CN112220097A - Drum-type sheet tobacco dryer in tobacco shred manufacturing - Google Patents
Drum-type sheet tobacco dryer in tobacco shred manufacturing Download PDFInfo
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- CN112220097A CN112220097A CN202011179549.3A CN202011179549A CN112220097A CN 112220097 A CN112220097 A CN 112220097A CN 202011179549 A CN202011179549 A CN 202011179549A CN 112220097 A CN112220097 A CN 112220097A
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 80
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 80
- 238000004519 manufacturing process Methods 0.000 title abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 178
- 230000007246 mechanism Effects 0.000 claims description 22
- 238000007599 discharging Methods 0.000 claims description 17
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- 238000005192 partition Methods 0.000 claims description 6
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- 239000000463 material Substances 0.000 abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 7
- 230000018044 dehydration Effects 0.000 abstract description 5
- 238000006297 dehydration reaction Methods 0.000 abstract description 5
- 230000007794 irritation Effects 0.000 abstract description 5
- 239000000779 smoke Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 238000011156 evaluation Methods 0.000 abstract 1
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- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
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- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 238000007791 dehumidification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000000391 smoking effect Effects 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 229910052742 iron Inorganic materials 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 229960002715 nicotine Drugs 0.000 description 1
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
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- Drying Of Solid Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及滚筒式薄板烘丝机,尤其涉及一种烟草制丝中的滚筒式薄板烘丝机,属于烟草生产加工技术领域。The invention relates to a drum type veneer drying machine, in particular to a drum type veneer drying machine in tobacco shredding, and belongs to the technical field of tobacco production and processing.
背景技术Background technique
在卷烟生产企业中,现有烟草制丝中的滚筒式薄板烘丝设备,其结构形式主要由前室、机架、烘筒、热风系统、主机管路、后室、汽尘抽箱和电控系统等组成。In cigarette production enterprises, the existing drum-type thin-plate drying equipment in tobacco silk production is mainly composed of front chamber, rack, drying cylinder, hot air system, main engine pipeline, rear chamber, steam dust extraction box and electric control system, etc.
目前传统的滚筒式薄板烘丝机通过薄板传导、辐射及热风强制对流三种加热方式的组合,使物料均匀加热烘干。传统的热风强制对流主要有顺流、逆流和顺逆流切换三种形式,在对流脱水的同时,在除尘系统的作用下把蒸发的水分和灰尘快速排出。在滚筒的内壁上,装有多组弧状抄板和辐射状抄板,给烟丝的干燥提供必备的热能。这种以烘焙为主的烘干方式,物料中的青杂气和部分游离烟碱将随水分的蒸发而有所逸出,降低刺激性,能够使物料香气显露,烟味变得醇和,并达到要求的含水率。但与气流烘丝相比,其填充值略低,脱水速率偏低,导致生产能力低,能耗高。At present, the traditional drum-type veneer drying machine uses the combination of veneer conduction, radiation and forced convection of hot air to make the material evenly heated and dried. The traditional forced convection of hot air mainly has three forms: co-current, counter-current and co-current switching. At the same time of convection dehydration, the evaporated moisture and dust are quickly discharged under the action of the dust removal system. On the inner wall of the drum, there are multiple sets of arc-shaped copying boards and radial copying boards, which provide necessary heat energy for the drying of cut tobacco. In this drying method, which is mainly based on baking, the green miscellaneous gas and part of the free nicotine in the material will escape with the evaporation of water, reducing the irritation, which can reveal the aroma of the material, make the smoke mellow, and reduce the irritation. achieve the required moisture content. However, compared with air drying, its filling value is slightly lower and the dehydration rate is lower, resulting in low production capacity and high energy consumption.
发明内容SUMMARY OF THE INVENTION
针对上述背景技术中存在的诸多缺陷与不足,本发明对此进行了改进和创新,目的在于提供一种能够实现利用气流烘干与薄板烘丝特点,使烟丝快速定型,能有效提高烟丝的填充值,提高脱水效率和干燥速率,能更好地满足生产的需要。In view of the many defects and deficiencies existing in the above-mentioned background technology, the present invention has carried out improvements and innovations on this, and the purpose is to provide a method that can realize the characteristics of air drying and thin plate drying, so that the tobacco can be quickly shaped and can effectively improve the filling of the tobacco. Recharge, improve dehydration efficiency and drying rate, and can better meet the needs of production.
本发明另一个发明目的是实现去除物料中青杂气的效果明显,降低刺激性,充分发挥薄板烘丝使物料香气显露,达到烟味变得干净、醇和,含水率均匀的特点,显著提高了烟丝品质,改善烟丝评吸数据。Another purpose of the present invention is to realize the obvious effect of removing the green and miscellaneous gas in the material, reduce the irritation, give full play to the thin plate baking so that the aroma of the material is revealed, and achieve the characteristics of clean, mellow smoke and uniform moisture content, which significantly improves the Tobacco quality, improve tobacco smoking data.
为解决上述问题并达到上述的发明目的,本发明一种烟草制丝中的滚筒式薄板烘丝机是通过采用下列的设计结构以及采用下列的技术方案来实现的:In order to solve the above-mentioned problems and achieve the above-mentioned purpose of the invention, the drum-type thin-plate wire drying machine in a kind of tobacco shredding of the present invention is realized by adopting the following design structures and adopting the following technical solutions:
一种烟草制丝中的滚筒式薄板烘丝机,包括机架组件(1)和设置于机架组件(1)上的烘丝装置以及设置于机架组件(1)一侧的管路控制柜(15),烘丝装置电连接控制装置,所述烘丝装置包括烘丝筒(2)、风罩(4)、烘丝筒旋转机构(5)、热风管(6)、热风发生器(7)和排湿管(8),其中,烘丝筒(2)为两端开口的直筒结构,其一端为进料端,另一端为出料端,在进料端和出料端外部分别同轴设置有烘丝筒旋转机构(5),烘丝筒旋转机构(5)驱动烘丝筒(2)在内做旋转运动,所述风罩(4)设于烘丝筒(2)外部,在风罩(4)的两端分别设置连接进料端和出料端的开口部,所述开口部上设置有旋转接头连接烘丝筒(2)的进料端和出料端,所述风罩(4)设置于机架组件(1)上,在风罩(4)的底部设置有与之连通的热风管(6),热风管(6)的进风口连接热风发生器(7),在所述风罩(4)前段、中段的顶部设置有排湿管(8)。A drum-type veneer drying machine for tobacco shredding, comprising a frame assembly (1), a drying device arranged on the frame assembly (1), and a pipeline control disposed on one side of the frame assembly (1) Cabinet (15), the drying device is electrically connected to the control device, and the drying device comprises a drying drum (2), a wind hood (4), a spinning drum rotating mechanism (5), a hot air pipe (6), a hot air generator A device (7) and a dehumidification pipe (8), wherein the drying cylinder (2) is a straight cylinder structure with two ends open, one end of which is the feeding end, and the other end is the discharging end. A spinning drum rotating mechanism (5) is respectively coaxially arranged on the outside, and the spinning drum rotating mechanism (5) drives the spinning drum (2) to rotate inside, and the air hood (4) is arranged on the spinning drum (2). ) outside, at both ends of the wind hood (4) are respectively provided with openings connecting the feeding end and the discharging end, the openings are provided with a rotary joint to connect the feeding end and the discharging end of the drying cylinder (2), The air hood (4) is arranged on the rack assembly (1), a hot air duct (6) communicated therewith is arranged at the bottom of the air hood (4), and the air inlet of the hot air duct (6) is connected to the hot air generating The device (7) is provided with a moisture exhaust pipe (8) at the top of the front section and the middle section of the hood (4).
作为本发明上述的另一个优选的技术方案,所述的烘丝筒(2)的内壁圆周径向均设有抄板(3),抄板(3)的长度不大于烘丝筒(2)的长度。As another preferred technical solution of the present invention, the inner wall of the drying cylinder (2) is provided with a copying plate (3) in the radial direction, and the length of the copying plate (3) is not greater than that of the drying cylinder (2). length.
作为本发明的上述优选技术方案,所述的风罩(4)两端的顶部分别设置有排潮风管(9),排潮风管(9)上设置有控制阀;所述循环风管(13)连接循环风机(14)。As the above-mentioned preferred technical solution of the present invention, the tops of the two ends of the wind hood (4) are respectively provided with a moisture exhaust air duct (9), and a control valve is arranged on the moisture exhaust air duct (9); the circulating air duct ( 13) Connect the circulating fan (14).
作为本发明上述优选的技术方案,所述烘丝筒(2)前端由金属丝织成的细孔网筒制成;该烘丝筒(2)外还设置有与其轴心线重合的旋转接头(10)。As the above-mentioned preferred technical solution of the present invention, the front end of the drying cylinder (2) is made of a fine mesh cylinder woven from metal wires; the drying cylinder (2) is also provided with a rotary joint that coincides with its axis line. (10).
作为本发明上述的进一步优选的技术方案,所述的风罩(4)内部设置有分隔板(11),分隔板(11)把风罩(4)内部分隔为预热区(4c)、烘丝区(4b)和出料区(4a),其中,预热区(4c)、烘丝区(4b)和出料区(4a)分别对应烘丝筒(2)的前段、中段和后段,其中热风管(6)分别连接预热区(4c)、烘丝区(4b),所述预热区(4c)的底部与顶部之间则设置循环风管(13)连通。As a further preferred technical solution of the present invention, the air hood (4) is provided with a partition plate (11) inside, and the partition plate (11) divides the inside of the air hood (4) into a preheating zone (4c). , the drying zone (4b) and the discharging zone (4a), wherein the preheating zone (4c), the drying zone (4b) and the discharging zone (4a) correspond to the front, middle and In the latter section, the hot air duct (6) is respectively connected to the preheating zone (4c) and the drying zone (4b), and a circulating air duct (13) is arranged between the bottom and the top of the preheating zone (4c).
作为本发明上述的再一步优选的技术方案,所述的风罩(4)外部设置有隔热层;所述的预热区(4c)、烘丝区(4b)和出料区(4a)中均设置有调节风板(12),各所述调节风板(12)的两端通过转轴设置于机架组件(1)上,且转轴的一端向外穿出机架组件(1)成为操作柄。As a further preferred technical solution of the present invention, the outside of the hood (4) is provided with a heat insulating layer; the preheating zone (4c), the drying zone (4b) and the discharging zone (4a) Adjusting wind panels (12) are provided in each of them, the two ends of each said adjusting wind panel (12) are arranged on the frame assembly (1) through the rotating shaft, and one end of the rotating shaft passes out of the frame assembly (1) to become handle.
作为本发明上述的还进一步优选的技术方案,所述的热风管(6)上设置有控制阀、温度传感器、流量计;所述的热风发生器(7)为散热器。As a further preferred technical solution of the present invention, the hot air pipe (6) is provided with a control valve, a temperature sensor and a flow meter; the hot air generator (7) is a radiator.
作为本发明上述的又再进一步优选的技术方案,所述的排湿管(8)上设置有控制阀、温湿度传感器、流量计;所述控制装置为单片、可编程逻辑控制器或是PC机或者是PLC。As a further preferred technical solution of the present invention, the moisture exhaust pipe (8) is provided with a control valve, a temperature and humidity sensor, and a flow meter; the control device is a single-chip, programmable logic controller or PC or PLC.
作为本发明上述的还又再更进一步优选的技术方案,所述的烘丝筒旋转机构(5)包括驱动电机、链轮、链条、齿轮、齿条,所述链轮一个设置于驱动电机主轴上,另一个通过传动轴与任一齿轮相连接,传动轴通过轴承以及轴承座设置于烘丝筒(2)底部的机架组件(1)上,所述链条设置于两个链轮上,所述齿轮通过齿轮座对称设置于烘丝筒(2)底部的机架组件(1)上,所述齿条则围绕外壁整圈设置于烘丝筒(2)上,烘丝筒(2)通过齿条啮合设置于齿轮上,任一齿轮连接链轮,链轮通过链条啮合连接电机主轴链轮,电机通过链传动以及齿轮传动带动烘丝筒(2)旋转。As the above-mentioned still further preferred technical solution of the present invention, the drying drum rotating mechanism (5) includes a drive motor, a sprocket, a chain, a gear, and a rack, and one of the sprockets is arranged on the main shaft of the drive motor. The other one is connected with any gear through the transmission shaft, the transmission shaft is arranged on the frame assembly (1) at the bottom of the drying cylinder (2) through the bearing and the bearing seat, and the chain is arranged on the two sprockets, The gears are symmetrically arranged on the frame assembly (1) at the bottom of the drying drum (2) through the gear seat, and the racks are arranged on the drying drum (2) in a full circle around the outer wall, and the drying drum (2) The gear is meshed on the gear, any gear is connected to the sprocket, the sprocket is meshed with the motor spindle sprocket through the chain, and the motor drives the drying drum (2) to rotate through the chain drive and the gear drive.
作为本发明上述的还又再更加进一步优选的技术方案,所述的烘丝筒旋转机构(5)包括驱动电机、链轮、链条、滚轮、滚道,所述链轮一个设置于驱动电机主轴上,另一个通过传动轴与任一滚轮相连接,传动轴通过轴承以及轴承座设置于烘丝筒(2)底部的机架组件(1)上,所述链条设置于两个链轮上,所述滚轮通过轮座对称设置于烘丝筒(2)底部的机架组件(1)上,所述滚道则围绕整圈设置于烘丝筒(2)上,烘丝筒(2)通过滚道设置于滚轮上,任一齿轮连接链轮,链轮通过链条啮合连接电机主轴链轮,电机通过链轮链条传动以及滚轮配合滚道带动烘丝筒(2)旋转,且滚道设置呈“U”形结构。As the above-mentioned still further preferred technical solution of the present invention, the drying drum rotating mechanism (5) includes a drive motor, a sprocket, a chain, a roller and a raceway, and one of the sprockets is arranged on the main shaft of the drive motor. The other one is connected with any roller through the transmission shaft, the transmission shaft is arranged on the frame assembly (1) at the bottom of the drying drum (2) through the bearing and the bearing seat, and the chain is arranged on the two sprockets, The roller is symmetrically arranged on the frame assembly (1) at the bottom of the drying drum (2) through the wheel seat, and the raceway is arranged on the drying drum (2) around the whole circle, and the drying drum (2) passes through the drying drum (2). The raceway is arranged on the roller, any gear is connected to the sprocket, the sprocket is connected to the main shaft sprocket of the motor through the chain meshing, the motor is driven by the sprocket chain and the roller cooperates with the raceway to drive the drying drum (2) to rotate, and the raceway is arranged in the following way. "U" shaped structure.
工作原理是:上述设计结构的一种烟草制丝中的滚筒式薄板烘丝机在进行使用时,操作人员只需将已经制作完成的该一种设计结构的滚筒式薄板烘丝机通过搬运设备或者是通过人工将其搬运至指定的工作地点待为使用。The working principle is as follows: when the drum-type thin plate drying machine in the tobacco silk making of the above-mentioned design structure is in use, the operator only needs to pass the drum-type thin plate drying machine of the one design structure that has been manufactured through the handling equipment. Or manually transport it to the designated work place for use.
使用时,操作人员预先启动热风发生器(7)运行,向旋转接头(10)供给高温蒸汽,通过热风管(6)向风罩(4)内供给热风,加热烘丝筒(2)及空气,需要进行烘干的烟丝从烘丝筒(2)的进料端进入烘丝筒(2)中,随后启动两烘丝筒旋转机构(5)旋转,烘丝筒旋转机构(5)带动烘丝筒(2)在风罩(4)内旋转,选择过程中,抄板(3)把烘丝筒(2)中的烟丝抄起至高处后在自由下落,从而起到松散烟丝,使热气充分接触烟丝的,加快干燥的功能,同时还使烟丝向出料端方向运动,避免烟丝堆积在进料端;热风通过热风管(6)进入预热区(4c)、烘丝区(4b),在调节风板(12)的调控后上升进入烘丝筒(2)的前段和中段加热烟丝,随后热风进入烘丝筒(2)的后段,并由循环风机(14)通过循环风管(13)从出料区(4c)顶部抽送至出料区(4c)底部,对出料区(4c)中的烟丝做进一步干燥处理。When in use, the operator starts the operation of the hot air generator (7) in advance, supplies high-temperature steam to the rotary joint (10), and supplies hot air into the wind hood (4) through the hot air pipe (6) to heat the drying drum (2) and the hood (4). Air, the shredded tobacco that needs to be dried enters into the drying cylinder (2) from the feed end of the drying cylinder (2), and then the two drying cylinder rotating mechanisms (5) are activated to rotate, and the drying cylinder rotating mechanism (5) drives the The drying cylinder (2) rotates in the hood (4). During the selection process, the shredded tobacco in the drying cylinder (2) is picked up by the copy board (3) to a high place and then falls freely, thereby loosening the shredded tobacco and making it easier for the shredded tobacco to fall. The hot air fully contacts the shredded tobacco to speed up the drying function, and at the same time, it also moves the shredded tobacco towards the discharge end to prevent the shredded tobacco from accumulating at the feeding end; the hot air enters the preheating zone (4c), the shredding zone ( 4b), after the adjustment of the air plate (12), it rises and enters the front and middle sections of the drying cylinder (2) to heat the cut tobacco, and then the hot air enters the rear section of the drying cylinder (2), and is circulated by the circulating fan (14). The air duct (13) is pumped from the top of the discharge area (4c) to the bottom of the discharge area (4c), and the cut tobacco in the discharge area (4c) is further dried.
在上述过程中,烟丝干燥产生的湿气则通过排湿管(8)排出;辅助风管(9)则从风罩(4)的两端分别吹入热风,使该部分热风在烘丝筒(2)内接触时形成穿流,翻抛烟丝,进一步处境热风与烟丝间的接触,提升干燥速率。In the above process, the moisture generated by the drying of the cut tobacco is discharged through the moisture exhaust pipe (8); the auxiliary air pipe (9) is blown into the hot air from the two ends of the wind hood (4) respectively, so that the hot air is blown into the drying cylinder. (2) When the inner contact is formed, the flow is formed, and the cut tobacco is turned over, and the contact between the hot air and the cut tobacco is further improved, and the drying rate is improved.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明利用气流烘干与薄板烘丝特点,使烟丝快速定型,能有效提高烟丝的填充值,提高脱水效率和干燥速率,能更好地满足生产的需要;1. The present invention utilizes the characteristics of air-flow drying and thin-plate drying to quickly shape the cut tobacco, effectively improve the filling value of the cut tobacco, improve the dehydration efficiency and drying rate, and better meet the needs of production;
2、本发明实现了去除物料中青杂气的效果明显,降低刺激性,充分发挥薄板烘丝使物料香气显露,达到烟味变得干净、醇和,含水率均匀的特点,显著提高了烟丝品质,改善烟丝评吸数据;2. The invention realizes the obvious effect of removing the green and miscellaneous gas in the material, reduces the irritation, fully utilizes the thin-plate shredded wire to make the aroma of the material reveal, achieves the characteristics of clean and mellow smoke and uniform moisture content, and significantly improves the quality of shredded tobacco. , to improve tobacco smoking data;
3、本发明的外部上涂防锈漆,因此可以防止生锈的同时也延长了整个烘丝机的使用寿命,实现环保的同时也节省了资源,同时,在装置的外部涂有可以自发光的荧光材料,可以在夜间或者黑暗室内清楚地标示该烘丝机的位置,能有效地起到安全提示的作用,提高醒目度,易于人们辨别,增加操作和生活中的安全性。3. The exterior of the present invention is coated with anti-rust paint, so it can prevent rusting and prolong the service life of the entire drying machine, realize environmental protection and save resources. The fluorescent material can clearly mark the position of the drying machine at night or in the dark room, which can effectively play the role of safety prompt, improve the visibility, be easy for people to identify, and increase the safety in operation and life.
附图说明Description of drawings
图1为本发明的结构原理示意图;Fig. 1 is the structural principle schematic diagram of the present invention;
图2为本发明整体结构示意图之一;Fig. 2 is one of the schematic diagrams of the overall structure of the present invention;
图3为本发明整体结构示意图之二;3 is the second schematic diagram of the overall structure of the present invention;
图4为本发明整体结构示意图之三;4 is the third schematic diagram of the overall structure of the present invention;
图5为本发明烘丝筒的结构示意图;Fig. 5 is the structural representation of the drying drum of the present invention;
图中标号:1—机架组件,2—烘丝筒,3—抄板,4—风罩,4c—预热区,4b—烘丝区,4a—出料区,5—烘丝筒旋转机构,6—热风管,7—热风发生器,8—排湿管,9—辅助风管,10—旋转接头,11—分隔板,12—调节风板,13—循环风管,14—循环风机,15—管路控制柜。Labels in the figure: 1-frame assembly, 2-drying drum, 3-copying plate, 4-air hood, 4c-preheating zone, 4b-drying zone, 4a-discharging zone, 5-drying cylinder rotation Mechanism, 6—Hot Air Duct, 7—Hot Air Generator, 8—Dehumidification Pipe, 9—Auxiliary Air Duct, 10—Rotary Joint, 11—Separation Plate, 12—Regulating Air Panel, 13—Circulating Air Duct, 14 - Circulation fan, 15 - pipeline control cabinet.
具体实施方式Detailed ways
为了使本技术领域的技术人员能更好地理解本发明的技术方案,下面结合附图对其具体实施方式进行详细的说明。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
如说明书附图所示的一种烟草制丝中的滚筒式薄板烘丝机,包括机架组件1和设置于机架组件1上的烘丝装置以及设置于机架组件1一侧的管路控制柜15,烘丝装置电连接控制装置,所述烘丝装置包括烘丝筒2、风罩4、烘丝筒旋转机构5、热风管6、热风发生器7和排湿管8,其中,烘丝筒2为两端开口的直筒结构,其一端为进料端,另一端为出料端,在进料端和出料端外部分别同轴设置有烘丝筒旋转机构5,烘丝筒旋转机构5驱动烘丝筒2在内做旋转运动,所述风罩4设于烘丝筒2外部,在风罩4的两端分别设置连接进料端和出料端的开口部,所述开口部上设置有旋转接头连接烘丝筒2的进料端和出料端,所述风罩4设置于机架组件1上,在风罩4的底部设置有与之连通的热风管6,热风管6的进风口连接热风发生器7,在所述风罩4前段、中段的顶部设置有排湿管8。As shown in the accompanying drawings of the description, a drum-type thin-plate drying machine for tobacco silk production includes a
进一步的,烘丝筒2的内壁圆周径向均设有抄板3,抄板3的长度不大于烘丝筒2的长度。Further, the inner wall circumference of the drying
具体的,烘丝筒2的内壁设有抄板3,沿烘丝筒2的内壁圆周均匀分布,呈螺旋型,其抄板3旋向与烘丝筒2的旋向相反,且抄板3的长度不大于烘丝筒2的长度。Specifically, the inner wall of the
还更具体的,抄板3与圆周切线的夹角为45-90度。More specifically, the included angle between the copying
进一步的,风罩4两端的顶部分别设置有排潮风管9,排潮风管9上设置有控制阀;所述循环风管13连接循环风机14。Further, the tops of the two ends of the
进一步的,烘丝筒2前端由金属丝织成的细孔网筒制成;该烘丝筒2外还设置有与其轴心线重合的旋转接头10。Further, the front end of the
在本发明中,烘丝筒2前端由金属丝织成的细孔网筒制成,便于热风进入烘丝筒2中。In the present invention, the front end of the
同时,烘丝筒2的网孔孔径不大于烟丝的宽度,防止烟丝泄漏入风罩4底部。At the same time, the mesh hole diameter of the drying
进一步的,风罩4内部设置有分隔板11,分隔板11把风罩4内部分隔为预热区4c、烘丝区4b和出料区4a,其中,预热区4c、烘丝区4b和出料区4a分别对应烘丝筒2的前段、中段和后段,其中热风管6分别连接预热区4c、烘丝区4b,所述预热区4c的底部与顶部之间则设置循环风管13连通。Further, a
具体的,风罩4外部设置有隔热层;所述的预热区4c、烘丝区4b和出料区4a中均设置有调节风板12,各所述调节风板12的两端通过转轴设置于机架组件1上,且转轴的一端向外穿出机架组件1成为操作柄。Specifically, a heat insulating layer is provided on the outside of the
进一步的,热风管6上设置有控制阀、温度传感器、流量计;所述的热风发生器7为散热器。Further, the
进一步的,排湿管8上设置有控制阀、温湿度传感器、流量计;控制装置为单片、可编程逻辑控制器或是PC机或者是PLC。Further, a control valve, a temperature and humidity sensor, and a flow meter are arranged on the
进一步的,烘丝筒旋转机构5包括驱动电机、链轮、链条、齿轮、齿条,所述链轮一个设置于驱动电机主轴上,另一个通过传动轴与任一齿轮相连接,传动轴通过轴承以及轴承座设置于烘丝筒2底部的机架组件1上,所述链条设置于两个链轮上,所述齿轮通过齿轮座对称设置于烘丝筒2底部的机架组件1上,所述齿条则围绕外壁整圈设置于烘丝筒2上,烘丝筒2通过齿条啮合设置于齿轮上,任一齿轮连接链轮,链轮通过链条啮合连接电机主轴链轮,电机通过链传动以及齿轮传动带动烘丝筒2旋转。Further, the drying
进一步的,烘丝筒旋转机构5包括驱动电机、链轮、链条、滚轮、滚道,所述链轮一个设置于驱动电机主轴上,另一个通过传动轴与任一滚轮相连接,传动轴通过轴承以及轴承座设置于烘丝筒2底部的机架组件1上,所述链条设置于两个链轮上,所述滚轮通过轮座对称设置于烘丝筒2底部的机架组件1上,所述滚道则围绕整圈设置于烘丝筒2上,烘丝筒2通过滚道设置于滚轮上,任一齿轮连接链轮,链轮通过链条啮合连接电机主轴链轮,电机通过链轮链条传动以及滚轮配合滚道带动烘丝筒2旋转,且滚道设置呈“U”形结构。Further, the drying
进一步的,在机架组件1、烘丝筒2、抄板3、风罩4、烘丝筒旋转机构5、热风管6、热风发生器7、排湿管8、辅助风管9、旋转接头10、分隔板11、调节风板12、循环风管13和循环风机14以及管路控制柜15的外表面上均从内至外依序喷涂有注塑层和防锈层以及警示层,警示层上涂有荧光粉。Further, in the
具体的,在注塑层上注塑有高分子耐磨材料;所述防锈层包括环氧富锌底漆和氯化橡胶面漆以及位于环氧富锌底漆和氯化橡胶面漆之间的环氧云铁中间漆;所述警示层为黄色或黑色的反光警示带或反光色膜或反光漆。Specifically, a polymer wear-resistant material is injection-molded on the injection-molded layer; the anti-rust layer includes an epoxy zinc-rich primer and a chlorinated rubber topcoat, as well as an epoxy zinc-rich primer and a chlorinated rubber topcoat Epoxy micaceous iron intermediate paint; the warning layer is yellow or black reflective warning tape or reflective color film or reflective paint.
同时,在本发明中,所指的连接均为固定连接或者是活动连接或可拆卸连接,其中,固定连接为焊接连接或者是直接加工为一体成型结构;活动连接或可拆卸连接为铰接连接、内外螺纹连接、卡口连接、插拔套接或是螺栓组件连接或者是螺钉连接。Meanwhile, in the present invention, the connections referred to are all fixed connections or movable connections or detachable connections, wherein the fixed connections are welded connections or are directly processed into an integrally formed structure; the movable connections or detachable connections are hinged connections, Internal and external thread connection, bayonet connection, plug-in socket or bolted assembly connection or screw connection.
综上所述,本发明更为具体的实施方式是:To sum up, a more specific embodiment of the present invention is:
上述设计结构的一种烟草制丝中的滚筒式薄板烘丝机在进行使用时,操作人员只需将已经制作完成的该一种设计结构的滚筒式薄板烘丝机通过搬运设备或者是通过人工将其搬运至指定的工作地点待为使用。When using the drum-type thin plate drying machine in tobacco silk making of the above-mentioned design structure, the operator only needs to pass the drum-type thin plate drying machine of the one design structure that has been made through the handling equipment or manually. Transport it to the designated work place for use.
使用时,先预热烘筒2,烘丝筒旋转机构5带动烘丝筒2在风罩4内旋转,操作人员将蒸汽通入热风发生器7,通过热风管6向风罩4内供给热风,加热烘丝筒2及空气,同时向旋转接头10供给高温蒸汽进入烘筒2中的抄板3;生产时,需要进行烘干的烟丝从烘丝筒2的进料端进入烘丝筒2中,过程中,抄板3把烘丝筒2中的烟丝抄起至高处后在自由下落,同时热风沿烘筒径向穿流与烟丝充分接触,从而起到松散烟丝,加快干燥的功能,同时还使烟丝向出料端方向运动,避免烟丝堆积在进料端;热风通过热风管6进入预热区4c、烘丝区4b,在调节风板12的调控后上升进入烘丝筒2的前段和中段加热烟丝,随后热风进入烘丝筒2的后段,并由循环风机14通过循环风管13从出料区4c顶部抽送至出料区4c底部,对出料区4c中的烟丝做进一步干燥处理。When in use, the drying
设备使用时用到压缩空气和蒸汽,其管路均布置于管路控制柜15中。蒸汽管路是根据烟丝烘干的工艺要求,能供给烘筒热风系统较稳定的蒸汽流量的装置。蒸汽进入烘丝机后蒸汽管路分两路。一路蒸汽进入烘筒抄板3,通过过滤、汽水分离,再经过调节阀控制,蒸汽就按烟丝烘干工艺需要的工作状态进入烘筒。经过热交换后的冷凝水,从旋转接头10引出,经过滤器、疏水阀后排出。另一路蒸汽经过滤、汽水分离,再经过调节阀控制进入热风系统的热风发生器7,热交换后的冷凝水经过滤器、疏水阀后排出。压缩空气管路主要用于蒸汽管路阀门的自动控制。进入烘丝机的压缩空气经过滤减压后进入电磁阀岛,根据压力设定值控制蒸汽管路上薄膜阀的开度,有效地控制进入烘筒2和热风发生器7的蒸汽。通过电磁阀岛的压缩空气,进一步控制烘筒抄板3的冷凝水排放支路。When the equipment is used, compressed air and steam are used, and the pipelines are arranged in the
烘筒转速控制一个独立的单环控制系统,根据烘丝机运行的不同阶段,由PLC自动下达烘筒转速设定,改变其输出频率,使其达到设定值要求。The rotating speed of the drying cylinder is controlled by an independent single-loop control system. According to the different stages of the drying machine, the PLC will automatically issue the setting of the rotating speed of the drying cylinder, and change the output frequency to make it meet the set value requirements.
烘丝机中的水分控制系统采用的串级控制,由水分设定和水分反馈的差值,经过一级PID运算得到进入抄板的蒸汽压力设定值,该值与进入抄板的蒸汽压力相比较,其差值为电动调节阀的阀位设定,使其阀位保持在设定值附近,以满足稳定蒸汽压力的目的。The cascading control adopted by the moisture control system in the drying machine is based on the difference between the moisture setting and moisture feedback, and the set value of the steam pressure entering the copy board is obtained through the first-level PID operation, which is the same as the steam pressure entering the copy board. In comparison, the difference is the valve position setting of the electric regulating valve, so that the valve position is kept near the set value to meet the purpose of stabilizing the steam pressure.
将热风控制模式是一个单环控制系统。在操作终端设定热风阀位,通过与阀位反馈比较,差值通过运算调节蝶阀阀位,改变冷热空气比,改变烘筒内热风温度。当有扰动改变了阀位,系统将自动调整阀位到设定值。The hot air control mode is a single loop control system. The hot air valve position is set at the operation terminal, and the difference is compared with the valve position feedback, and the difference is adjusted by operation to adjust the butterfly valve position, change the ratio of cold and hot air, and change the hot air temperature in the drying cylinder. When a disturbance changes the valve position, the system will automatically adjust the valve position to the set value.
在上述过程中,烟丝干燥产生的湿气则通过排湿管8排出;辅助风管9则从风罩4的两端分别吹入热风,使该部分热风在烘丝筒2内接触时形成穿流,翻抛烟丝,进一步处境热风与烟丝间的接触,提升干燥速率。In the above process, the moisture generated by the drying of the cut tobacco is discharged through the
同时,在本发明中,所述烘丝筒旋转机构5有两种设计结构。Meanwhile, in the present invention, the spinning
第一种设计结构是:烘丝筒旋转机构5包括驱动电机、链轮、链条、齿轮、齿条,所述链轮一个设置于驱动电机主轴上,另一个通过传动轴与任一齿轮相连接,传动轴通过轴承以及轴承座设置于烘丝筒2底部的机架组件1上,所述链条设置于两个链轮上,所述齿轮通过齿轮座对称设置于烘丝筒2底部的机架组件1上,所述齿条则围绕外壁整圈设置于烘丝筒2上,烘丝筒2通过齿条啮合设置于齿轮上,任一齿轮连接链轮,链轮通过链条啮合连接电机主轴链轮,电机通过链传动以及齿轮传动带动烘丝筒2旋转。The first design structure is: the drying
另一种设计结构是:烘丝筒旋转机构5包括驱动电机、链轮、链条、滚轮、滚道,所述链轮一个设置于驱动电机主轴上,另一个通过传动轴与任一滚轮相连接,传动轴通过轴承以及轴承座设置于烘丝筒2底部的机架组件1上,所述链条设置于两个链轮上,所述滚轮通过轮座对称设置于烘丝筒2底部的机架组件1上,所述滚道则围绕整圈设置于烘丝筒2上,烘丝筒2通过滚道设置于滚轮上,任一齿轮连接链轮,链轮通过链条啮合连接电机主轴链轮,电机通过链轮链条传动以及滚轮配合滚道带动烘丝筒2旋转,且滚道设置呈“U”形结构,避免烘丝筒2旋转过程中,滚道从滚轮上脱落。Another design structure is: the drying
最后,需要说明的是,以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。Finally, it should be noted that the above are only preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Types are equivalent embodiments with equivalent variations. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of the present invention still belong to the protection scope of the technical solutions of the present invention.
Claims (10)
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