanism arranged in the water tank; still be provided with promotion formula conveying mechanism in the basin, promotion formula conveying mechanism's feed end is located the bottom of basin, promotion formula conveying mechanism's discharge end extends to along the ascending direction in the slant outside the basin.
Optionally, the water tank is provided with a water inlet and a water outlet, and the water inlet and the water outlet are respectively located at two sides of the magnetic separation mechanism; the lifting type conveying mechanism is arranged on one side of the magnetic separation mechanism where the water inlet is located.
Optionally, the water inlet is arranged on the top wall of the water tank and is positioned above the lifting type conveying mechanism; the water outlet is arranged on the side wall of the water tank.
Optionally, a pore plate for controlling water level is arranged in the water tank, and the pore plate is positioned between the magnetic separation mechanism and the water outlet and divides the water tank into a water inlet area and a water outlet area; the magnetic separation mechanism is positioned in the water inlet area, and the water outlet is positioned in the water outlet area.
Optionally, a material collecting surface is arranged at the bottom of the water tank, and the material collecting surface forms a horn-shaped structure with a large upper part and a small lower part at the bottom of the water tank.
Optionally, the lifting conveyor is a screw conveyor; a feed port is formed in the feed end of the spiral conveyor and is positioned on the top side of the spiral conveyor; the discharge end of the spiral conveyor is provided with a discharge port, and the discharge port is positioned at the bottom side of the spiral conveyor.
Optionally, the feed inlet is located directly below the magnetic separation mechanism.
Optionally, the water tank is provided with a support base and a support portion; the end part of the feeding end of the spiral conveyor is arranged on the supporting base, and the part of the spiral conveyor, which is adjacent to the discharging end, is arranged on the supporting part.
Optionally, the magnetic separation mechanism comprises a magnetic element, a slag scraping plate, a slag planing strip and a slag unloading conveying mechanism, and the magnetic element and the slag planing strip are respectively connected with a driving mechanism; the slag scraping plate is arranged at the magnetic element and is used for scraping slag in the rotation process of the magnetic element; the slag planing strip is arranged on the slag scraping plate, and can be rotated to push sludge on the slag scraping plate to the slag unloading conveying mechanism.
Optionally, the magnetic element includes at least two magnetic disks, and the at least two magnetic disks are sleeved on the rotating shaft and are distributed at intervals along the axial direction of the rotating shaft; the two side disc surfaces of each magnetic disc are respectively provided with the slag scraping plate and the slag planing strip; the rotating shaft is in transmission connection with the corresponding driving mechanism.
The technical scheme adopted by the invention can achieve the following beneficial effects:
the magnetic separation reflux device disclosed by the invention can lift the magnetic flocs precipitated in the water tank out of the water surface through the lifting type conveying mechanism arranged in the water tank, so that the water lifted out together with the magnetic flocs is drained off, and the magnetic flocs are returned and put into a coagulation reaction system, so that the incompletely reacted coagulation agent in the magnetic flocs can be reused for coagulation reaction; therefore, the flocculation effect is improved by facilitating the full reaction of the coagulation medicament, the formed floc is more compact, the waste of the coagulation medicament can be avoided, the dosage of the coagulation reaction is reduced, and the cost of sewage treatment is reduced; the non-precipitated magnetic flocs flow to the magnetic separation mechanism and are subjected to magnetic adsorption separation through the magnetic separation mechanism.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic front view of a magnetic separation reflow apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic side view of a magnetic separation reflow apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic top view of a magnetic separation reflow apparatus according to an embodiment of the present invention;
description of reference numerals:
100-a water tank, 101-a water inlet, 102-a water outlet, 103-a material collecting surface, 110-a supporting base, 120-a supporting part, 200-a driving mechanism, 201-a rotating shaft, 210-a magnetic disc, 220-a slag scraping plate, 230-a slag planing strip, 240-a slag unloading conveying mechanism, 300-a lifting conveying mechanism and 310-a material outlet.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the specific embodiments of the present invention and the accompanying drawings. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The technical solutions disclosed in the embodiments of the present invention are described in detail below with reference to the accompanying drawings.
Referring to fig. 1 to 3, an embodiment of the present invention discloses a magnetic separation backflow device, which includes a water tank 100 and a magnetic separation mechanism disposed in the water tank 100; a lifting conveyor 300 is also disposed in the tank 100, the feeding end of the lifting conveyor 300 is located at the bottom of the tank 100, and the discharging end of the lifting conveyor 300 extends out of the tank 100 in an oblique upward direction.
The lifting type conveying mechanism 300 arranged in the water tank 100 can lift the magnetic flocs precipitated in the water tank 100 out of the water surface, so that the water lifted together with the magnetic flocs is drained off, and the magnetic flocs are returned and put into a coagulation reaction system, so that the unreacted coagulation medicament in the magnetic flocs can be reused for coagulation reaction; therefore, the flocculation effect is improved by facilitating the full reaction of the coagulation medicament, the formed floc is more compact, the waste of the coagulation medicament can be avoided, the dosage of the coagulation reaction is reduced, and the cost of sewage treatment is reduced; the non-precipitated magnetic flocs flow to the magnetic separation mechanism and are subjected to magnetic adsorption separation through the magnetic separation mechanism.
Specifically, the water tank 100 is provided with a water inlet 101 and a water outlet 102, and the water inlet 101 and the water outlet 102 are respectively located at two sides of the magnetic separation mechanism, so that the sewage coming out from the coagulation reaction system enters the water tank 100 through the water inlet 101, part of the magnetic flocs precipitate and are returned to the coagulation reaction system for recycling through the lifting type conveying mechanism 300 in the process that the sewage entering the water tank 100 flows from the water inlet 101 to the magnetic separation mechanism, the magnetic flocs which do not sink at the bottom flow to the magnetic separation mechanism and are magnetically adsorbed and separated by the magnetic separation mechanism, and further the purified water passing through the magnetic separation mechanism is discharged out of the water tank 100 from the water outlet 102.
Because the precipitation of magnetic flocs mainly takes place in the process that sewage flows to the magnetic separation mechanism from the water inlet 101, in order to better ensure that the lifting type conveying mechanism 300 carries out the backflow reutilization on the magnetic flocs precipitated in the water tank 100, the lifting type conveying mechanism 300 can be arranged on one side of the water inlet 101 of the magnetic separation mechanism, so that the lifting type conveying mechanism 300 is positioned in the precipitation area of the magnetic flocs, and the backflow conveying effect of the lifting type conveying mechanism 300 on the precipitated magnetic flocs is ensured.
Meanwhile, the water inlet 101 may be disposed on the top wall of the water tank 100 and located above the lifting type conveying mechanism 300, so that the magnetic flocs entering the water tank 100 through the water inlet 101 have a larger settling height, and are more easily precipitated at the lifting type conveying mechanism 300 at the bottom of the water tank 100 under the action of gravity of the magnetic flocs and the driving of water flow, thereby ensuring the backflow lifting conveying effect of the lifting type conveying mechanism 300 on the precipitated magnetic flocs; the water outlet 102 is disposed on a side wall of the water tank 100, such that the position of the water outlet 102 is lower than the position of the water inlet 101, which is more beneficial for the purified water to exit the water tank 100 from the water outlet 102.
In order to adjust and control the liquid level in the water tank 100, as shown in fig. 1, a hole plate for controlling the water level may be disposed in the water tank 100, and the hole plate is located between the magnetic separation mechanism and the water outlet 102, and separates the water tank 100 into a water inlet area and a water outlet area; the magnetic separation mechanism is located in the water inlet zone and the water outlet 102 is located in the water outlet zone.
The water inlet area is provided with a plurality of rows of through holes, and the water in the water inlet area flows into the water outlet area through the through holes of the pore plate; when the liquid level of the water inlet area is low, only the through holes in the bottom row of the pore plate can be used for passing water, so that the water passing amount of the through holes of the pore plate is smaller than the water inlet amount of the water inlet 101, and the water level in the water inlet area rises; the quantity of the through holes through which the pore plate can pass water is increased along with the rising of the water level, so that the water passing quantity of the pore plate is gradually increased, and when the water inlet quantity of the water inlet 101 and the water passing quantity of the pore plate reach dynamic balance, the liquid level is kept unchanged; therefore, the purpose of controlling the water level of the water inlet area can be achieved through the pore plate, and the magnetic separation mechanism is partially positioned below the liquid level and partially positioned above the liquid level so as to adsorb and separate the magnetic flocs in the water inlet area.
It is easy to understand that, in order to gather the magnetic flocs deposited at the bottom of the water tank 100, as shown in fig. 2, the bottom of the water tank 100 may be provided with a material collecting surface 103, and the material collecting surface 103 forms a horn-shaped structure with a large top and a small bottom at the bottom of the water tank 100, so that the magnetic flocs deposited at the bottom of the water tank 100 can slide along the material collecting surface 103 and be gathered together, thereby being more beneficial to the backflow lifting conveying of the lifting type conveying mechanism 300 on the deposited magnetic flocs; the material collecting surface 103 can be an inclined surface or an arc curved surface.
In the magnetic separation reflux device disclosed in the embodiment of the present invention, as a specific structure of the lifting type conveying mechanism 300, it may be a screw conveyor; generally, a screw conveyor comprises a housing, a screw shaft and a driving motor, wherein the screw shaft is arranged in the housing and can be in transmission connection with an external driving motor; the shell provides a bearing foundation for the installation of the spiral shaft, and the driving power supply provides power for the rotation of the spiral shaft, so that the lifting and conveying of materials are realized through the rotation of the spiral shaft.
Meanwhile, a feed port is formed in the feed end of the spiral conveyor and is positioned on the top side of the spiral conveyor, so that the precipitated magnetic flocs can enter the shell more easily through the feed port on the top side and can be lifted and conveyed under the rotation of the spiral shaft; the discharge end of the screw conveyor is provided with a discharge port 310, and the discharge port 310 is positioned at the bottom side of the screw conveyor, so that the magnetic flocs lifted to the top end along the screw conveyor can automatically flow into the coagulation reaction system through the discharge port 310, the returned magnetic flocs can automatically fall into the coagulation reaction device, the unreacted coagulation agent contained in the magnetic flocs can participate in the reaction again, and the conveying resistance and the energy consumption of the screw conveyor can be reduced.
Preferably, the feed inlet is located directly below the magnetic separation mechanism; in the process that the magnetic flocs flow from the water inlet 101 to the magnetic separation mechanism, the part of the magnetic flocs which is not precipitated flows to the magnetic separation mechanism under the action of water flow and is adsorbed and separated, and the part of the magnetic flocs which is precipitated is mainly precipitated below the magnetic separation mechanism under the action of water flow, so that the precipitated magnetic flocs can better enter the spiral conveyor to be lifted and conveyed by arranging the feed inlet in the area right below the magnetic separation mechanism.
In order to facilitate the installation and fixation of the screw conveyor, as shown in fig. 1, the water tank 100 may be provided with a supporting base 110 and a supporting portion 120; the end part of the feeding end of the screw conveyor is arranged on the supporting base 110, so that the supporting base 110 can be used as an installation bearing foundation of the bottom end of the screw conveyor to support and fix the bottom end of the screw conveyor; the part of the spiral conveyor, which is adjacent to the discharge end, is arranged on the supporting part 120, so that the supporting part 120 can be used as an installation bearing foundation for the top of the spiral conveyor to support and fix the top of the spiral conveyor; the supporting portion 120 may be a bracket or a supporting column structure, and preferably the bracket or the supporting column may be disposed on the sidewall of the water tank 100, so as to facilitate the fixing of the supporting portion 120, and to disperse the stress of the supporting portion 120 on the water tank 100, thereby improving the carrying capacity of the supporting portion 120.
In the magnetic separation reflux device disclosed in the embodiment of the present invention, as shown in fig. 1, the magnetic separation mechanism may include a magnetic element, a slag scraping plate 220, a slag planing strip 230, and a slag unloading conveying mechanism 240, the magnetic element and the slag planing strip 230 are respectively connected to a driving mechanism, so that the magnetic element and the slag planing strip 230 may be respectively driven to rotate by the corresponding driving mechanisms; the scraper plate 220 is disposed at the magnetic element, and the slag planing strip 230 is disposed on the scraper plate 220.
In the rotation process of the magnetic element, the part of the magnetic element rotates to the sewage in the water inlet area, the magnetic floccule which is not precipitated in the sewage is adsorbed by magnetic force, along with the continuous rotation of the magnetic element, the part of the magnetic element, which is adsorbed by the magnetic floccule, rotates out of the water surface and reaches the position of the slag scraping plate 220, then the slag materials such as the magnetic floccule adsorbed by the magnetic element are scraped onto the slag scraping plate 220 under the action of the slag scraping plate 220, and the slag materials such as the magnetic floccule on the slag scraping plate 220 are pushed to the slag discharging conveying mechanism 240 through the rotating slag planing strip 230 to be output to equipment.
Preferably, the scraper 220 is provided with a groove arranged along the extending direction of the scraper 220, so that the groove can store the magnetic floc and other slag materials scraped from the magnetic element, and the tail end of the slag planing strip 230 can be placed in the groove, so that the slag planing strip 230 can push the magnetic floc and other slag materials on the scraper 220 to the slag unloading conveying mechanism 240 along the groove, and the work efficiency of the scraper 220 and the slag planing strip 230 is improved.
Easily connected, the scraper blade 220 may be horizontally disposed; alternatively, the scraper plate 220 may be disposed obliquely upward, that is, the height of the end of the scraper plate 220 close to the slag discharge conveying mechanism 240 is lower than the height of the end of the scraper plate 220 far from the slag discharge conveying mechanism 240, so that the slag such as magnetic floc on the scraper plate 220 can smoothly move along the scraper plate 220 to the end of the slag discharge conveying mechanism 240.
As a specific structure of the magnetic element, as shown in fig. 3, the magnetic element may include at least two magnetic disks 210, where the at least two magnetic disks 210 are sleeved on the rotating shaft 201 and are distributed at intervals along an axial direction of the rotating shaft 201; meanwhile, the two side disc surfaces of each magnetic disc 210 can be respectively provided with a slag scraping plate 220 and a slag planing strip 230; the rotating shafts 201 are in transmission connection with the corresponding driving mechanisms 200.
Therefore, the contact area between the magnetic discs 210 distributed along the interval part of the rotating shaft 201 and sewage in the water inlet area can be increased, and the adsorption and separation effect of the magnetic element on the magnetic floccules is improved; meanwhile, the spindle 201 can be driven to rotate by a corresponding driving mechanism, so that each disk 210 is driven to rotate synchronously by the rotation of the spindle 201.
The driving mechanism can be a stepping motor, a servo motor or the like, and the slag discharging conveying mechanism 240 can be a screw conveyor, a belt conveyor or the like; the magnetic element may also be a magnetic structural member such as a drum or a magnetic roller, and the shape and structure of the magnetic element are not limited in the embodiments of the present invention.
In the above embodiments of the present invention, the difference between the embodiments is mainly described, and different optimization features between the embodiments can be combined to form a better embodiment as long as they are not contradictory, and further description is omitted here in view of brevity of the text.
The above description is only an example of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims (10)

1. A magnetic separation reflux device comprises a water tank and a magnetic separation mechanism arranged in the water tank; the water tank is characterized in that a lifting type conveying mechanism is further arranged in the water tank, the feeding end of the lifting type conveying mechanism is located at the bottom of the water tank, and the discharging end of the lifting type conveying mechanism extends out of the water tank along the oblique upward direction.
2. The magnetic separation backflow device according to claim 1, wherein the water tank is provided with a water inlet and a water outlet, and the water inlet and the water outlet are respectively located on two sides of the magnetic separation mechanism; the lifting type conveying mechanism is arranged on one side of the magnetic separation mechanism where the water inlet is located.
3. The magnetic separation and recirculation apparatus of claim 2, wherein the water inlet is disposed on the top wall of the water tank and above the lift conveyor; the water outlet is arranged on the side wall of the water tank.
4. The magnetic separation reflux unit as claimed in claim 3, wherein a perforated plate for controlling water level is provided in the water tank, and the perforated plate is located between the magnetic separation mechanism and the water outlet and divides the water tank into a water inlet area and a water outlet area; the magnetic separation mechanism is positioned in the water inlet area, and the water outlet is positioned in the water outlet area.
5. The magnetic separation and backflow device according to claim 1, wherein a material collection surface is arranged at the bottom of the water tank, and the material collection surface forms a horn-shaped structure with a large top and a small bottom at the bottom of the water tank.
6. A magnetic separation reflux apparatus as claimed in any one of claims 1 to 5, wherein said elevating conveyor mechanism is a screw conveyor; a feed port is formed in the feed end of the spiral conveyor and is positioned on the top side of the spiral conveyor; the discharge end of the spiral conveyor is provided with a discharge port, and the discharge port is positioned at the bottom side of the spiral conveyor.
7. The magnetic separation reflux device of claim 6, wherein the feed inlet is positioned directly below the magnetic separation mechanism.
8. A magnetic separation reflux unit as claimed in claim 6, wherein said water tank is provided with a supporting base and a supporting portion; the end part of the feeding end of the spiral conveyor is arranged on the supporting base, and the part of the spiral conveyor, which is adjacent to the discharging end, is arranged on the supporting part.
9. The magnetic separation and backflow device according to any one of claims 1 to 5, wherein the magnetic separation mechanism comprises a magnetic element, a slag scraping plate, a slag planing strip and a slag unloading conveying mechanism, and the magnetic element and the slag planing strip are respectively connected with a driving mechanism; the slag scraping plate is arranged at the magnetic element and is used for scraping slag in the rotation process of the magnetic element; the slag planing strip is arranged on the slag scraping plate, and can be rotated to push sludge on the slag scraping plate to the slag unloading conveying mechanism.
10. The magnetic separation and backflow device according to claim 9, wherein the magnetic element comprises at least two magnetic discs, and the at least two magnetic discs are sleeved on the rotating shaft and are distributed at intervals along the axial direction of the rotating shaft; the two side disc surfaces of each magnetic disc are respectively provided with the slag scraping plate and the slag planing strip; the rotating shaft is in transmission connection with the corresponding driving mechanism.
CN202011219049.8A 2020-11-04 2020-11-04 Magnetic separation reflux unit Pending CN112266059A (en)

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CN202011219049.8A CN112266059A (en) 2020-11-04 2020-11-04 Magnetic separation reflux unit

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CN113042208A (en) * 2021-03-15 2021-06-29 迁安市鑫昊铁选有限责任公司 Magnetic separator

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Application publication date: 20210126