CN112265311A - Intelligent control system of garbage compression station - Google Patents
Intelligent control system of garbage compression station Download PDFInfo
- Publication number
- CN112265311A CN112265311A CN202011195408.0A CN202011195408A CN112265311A CN 112265311 A CN112265311 A CN 112265311A CN 202011195408 A CN202011195408 A CN 202011195408A CN 112265311 A CN112265311 A CN 112265311A
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- China
- Prior art keywords
- control system
- garbage compression
- compression station
- maintenance
- pressing
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3003—Details
- B30B9/3007—Control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/16—Control arrangements for fluid-driven presses
- B30B15/166—Electrical control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/26—Programme control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3057—Fluid-driven presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F9/00—Transferring of refuse between vehicles or containers with intermediate storage or pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F2210/00—Equipment of refuse receptacles
- B65F2210/162—Pressing means
Abstract
The invention discloses an intelligent control system of a garbage compression station, and relates to the technical field of garbage compression. The intelligent control system of the garbage compression station comprises a garbage compression station control system and a monitoring software system; the garbage compression station control system comprises an initialization process, a loading process, a pressing process and a material pushing process; in the initialization process, the feed inlet is in a closed state, the gate of the storage bin is closed, the pressing plate is in an initial position, the discharge outlet is in a closed state, and the fault lamp is in an off state. This rubbish compression station intelligence control system adopts modern industry internet of things, combines PLC logic control ware, intelligent gateway, high accuracy thing networking sensing device, realizes actions such as rubbish compression station's automatic feeding loading, compression, purification, discharge, through intelligent sensing equipment, can guarantee functions such as equipment action process real time monitoring, safety interlock, unusual warning, maintenance warning, long-range propelling movement.
Description
Technical Field
The invention relates to the technical field of garbage compression, in particular to an intelligent control system of a garbage compression station.
Background
The garbage compression station is mainly used for treating municipal domestic garbage and can compress and crush the garbage at one time. The garbage compressor pours the collected loose garbage into the compressor box body through the feeding mechanism, then compresses the garbage in the box body through the compression mechanism, simultaneously treats the percolate to reach the three-level environmental protection discharge standard, and automatically informs the transfer trolley to transport away the garbage blocks after the garbage compression is finished. Through the treatment, the volume of the garbage blocks is greatly reduced, the loading capacity of the transfer trolley is improved, and the economic benefits of stacking, collecting and transporting the municipal domestic garbage are also improved.
In the existing garbage compression station, garbage compression is still in a semi-automatic state, a system for monitoring the garbage compression station in real time is not provided, and when a part fails, a worker cannot find the part in time.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an intelligent control system of a garbage compression station, which solves the problems in the background technology.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: an intelligent control system of a garbage compression station comprises a garbage compression station control system and a monitoring software system; the garbage compression station control system comprises an initialization process, a loading process, a pressing process and a material pushing process; in the initialization process, the feed inlet is in a closed state, the gate of the storage bin is closed, the pressing plate is in an initial position, the discharge outlet is in a closed state, and the fault lamp is in an off state; the feeding process comprises bin gate opening and cyclic feeding, the number of feeding times is counted through accumulated counting, and a pressing link is carried out after a preset value is reached; the pressing process comprises two links of quick pressing and working pressing, wherein the displacement of a pressing oil cylinder is recorded in each pressing and is compared with the warning displacement, when the preset value is reached, the pressing process enters a material pushing link after material is added once, and in the whole pressing process, an exhaust fan and a spraying system work simultaneously; the material pushing process comprises a first material pushing process and a second material pushing transfer process; entering a first material pushing flow in the material pushing flow after the first circular pressing is finished, pushing the materials into a storage bin through a material pushing oil cylinder, and immediately entering a second circular pressing link; after the second circular pressing is finished, the first material pushing flow in the material pushing flow is entered, the transfer vehicle is automatically informed, when the transfer vehicle stops in place, the material pushing process is started, two pieces of garbage are simultaneously pushed into the transfer vehicle, the whole working flow is finished, and the equipment enters a standby preparation state; the monitoring software system comprises hydraulic system fault diagnosis and monitoring software, the hydraulic system fault diagnosis comprises fault diagnosis and fault maintenance, and the monitoring software is divided into a local system mode and a remote monitoring mode.
Preferably, the local system is presented by a local touch screen, and the remote system is presented by a Web.
Preferably, the fault maintenance includes alarm maintenance, periodic maintenance and quarterly maintenance.
Preferably, the alarm maintenance is related maintenance aiming at alarm conditions, when monitored information exceeds a set range, a corresponding alarm indicator lamp is turned on, when an oil temperature alarm indicator lamp and an oil pressure alarm indicator lamp are turned on, the garbage compression equipment stops running, when a power consumption overproof indicator lamp is turned on, the garbage compression equipment still runs normally, and the system records the power consumption overproof information.
Preferably, the regular maintenance is to regularly schedule the repair according to the service life of the hydraulic oil, the repair cycle of the components, and to replace the damaged components.
Preferably, the maintenance in a quarter refers to analyzing a part with a concentrated fault condition according to the fault statistical condition in the current quarter, performing more comprehensive maintenance on the part, and replacing the part, with the period of one quarter as a cycle.
Preferably, the monitoring software system comprises a data service function module and a monitoring module.
Preferably, the data service function module refreshes data of each control cabinet at regular time, and pushes related data to the monitoring module and the audible and visual alarm in time, and the monitoring module presents the data to a user.
Preferably, the monitoring module processes the data pushed by the background task module and then presents the processed data to the user.
(III) advantageous effects
The invention provides an intelligent control system of a garbage compression station. The method has the following beneficial effects:
this rubbish compression station intelligence control system adopts modern industry internet of things, combines PLC logic control ware, intelligent gateway, high accuracy thing networking sensing device, realizes actions such as rubbish compression station's automatic feeding loading, compression, purification, discharge, through intelligent sensing equipment, can guarantee functions such as equipment action process real time monitoring, safety interlock, unusual warning, maintenance warning, long-range propelling movement.
Drawings
FIG. 1 is a main control flow diagram of the present invention;
FIG. 2 is a top flow diagram of the present invention;
FIG. 3 is a flow chart of the compaction process of the present invention;
FIG. 4 is a flow chart of the present invention for pushing material into a storage bin;
FIG. 5 is a flow chart of the present invention showing the pushing of material into the transfer car;
FIG. 6 is a fault diagnostic diagram of the hydraulic system of the present invention;
FIG. 7 is a diagram of the main architecture of the monitoring software system of the present invention.
In the figure: 1 cloud, 2 monitoring layers, 21 data centers, 22 monitoring computers, 23 main control computers, 24 main station DTUs, 3 equipment layers, 31 slave station DTUs and 32 PLC equipment.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: an intelligent control system of a garbage compression station comprises a garbage compression station control system and a monitoring software system; the garbage compression station control system comprises an initialization process, a loading process, a pressing process and a material pushing process; in the initialization process, a feed inlet is in a closed state, a gate of a storage bin is closed, a pressure plate is in an initial position, a discharge outlet is in a closed state, a fault lamp is in an off state, oil cylinder electromagnetic valve coils 2, 3, 4, 6, 7, 9, 11, 14 and 15 are powered on, and limit power loss is carried out at each position; the feeding process comprises the steps of opening a bin gate and circularly feeding, counting the feeding times through accumulated counting, and entering a pressing link after reaching a preset value; the pressing process is divided into two links of quick pressing and working pressing, the displacement of the pressing oil cylinder is recorded in each pressing and is compared with the warning displacement, when the preset value is reached, the material is added once and then enters a material pushing link, and in the whole pressing process, the exhaust fan and the spraying system work simultaneously; the material pushing process is divided into a first material pushing process and a second material pushing transfer process; entering a first material pushing flow in the material pushing flow after the first circular pressing is finished, pushing the materials into a storage bin through a material pushing oil cylinder, and immediately entering a second circular pressing link; after the second circular pressing is finished, the first material pushing flow in the material pushing flow is entered, the transfer vehicle is automatically informed, when the transfer vehicle stops in place, the material pushing process is started, two pieces of garbage are simultaneously pushed into the transfer vehicle, the whole working flow is finished, and the equipment enters a standby preparation state; the monitoring software system comprises hydraulic system fault diagnosis and monitoring software, the hydraulic system fault diagnosis comprises fault diagnosis and fault maintenance, the monitoring software is divided into a local system mode and a remote monitoring mode, common faults of the hydraulic system include abnormal oil tank pressure, creeping phenomenon of a hydraulic cylinder and large noise and vibration, and common faults of the garbage compression mechanism include failure of an action execution mechanism card machine and failure of a position detection element. Aiming at the 4 common fault forms, a fault self-checking program is developed by adopting a parameter feedback self-checking method. The parameter feedback self-checking method is to collect main parameters of the compression equipment through a peripheral sensor and compare a feedback value with a system set threshold value through a program to judge whether a hydraulic system has a fault. When the hydraulic system operates normally, system parameters are stabilized near a certain determined value, and if the parameters exceed a threshold value, the hydraulic system is judged to be in fault. The core parameters of the hydraulic system of the compression equipment mainly comprise hydraulic oil temperature, hydraulic oil pressure, hydraulic oil flow and power consumption of a hydraulic pump motor, and the key of a fault self-checking program of the hydraulic system is to collect the parameters and compare whether the parameters exceed a threshold value.
Preferably, in this embodiment, the local system mainly presents the local touch screen, the remote system presents the remote system in a Web manner, and a user can conveniently access the entire system through a browser without being limited by an operating system (such as Window and Linux) and devices (such as a computer, a tablet, and a mobile phone), obtain consistent experience, support multiple devices to access from the local or cloud side simultaneously for control, and have functions of authority management, periodic data backup, and the like.
Preferably, in this embodiment, in order to reduce the occurrence of the above-mentioned failure, daily maintenance and failure maintenance of the garbage compression equipment are required. The daily maintenance is completed by an operator, and the operator judges whether the running state of the garbage compression equipment is normal or not according to the monitoring data displayed by the touch screen. When the abnormal condition occurs, the related maintenance is needed, and the operation can not be started until the operation state is recovered to be normal. For example, the active carbon of a fan, a filter element of a water treatment system and the like need to be replaced. The fault maintenance comprises alarm maintenance, regular maintenance and seasonal maintenance, the fault maintenance of the garbage compression equipment is generally completed by maintenance personnel, and the system can record maintenance information after the maintenance personnel receive maintenance prompts.
Preferably, in this embodiment, the alarm maintenance is related maintenance for alarm conditions, when monitored information exceeds a set range, a corresponding alarm indicator lamp is turned on, when an oil temperature alarm indicator lamp and an oil pressure alarm indicator lamp are turned on, maintenance personnel need to go to the site immediately for maintenance, the garbage compression equipment stops running, when an electricity consumption standard exceeding indicator lamp is turned on, the garbage compression equipment still runs normally, and the system records electricity consumption standard exceeding information.
Preferably, in the present embodiment, the regular maintenance is to regularly schedule the repair according to the service life of the hydraulic oil, the repair cycle of the components, and to replace the damaged components at any time.
Preferably, in this embodiment, the maintenance in a quarter refers to analyzing a component with a concentrated fault condition according to the fault statistics of the current quarter, performing a more comprehensive repair on the component, and replacing the component.
Preferably, in this embodiment, the monitoring software system includes a data service function module and a monitoring module.
Preferably, in this embodiment, the data service function module is responsible for refreshing data of each control cabinet at regular time, and pushing relevant data (pressure value, alarm, etc.) to the monitoring module and the audible and visual alarm in time. The monitoring module presents the data to the user in a proper way so that the user can perform corresponding processing on various conditions, and the data service function module is also responsible for monitoring the states (online, offline and the like) of all control cabinets and performing corresponding processing (hot plug) on newly added equipment and equipment offline.
Preferably, in this embodiment, the monitoring module performs corresponding processing on the data pushed by the background task module, and then presents the processed data to the user in an intuitive presentation manner, so that the running conditions of all online devices can be checked online through the device map. The monitoring module can push important information to the user through mails, short messages and the like according to actual requirements, so that the user can respond to emergency situations in time.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a rubbish compression station intelligence control system which characterized in that: the garbage compression station control system comprises a garbage compression station control system and a monitoring software system;
the garbage compression station control system comprises an initialization process, a loading process, a pressing process and a material pushing process;
in the initialization process, the feed inlet is in a closed state, the gate of the storage bin is closed, the pressing plate is in an initial position, the discharge outlet is in a closed state, and the fault lamp is in an off state;
the feeding process comprises bin gate opening and cyclic feeding, the number of feeding times is counted through accumulated counting, and a pressing link is carried out after a preset value is reached;
the pressing process comprises two links of quick pressing and working pressing, wherein the displacement of a pressing oil cylinder is recorded in each pressing and is compared with the warning displacement, when the preset value is reached, the pressing process enters a material pushing link after material is added once, and in the whole pressing process, an exhaust fan and a spraying system work simultaneously;
the material pushing process comprises a first material pushing process and a second material pushing transfer process;
entering a first material pushing flow in the material pushing flow after the first circular pressing is finished, pushing the materials into a storage bin through a material pushing oil cylinder, and immediately entering a second circular pressing link;
after the second circular pressing is finished, the first material pushing flow in the material pushing flow is entered, the transfer vehicle is automatically informed, when the transfer vehicle stops in place, the material pushing process is started, two pieces of garbage are simultaneously pushed into the transfer vehicle, the whole working flow is finished, and the equipment enters a standby preparation state;
the monitoring software system comprises hydraulic system fault diagnosis and monitoring software, the hydraulic system fault diagnosis comprises fault diagnosis and fault maintenance, and the monitoring software is divided into a local system mode and a remote monitoring mode.
2. The intelligent control system of a garbage compression station according to claim 1, characterized in that: the local system is presented as a local touch screen and the remote system is presented by way of the Web.
3. The intelligent control system of a garbage compression station according to claim 1, characterized in that: the fault maintenance includes alarm maintenance, periodic maintenance and quarterly maintenance.
4. The intelligent control system of a garbage compression station according to claim 3, wherein: the alarm maintenance is related maintenance aiming at the alarm condition, when the monitored information exceeds a set range, a corresponding alarm indicator lamp is on, when the oil temperature and oil pressure alarm indicator lamp is on, the garbage compression equipment stops running, when the power consumption standard exceeding indicator lamp is on, the garbage compression equipment still normally runs, and the system records the power consumption standard exceeding information.
5. The intelligent control system of a garbage compression station according to claim 3, wherein: the regular maintenance is to regularly arrange the maintenance according to the service life of the hydraulic oil and the maintenance period of the components and to replace the damaged components.
6. The intelligent control system of a garbage compression station according to claim 3, wherein: the quarterly maintenance is to analyze the parts with concentrated fault conditions according to the fault statistical conditions of the current quarterly by taking one quarterly as a cycle, maintain the parts more comprehensively and replace the parts.
7. The intelligent control system of a garbage compression station according to claim 1, characterized in that: the monitoring software system comprises a data service function module and a monitoring module.
8. The intelligent control system of a garbage compression station according to claim 7, wherein: the data service function module refreshes the data of each control cabinet at regular time and pushes the related data to the monitoring module and the audible and visual alarm in time, and the monitoring module presents the data to the user.
9. The intelligent control system of a garbage compression station according to claim 7, wherein: and the monitoring module processes the data pushed by the background task module and then presents the processed data to the user.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011195408.0A CN112265311A (en) | 2020-10-31 | 2020-10-31 | Intelligent control system of garbage compression station |
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| CN202011195408.0A CN112265311A (en) | 2020-10-31 | 2020-10-31 | Intelligent control system of garbage compression station |
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| CN112265311A true CN112265311A (en) | 2021-01-26 |
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Cited By (2)
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| CN114104555A (en) * | 2021-11-24 | 2022-03-01 | 深圳市迈睿迈特环境科技有限公司 | Intelligent control method of garbage packer, garbage packer and storage medium |
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Application publication date: 20210126 |