Background
The brewing technology of Maotai-flavor liquor represented by Maotai liquor is a unique traditional brewing technology, and the production technology of the Maotai-flavor liquor is mainly divided into six links of four major procedures (starter propagation, liquor making, storage and blending, inspection and packaging). Wherein the wine making process comprises the following steps: (1) and (5) a feeding stage. The heavy yang begins to be fed for 2 times, namely, sand feeding and sand making (sand refers to sorghum). Adding the sorghum subjected to sand making, heating water to moisten the grain, adding the mother grains on the next day, putting the mixture into a wine steamer to steam the grain, opening the wine steamer to put the grain into the steamer to spread and dry after the grain steaming is finished, adding the yeast and the tail wine to mix uniformly and stack to meet the process requirement, opening the cellar to take the fermented grains after 30 days of cellar fermentation, mixing the fermented grains with the sorghum subjected to sand making, crushing and grain moistening, and repeating the processes from the grain steaming. (2) And (5) distilling wine. The wine distillation stage has 7 rounds, and each round is carried out by spreading and airing, adding yeast, stacking, entering cellar and wine distillation. The whole wine making process comprises 9 times of steaming (distilling), 8 times of spreading and drying in the air, adding yeast, stacking, and storing in the cellar, 7 times of taking wine, and one production cycle per year. Therefore, in the brewing process of the Maotai-flavor liquor, the steamer cover is frequently opened and closed to steam grains in the upper steamer and spread and dry in the air in the lower steamer.
At present, the cover falling (opening and closing of the retort cover) by manual lifting has high labor intensity, time and labor waste and low efficiency, and the retort cover is easy to fall to damage and hurt people when the cover falling is manually lifted. In addition, the temperature of the steamer cover is very high when the cover is opened, steam on the steamer cover can be condensed into hot water to drip down in the cover opening process, and heat in the steamer barrel can burst out at a stroke, so that the temperature around the steamer barrel is quickly increased, the operation of an operator is not facilitated, and the operator is easily scalded.
Disclosure of Invention
Aiming at the problems, the invention provides a synchronous belt linear module type opening and closing device for a sauce fragrant wine retort cover and a using method thereof, and aims to solve the problems that the labor intensity of manual cover lifting and cover falling of the retort cover is high, time and labor are wasted, the efficiency is low, the retort cover is easy to fall and damage and hurt people when the cover is lifted and fallen manually, the cover lifting is not beneficial to the operation of operators, the operators are easy to scald, and the like.
In order to solve the problems, the opening and closing device for the sauce-flavor wine retort cover comprises a rack, a controller, a horizontal synchronous belt linear module, a vertical synchronous belt linear module and a lifting hook, wherein the rack is of a rack structure with a walking mechanism at the bottom, the horizontal synchronous belt linear module is transversely fixed at the upper end of the rack, the vertical synchronous belt linear module is vertically fixed on a sliding assembly of the horizontal synchronous belt linear module, the lifting hook is fixed on the sliding assembly of the vertical synchronous belt linear module, and the control ends of the horizontal synchronous belt linear module and the vertical synchronous belt linear module are both arranged on the controller.
In the retort cover opening and closing device, a frame comprises traveling wheels, frame beams and connecting beams, the two frame beams are parallel to each other and are arranged just opposite to each other, an operation platform arranged along the longitudinal direction is fixedly connected above the same end of the two frame beams, the connecting beams are fixedly connected between the two frame beams on the inner side of the operation platform along the longitudinal direction, the traveling wheels are respectively arranged on the lower sides of the two ends of the two frame beams, frame vertical beams are vertically fixed on the frame beams at the two ends of the connecting beams and on the connecting beams, a frame upper beam and a frame upper supporting beam are respectively fixed on the upper ends of the frame vertical beams along the longitudinal direction, a linear module mounting beam is transversely fixed on the frame upper beam, a linear module mounting seat is fixed on the linear module mounting beam, and a horizontal synchronous belt linear module is fixed through the linear module mounting seat;
in the retort cover opening and closing device, an inclined strut is further arranged between the rack vertical beam and the rack cross beam on the rack cross beam.
The following are used specifically: in the course of the work of opening the rice steamer lid, at first push away the rice steamer bucket other with the device through frame entablature, operating personnel stands on the operation platform through the slider seesaw of the vertical hold-in range sharp module of controller control and the slider seesaw of horizontal hold-in range sharp module, and the operation process of uncapping includes: 1) pressing a downward movement button of a vertical synchronous belt module of the controller, and allowing a slide block of the vertical synchronous belt linear module to move downward and a hook of a lifting hook to be hung on a retort cover; 2) pressing an upward movement button of a vertical synchronous belt module of the controller, and upward moving a slide block of a vertical synchronous belt linear module to drive a lifting hook and a retort cover to move upward so as to complete separation of the retort cover and the retort barrel and lifting of the retort cover; 3) pressing a backward movement button of a horizontal synchronous belt module of the controller, moving a slide block of the horizontal synchronous belt linear module backward, driving a vertical synchronous belt linear module, a lifting hook and the retort cover to move backward together, completing the uncapping operation of the retort cover, and pushing the whole device to a proper position to place after the uncapping operation is completed; in the working process of closing the steamer cover, firstly, the device is pushed aside the steamer barrel through the upper cross beam of the machine frame, an operator stands on an operation platform to perform cover closing operation, and the cover closing operation procedure comprises the following steps: 1) according to the horizontal hold-in range module forward motion button of controller, the slider of horizontal hold-in range linear module moves forward, and drive vertical hold-in range linear module, the lifting hook, the rice steamer lid is the forward motion together, and adjust the rice steamer directly over the rice steamer bucket with the rice steamer lid, 2) according to the vertical hold-in range module downward motion button of controller, the slider downstream of vertical hold-in range linear module, drive lifting hook and rice steamer lid downstream, accomplish the lid operation that closes of rice steamer lid, and make the couple and the separation of rice steamer lid of lifting hook, 3) according to the vertical hold-in range module upward movement button of controller, the slider upward movement of vertical hold-in range linear module is to reset position.
Compared with the prior art, the automatic cover opening and closing operation of the steamer cover can be realized through the transmission of the synchronous belt linear module, a large amount of labor is saved, the working efficiency is effectively improved, the device adopts a modular structure design, the machine frame has the advantages of simple structure, convenience in manufacturing, lower cost, higher standardization of the synchronous belt linear module assembly, better stability, lower price, convenience in maintenance and the like, meanwhile, the operation of personnel is not needed before the steamer barrel is operated, only the machine frame is required to be operated and controlled by standing on the operation platform at the back of the machine frame, the occurrence of the accident that the steamer cover is broken, the accident of injury and the like can be avoided, the use value is very high for wine brewing enterprises, and the device is suitable for.
Detailed Description
To make the objects, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail with reference to the accompanying drawings, and it should be understood that the specific embodiments described herein are only for explaining the present invention and are not intended to limit the present invention.
Examples
Referring to fig. 1 to 4, this embodiment provides a synchronous belt linear module type sauce fragrant wine rice steamer cover opening and closing device and a using method thereof, including frame 1, controller 2, horizontal synchronous belt linear module 3, vertical synchronous belt linear module 4 and lifting hook 5, frame 1 is a frame structure with a walking mechanism at the bottom, horizontal synchronous belt linear module 3 is along transversely being fixed in the upper end of frame 1, vertical synchronous belt linear module 4 is along vertically being fixed in on the slip subassembly (slider) of horizontal synchronous belt linear module 3, lifting hook 5 is fixed in on the slip subassembly (slider) of vertical synchronous belt linear module 4, the control end of horizontal synchronous belt linear module 3 and vertical synchronous belt linear module 4 all sets up on controller 2.
The frame 1 comprises a travelling wheel 101, frame beams 102 and a connecting beam 103, the two frame beams 102 are parallel to each other and are arranged oppositely, an operation platform 104 arranged along the longitudinal direction is fixedly connected above the same end of the two frame beams 102, the connecting beam 103 is fixedly connected between the two frame beams 102 at the inner side of the operation platform 104 along the longitudinal direction, the lower sides of two ends of the two frame beams 102 are respectively provided with a walking wheel 101, the frame beams 102 and 103 at two ends of the connecting beam 103 are vertically fixed with a frame vertical beam 108, the upper ends of the frame vertical beams 108 are respectively fixed with a frame upper beam 106 and a frame upper supporting beam 107 along the longitudinal direction, the linear module mounting beam 105 is transversely fixed on the frame upper beam 106, the linear module mounting beam 105 is fixed with a linear module mounting seat 109, the horizontal synchronous belt linear module 3 is fixed by a linear module mounting seat 109, and an inclined strut 110 is further arranged between a rack vertical beam 108 on the rack cross beam 102 and the rack cross beam 102.
In the course of the work of opening rice steamer lid 6, at first push away the device to rice steamer bucket 7 by through frame entablature 106, operating personnel stands on operation platform 104 and controls the slider up-and-down motion of vertical hold-in range straight line module 4 and the slider seesaw of horizontal hold-in range straight line module 3 through hold-in range module up-and-down motion and the seesaw button according to controller 2, and the operation process of uncapping includes: 1) pressing a downward movement button of a vertical synchronous belt module of the controller 2, and moving a slide block of a vertical synchronous belt linear module 4 downward to enable a hook of a lifting hook 5 to be hung on a retort cover 6; 2) pressing an upward movement button of a vertical synchronous belt module of the controller 2, and upward moving a slide block of a vertical synchronous belt linear module 4 to drive a lifting hook 5 and a retort cover 6 to move upward so as to complete separation of the retort cover 6 and the retort barrel 7 and lifting of the retort cover 6; 3) according to controller 2's horizontal hold-in range module rearward movement button, horizontal hold-in range linear module 3's slider rearward movement to drive vertical hold-in range linear module 4, lifting hook 5, rice steamer lid 6 rearward movement together, accomplish the operation of uncapping of rice steamer lid 6. The slider of vertical hold-in range straight line module 4 and the slider speed of horizontal hold-in range straight line module 3 are adjustable in whole working process, and are provided with brake button, can control the motion of hold-in range module at any time and stop. After the cover is opened, the whole device can be pushed to a proper position to be placed.
In the working process of closing the retort cover 6, firstly, the device is pushed to the side of the retort barrel 7 through the upper cross beam 106 of the machine frame, an operator stands on the operation platform 104 to carry out cover closing operation, and the cover closing operation process comprises the following steps: 1) according to controller 2's horizontal hold-in range module forward motion button, horizontal hold-in range straight line module 3's slider moves forward to drive vertical hold-in range straight line module 4, lifting hook 5, rice steamer lid 6 and move forward together, and adjust rice steamer lid 6 to directly over rice steamer bucket 7. 2) According to controller 2's vertical hold-in range module downstream button, vertical hold-in range straight line module 4's slider downstream drives lifting hook 5 and 6 downstream of rice steamer lid, accomplishes rice steamer lid 6 close the lid operation to make lifting hook 5's couple and rice steamer lid 6 separation. 3) According to the upward movement button of the vertical synchronous belt module of the controller 2, the slide block of the vertical synchronous belt linear module 4 moves upward to the reset position.
Whole device adopts modular structure design, and frame structure is simple, is convenient for make, and the cost is lower, and whole device quality is also lighter, convenient operation, and hold-in range straight line module subassembly is standardized higher, and stability is better, and the price is lower, maintains advantages such as convenient. The whole device is provided with traveling wheels, the working position can be adjusted at will, and one device can complete the opening and closing operation of a plurality of wine retort covers.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.