CN112264665B

CN112264665B - Piston saw casting head special plane

Info

Publication number: CN112264665B
Application number: CN202011270688.7A
Authority: CN
Inventors: 解居麟; 徐士昌; 崔广澎; 王君; 崔积强
Original assignee: Longkou Dachuan Piston Co ltd
Current assignee: Shandong Dachuan Automotive Parts Co ltd
Priority date: 2020-11-13
Filing date: 2020-11-13
Publication date: 2024-09-10
Anticipated expiration: 2040-11-13
Also published as: CN112264665A

Abstract

The invention provides a special machine for a piston saw casting head, and mainly relates to the field of sawing equipment. The utility model provides a piston saw casting head special plane, includes the base, the base top sets up the rotation platform, the rotation platform top sets up a plurality of guide posts perpendicularly, the guide post top sets up the mount table, the mount table top sets up hydraulic cylinder, slide on the guide post and set up the workstation, the support body is established to base one side, the base top sets up the mount table corresponding with support body one end, set up longitudinal sawing device between support body and the mount table, the support body middle part sets up transverse sawing device. The invention has the beneficial effects that: according to the invention, the riser of the piston can be automatically sawed, the processing efficiency of sawing the riser of the piston is improved, the sawing effect is stable, and the probability of potential safety hazards is reduced.

Description

Piston saw casting head special plane

Technical Field

The invention mainly relates to the field of sawing equipment, in particular to a special machine for a piston saw casting head.

Background

When the piston is cast, two cavities are symmetrically formed in the casting mould, and the casting nozzle is positioned between the two cavities, so that the trimming difficulty of the casting nozzle is reduced, and the casting efficiency is improved. However, in order to ensure the integrity of the casting of the piston, it is still necessary to add risers at the sides of the cavity of the piston to reduce the occurrence of casting defects of the piston.

After piston casting is accomplished, need saw cut its horizontal and vertical rising head, mainly utilize the saw bit to saw cut the grinding by hand at present, efficiency is lower and take place the incident easily, and saw cut the effect and be not ideal.

Disclosure of Invention

In order to solve the defects in the prior art, the invention provides a special machine for sawing and casting the dead head of a piston, which can automatically saw and cut the dead head of the piston, improves the processing efficiency of saw and cutting the dead head of the piston, has stable saw and cutting effect and reduces the occurrence probability of potential safety hazards.

The invention aims to achieve the aim, and the aim is achieved by the following technical scheme:

The utility model provides a piston saw casting head special plane, includes the base, the base top sets up the rolling table, the rolling table top sets up a plurality of guide posts perpendicularly, the guide post top sets up the mount table, the mount table top sets up hydraulic cylinder, slide on the guide post and set up the workstation, hydraulic cylinder's piston rod passes mount table and workstation middle part fixed connection, the support body is established to base one side, the base top sets up the erection column corresponding with support body one end, set up longitudinal sawing device between support body and the erection column, the support body middle part sets up transverse sawing device.

The rotating table is a four-station divider.

The workbench is square, and V-shaped groove fixing blocks are arranged on four sides of the workbench.

The longitudinal sawing device comprises a first motor, a first spindle head, a mounting shaft and a center, wherein the first motor and the first spindle head are arranged at one ends on a frame body corresponding to a mounting column, the first motor is used for driving the first spindle head to rotate, a rotating shaft of the first spindle head is coaxially fixed with the mounting shaft, the center is arranged on the mounting column, the center is matched with the other end of the mounting shaft, two pairs of first saw blades are arranged on the mounting shaft, and the first saw blades are perpendicular to the side edges of adjacent work tables.

The transverse sawing device comprises a second motor and a second spindle head, the second motor and the second spindle head are arranged in the middle of the frame body, the second motor is used for driving the second spindle head to rotate, a second saw blade is arranged on a rotating shaft of the second spindle head, and the second saw blade is parallel to the side edge of the adjacent workbench.

The guide grooves are arranged below the longitudinal sawing device and the transverse sawing device and fixedly connected with the base.

Compared with the prior art, the invention has the beneficial effects that:

the invention provides a sawing device for a transverse riser and a longitudinal riser of piston casting, which can realize automatic sawing operation of the riser of piston casting without manually holding a piston or sawing equipment, thereby completing the sawing operation of the riser of the piston rapidly, efficiently and safely.

The rotary table of the device can adjust the position of the piston, so that the longitudinal riser and the transverse riser of the piston are sawed in two steps through the cooperation of the longitudinal sawing device and the transverse sawing device. The device is simple to operate, high in sawing efficiency and good in effect, and can ensure better product quality while improving sawing efficiency.

Drawings

FIG. 1 is a schematic view of the three-dimensional state structure of the invention;

FIG. 2 is a schematic diagram of the front view of the present invention;

FIG. 3 is a schematic top view of the present invention;

FIG. 4 is a schematic view of the partial enlarged construction of the A part of the present invention;

FIG. 5 is a schematic view of the present invention showing the partial enlarged structure of the portion B.

The reference numbers shown in the drawings: 1. a base; 2. a rotating table; 3. a guide post; 4. a mounting table; 5. a hydraulic cylinder; 6. a work table; 7. a frame body; 8. a mounting table; 9. a longitudinal sawing device; 10. a transverse sawing device; 11. v-shaped groove fixing blocks; 91. a first motor; 92. a first spindle head; 93. a mounting shaft; 94. a center; 95. a first saw blade; 101. a second motor; 102. a second spindle head; 103. and a second saw blade.

Detailed Description

The application will be further described with reference to the accompanying drawings and specific embodiments. It is to be understood that these examples are illustrative of the present application and are not intended to limit the scope of the present application. Further, it will be understood that various changes and modifications may be made by those skilled in the art after reading the teachings of the application, and equivalents thereof fall within the scope of the application as defined by the claims.

As shown in fig. 1-5, the special piston saw casting head machine comprises a base 1, wherein the base 1 is welded with a plate through a section bar and is used as a supporting component of the device. A rotating table 2 is installed at the center of the top of the base 1, and the rotating table 2 provides steering power for a workbench 6 described below. According to the actual distribution of the piston riser (the longitudinal riser of the piston blank is perpendicular to the transverse riser), the workbench 6 needs to be rotated 90 degrees to complete sawing of the transverse riser after sawing of the longitudinal riser, and the rotating table needs to be rotated 90 degrees each time, so the rotating table 2 selects a four-station divider in the embodiment. The top of the rotating table 2 is vertically provided with a plurality of guide posts 3, and preferably, in the embodiment, 4 guide posts 3 are uniformly arranged on the top of the rotating table 2 in a circumference manner. The top bolts of the guide posts 3 are fixedly provided with an installation table 4, the top bolts of the installation table 4 are fixedly provided with hydraulic cylinders 5, and piston rods of the hydraulic cylinders 5 penetrate through the installation table 4 and are exposed between the guide posts 3. The guide post 3 is slidably provided with a workbench 6 through a linear bearing, and a piston rod of the hydraulic oil cylinder 5 penetrates through the mounting table 4 to be fixedly connected with the middle part of the workbench 6. The workbench 6 can be driven to lift along the guide post 3 by the extension and retraction of the hydraulic oil cylinder 5. In particular, the table 6 is used for placing a piston blank. Specifically, in order to further increase the riser sawing efficiency of the piston blank, the workbench 6 is made into a square plate shape, and the four sides of the workbench 6 are all bolted with the V-shaped groove fixing blocks 11, wherein the top of the V-shaped groove fixing blocks 11 is provided with V-shaped grooves. After the workbench 6 rotates 90 degrees, the V-shaped groove fixing blocks 11 on four sides are positioned at the positions where the last V-shaped groove fixing block is positioned. More specifically, the "V" groove fixing block 11 at each side has two "V" grooves at the top thereof, and two pistons connected together by a riser can be placed therein to fix them. The base is quadrilateral, a bolt fixing frame body 7 is arranged at one side of the base 1, a mounting column 8 corresponding to one end of the frame body 7 is mounted on the top bolt of the base 1, and the mounting column 8 is located at the top angle of one side of the base opposite to the frame body 7. A longitudinal sawing device 9 is arranged between the frame body 7 and the mounting column 8, and a transverse sawing device 10 is arranged in the middle of the frame body 7. The longitudinal sawing device 9 is used for cutting off a longitudinal riser connected between the two piston blanks and a longitudinal riser at the other side of the piston blanks, and the transverse sawing device 10 is used for cutting off a transverse riser at the end faces of the two pistons. The actions of the rotating table 2 and the hydraulic cylinder 5 are controlled by control buttons, so that automatic sawing operation of the piston casting riser is realized, and manual holding of a piston or sawing equipment is not needed, thereby completing the sawing operation of the piston riser rapidly, efficiently and safely.

Specifically, the longitudinal sawing device 9 includes a first motor 91, a first spindle head 92, a mounting shaft 93 and a center 94, the first spindle head 92 is bolted to one end of the frame 7 corresponding to the mounting post 8, the first motor 91 is bolted to the top of the first spindle head 92, and the first motor 91 and a rotating shaft of the first spindle head 92 are driven by a belt. The rotation shaft of the first spindle head 92 is driven to rotate by the first motor 91. The rotating shaft of the first spindle head 92 is coaxially fixed with the mounting shaft 93, the center 94 is fixed on the mounting column 8 through bolts, and the center 94 is matched with the other end of the mounting shaft 93. The mounting shaft 93 is connected with two pairs of first saw blades 95 in an upper key manner, and the first saw blades 95 are perpendicular to the side edges of the adjacent workbench 6. The distance between each pair of the first saw blades 95 is the diameter of the piston blank, and each pair of the first saw blades 95 is responsible for cutting off the longitudinal riser on two sides of one piston blank. The device can play a role in stabilizing the high-speed rotation of the installation shaft by propping the end part of the installation shaft 93 through the center, and prevent the movement of the installation shaft from influencing the cutting effect of the first saw blade 95. Specifically, the transverse sawing device 10 includes a second motor 101 and a second spindle head 102, the second spindle head 102 is bolted to the middle of the frame 7, the second motor 101 is bolted to the top of the second spindle head 102, and the second motor 101 drives the rotating shaft of the second spindle head 102 to rotate through belt transmission. A second saw blade 103 is installed on the rotating shaft of the second spindle head 102, and the second saw blade 103 is parallel to the side edge of the adjacent workbench 6. The central shaft of the second saw blade 103 is positioned at the middle position of the two slots, so that the second saw blade 103 can cover the range of two piston blanks, and the cutting of the transverse riser of the two piston end faces is completed.

Guide grooves are arranged below the longitudinal sawing device 9 and the transverse sawing device 10, and the guide grooves are fixedly connected with the base 1. The guide chute guides the riser residues cut by sawing into a collecting box at the side edge of the base 1.

When the device is used, a piston blank is placed in a V-shaped groove at the top of the V-shaped groove fixing block, and then the hydraulic cylinder is controlled to drive the workbench to ascend, so that the first saw blade and the second saw blade can contact with a longitudinal riser and a transverse riser of a piston, and therefore the longitudinal riser of the piston at the position of the first V-shaped groove fixing block is cut off, and the transverse riser at the position of the second V-shaped groove fixing block is cut off. Then controlling the hydraulic cylinder to drive the workbench to descend, simultaneously controlling the workbench to rotate 90 degrees by the four-station divider, and then continuously controlling the hydraulic cylinder to drive the workbench to ascend to finish the longitudinal riser cutting at the position of the second V-shaped groove fixing block and the transverse riser cutting at the position of the third V-shaped groove fixing block; and repeating the operation circularly, thereby completing the sawing operation of the transverse riser and the longitudinal riser of the piston.

After the transverse riser and the longitudinal riser of the piston blank are sawed, the workbench is put down by utilizing the hydraulic oil cylinder, the sawed piston is taken down, and then a new piston blank is put on.

Claims

1. The special piston saw casting head machine comprises a base (1) and is characterized in that a rotating table (2) is arranged at the top of the base (1), a plurality of guide posts (3) are vertically arranged at the top of the rotating table (2), an installation table (4) is arranged at the top of the guide posts (3), a hydraulic cylinder (5) is arranged at the top of the installation table (4), the guide posts (3) are arranged on the upper sliding table (6), a piston rod of the hydraulic cylinder (5) penetrates through the installation table (4) and is fixedly connected with the middle part of the workbench (6), a rack body (7) is arranged at one side of the base (1), an installation post (8) corresponding to a rack body (7) -end is arranged at the top of the base (1), a longitudinal sawing device (9) is arranged between the rack body (7) and the installation post (8), and a transverse sawing device (10) is arranged in the middle part of the rack body (7).

The longitudinal sawing device (9) comprises a first motor (91), a first main shaft head (92), a mounting shaft (93) and a center (94), wherein the first motor (91) and the first main shaft head (92) are arranged at one ends of a frame body (7) corresponding to a mounting column (8), the first motor (91) is used for driving the first main shaft head (92) to rotate, a rotating shaft of the first main shaft head (92) is coaxially fixed with the mounting shaft (93), the center (94) is arranged on the mounting column (8), the center (94) is matched with the other end of the mounting shaft (93), two pairs of first saw blades (95) are arranged on the mounting shaft (93), and the first saw blades (95) are perpendicular to the side edges of a workbench (6) adjacent to the first saw blades;

the transverse sawing device (10) comprises a second motor (101) and a second spindle head (102), the second motor (101) and the second spindle head (102) are arranged in the middle of the frame body (7), the second motor (101) is used for driving the second spindle head (102) to rotate, a second saw blade (103) is arranged on a rotating shaft of the second spindle head (102), and the second saw blade (103) is parallel to the side edge of an adjacent workbench (6).

2. The special piston saw casting head machine according to claim 1, wherein the rotating table (2) is a four-station divider.

3. The special piston saw casting head machine according to claim 1, wherein the workbench (6) is square, and V-shaped groove fixing blocks (11) are arranged on four sides of the workbench (6).

4. The special piston saw casting head machine according to claim 1 is characterized in that guide grooves are arranged below the longitudinal sawing device (9) and the transverse sawing device (10), and the guide grooves are fixedly connected with the base (1).