CN112264470B - A fully automatic strip steel cold rolling system and cold rolling process thereof - Google Patents
A fully automatic strip steel cold rolling system and cold rolling process thereof Download PDFInfo
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- CN112264470B CN112264470B CN202011207993.1A CN202011207993A CN112264470B CN 112264470 B CN112264470 B CN 112264470B CN 202011207993 A CN202011207993 A CN 202011207993A CN 112264470 B CN112264470 B CN 112264470B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 92
- 239000010959 steel Substances 0.000 title claims abstract description 92
- 238000005097 cold rolling Methods 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000008569 process Effects 0.000 title claims abstract description 17
- 238000005238 degreasing Methods 0.000 claims abstract description 81
- 238000004140 cleaning Methods 0.000 claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 239000000428 dust Substances 0.000 claims abstract description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 31
- 238000004804 winding Methods 0.000 claims abstract description 28
- 239000007788 liquid Substances 0.000 claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- 238000001035 drying Methods 0.000 claims abstract description 13
- 239000010960 cold rolled steel Substances 0.000 claims abstract description 12
- 239000004519 grease Substances 0.000 claims abstract description 12
- 238000001125 extrusion Methods 0.000 claims description 37
- 238000005485 electric heating Methods 0.000 claims description 17
- 239000013530 defoamer Substances 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 11
- 239000012459 cleaning agent Substances 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 8
- 238000007667 floating Methods 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 7
- 239000006260 foam Substances 0.000 claims description 6
- 238000007790 scraping Methods 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims 2
- 238000007664 blowing Methods 0.000 claims 1
- 230000001050 lubricating effect Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000004381 surface treatment Methods 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 7
- 229920001410 Microfiber Polymers 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003658 microfiber Substances 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000000641 cold extrusion Methods 0.000 description 1
- 239000008394 flocculating agent Substances 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0269—Cleaning
- B21B45/0275—Cleaning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0269—Cleaning
- B21B45/0275—Cleaning devices
- B21B45/0278—Cleaning devices removing liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B2015/0057—Coiling the rolled product
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
本发明公开了一种全自动带钢冷轧系统及其冷轧工艺，包括底板以及通过支撑架固定连接于底板顶部的固定框，所述底板顶部的一侧固定连接有脱脂箱，所述脱脂箱的内部设置有脱脂机构，所述固定框内壁的一侧设置有干燥机构，所述支撑架的顶部且位于固定框的一侧设置有卷收机构，本发明涉及钢板生产加工技术领域。该全自动带钢冷轧系统及其冷轧工艺，通过采用加热以及超声波振动清洗液的方式，可预先对冷轧后钢板表面的润滑油脂进行清除，且擦拭干净后再进行粉尘清理、清水冲洗以及干燥卷收等工作，在一个设备上实现了冷轧钢板的表面处理，自动化操作，工作效率高，同时增设卷收机构，可在无尘的环境下自动卷收，避免钢板造成二次污染。
The present invention discloses a fully automatic cold rolling system for steel strips and a cold rolling process thereof, comprising a bottom plate and a fixed frame fixedly connected to the top of the bottom plate through a support frame, a degreasing box fixedly connected to one side of the top of the bottom plate, a degreasing mechanism provided inside the degreasing box, a drying mechanism provided on one side of the inner wall of the fixed frame, and a winding mechanism provided on the top of the support frame and on one side of the fixed frame, and the present invention relates to the technical field of steel plate production and processing. The fully automatic cold rolling system for steel strips and a cold rolling process thereof can remove the lubricating grease on the surface of the steel plate after cold rolling in advance by adopting heating and ultrasonic vibration cleaning liquid, and can perform dust cleaning, water rinsing, drying and winding after wiping clean, thereby realizing the surface treatment of the cold-rolled steel plate on one device, with automatic operation and high working efficiency, and at the same time, a winding mechanism is added, which can automatically wind up in a dust-free environment to avoid secondary pollution caused by the steel plate.
Description
技术领域Technical Field
本发明涉及钢板生产加工技术领域，具体为一种全自动带钢冷轧系统及其冷轧工艺。The invention relates to the technical field of steel plate production and processing, and in particular to a full-automatic strip steel cold rolling system and a cold rolling process thereof.
背景技术Background Art
带钢冷轧是加工钢材时的一种生产工艺，用冷挤压方法(不加热，反之称热轧)，冷轧带钢和薄板一般厚度为0.1-3mm，宽度为100-2000mm，均以热轧带钢或钢板为原料，在常温下经冷轧机轧制成材，冷轧带钢和薄板具有表面光洁、平整、尺寸精度高和机械性能好等优点，产品大多成卷，并且有很大一部分经加工成涂层钢板出厂，成卷冷轧薄板生产效率高，使用方便，有利于后续加工，因此应用广泛，已逐渐取代同样厚度的热叠轧薄板，只有少量的特殊用途的冷轧合金钢板采取单片轧制，冷轧带钢和薄板的产量在工业发达国家已占钢材总产量的30％左右，钢种除普通碳钢外，还有硅钢、不锈钢和合金结构钢等。Cold rolling of strip steel is a production process when processing steel. It uses cold extrusion method (not heating, otherwise it is called hot rolling). The thickness of cold-rolled strip steel and thin plates is generally 0.1-3mm and the width is 100-2000mm. They are all made of hot-rolled strip steel or steel plates and are rolled into products by cold rolling mills at room temperature. Cold-rolled strip steel and thin plates have the advantages of smooth surface, flatness, high dimensional accuracy and good mechanical properties. Most of the products are in coils, and a large part of them are processed into coated steel plates before leaving the factory. Coiled cold-rolled thin plates have high production efficiency, are easy to use, and are conducive to subsequent processing. Therefore, they are widely used and have gradually replaced hot-stacked thin plates of the same thickness. Only a small amount of cold-rolled alloy steel plates for special purposes are rolled in single pieces. The output of cold-rolled strip steel and thin plates has accounted for about 30% of the total steel output in industrially developed countries. In addition to ordinary carbon steel, there are also silicon steel, stainless steel and alloy structural steel.
参考中国专利公开号为CN111069305A的冷轧带钢的表面清洗装置，通过除尘罩、清洗罩及其上的设备集成在操作台上，在使用时，不需要二次调试，操作较为方便，对冷轧带钢表面浮沉清除并使得未被清除的残留灰尘被刮起，从而方便后续清洗作用；通过喷头能够进行喷水清洗作用，通过刮板、毛刷体能够对冷轧带钢表面的水进行清除作用，从而将表面清洗干净，然而该参考专利还存在以下不足：Referring to the surface cleaning device of cold-rolled steel strip with Chinese patent publication number CN111069305A, the dust removal cover, the cleaning cover and the equipment thereon are integrated on the operating table. When in use, no secondary debugging is required, and the operation is relatively convenient. The floating dust on the surface of the cold-rolled steel strip is removed and the residual dust that has not been removed is scraped off, thereby facilitating the subsequent cleaning action; the water spray cleaning action can be performed through the nozzle, and the water on the surface of the cold-rolled steel strip can be removed through the scraper and the brush body, thereby cleaning the surface. However, the reference patent still has the following deficiencies:
1)、钢板冷轧过后其表面附有润滑油脂，油脂中含有灰尘和絮凝物等杂质，上述专利中未预先对轧制后的钢板进行油脂清除，直接先利用毛刷清理，油脂易粘附于毛刷上从而影响后续杂质的处理，同时最终清洗过后未及时进行干燥，钢板表面还残留有少量水分，水分易凝结成水渍从而影响后续冷轧钢板的卷收工作；1) After the cold rolling of the steel plate, the surface of the steel plate is covered with lubricating grease, which contains impurities such as dust and flocculants. In the above patent, the steel plate after rolling is not cleaned in advance, but is directly cleaned with a brush. The grease is easy to adhere to the brush, thus affecting the subsequent treatment of impurities. At the same time, after the final cleaning, the steel plate is not dried in time, and a small amount of moisture remains on the surface of the steel plate. The moisture is easy to condense into water stains, thus affecting the subsequent coiling of the cold-rolled steel plate;
2)、在上述专利文案中，清洗干净后的冷轧钢板由传输机构直接输送出来，还需额外使用卷收设备对钢板进行平整卷收，转移工作十分不便且增加了人员的工作强度，并且暴露于空气中的钢板表面会造成二次污染，因此有必要设置一个用于轧制钢板的无尘卷收机构。2) In the above patent document, the cleaned cold-rolled steel plate is directly transported out by the transmission mechanism, and an additional winding device is required to flatten and wind the steel plate. The transfer work is very inconvenient and increases the workload of the personnel. In addition, the surface of the steel plate exposed to the air will cause secondary pollution. Therefore, it is necessary to set up a dust-free winding mechanism for rolling steel plates.
发明内容Summary of the invention
(一)解决的技术问题1. Technical issues to be solved
针对现有技术的不足，本发明提供了一种全自动带钢冷轧系统及其冷轧工艺，解决了未预先对轧制后的钢板进行油脂清除，油脂易粘附于毛刷上从而影响后续杂质的处理，清洗过后未及时进行干燥，钢板表面残留的少量水分易凝结成水渍，以及额外使用卷收设备对钢板进行平整卷收，转移工作十分不便且暴露于空气中的钢板表面会造成二次污染的问题。In view of the deficiencies in the prior art, the present invention provides a fully automatic strip cold rolling system and a cold rolling process thereof, which solve the problems that the grease is not removed in advance from the rolled steel plates, the grease is easily adhered to the brush and affects the subsequent treatment of impurities, the small amount of moisture remaining on the surface of the steel plates is easily condensed into water stains if the steel plates are not dried in time after cleaning, and the additional use of winding equipment to flatten and wind the steel plates makes the transfer work very inconvenient and the steel plate surface exposed to the air will cause secondary pollution.
(二)技术方案(II) Technical solution
为实现以上目的，本发明通过以下技术方案予以实现：一种全自动带钢冷轧系统，包括底板以及通过支撑架固定连接于底板顶部的固定框，所述底板顶部的一侧固定连接有脱脂箱，所述脱脂箱的内部设置有脱脂机构，所述固定框内壁的一侧设置有干燥机构，所述支撑架的顶部且位于固定框的一侧设置有卷收机构。To achieve the above objectives, the present invention is implemented through the following technical solutions: a fully automatic strip cold rolling system, comprising a base plate and a fixed frame fixedly connected to the top of the base plate through a support frame, a degreasing box is fixedly connected to one side of the top of the base plate, a degreasing mechanism is arranged inside the degreasing box, a drying mechanism is arranged on one side of the inner wall of the fixed frame, and a winding mechanism is arranged on the top of the support frame and on one side of the fixed frame.
所述脱脂机构包括清油组件和擦拭组件，所述清油组件包括电机，所述电机的顶部与脱脂箱的顶部固定连接，所述电机输出轴的一端固定连接有转动杆，所述转动杆表面的顶部固定连接有消泡器，所述转动杆表面的底部固定连接有导热棒，所述导热棒的内部固定连接有加热丝，所述脱脂箱内壁的两侧均固定连接有超声波振板。The degreasing mechanism includes an oil cleaning component and a wiping component, the oil cleaning component includes a motor, the top of the motor is fixedly connected to the top of the degreasing box, one end of the motor output shaft is fixedly connected to a rotating rod, the top of the rotating rod surface is fixedly connected to a defoamer, the bottom of the rotating rod surface is fixedly connected to a heat conducting rod, the inside of the heat conducting rod is fixedly connected to a heating wire, and both sides of the inner wall of the degreasing box are fixedly connected to ultrasonic vibration plates.
所述擦拭组件包括擦拭筒和安装框，所述安装框内壁背面的两侧均滑动连接有滑动块，两个所述滑动块相对的一侧之间固定连接有缓冲弹簧，所述滑动块的内部滑动连接有挤压杆，所述挤压杆的顶端贯穿安装框并延伸至安装框的顶部，所述挤压杆的底端依次贯穿安装框和脱脂箱的内部，两个所述挤压杆表面相对的一侧且位于脱脂箱的内部均固定连接有挤压头。The wiping assembly includes a wiping cylinder and a mounting frame, both sides of the back side of the inner wall of the mounting frame are slidably connected with sliding blocks, a buffer spring is fixedly connected between the two opposite sides of the sliding blocks, an extrusion rod is slidably connected inside the sliding block, the top end of the extrusion rod penetrates the mounting frame and extends to the top of the mounting frame, the bottom end of the extrusion rod penetrates the interior of the mounting frame and the degreasing box in turn, and an extrusion head is fixedly connected on the opposite side of the two extrusion rod surfaces and located inside the degreasing box.
所述卷收机构包括收纳箱和花键轴，所述花键轴的表面活动连接有卷收筒，所述花键轴的一端固定连接有螺纹杆，所述螺纹杆远离花键轴的一端螺纹连接有防护盖。The reeling mechanism comprises a storage box and a spline shaft, a reeling drum is movably connected to the surface of the spline shaft, a threaded rod is fixedly connected to one end of the spline shaft, and a protective cover is threadedly connected to the end of the threaded rod away from the spline shaft.
优选的，所述擦拭筒的两端均通过轴承与脱脂箱的内壁转动连接，所述安装框表面与脱脂箱顶部的一侧固定连接。Preferably, both ends of the wiping cylinder are rotatably connected to the inner wall of the degreasing box through bearings, and the surface of the mounting frame is fixedly connected to one side of the top of the degreasing box.
优选的，所述收纳箱的底部与支撑架顶部的一侧相接触，所述干燥机构包括热风机和电加热管，所述电加热管的两端均通过固定杆与固定框内部的一侧固定连接，所述热风机的表面与固定框顶部的一侧固定连接。Preferably, the bottom of the storage box is in contact with one side of the top of the support frame, the drying mechanism includes a hot air blower and an electric heating tube, both ends of the electric heating tube are fixedly connected to one side inside the fixed frame through a fixing rod, and the surface of the hot air blower is fixedly connected to one side of the top of the fixed frame.
优选的，所述固定框顶部的另一侧固定连接有吸尘器，所述吸尘器的吸气口连通有吸尘管，所述吸尘管的底端贯穿固定框并延伸至固定框的内部，所述固定框内壁顶部的一侧通过弹簧杆固定连接有连接架，所述连接架的表面固定连接有活动杆，所述活动杆的表面转动连接有毛刷套筒。Preferably, a vacuum cleaner is fixedly connected to the other side of the top of the fixed frame, the air intake of the vacuum cleaner is connected to a dust suction pipe, the bottom end of the dust suction pipe passes through the fixed frame and extends to the interior of the fixed frame, one side of the top of the inner wall of the fixed frame is fixedly connected to a connecting frame through a spring rod, a movable rod is fixedly connected to the surface of the connecting frame, and a brush sleeve is rotatably connected to the surface of the movable rod.
优选的，所述吸尘管延伸至固定框内部的一端连通有吸气管，所述吸气管的两端均贯穿活动杆并延伸至活动杆的内部，所述吸气管延伸至活动杆内部的一端贯穿活动杆并延伸至活动杆表面的底部。Preferably, one end of the dust suction pipe extending to the inside of the fixed frame is connected to an air suction pipe, both ends of the air suction pipe pass through the movable rod and extend to the inside of the movable rod, and one end of the air suction pipe extending to the inside of the movable rod passes through the movable rod and extends to the bottom of the surface of the movable rod.
优选的，所述固定框顶部的中部固定连接有清洗箱，所述清洗箱的底部贯穿固定框并延伸至固定框的内部，所述清洗箱延伸至固定框内部的一侧与支撑架的顶部固定连接。Preferably, a cleaning box is fixedly connected to the middle of the top of the fixed frame, the bottom of the cleaning box passes through the fixed frame and extends into the interior of the fixed frame, and one side of the cleaning box extending into the interior of the fixed frame is fixedly connected to the top of the support frame.
优选的，所述清洗箱一侧的顶部且位于固定框的内部开设有通槽，且通槽内壁的顶部和底部均固定连接有刮条。Preferably, a through groove is provided at the top of one side of the cleaning box and inside the fixing frame, and scraping strips are fixedly connected to the top and bottom of the inner wall of the through groove.
优选的，所述脱脂箱顶部的一侧连通有进水管，所述脱脂箱的顶部且位于进水管表面的一侧连通有竖管。Preferably, one side of the top of the degreasing box is connected to a water inlet pipe, and the top of the degreasing box and one side located on the surface of the water inlet pipe is connected to a vertical pipe.
本发明还公开了一种全自动带钢冷轧工艺，具体包括以下步骤：The present invention also discloses a fully automatic strip cold rolling process, which specifically comprises the following steps:
S1、通过脱脂箱内部的传输机组将冷轧后的钢板输送至脱脂箱内部，这时将干净水通过进水管输送至脱脂箱内部，水位不能超过消泡器，同时将脱脂用的清洗剂通过竖管输送至脱脂箱内部，均完成进液后，启动电机，电机带动转动杆转动，这时转动杆带动消泡器和导热棒同时进行转动，开启加热丝，使得加热丝产生的热量通过导热棒传递到脱脂箱内部的液体中，通过导热棒将脱脂箱内部的液体进行均匀混合，消泡器将去除液体顶层的泡沫，同时启动外部的超声波发生器，使得超声波振板开始工作，超声波振板使得液体产生空化作用，加快清洗剂和水的混合，当钢板在脱脂箱内部静置一段时间且完成去除了表面油脂后，这时再开启固定框内部的传输机组对钢板进行传输工作；S1. The cold-rolled steel plate is transported to the degreasing box through the transmission unit inside the degreasing box. At this time, clean water is transported to the degreasing box through the water inlet pipe. The water level cannot exceed the defoamer. At the same time, the cleaning agent for degreasing is transported to the degreasing box through the vertical pipe. After the liquid is filled, the motor is started, and the motor drives the rotating rod to rotate. At this time, the rotating rod drives the defoamer and the heat conducting rod to rotate at the same time, and the heating wire is turned on, so that the heat generated by the heating wire is transferred to the liquid inside the degreasing box through the heat conducting rod. The liquid inside the degreasing box is evenly mixed through the heat conducting rod. The defoamer removes the foam on the top layer of the liquid. At the same time, the external ultrasonic generator is started, so that the ultrasonic vibration plate starts to work. The ultrasonic vibration plate causes the liquid to produce cavitation, which accelerates the mixing of the cleaning agent and water. When the steel plate is left in the degreasing box for a period of time and the surface grease is removed, the transmission unit inside the fixed frame is turned on to transmit the steel plate;
S2、当脱脂后的钢板进入到两个擦拭筒的表面之间时，通过擦拭筒表面的超细纤维擦拭布对钢板表面进行擦拭，彻底去除多余水分和微量油脂，当擦拭筒表面的超细纤维擦拭布吸收了大量的液体后，可在该装置无需工作时，将两个挤压杆向擦拭筒的方向向下移动，使得挤压杆表面的挤压头与擦拭筒相接触即可，然后将两个挤压杆相对进行移动，这时两个滑动块带动缓冲弹簧相对压缩，通过两个挤压杆带动挤压头对擦拭筒的表面进行挤压从而将内部的液体挤压出来，使得擦拭筒长期循环使用；S2. When the degreased steel plate enters between the surfaces of the two wiping cylinders, the surface of the steel plate is wiped by the ultrafine fiber wiping cloth on the surface of the wiping cylinder to completely remove excess moisture and trace grease. When the ultrafine fiber wiping cloth on the surface of the wiping cylinder absorbs a large amount of liquid, the two squeezing rods can be moved downward toward the direction of the wiping cylinder when the device does not need to work, so that the squeezing head on the surface of the squeezing rod contacts the wiping cylinder, and then the two squeezing rods are moved relative to each other. At this time, the two sliding blocks drive the buffer springs to be relatively compressed, and the squeezing head is driven by the two squeezing rods to squeeze the surface of the wiping cylinder to squeeze out the internal liquid, so that the wiping cylinder can be recycled for a long time;
S3、钢板在固定框内部传输的过程中，会带动毛刷套筒沿着活动杆进行转动，通过毛刷套筒表面的刷毛对钢板表面进行清理，去除表面浮沉，与此同时启动吸尘器，吸尘器通过吸尘管和吸气管对清理时飘散的粉尘进行吸除，粉尘吸附到吸尘器内部，后续通过吸尘器上的出尘管排出即可，通过弹簧杆对毛刷套筒与钢板表面的距离进行自适应调节；S3. When the steel plate is transported inside the fixed frame, the brush sleeve is driven to rotate along the movable rod, and the surface of the steel plate is cleaned by the bristles on the surface of the brush sleeve to remove the floating dust on the surface. At the same time, the vacuum cleaner is started, and the dust floating during cleaning is sucked by the vacuum pipe and the air intake pipe. The dust is adsorbed into the vacuum cleaner and then discharged through the dust outlet pipe on the vacuum cleaner. The distance between the brush sleeve and the surface of the steel plate is adaptively adjusted by the spring rod;
S4、清除灰尘后的钢板进入到清洗箱内部再次进行清洗，清洗过后通过通槽内部的刮条刮除钢板表面的水分，这时再启动热风机以及电加热管，热风机将热风吹向钢板，再配合电加热管的加热从而对钢板表面快速进行干燥；S4, the steel plate after dust removal enters the cleaning box for cleaning again. After cleaning, the scraper inside the through slot scrapes away moisture on the surface of the steel plate. Then, the hot air blower and the electric heating tube are started. The hot air blower blows hot air to the steel plate, and the electric heating tube heats the steel plate to quickly dry the surface of the steel plate;
S5、最后开启卷收机构背面设置的驱动机构，通过驱动机构带动花键轴转动，继而卷收筒也开始转动从而对钢板进行卷收，最终卷收工作完成后，关闭驱动机构，打开收纳箱正面的活动门，将防护盖从螺纹杆上旋转出来，再将卷收后的钢板从花键轴上取下即可。S5. Finally, open the driving mechanism set on the back of the winding mechanism, drive the spline shaft to rotate through the driving mechanism, and then the winding drum also starts to rotate to wind up the steel plate. After the winding work is completed, close the driving mechanism, open the movable door on the front of the storage box, rotate the protective cover off the threaded rod, and then remove the rolled steel plate from the spline shaft.
优选的，所述卷收筒的内壁开设有与花键轴相适配的花键孔。Preferably, the inner wall of the reel is provided with a spline hole matched with the spline shaft.
(三)有益效果(III) Beneficial effects
本发明提供了一种全自动带钢冷轧系统及其冷轧工艺。具备以下有益效果：The present invention provides a fully automatic strip steel cold rolling system and a cold rolling process thereof, which have the following beneficial effects:
(1)、该全自动带钢冷轧系统及其冷轧工艺，通过脱脂箱的内部设置有脱脂机构，固定框内壁的一侧设置有干燥机构，支撑架的顶部且位于固定框的一侧设置有卷收机构，脱脂机构包括清油组件和擦拭组件，清油组件包括电机，电机的顶部与脱脂箱的顶部固定连接，电机输出轴的一端固定连接有转动杆，转动杆表面的顶部固定连接有消泡器，转动杆表面的底部固定连接有导热棒，导热棒的内部固定连接有加热丝，脱脂箱内壁的两侧均固定连接有超声波振板，擦拭组件包括擦拭筒和安装框，安装框内壁背面的两侧均滑动连接有滑动块，两个滑动块相对的一侧之间固定连接有缓冲弹簧，滑动块的内部滑动连接有挤压杆，挤压杆的顶端贯穿安装框并延伸至安装框的顶部，挤压杆的底端依次贯穿安装框和脱脂箱的内部，两个挤压杆表面相对的一侧且位于脱脂箱的内部均固定连接有挤压头，卷收机构包括收纳箱和花键轴，花键轴的表面活动连接有卷收筒，花键轴的一端固定连接有螺纹杆，螺纹杆远离花键轴的一端螺纹连接有防护盖，通过采用加热以及超声波振动清洗液的方式，可预先对冷轧后钢板表面的润滑油脂进行清除，且擦拭干净后再进行粉尘清理、清水冲洗以及干燥卷收等工作，在一个设备上实现了冷轧钢板的表面处理，自动化操作，工作效率高，同时增设卷收机构，可在无尘的环境下自动卷收，避免钢板造成二次污染，为后续钢板的处理工作创造了良好条件。(1) The fully automatic steel strip cold rolling system and its cold rolling process are as follows: a degreasing mechanism is arranged inside the degreasing box, a drying mechanism is arranged on one side of the inner wall of the fixed frame, a winding mechanism is arranged on the top of the support frame and on one side of the fixed frame, the degreasing mechanism includes an oil cleaning component and a wiping component, the oil cleaning component includes a motor, the top of the motor is fixedly connected to the top of the degreasing box, one end of the motor output shaft is fixedly connected to a rotating rod, the top of the rotating rod surface is fixedly connected to a defoamer, the bottom of the rotating rod surface is fixedly connected to a heat conducting rod, the inside of the heat conducting rod is fixedly connected to a heating wire, both sides of the inner wall of the degreasing box are fixedly connected to ultrasonic vibration plates, the wiping component includes a wiping cylinder and a mounting frame, both sides of the back side of the inner wall of the mounting frame are slidably connected to sliding blocks, a buffer spring is fixedly connected between the opposite sides of the two sliding blocks, the inside of the sliding block is slidably connected to an extrusion rod, and the top of the extrusion rod penetrates It passes through the installation frame and extends to the top of the installation frame, and the bottom end of the extrusion rod passes through the interior of the installation frame and the degreasing box in turn. The opposite sides of the two extrusion rod surfaces and located inside the degreasing box are fixedly connected with extrusion heads. The winding mechanism includes a storage box and a spline shaft. The surface of the spline shaft is movably connected with a winding cylinder, one end of the spline shaft is fixedly connected with a threaded rod, and the end of the threaded rod away from the spline shaft is threadedly connected with a protective cover. By adopting heating and ultrasonic vibration cleaning liquid, the lubricating grease on the surface of the cold-rolled steel plate can be removed in advance, and after wiping it clean, dust cleaning, water rinsing, drying and winding can be carried out. The surface treatment of the cold-rolled steel plate is realized on one device, with automatic operation and high work efficiency. At the same time, a winding mechanism is added, which can automatically wind up in a dust-free environment to avoid secondary pollution of the steel plate, creating good conditions for subsequent steel plate processing.
(2)、该全自动带钢冷轧系统及其冷轧工艺，通过固定框顶部的另一侧固定连接有吸尘器，吸尘器的吸气口连通有吸尘管，吸尘管的底端贯穿固定框并延伸至固定框的内部，固定框内壁顶部的一侧通过弹簧杆固定连接有连接架，连接架的表面固定连接有活动杆，活动杆的表面转动连接有毛刷套筒，吸尘管延伸至固定框内部的一端连通有吸气管，吸气管的两端均贯穿活动杆并延伸至活动杆的内部，吸气管延伸至活动杆内部的一端贯穿活动杆并延伸至活动杆表面的底部，可实现对去除油脂后的钢板进行灰尘清理，并且将飘散的粉尘及时收集，同时弹簧杆的设置可实现毛刷套筒与钢板之间距离的自适应调节。(2) The fully automatic steel strip cold rolling system and its cold rolling process are fixedly connected to a vacuum cleaner on the other side of the top of the fixed frame. The air intake port of the vacuum cleaner is connected to a vacuum tube. The bottom end of the vacuum tube passes through the fixed frame and extends to the inside of the fixed frame. One side of the top of the inner wall of the fixed frame is fixedly connected to a connecting frame through a spring rod. The surface of the connecting frame is fixedly connected to a movable rod. The surface of the movable rod is rotatably connected to a brush sleeve. One end of the vacuum tube extending to the inside of the fixed frame is connected to an air intake pipe. Both ends of the air intake pipe pass through the movable rod and extend to the inside of the movable rod. One end of the air intake pipe extending to the inside of the movable rod passes through the movable rod and extends to the bottom of the surface of the movable rod. The steel plate after degreasing can be cleaned of dust and the floating dust can be collected in time. At the same time, the setting of the spring rod can realize the adaptive adjustment of the distance between the brush sleeve and the steel plate.
(3)、该全自动带钢冷轧系统及其冷轧工艺，通过脱脂箱顶部的一侧连通有进水管，脱脂箱的顶部且位于进水管表面的一侧连通有竖管，导热棒的内部固定连接有加热丝，电加热管的两端均通过固定杆与固定框内部的一侧固定连接，可实现方便人员将外部的清洗水通过进水管注入到脱脂箱内部，通过竖管的设置可将清洗剂注入到脱脂箱内部，加热丝和电加热管的温度可通过外部温控器进行调节。(3) The fully automatic strip cold rolling system and its cold rolling process are connected to a water inlet pipe through one side of the top of the degreasing box, and a vertical pipe is connected to the top of the degreasing box and one side located on the surface of the water inlet pipe. The inside of the heat conducting rod is fixedly connected with a heating wire, and both ends of the electric heating tube are fixedly connected to one side of the inside of the fixed frame through a fixing rod, so that personnel can easily inject external cleaning water into the degreasing box through the water inlet pipe. The cleaning agent can be injected into the degreasing box through the setting of the vertical pipe. The temperature of the heating wire and the electric heating tube can be adjusted by an external thermostat.
(4)、该全自动带钢冷轧系统及其冷轧工艺，通过擦拭组件包括擦拭筒和安装框，安装框内壁背面的两侧均滑动连接有滑动块，两个滑动块相对的一侧之间固定连接有缓冲弹簧，滑动块的内部滑动连接有挤压杆，挤压杆的顶端贯穿安装框并延伸至安装框的顶部，挤压杆的底端依次贯穿安装框和脱脂箱的内部，两个挤压杆表面相对的一侧且位于脱脂箱的内部均固定连接有挤压头，通过挤压杆上挤压头对擦拭筒的挤压，可对擦拭筒表面的超细纤维擦拭布进行挤压，从而将擦拭筒表面收集的水分挤压出来，使得擦拭筒可循环使用。(4) The fully automatic strip steel cold rolling system and its cold rolling process include a wiping cylinder and a mounting frame through a wiping assembly. Both sides of the back side of the inner wall of the mounting frame are slidably connected with sliding blocks. A buffer spring is fixedly connected between the two opposite sides of the sliding blocks. The inside of the sliding block is slidably connected with an extrusion rod. The top end of the extrusion rod passes through the mounting frame and extends to the top of the mounting frame. The bottom end of the extrusion rod passes through the mounting frame and the inside of the degreasing box in turn. The two extrusion rods are fixedly connected with an extrusion head on the opposite side of the surface and located inside the degreasing box. The extrusion head on the extrusion rod squeezes the wiping cylinder, so that the microfiber wiping cloth on the surface of the wiping cylinder can be squeezed, thereby squeezing out the moisture collected on the surface of the wiping cylinder, so that the wiping cylinder can be recycled.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明结构的正视图；Fig. 1 is a front view of the structure of the present invention;
图2为本发明脱脂箱结构的剖视图；FIG2 is a cross-sectional view of the degreasing box structure of the present invention;
图3为本发明擦拭组件的结构示意图；FIG3 is a schematic structural diagram of a wiping assembly according to the present invention;
图4为本发明毛刷套筒结构的侧视图；FIG4 is a side view of the brush sleeve structure of the present invention;
图5为本发明收纳箱结构的剖视图；FIG5 is a cross-sectional view of the storage box structure of the present invention;
图6为本发明卷收筒结构的侧视图；FIG6 is a side view of the winding drum structure of the present invention;
图7为本发明刮条的结构示意图；FIG7 is a schematic diagram of the structure of the scraper strip of the present invention;
图8为本发明电加热管结构的立体图；FIG8 is a perspective view of the electric heating tube structure of the present invention;
图9为本发明导热棒结构的剖视图；FIG9 is a cross-sectional view of the heat conducting rod structure of the present invention;
图10为本发明图1中A处的局部放大图。FIG. 10 is a partial enlarged view of point A in FIG. 1 of the present invention.
图中：1-底板、2-支撑架、3-固定框、4-脱脂箱、5-干燥机构、51-热风机、52-电加热管、6-脱脂机构、61-清油组件、611-电机、612-转动杆、613-消泡器、614-导热棒、615-加热丝、616-超声波振板、62-擦拭组件、621-擦拭筒、622-安装框、623-滑动块、624-挤压杆、625-缓冲弹簧、626-挤压头、7-卷收机构、71-收纳箱、72-花键轴、73-卷收筒、74-螺纹杆、75-防护盖、8-吸尘器、9-吸尘管、10-连接架、11-弹簧杆、12-毛刷套筒、13-吸气管、14-清洗箱、15-通槽、16-刮条、17-进水管、18-竖管、19-活动杆。In the figure: 1-bottom plate, 2-support frame, 3-fixed frame, 4-degreasing box, 5-drying mechanism, 51-hot air blower, 52-electric heating pipe, 6-degreasing mechanism, 61-oil cleaning component, 611-motor, 612-rotating rod, 613-defoamer, 614-heat conducting rod, 615-heating wire, 616-ultrasonic vibration plate, 62-wiping component, 621-wiping cylinder, 622-installation frame, 623-sliding block, 6 24-extrusion rod, 625-buffer spring, 626-extrusion head, 7-winding mechanism, 71-storage box, 72-spline shaft, 73-winding drum, 74-threaded rod, 75-protective cover, 8-vacuum cleaner, 9-vacuum tube, 10-connecting frame, 11-spring rod, 12-brush sleeve, 13-suction pipe, 14-cleaning box, 15-through groove, 16-scraper strip, 17-water inlet pipe, 18-vertical pipe, 19-movable rod.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-10，本发明实施例提供一种技术方案：一种全自动带钢冷轧系统，通过采用加热以及超声波振动清洗液的方式，可预先对冷轧后钢板表面的润滑油脂进行清除，且擦拭干净后再进行粉尘清理、清水冲洗以及干燥卷收等工作，在一个设备上实现了冷轧钢板的表面处理，自动化操作，工作效率高，同时增设卷收机构7，可在无尘的环境下自动卷收，避免钢板造成二次污染，为后续钢板的处理工作创造了良好条件，包括底板1以及通过支撑架2固定连接于底板1顶部的固定框3，底板1顶部的一侧固定连接有脱脂箱4，脱脂箱4的内部设置有脱脂机构6，固定框3内壁的一侧设置有干燥机构5，支撑架2的顶部且位于固定框3的一侧设置有卷收机构7。Please refer to Figures 1-10. An embodiment of the present invention provides a technical solution: a fully automatic strip cold rolling system, which can pre-remove the lubricating grease on the surface of the steel plate after cold rolling by adopting heating and ultrasonic vibration cleaning liquid, and then perform dust cleaning, water rinsing, drying and winding after wiping clean, so that the surface treatment of the cold-rolled steel plate is realized on one device, with automatic operation and high work efficiency. At the same time, a winding mechanism 7 is added, which can automatically wind up in a dust-free environment to avoid secondary pollution of the steel plate, creating good conditions for subsequent steel plate processing, including a bottom plate 1 and a fixed frame 3 fixedly connected to the top of the bottom plate 1 through a support frame 2, a degreasing box 4 is fixedly connected to one side of the top of the bottom plate 1, a degreasing mechanism 6 is arranged inside the degreasing box 4, a drying mechanism 5 is arranged on one side of the inner wall of the fixed frame 3, and a winding mechanism 7 is arranged on the top of the support frame 2 and on one side of the fixed frame 3.
脱脂机构6包括清油组件61和擦拭组件62，清油组件61包括电机611，电机611的顶部与脱脂箱4的顶部固定连接，电机611输出轴的一端固定连接有转动杆612，转动杆612表面的顶部固定连接有消泡器613，转动杆612表面的底部固定连接有导热棒614，导热棒614的内部固定连接有加热丝615，脱脂箱4内壁的两侧均固定连接有超声波振板616，电机611为三相异步电动机，可调整转速以及进行正反转。The degreasing mechanism 6 includes an oil cleaning component 61 and a wiping component 62. The oil cleaning component 61 includes a motor 611. The top of the motor 611 is fixedly connected to the top of the degreasing box 4. One end of the output shaft of the motor 611 is fixedly connected to a rotating rod 612. The top of the surface of the rotating rod 612 is fixedly connected to a defoamer 613. The bottom of the surface of the rotating rod 612 is fixedly connected to a heat conducting rod 614. The inside of the heat conducting rod 614 is fixedly connected to a heating wire 615. Ultrasonic vibration plates 616 are fixedly connected to both sides of the inner wall of the degreasing box 4. The motor 611 is a three-phase asynchronous motor, and the speed can be adjusted and forward and reverse rotation can be performed.
擦拭组件62包括擦拭筒621和安装框622，安装框622内壁背面的两侧均滑动连接有滑动块623，两个滑动块623相对的一侧之间固定连接有缓冲弹簧625，滑动块623的内部滑动连接有挤压杆624，挤压杆624的顶端贯穿安装框622并延伸至安装框622的顶部，挤压杆624的底端依次贯穿安装框622和脱脂箱4的内部，两个挤压杆624表面相对的一侧且位于脱脂箱4的内部均固定连接有挤压头626，通过挤压杆624上挤压头626对擦拭筒621的挤压，可对擦拭筒621表面的超细纤维擦拭布进行挤压，从而将擦拭筒621表面收集的水分挤压出来，使得擦拭筒621可循环使用。The wiping assembly 62 includes a wiping cylinder 621 and a mounting frame 622, both sides of the back side of the inner wall of the mounting frame 622 are slidably connected with sliding blocks 623, a buffer spring 625 is fixedly connected between the opposite sides of the two sliding blocks 623, and an extrusion rod 624 is slidably connected inside the sliding block 623, the top end of the extrusion rod 624 passes through the mounting frame 622 and extends to the top of the mounting frame 622, the bottom end of the extrusion rod 624 passes through the mounting frame 622 and the inside of the degreasing box 4 in turn, and an extrusion head 626 is fixedly connected to the opposite side of the surface of the two extrusion rods 624 and located inside the degreasing box 4, and the extrusion head 626 on the extrusion rod 624 squeezes the wiping cylinder 621, so that the microfiber wiping cloth on the surface of the wiping cylinder 621 can be squeezed, thereby squeezing out the moisture collected on the surface of the wiping cylinder 621, so that the wiping cylinder 621 can be recycled.
卷收机构7包括收纳箱71和花键轴72，花键轴72的表面活动连接有卷收筒73，花键轴72的一端固定连接有螺纹杆74，螺纹杆74远离花键轴72的一端螺纹连接有防护盖75。The winding mechanism 7 includes a storage box 71 and a spline shaft 72 . A winding drum 73 is movably connected to the surface of the spline shaft 72 . A threaded rod 74 is fixedly connected to one end of the spline shaft 72 . A protective cover 75 is threadedly connected to the end of the threaded rod 74 away from the spline shaft 72 .
本实施例中，擦拭筒621的两端均通过轴承与脱脂箱4的内壁转动连接，安装框622表面与脱脂箱4顶部的一侧固定连接。In this embodiment, both ends of the wiping cylinder 621 are rotatably connected to the inner wall of the degreasing box 4 through bearings, and the surface of the mounting frame 622 is fixedly connected to one side of the top of the degreasing box 4 .
本实施例中，收纳箱71的底部与支撑架2顶部的一侧相接触，干燥机构5包括热风机51和电加热管52，电加热管52的两端均通过固定杆与固定框3内部的一侧固定连接，热风机51的表面与固定框3顶部的一侧固定连接。In this embodiment, the bottom of the storage box 71 is in contact with one side of the top of the support frame 2, and the drying mechanism 5 includes a hot air blower 51 and an electric heating tube 52. Both ends of the electric heating tube 52 are fixedly connected to one side inside the fixed frame 3 through a fixing rod, and the surface of the hot air blower 51 is fixedly connected to one side of the top of the fixed frame 3.
本实施例中，固定框3顶部的另一侧固定连接有吸尘器8，吸尘器8的背面设置有出尘管，吸尘器8的吸气口连通有吸尘管9，吸尘管9的底端贯穿固定框3并延伸至固定框3的内部，固定框3内壁顶部的一侧通过弹簧杆11固定连接有连接架10，连接架10的表面固定连接有活动杆19，活动杆19的表面转动连接有毛刷套筒12，可实现对去除油脂后的钢板进行灰尘清理，并且将飘散的粉尘及时收集，同时弹簧杆11的设置可实现毛刷套筒12与钢板之间距离的自适应调节。In this embodiment, a vacuum cleaner 8 is fixedly connected to the other side of the top of the fixed frame 3, a dust outlet pipe is arranged on the back of the vacuum cleaner 8, the air intake port of the vacuum cleaner 8 is connected to the dust suction pipe 9, the bottom end of the dust suction pipe 9 passes through the fixed frame 3 and extends to the inside of the fixed frame 3, one side of the top of the inner wall of the fixed frame 3 is fixedly connected to a connecting frame 10 through a spring rod 11, a movable rod 19 is fixedly connected to the surface of the connecting frame 10, a brush sleeve 12 is rotatably connected to the surface of the movable rod 19, so that dust can be cleaned from the steel plate after degreasing, and the floating dust can be collected in time, and at the same time, the setting of the spring rod 11 can realize the adaptive adjustment of the distance between the brush sleeve 12 and the steel plate.
本实施例中，吸尘管9延伸至固定框3内部的一端连通有吸气管13，吸气管13的两端均贯穿活动杆19并延伸至活动杆19的内部，吸气管13延伸至活动杆19内部的一端贯穿活动杆19并延伸至活动杆19表面的底部。In this embodiment, one end of the dust suction pipe 9 extending to the interior of the fixed frame 3 is connected to the air suction pipe 13, both ends of the air suction pipe 13 pass through the movable rod 19 and extend to the interior of the movable rod 19, and one end of the air suction pipe 13 extending to the interior of the movable rod 19 passes through the movable rod 19 and extends to the bottom of the surface of the movable rod 19.
本实施例中，固定框3顶部的中部固定连接有清洗箱14，清洗箱14的底部贯穿固定框3并延伸至固定框3的内部，清洗箱14延伸至固定框3内部的一侧与支撑架2的顶部固定连接。In this embodiment, a cleaning box 14 is fixedly connected to the middle of the top of the fixed frame 3, the bottom of the cleaning box 14 passes through the fixed frame 3 and extends to the inside of the fixed frame 3, and the cleaning box 14 extends to one side of the inside of the fixed frame 3 and is fixedly connected to the top of the support frame 2.
本实施例中，清洗箱14一侧的顶部且位于固定框3的内部开设有通槽15，且通槽15内壁的顶部和底部均固定连接有刮条16，刮条16可刮除钢板表面的水分。In this embodiment, a through groove 15 is opened at the top of one side of the cleaning box 14 and inside the fixed frame 3, and a scraper 16 is fixedly connected to the top and bottom of the inner wall of the through groove 15, and the scraper 16 can scrape off moisture on the surface of the steel plate.
本实施例中，脱脂箱4顶部的一侧连通有进水管17，脱脂箱4的顶部且位于进水管17表面的一侧连通有竖管18，可实现方便人员将外部的清洗水通过进水管17注入到脱脂箱4内部，通过竖管18的设置可将清洗剂注入到脱脂箱4内部，加热丝615和电加热管52的温度可通过外部温控器进行调节。In this embodiment, one side of the top of the degreasing box 4 is connected to a water inlet pipe 17, and the top of the degreasing box 4 and one side located on the surface of the water inlet pipe 17 is connected to a vertical pipe 18, which can facilitate personnel to inject external cleaning water into the degreasing box 4 through the water inlet pipe 17. The cleaning agent can be injected into the degreasing box 4 through the setting of the vertical pipe 18, and the temperature of the heating wire 615 and the electric heating tube 52 can be adjusted by an external thermostat.
本发明还公开了一种全自动带钢冷轧工艺，具体包括以下步骤：The present invention also discloses a fully automatic strip cold rolling process, which specifically comprises the following steps:
S1、通过脱脂箱4内部的传输机组将冷轧后的钢板输送至脱脂箱4内部，这时将干净水通过进水管17输送至脱脂箱4内部，水位不能超过消泡器613，同时将脱脂用的清洗剂通过竖管18输送至脱脂箱4内部，均完成进液后，启动电机611，电机611带动转动杆612转动，这时转动杆612带动消泡器613和导热棒614同时进行转动，开启加热丝615，使得加热丝615产生的热量通过导热棒614传递到脱脂箱4内部的液体中，通过导热棒614将脱脂箱4内部的液体进行均匀混合，消泡器613将去除液体顶层的泡沫，同时启动外部的超声波发生器，使得超声波振板616开始工作，超声波振板616使得液体产生空化作用，加快清洗剂和水的混合，当钢板在脱脂箱4内部静置一段时间且完成去除了表面油脂后，这时再开启固定框3内部的传输机组对钢板进行传输工作；S1. The cold rolled steel plate is transported to the degreasing box 4 through the transmission unit inside the degreasing box 4. At this time, clean water is transported to the degreasing box 4 through the water inlet pipe 17. The water level cannot exceed the defoamer 613. At the same time, the cleaning agent for degreasing is transported to the degreasing box 4 through the vertical pipe 18. After the liquid is filled, the motor 611 is started. The motor 611 drives the rotating rod 612 to rotate. At this time, the rotating rod 612 drives the defoamer 613 and the heat conducting rod 614 to rotate at the same time, and the heating wire 615 is turned on so that the heat generated by the heating wire 615 is The amount is transferred to the liquid inside the degreasing box 4 through the heat conducting rod 614, and the liquid inside the degreasing box 4 is evenly mixed by the heat conducting rod 614. The defoamer 613 removes the foam on the top layer of the liquid, and at the same time, the external ultrasonic generator is started to make the ultrasonic vibration plate 616 start to work. The ultrasonic vibration plate 616 makes the liquid produce cavitation, which accelerates the mixing of the cleaning agent and water. When the steel plate is left in the degreasing box 4 for a period of time and the surface grease is removed, the transmission unit inside the fixed frame 3 is turned on to transmit the steel plate;
S2、当脱脂后的钢板进入到两个擦拭筒621的表面之间时，通过擦拭筒621表面的超细纤维擦拭布对钢板表面进行擦拭，彻底去除多余水分和微量油脂，当擦拭筒621表面的超细纤维擦拭布吸收了大量的液体后，可在该装置无需工作时，将两个挤压杆624向擦拭筒621的方向向下移动，使得挤压杆624表面的挤压头626与擦拭筒621相接触即可，然后将两个挤压杆624相对进行移动，这时两个滑动块623带动缓冲弹簧625相对压缩，通过两个挤压杆624带动挤压头626对擦拭筒621的表面进行挤压从而将内部的液体挤压出来，使得擦拭筒621长期循环使用；S2. When the degreased steel plate enters between the surfaces of the two wiping cylinders 621, the surface of the steel plate is wiped by the ultrafine fiber wiping cloth on the surface of the wiping cylinder 621 to completely remove excess moisture and trace grease. When the ultrafine fiber wiping cloth on the surface of the wiping cylinder 621 absorbs a large amount of liquid, the two squeezing rods 624 can be moved downward toward the wiping cylinder 621 when the device does not need to work, so that the squeezing head 626 on the surface of the squeezing rod 624 contacts the wiping cylinder 621, and then the two squeezing rods 624 are moved relative to each other. At this time, the two sliding blocks 623 drive the buffer spring 625 to be relatively compressed, and the squeezing head 626 is driven by the two squeezing rods 624 to squeeze the surface of the wiping cylinder 621 to squeeze out the internal liquid, so that the wiping cylinder 621 can be recycled for a long time.
S3、钢板在固定框3内部传输的过程中，会带动毛刷套筒12沿着活动杆19进行转动，通过毛刷套筒12表面的刷毛对钢板表面进行清理，去除表面浮沉，与此同时启动吸尘器8，吸尘器8通过吸尘管9和吸气管13对清理时飘散的粉尘进行吸除，粉尘吸附到吸尘器8内部，后续通过吸尘器8上的出尘管排出即可，通过弹簧杆11对毛刷套筒12与钢板表面的距离进行自适应调节；S3, during the transmission of the steel plate inside the fixed frame 3, the brush sleeve 12 will be driven to rotate along the movable rod 19, and the surface of the steel plate will be cleaned by the bristles on the surface of the brush sleeve 12 to remove the floating dust on the surface. At the same time, the vacuum cleaner 8 will be started, and the dust will be sucked away by the dust suction pipe 9 and the air suction pipe 13 during cleaning. The dust will be absorbed into the vacuum cleaner 8 and then discharged through the dust outlet pipe on the vacuum cleaner 8. The distance between the brush sleeve 12 and the surface of the steel plate will be adaptively adjusted by the spring rod 11;
S4、清除灰尘后的钢板进入到清洗箱14内部再次进行清洗，清洗过后通过通槽15内部的刮条16刮除钢板表面的水分，这时再启动热风机51以及电加热管52，热风机51将热风吹向钢板，再配合电加热管52的加热从而对钢板表面快速进行干燥；S4, the steel plate after dust removal enters the cleaning box 14 for cleaning again. After cleaning, the scraper 16 inside the through slot 15 scrapes off the moisture on the surface of the steel plate. At this time, the hot air blower 51 and the electric heating tube 52 are started again. The hot air blower 51 blows hot air to the steel plate, and the electric heating tube 52 heats the steel plate to quickly dry the surface of the steel plate;
S5、最后开启卷收机构7背面设置的驱动机构，通过驱动机构带动花键轴72转动，继而卷收筒73也开始转动从而对钢板进行卷收，最终卷收工作完成后，关闭驱动机构，打开收纳箱71正面的活动门，将防护盖75从螺纹杆74上旋转出来，再将卷收后的钢板从花键轴72上取下即可。S5. Finally, open the driving mechanism provided on the back of the winding mechanism 7, drive the spline shaft 72 to rotate through the driving mechanism, and then the winding drum 73 also starts to rotate to wind up the steel plate. After the winding work is finally completed, close the driving mechanism, open the movable door on the front of the storage box 71, rotate the protective cover 75 out of the threaded rod 74, and then remove the wound steel plate from the spline shaft 72.
本实施例中，卷收筒73的内壁开设有与花键轴72相适配的花键孔。In this embodiment, a spline hole matching the spline shaft 72 is formed on the inner wall of the reel 73 .
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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| CN111069305A (en) * | 2019-11-20 | 2020-04-28 | 四会市联泰金属制品有限公司 | Surface cleaning device for cold-rolled strip steel |
| CN211411743U (en) * | 2019-11-21 | 2020-09-04 | 苏州紫苏网络科技有限公司 | Emulsification device is used in cosmetics production |
| CN211228678U (en) * | 2019-12-07 | 2020-08-11 | 兰华杰 | Reamer is dredged in environmental protection |
| CN111299680A (en) * | 2020-02-27 | 2020-06-19 | 何梦丹 | Corrugated board processing and cutting process |
| CN213728585U (en) * | 2020-11-03 | 2021-07-20 | 杭州萧山钱鸿交通器材有限公司 | A fully automatic strip cold rolling system |
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