CN112206588B - Flue gas particle separating device - Google Patents

Flue gas particle separating device Download PDF

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CN112206588B
CN112206588B CN202011266067.1A CN202011266067A CN112206588B CN 112206588 B CN112206588 B CN 112206588B CN 202011266067 A CN202011266067 A CN 202011266067A CN 112206588 B CN112206588 B CN 112206588B
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flue gas
inclined plates
inclined plate
separation device
particle separation
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CN112206588A (en
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杨源满
杨明华
万庆明
井小海
王林
黄伟
王元新
李映男
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Capital Engineering & Research Inc Ltd
Ceri Environmental Protection Techonology Co Ltd
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Ceri Environmental Protection Techonology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/02Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising gravity

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  • Separating Particles In Gases By Inertia (AREA)

Abstract

本发明提供了一种烟气颗粒分离装置,其能设置于烟道内,烟气颗粒分离装置包括壳体和沉降组件,壳体为中空结构,且壳体的侧壁上具有相对的进口和出口;沉降组件设置于壳体内,沉降组件包括由上至下设置的至少两层间隔排布的第一斜板,第一斜板沿烟气的流动方向朝向壳体的顶壁倾斜设置,且第一斜板与壳体的顶壁之间的夹角为5°~70°,第一斜板的上端与出口相接,第一斜板的下端与进口相接。本发明的烟气颗粒分离装置,能利用重力作用沉降烟气中的忽米级颗粒烟尘,以达到分离烟气中的颗粒的目的。

The present invention provides a smoke particle separation device, which can be arranged in a flue, and the smoke particle separation device includes a shell and a sedimentation assembly, the shell is a hollow structure, and the side wall of the shell has a relative inlet and outlet; the sedimentation assembly is arranged in the shell, and the sedimentation assembly includes at least two layers of first inclined plates arranged from top to bottom, the first inclined plate is inclined toward the top wall of the shell along the flow direction of the smoke, and the angle between the first inclined plate and the top wall of the shell is 5° to 70°, the upper end of the first inclined plate is connected to the outlet, and the lower end of the first inclined plate is connected to the inlet. The smoke particle separation device of the present invention can use gravity to settle micrometer-level particle smoke dust in the smoke to achieve the purpose of separating particles in the smoke.

Description

烟气颗粒分离装置Flue gas particle separation device

技术领域Technical Field

本发明涉及炼钢技术领域,特别涉及一种烟气颗粒分离装置。The invention relates to the technical field of steelmaking, and in particular to a flue gas particle separation device.

背景技术Background technique

随着的节能环保意识的逐步加强,研究转炉烟气的全余热回收、探寻真正的干法除尘工艺,已经成为众多炼钢厂的关注点。而影响开发转炉全干法余热回收工艺的重要环节是如何解决工艺过程中转炉烟气的防爆问题。引起转炉煤气发生爆炸的三要素分别为12.5%~75%的CO浓度、610℃以下的温度以及足够能量的火种。为防止爆炸的产生,必须从这三个必要条件来考虑,如果限制了其中一个必要条件,就限制了爆炸的产生。With the gradual strengthening of energy-saving and environmental protection awareness, the study of full waste heat recovery of converter flue gas and the exploration of true dry dust removal technology have become the focus of many steel mills. The important link that affects the development of converter full dry waste heat recovery technology is how to solve the explosion-proof problem of converter flue gas during the process. The three elements that cause the explosion of converter gas are 12.5% to 75% CO concentration, temperature below 610℃ and fire with sufficient energy. In order to prevent the occurrence of explosion, these three necessary conditions must be considered. If one of the necessary conditions is restricted, the occurrence of explosion will be restricted.

转炉炼钢是一种间歇式的生产方式。在转炉正常冶炼生产阶段,烟气温度高,烟气量大,含尘量大,管道内烟气流速高,CO含量高;为防止因所携带的大颗粒高温火种引燃烟气发生爆炸,需要在余热回收前完成高温大颗粒,特别是忽米级大颗粒(平均粒径不小于50μm的颗粒)的分离,以保证全余热回收阶段无爆炸现象发生。在转炉准备活动阶段,烟气温度降低,烟气量小,含尘量也有所降低,管道烟气流速小,CO含量介于爆炸上下限浓度区间,如果同时存在足够能量的大颗粒火种,就很可能会引发爆炸,所以该阶段大颗粒的捕集同样重要。Converter steelmaking is an intermittent production method. During the normal smelting production stage of the converter, the flue gas temperature is high, the flue gas volume is large, the dust content is high, the flue gas velocity in the pipeline is high, and the CO content is high; in order to prevent the explosion caused by the large particles of high-temperature fire igniting the flue gas, it is necessary to complete the separation of high-temperature large particles, especially large particles of micrometer size (particles with an average particle size of not less than 50μm) before the waste heat recovery, to ensure that there is no explosion during the full waste heat recovery stage. During the converter preparation stage, the flue gas temperature is reduced, the flue gas volume is small, the dust content is also reduced, the pipeline flue gas velocity is small, and the CO content is between the upper and lower explosion limits. If there are large particles of fire with sufficient energy at the same time, it is likely to cause an explosion, so the capture of large particles at this stage is equally important.

烟气中所含忽米级大颗粒的分离捕集技术目前有很多种,主要有湿法或半干法分离、旋风分离和布袋分离等,利用重力、离心力、惯性力及阻力,将其从烟气中分离出来。由于湿法或半干法分离技术需要额外用水量、粉尘颗粒(主要成分为Fe2O3)在高温有水存在的条件下理化性质发生改变,影响灰尘的二次利用;旋风分离技术烟气容易产生涡流;布袋分离技术压力损失较大且不适用于高温烟气。因此需要开发一种高效、简捷且能适用于高中低温、高中低流速间歇转换的干法忽米级大颗粒捕集技术。There are many separation and capture technologies for large particles in flue gas, mainly wet or semi-dry separation, cyclone separation and bag separation, which use gravity, centrifugal force, inertial force and resistance to separate them from flue gas. Since wet or semi-dry separation technology requires additional water consumption, the physical and chemical properties of dust particles (mainly Fe 2 O 3 ) change under the condition of high temperature and water, which affects the secondary utilization of dust; cyclone separation technology flue gas is prone to vortex; bag separation technology has a large pressure loss and is not suitable for high-temperature flue gas. Therefore, it is necessary to develop a dry method for capturing large particles in flue gas that is efficient, simple, and suitable for intermittent conversion of high, medium and low flow rates.

授权公告号为CN1148264C的中国发明专利公开了一种可降低磨损的气固旋风分离方法及其装置,其步骤为:1、具有一定流速并携带烟尘的烟气通过气固分离器的烟气水平入口段沿切向方向进入旋风分离器筒体,在离心力和惯性力的作用下,烟气携带的颗粒被高速甩向壁面;2、烟气中的大颗粒在筒体内逐渐向入口对侧聚集,形成大颗粒的浓相区,浓相区的大颗粒沿浓相区域范围内的筒体壁面上的开口进入在筒体外壁连接的螺旋向下的粗颗粒螺旋下料管,直接通过旋风分离器的返料腿排出;3、净化后的烟气经旋风分离器中心筒排出。The Chinese invention patent with the authorization announcement number CN1148264C discloses a gas-solid cyclone separation method and device capable of reducing wear, and the steps thereof are as follows: 1. Flue gas with a certain flow rate and carrying smoke dust enters the cyclone separator cylinder in a tangential direction through the horizontal flue gas inlet section of the gas-solid separator. Under the action of centrifugal force and inertial force, the particles carried by the flue gas are thrown toward the wall at high speed; 2. Large particles in the flue gas gradually gather toward the opposite side of the inlet in the cylinder to form a dense phase area of large particles. The large particles in the dense phase area enter the spiral downward coarse particle spiral feed pipe connected to the outer wall of the cylinder along the opening on the cylinder wall within the dense phase area, and are directly discharged through the return leg of the cyclone separator; 3. The purified flue gas is discharged through the central cylinder of the cyclone separator.

该旋风分离技术,由于旋转气流路径的不确定和气固分离界面处的气流往返等因素,导致在旋风除尘器中的气流不能实现柱塞流的形态,会存在涡流等现象,且可能会存在少量大颗粒的返混携带现象,对转炉烟气有发生爆炸的隐患。The cyclone separation technology, due to the uncertainty of the rotating airflow path and the reciprocating airflow at the gas-solid separation interface and other factors, results in the airflow in the cyclone dust collector being unable to achieve the form of plunger flow, and there will be phenomena such as eddy currents, and there may be a small amount of large particles being mixed and carried back, posing a risk of explosion to the converter flue gas.

申请公布号为CN10949921A的中国发明专利公开了一种移动床颗粒层过滤器,其包括内层筒体、中间筒体和外层筒体,内层筒体与中间筒体之间形成第一环形空腔,该第一环形空腔内设有过滤颗粒层,过滤器的下部设有烟气入口,上部设有烟气出口,含尘烟气从烟气入口首先进入内层筒体的内空腔,然后经过过滤颗粒层的过滤,再进入中间筒体与外层筒体之间的第二环形空腔,过滤后的净化烟气再从烟气出口排出。A Chinese invention patent with application publication number CN10949921A discloses a moving bed particle layer filter, which includes an inner cylinder, an intermediate cylinder and an outer cylinder. A first annular cavity is formed between the inner cylinder and the intermediate cylinder. A filter particle layer is arranged in the first annular cavity. A smoke inlet is arranged at the lower part of the filter, and a smoke outlet is arranged at the upper part. The dust-containing smoke first enters the inner cavity of the inner cylinder from the smoke inlet, and then is filtered by the filter particle layer, and then enters the second annular cavity between the intermediate cylinder and the outer cylinder. The purified smoke after filtration is then discharged from the smoke outlet.

该移动床颗粒层过滤器,虽然除尘效率比较高,但气体流经移动颗粒层气固接触面积大,流速要求低,滤料需要定期更新,总体能耗较高、运行成本较高。Although the moving bed particle layer filter has a relatively high dust removal efficiency, the gas flows through a large gas-solid contact area in the moving particle layer, the flow rate requirement is low, the filter material needs to be regularly updated, and the overall energy consumption and operating cost are high.

授权公告号为CN209338597U的中国实用新型专利公开一种转炉烟气除尘及余热回收系统,其步骤为转炉烟气经汽化冷却烟道后,进入熄火塔,在熄火塔内通过喷水降温,熄灭烟气中的火种,同时通过重力沉降的方式去除烟气中的大颗粒烟尘。The Chinese utility model patent with authorization announcement number CN209338597U discloses a converter flue gas dust removal and waste heat recovery system, the steps of which are as follows: after the converter flue gas passes through the vaporization cooling flue, it enters the quenching tower, where it is cooled by spraying water to extinguish the fire in the flue gas, and at the same time, large particles of dust in the flue gas are removed by gravity sedimentation.

上述重力沉降分离技术,虽然有效避免了转炉烟气产生爆炸的风险,但其实质上是一种湿法与重力沉降的组合分离技术,一方面浪费了烟气的高温能质,另一方面耗水量大,需要对废水进行二次处理。Although the above-mentioned gravity sedimentation separation technology effectively avoids the risk of explosion of converter flue gas, it is essentially a combination of wet separation technology and gravity sedimentation. On the one hand, it wastes the high-temperature energy of the flue gas, and on the other hand, it consumes a lot of water and requires secondary treatment of the wastewater.

授权公告号为CN201744260U的中国实用新型专利公开了一种全蒸发喷雾冷却干式除尘装置,其步骤为:烟气从水冷道进入,与双流喷枪喷出的雾滴混合,经补偿器进入蒸发冷却塔,在蒸发冷却塔内,雾滴吸热蒸发汽化,烟气温度下降,粗颗粒与部分细颗粒粉尘与雾滴碰撞凝并落入香蕉弯头,并从输灰机的出灰口经卸灰阀排出,降温并粗除尘后的烟气从香蕉弯头出口连接管道进入静电除尘器精除尘。The Chinese utility model patent with authorization announcement number CN201744260U discloses a full evaporative spray cooling dry dust removal device, the steps of which are: the flue gas enters from the water cooling channel, mixes with the droplets sprayed from the double-flow spray gun, and enters the evaporative cooling tower through the compensator. In the evaporative cooling tower, the droplets absorb heat and evaporate and vaporize, the flue gas temperature drops, and the coarse particles and some fine particles of dust collide with the droplets and condense and fall into the banana elbow, and are discharged from the ash outlet of the ash conveyor through the ash discharge valve. The flue gas after cooling and coarse dust removal enters the electrostatic precipitator for fine dust removal from the banana elbow outlet connection pipe.

上述蒸发喷雾冷却干式除尘技术,虽然可以达到快速降温和粗除尘的目的,但仍需要大量的循环水,并不是一种真正的干法除尘,且该技术浪费了烟气的高温能质,蒸发冷却器在使用过程中还存在内壁易结垢的问题。Although the above-mentioned evaporative spray cooling dry dust removal technology can achieve the purpose of rapid cooling and rough dust removal, it still requires a large amount of circulating water and is not a true dry dust removal. In addition, this technology wastes the high-temperature energy of the flue gas. The evaporative cooler also has the problem of easy scaling of the inner wall during use.

发明内容Summary of the invention

本发明的目的是提供一种利用重力作用沉降烟气中的忽米级颗粒烟尘的烟气颗粒分离装置。The object of the present invention is to provide a flue gas particle separation device which utilizes gravity to settle micrometer-level particle smoke dust in flue gas.

为达到上述目的,本发明提供了一种烟气颗粒分离装置,其能设置于烟道内,所述烟气颗粒分离装置包括:In order to achieve the above object, the present invention provides a smoke particle separation device, which can be arranged in a flue, and the smoke particle separation device comprises:

壳体,其为中空结构,且所述壳体的侧壁上具有相对的进口和出口;A shell body having a hollow structure and a side wall of the shell body having an inlet and an outlet opposite to each other;

沉降组件,其设置于所述壳体内,所述沉降组件包括由上至下设置的至少两层间隔排布的第一斜板,所述第一斜板沿烟气的流动方向朝向所述壳体的顶壁倾斜设置,且所述第一斜板与所述壳体的顶壁之间的夹角为5°~70°,所述第一斜板的上端与所述出口相接,所述第一斜板的下端与所述进口相接。A sedimentation assembly is arranged in the shell, and the sedimentation assembly includes at least two layers of first inclined plates arranged at intervals from top to bottom, the first inclined plates are inclined toward the top wall of the shell along the flow direction of the smoke, and the angle between the first inclined plate and the top wall of the shell is 5° to 70°, the upper end of the first inclined plate is connected to the outlet, and the lower end of the first inclined plate is connected to the inlet.

如上所述的烟气颗粒分离装置,其中,所述沉降组件还包括间隔的设置于每一所述第一斜板上方的一层第二斜板,所述第二斜板的长度小于所述第一斜板的长度,各所述第二斜板的上端与所述出口相接。The flue gas particle separation device as described above, wherein the sedimentation assembly further includes a layer of second inclined plates spaced apart and arranged above each of the first inclined plates, the length of the second inclined plates being smaller than the length of the first inclined plates, and the upper end of each of the second inclined plates being connected to the outlet.

如上所述的烟气颗粒分离装置,其中,所述沉降组件还包括间隔的设置于每一所述第二斜板的上下两侧的第三斜板,所述第三斜板的长度小于所述第二斜板的长度,各所述第三斜板的上端与所述出口相接。The flue gas particle separation device as described above, wherein the sedimentation assembly also includes third inclined plates spaced apart at the upper and lower sides of each of the second inclined plates, the length of the third inclined plates being smaller than the length of the second inclined plates, and the upper end of each of the third inclined plates being connected to the outlet.

如上所述的烟气颗粒分离装置,其中,相邻两所述第一斜板之间连接有第一支撑杆,相邻两所述第二斜板之间连接有第二支撑杆,且相邻两所述第三斜板之间连接有第三支撑杆。In the smoke particle separation device as described above, a first support rod is connected between two adjacent first inclined plates, a second support rod is connected between two adjacent second inclined plates, and a third support rod is connected between two adjacent third inclined plates.

如上所述的烟气颗粒分离装置,其中,所述第一支撑杆、所述第二支撑杆和所述第三支撑杆的外周面设有防磨层。The smoke particle separation device as described above, wherein the outer circumferential surfaces of the first support rod, the second support rod and the third support rod are provided with an anti-wear layer.

如上所述的烟气颗粒分离装置,其中,相邻的所述第一斜板与所述第二斜板相互平行设置,相邻的所述第二斜板与所述第三斜板相互平行设置。In the smoke particle separation device as described above, the adjacent first inclined plate and the second inclined plate are arranged parallel to each other, and the adjacent second inclined plate and the third inclined plate are arranged parallel to each other.

如上所述的烟气颗粒分离装置,其中,所述第一斜板、所述第二斜板和所述第三斜板的外表面均设有耐磨层。The smoke particle separation device as described above, wherein the outer surfaces of the first inclined plate, the second inclined plate and the third inclined plate are all provided with a wear-resistant layer.

如上所述的烟气颗粒分离装置,其中,所述壳体的内表面设有防磨涂层。The smoke particle separation device as described above, wherein the inner surface of the shell is provided with an anti-wear coating.

如上所述的烟气颗粒分离装置,其中,各所述第一斜板等间隔设置。The flue gas particle separation device as described above, wherein the first inclined plates are arranged at equal intervals.

如上所述的烟气颗粒分离装置,其中,相邻两所述第一斜板之间的距离为10mm~350mm,所述第一斜板的长度为600mm~2500mm。In the smoke particle separation device as described above, the distance between two adjacent first inclined plates is 10 mm to 350 mm, and the length of the first inclined plate is 600 mm to 2500 mm.

如上所述的烟气颗粒分离装置,其中,The smoke particle separation device as described above, wherein:

与现有技术相比,本发明的优点如下:Compared with the prior art, the advantages of the present invention are as follows:

本发明的烟气颗粒分离装置,利用全干法重力沉降,含尘颗粒的理化性质不受外界干扰,能保持不变,有利于灰尘的二次利用。The smoke particle separation device of the present invention utilizes full dry gravity sedimentation, and the physical and chemical properties of the dust-containing particles are not disturbed by the outside world and can remain unchanged, which is conducive to the secondary utilization of the dust.

本发明的烟气颗粒分离装置,通过设置多层第一斜板、第二斜板和第三斜板,使得携带颗粒的高温烟气能被分隔成多个扁薄的气流,形成多层流烟气,由于固体颗粒比重远高于烟气,使得固体颗粒在自身重力作用而下落,又由于第一斜板、第二斜板和第三斜板均为沿烟气的流动方向朝向壳体的顶壁倾斜设置,使得固体颗粒的下落距离缩短,从而能更快的触及各第一斜板、第二斜板和第三斜板,进而将忽米级颗粒分离出来,达到分离的目的;The smoke particle separation device of the present invention, by providing multiple layers of first inclined plates, second inclined plates and third inclined plates, enables the high-temperature smoke carrying particles to be separated into multiple thin airflows, forming a multi-layer flow of smoke. Since the specific gravity of solid particles is much higher than that of smoke, the solid particles fall under the action of their own gravity. Moreover, since the first inclined plates, the second inclined plates and the third inclined plates are all inclined toward the top wall of the shell along the flow direction of the smoke, the falling distance of the solid particles is shortened, so that they can touch the first inclined plates, the second inclined plates and the third inclined plates more quickly, and then separate the micrometer-level particles, thereby achieving the purpose of separation.

本发明的烟气颗粒分离装置,通过第一支撑杆支撑相邻两第一斜板,通过第二支撑杆支撑相邻两第二斜板,通过第三支撑杆支撑相邻两第三斜板,保证了相邻两第一斜板、相邻两第二斜板和相邻两第三斜板之间的间距。The smoke particle separation device of the present invention supports two adjacent first inclined plates by a first support rod, supports two adjacent second inclined plates by a second support rod, and supports two adjacent third inclined plates by a third support rod, thereby ensuring the spacing between the two adjacent first inclined plates, the two adjacent second inclined plates, and the two adjacent third inclined plates.

本发明的烟气颗粒分离装置,通过在第一斜板、第二斜板和第三斜板的外表面设置耐磨层,提高了第一斜板、第二斜板和第三斜板的耐磨性;通过在壳体的内表面设有防磨涂层,增强壳体的耐磨强度;通过在第一支撑杆、第二支撑杆和第三支撑杆的外表面均设有防磨层,保证了第一支撑杆、第二支撑杆和第三支撑杆的使用寿命,从而延长了烟气颗粒分离装置的使用寿命。The smoke particle separation device of the present invention improves the wear resistance of the first inclined plate, the second inclined plate and the third inclined plate by arranging a wear-resistant layer on the outer surfaces of the first inclined plate, the second inclined plate and the third inclined plate; enhances the wear resistance of the shell by arranging an anti-wear coating on the inner surface of the shell; and ensures the service life of the first support rod, the second support rod and the third support rod by arranging an anti-wear layer on the outer surfaces of the first support rod, the second support rod and the third support rod, thereby extending the service life of the smoke particle separation device.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

以下附图仅旨在于对本发明做示意性说明和解释,并不限定本发明的范围。其中:The following drawings are intended only to illustrate and explain the present invention, and are not intended to limit the scope of the present invention.

图1是本发明的烟气颗粒分离装置的结构示意图;FIG1 is a schematic structural diagram of a smoke particle separation device according to the present invention;

图2是图1所示的烟气颗粒分离装置的侧视结构示意图;FIG2 is a side view of the structure of the smoke particle separation device shown in FIG1 ;

图3是第一支撑杆的横截面结构示意图。FIG. 3 is a schematic diagram of the cross-sectional structure of the first support rod.

附图标号说明:Description of Figure Numbers:

100、壳体;101、顶壁;102、底壁;103、侧壁;1031、进口;1032、出口;100, housing; 101, top wall; 102, bottom wall; 103, side wall; 1031, inlet; 1032, outlet;

200、沉降组件;210、第一斜板;211、第一支撑杆;220、第二斜板;221、第二支撑杆;230、第三斜板;231、第三支撑杆;240、防磨层。200, sedimentation assembly; 210, first inclined plate; 211, first support rod; 220, second inclined plate; 221, second support rod; 230, third inclined plate; 231, third support rod; 240, anti-wear layer.

具体实施方式Detailed ways

为了对本发明的技术方案、目的和效果有更清楚的理解,现结合附图说明本发明的具体实施方式。其中,形容词性或副词性修饰语“上”和“下”、“顶”和“底”、“内”和“外”的使用仅是为了便于多组术语之间的相对参考,且并非描述对经修饰术语的任何特定的方向限制。另外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量,由此,限定有“第一”、“第二”、“第三”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上,“高温”的含义是650℃~800℃。在图2中,实线短箭头为烟气流动方向。In order to have a clearer understanding of the technical scheme, purpose and effect of the present invention, the specific implementation mode of the present invention is now described in conjunction with the accompanying drawings. Among them, the use of adjective or adverbial modifiers "upper" and "lower", "top" and "bottom", "inside" and "outside" is only to facilitate relative reference between multiple groups of terms, and does not describe any specific directional restrictions on the modified terms. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more, and "high temperature" means 650℃~800℃. In Figure 2, the solid short arrow is the direction of flue gas flow.

如图1和图2所示,本发明提供了一种烟气颗粒分离装置,其能设置于烟道内,该烟气颗粒分离装置包括壳体100和沉降组件200,其中:As shown in FIG. 1 and FIG. 2 , the present invention provides a smoke particle separation device, which can be arranged in a flue, and the smoke particle separation device includes a housing 100 and a settling assembly 200, wherein:

壳体100为中空结构,壳体100具有顶壁101、底壁102和侧壁103,壳体100的侧壁103上设有相对的进口1031和出口1032,即进口1031和出口1032的设置位置相对,较佳的,进口1031和出口1032的上下两端分别延伸至顶壁101和底壁102;The housing 100 is a hollow structure, and has a top wall 101, a bottom wall 102 and a side wall 103. The side wall 103 of the housing 100 is provided with an inlet 1031 and an outlet 1032 opposite to each other, that is, the inlet 1031 and the outlet 1032 are arranged at opposite positions. Preferably, the upper and lower ends of the inlet 1031 and the outlet 1032 extend to the top wall 101 and the bottom wall 102 respectively.

沉降组件200设置于壳体100内,沉降组件200包括由上至下设置的至少两层间隔排布的第一斜板210,较佳的,各所述第一斜板210平行且等间隔设置,相邻两第一斜板210之间形成第一烟气流通通道,第一斜板210沿烟气的流动方向朝向壳体100的顶壁101倾斜设置,且第一斜板210与壳体100的顶壁101之间的夹角α为5°~70°,使得颗粒在第一烟气流通通道内随烟气流动时,下落距离缩短,从而能更快的触及第一斜板210,进而将颗粒分离出来,第一斜板210的上端与出口1032相接,第一斜板210的下端与进口1031相接,即第一斜板210的两侧板不会与壳体100的内壁面接触,通过多层第一斜板形成的各第一烟气流通通道,将流经的高温烟气分隔成无数扁薄的气流,形成无数层流体,使得烟气在流动过程中形成连续柱塞流,不存在烟气滞留区,进而消除了烟气滞留区带来的爆炸风险。The sedimentation assembly 200 is arranged in the shell 100. The sedimentation assembly 200 includes at least two layers of first inclined plates 210 arranged at intervals from top to bottom. Preferably, each of the first inclined plates 210 is arranged in parallel and at equal intervals. A first smoke flow channel is formed between two adjacent first inclined plates 210. The first inclined plates 210 are inclined toward the top wall 101 of the shell 100 along the flow direction of the smoke, and the angle α between the first inclined plates 210 and the top wall 101 of the shell 100 is 5° to 70°, so that when the particles flow with the smoke in the first smoke flow channel, the falling distance is The first inclined plate 210 is shortened so that it can reach the first inclined plate 210 more quickly and separate the particles. The upper end of the first inclined plate 210 is connected to the outlet 1032, and the lower end of the first inclined plate 210 is connected to the inlet 1031, that is, the two side plates of the first inclined plate 210 will not contact the inner wall surface of the shell 100. The first smoke flow channels formed by the multiple layers of first inclined plates separate the high-temperature smoke flowing through into countless flat airflows and form countless layers of fluid, so that the smoke forms a continuous plunger flow during the flow, and there is no smoke retention area, thereby eliminating the explosion risk caused by the smoke retention area.

在使用时,如图1和图2所示,转炉冶炼过程中产生的高温烟气,通过位于转炉上方的转炉烟道,对烟气以辐射换热为主降温至800℃左右,烟气中所携带的颗粒浓度可高达200g/Nm3,烟气携带着忽米级及以下的颗粒自进口1031进入壳体100,在多层第一斜板210的作用下忽米级及以下的颗粒沉降在各第一斜板210上,即完成了忽米级颗粒尘的分离,在转炉炼钢的准备阶段,将捕集到的颗粒集中收集后排出。When in use, as shown in Figures 1 and 2, the high-temperature flue gas generated during the converter smelting process passes through the converter flue located above the converter, and the flue gas is cooled to about 800°C mainly by radiation heat exchange. The particle concentration carried in the flue gas can be as high as 200g/ Nm3 . The flue gas carries particles of the millimeter level and below into the shell 100 from the inlet 1031. Under the action of the multiple layers of first inclined plates 210, the particles of the millimeter level and below settle on each first inclined plate 210, that is, the separation of the millimeter-level particle dust is completed. In the preparation stage of converter steelmaking, the captured particles are collected and discharged.

本发明的烟气颗粒分离装置,通过设置多层第一斜板210,使得携带颗粒的高温烟气能被多层第一斜板210分隔成多个扁薄的气流,形成多层流烟气,由于固体颗粒比重远高于烟气,使得固体颗粒在自身重力作用而下落,又由于第一斜板210沿烟气的流动方向朝向壳体100的顶壁101倾斜设置,使得固体颗粒的下落距离缩短,从而能更快的触及第一斜板210,进而将忽米级颗粒分离出来,达到分离的目的,此外,第一斜板210与壳体100的顶壁101之间的夹角为5°~70°,便于积灰的清理和滑落,当第一斜板210的倾角大于颗粒的安息角时,沉积在斜板上的灰自行滑落。The flue gas particle separation device of the present invention, by setting a multi-layer first inclined plate 210, allows the high-temperature flue gas carrying particles to be separated into a plurality of flat and thin airflows by the multi-layer first inclined plates 210, forming a multi-layer flow flue gas. Since the specific gravity of solid particles is much higher than that of flue gas, the solid particles fall under the action of their own gravity. Since the first inclined plate 210 is inclined toward the top wall 101 of the shell 100 along the flow direction of the flue gas, the falling distance of the solid particles is shortened, so that they can reach the first inclined plate 210 faster, and then separate the micrometer-level particles to achieve the purpose of separation. In addition, the angle between the first inclined plate 210 and the top wall 101 of the shell 100 is 5° to 70°, which is convenient for cleaning and sliding of accumulated ash. When the inclination angle of the first inclined plate 210 is greater than the repose angle of the particles, the ash deposited on the inclined plate slides off by itself.

进一步,相邻两第一斜板210之间的距离h为10mm~350mm,这样的距离,既能使得烟气能够顺畅的通过第一烟气流通通道,又能使得颗粒下落距离缩短,从而能更快的触及第一斜板210。Furthermore, the distance h between two adjacent first inclined plates 210 is 10 mm to 350 mm. Such a distance can not only allow the smoke to pass through the first smoke flow channel smoothly, but also shorten the falling distance of the particles so that they can reach the first inclined plates 210 more quickly.

进一步,第一斜板210的长度L为600mm~2500mm,这样的长度,能使得烟气携带的颗粒充分的接触第一斜板210,从而提升分离效果。Furthermore, the length L of the first inclined plate 210 is 600 mm to 2500 mm. Such a length can allow the particles carried by the flue gas to fully contact the first inclined plate 210, thereby improving the separation effect.

进一步,第一斜板210的宽度为300mm~5000mm,这样的宽度,能够确保烟气与第一斜板210的接触面积,从而保证分离效果。Furthermore, the width of the first inclined plate 210 is 300 mm to 5000 mm. Such a width can ensure the contact area between the flue gas and the first inclined plate 210, thereby ensuring the separation effect.

进一步,壳体100的内表面设有防磨涂层,以增强壳体100的耐磨强度,从而提高烟气颗粒分离装置的使用寿命,其中防磨涂层为在壳体100的内表面涂覆的耐磨涂料形成,耐磨涂料为现有技术,在此不再赘述。Furthermore, the inner surface of the shell 100 is provided with an anti-wear coating to enhance the wear resistance of the shell 100, thereby increasing the service life of the flue gas particle separation device, wherein the anti-wear coating is formed by a wear-resistant coating applied on the inner surface of the shell 100. The wear-resistant coating is a prior art and will not be described in detail here.

在本发明的一种实施方式中,进沉降组件200还包括间隔的设置于每一第一斜板210上方的一层第二斜板220,较佳的,相邻的第一斜板210与第二斜板220相互平行设置,即每一层第一斜板210的上方设有一与其平行且间隔设置的第二斜板220,相邻的第一斜板210与第二斜板220之间的距离为10mm~350mm,第二斜板220的长度小于第一斜板210的长度,各第二斜板220的上端与出口1032相接,各第二斜板220的设置,使得携带颗粒的高温烟气能被多层第一斜板210和多层第二斜板220分隔成更多的扁薄的气流,形成多层流烟气,保证了烟气在流动过程中形成连续柱塞流,消除了烟气滞留区带来的爆炸风险,且第二斜板220的上端与出口1032相接,使得多层第二斜板220能形成二级沉降。In one embodiment of the present invention, the sedimentation assembly 200 further includes a layer of second inclined plates 220 disposed above each first inclined plate 210 at intervals. Preferably, adjacent first inclined plates 210 and second inclined plates 220 are disposed parallel to each other, that is, a second inclined plate 220 is disposed above each layer of first inclined plates 210 and is parallel to and spaced from each other. The distance between adjacent first inclined plates 210 and second inclined plates 220 is 10 mm to 350 mm, and the length of the second inclined plate 220 is less than that of the first inclined plate 210. The length of the second inclined plate 210 is 210, and the upper end of each second inclined plate 220 is connected to the outlet 1032. The arrangement of each second inclined plate 220 allows the high-temperature flue gas carrying particles to be separated into more flat and thin airflows by the multiple layers of first inclined plates 210 and the multiple layers of second inclined plates 220, forming a multi-layer flow flue gas, ensuring that the flue gas forms a continuous plunger flow during the flow, eliminating the explosion risk caused by the flue gas retention area, and the upper end of the second inclined plate 220 is connected to the outlet 1032, so that the multiple layers of second inclined plates 220 can form secondary sedimentation.

进一步,沉降组件200还包括间隔的设置于每一第二斜板220的上下两侧的第三斜板230,较佳的,相邻的第二斜板220与第三斜板230相互平行设置,即第二斜板220的上下两侧各设有一与其平行且间隔设置的第三斜板230,第三斜板230的长度小于第二斜板220的长度,各第三斜板230的上端与出口1032相接,各第三斜板230的设置,使得携带颗粒的高温烟气能被多层第一斜板210、多层第二斜板220和多层第三斜板230分隔成更多的扁薄的气流,形成多层流烟气,保证了烟气在流动过程中形成连续柱塞流,消除了烟气滞留区带来的爆炸风险,且第三斜板230的上端与出口1032相接,使得多层第三斜板230能形成三级沉降,从而使得烟气中的颗粒能够充分的被分离出来。Furthermore, the sedimentation assembly 200 also includes a third inclined plate 230 arranged at intervals on the upper and lower sides of each second inclined plate 220. Preferably, the adjacent second inclined plates 220 and third inclined plates 230 are arranged parallel to each other, that is, the upper and lower sides of the second inclined plate 220 are each provided with a third inclined plate 230 parallel to it and arranged at intervals. The length of the third inclined plate 230 is less than the length of the second inclined plate 220. The upper end of each third inclined plate 230 is connected to the outlet 1032. The arrangement of each third inclined plate 230 allows the high-temperature flue gas carrying particles to be separated into more flat airflows by multiple layers of first inclined plates 210, multiple layers of second inclined plates 220 and multiple layers of third inclined plates 230, forming a multi-layer flow flue gas, ensuring that the flue gas forms a continuous plunger flow during the flow process, eliminating the explosion risk caused by the flue gas stagnation area, and the upper end of the third inclined plate 230 is connected to the outlet 1032, so that the multiple layers of third inclined plates 230 can form a three-level sedimentation, so that the particles in the flue gas can be fully separated.

进一步,相邻两第一斜板210之间连接有第一支撑杆211,相邻两第二斜板220之间连接有第二支撑杆221,且相邻两第三斜板230之间连接有第三支撑杆231,通过第一支撑杆211支撑相邻两第一斜板210,通过第二支撑杆221支撑相邻两第二斜板220,通过第三支撑杆231支撑相邻两第三斜板230,以保证相邻两第一斜板210、相邻两第二斜板220和相邻两第三斜板230之间的间距。Furthermore, a first support rod 211 is connected between two adjacent first inclined plates 210, a second support rod 221 is connected between two adjacent second inclined plates 220, and a third support rod 231 is connected between two adjacent third inclined plates 230. The two adjacent first inclined plates 210 are supported by the first support rod 211, the two adjacent second inclined plates 220 are supported by the second support rod 221, and the two adjacent third inclined plates 230 are supported by the third support rod 231, so as to ensure the spacing between the two adjacent first inclined plates 210, the two adjacent second inclined plates 220 and the two adjacent third inclined plates 230.

进一步,第一支撑杆211、第二支撑杆221和第三支撑杆231的结构相同。Furthermore, the first support rod 211 , the second support rod 221 and the third support rod 231 have the same structure.

进一步,如图3所示,第一支撑杆211、第二支撑杆221和第三支撑杆231的外表面均设有防磨层240,以保证第一支撑杆211、第二支撑杆221和第三支撑杆231的使用寿命,具体的,防磨层240为焊接于第一支撑杆211、第二支撑杆221和第三支撑杆231的外表面的角钢或者防磨涂层。Further, as shown in Figure 3, the outer surfaces of the first support rod 211, the second support rod 221 and the third support rod 231 are all provided with an anti-wear layer 240 to ensure the service life of the first support rod 211, the second support rod 221 and the third support rod 231. Specifically, the anti-wear layer 240 is an angle steel or an anti-wear coating welded to the outer surfaces of the first support rod 211, the second support rod 221 and the third support rod 231.

进一步,第一斜板210、第二斜板220和第三斜板230的外表面均设有耐磨层,以提高第一斜板210、第二斜板220和第三斜板230的使用寿命,从而提高烟气颗粒分离装置的使用寿命。Furthermore, the outer surfaces of the first inclined plate 210 , the second inclined plate 220 and the third inclined plate 230 are all provided with a wear-resistant layer to increase the service life of the first inclined plate 210 , the second inclined plate 220 and the third inclined plate 230 , thereby increasing the service life of the flue gas particle separation device.

下面结合附图,具体说明本发明的烟气颗粒分离装置的使用过程:The following is a detailed description of the use of the smoke particle separation device of the present invention in conjunction with the accompanying drawings:

如图1和图2所示,相邻的第三斜板230与第一斜板210之间以及相邻的第三斜板230与第二斜板220之间的间距均为60mm,第一斜板210与壳体100的顶壁101之间的夹角为11°,第一斜板210的长度为1200mm,第二斜板220的长度为800mm,第三斜板230的长度为400mm,第一斜板210、第二斜板220和第三斜板230的宽度均为4500mm,进入壳体100的烟气的温度为800℃~1000℃,烟气流速范围为0.5m/s~7m/s,烟气中含尘颗粒浓度为120g/Nm3As shown in FIG. 1 and FIG. 2 , the spacing between adjacent third inclined plates 230 and first inclined plates 210 and between adjacent third inclined plates 230 and second inclined plates 220 is 60 mm, the angle between the first inclined plate 210 and the top wall 101 of the shell 100 is 11°, the length of the first inclined plate 210 is 1200 mm, the length of the second inclined plate 220 is 800 mm, the length of the third inclined plate 230 is 400 mm, the widths of the first inclined plate 210, the second inclined plate 220 and the third inclined plate 230 are all 4500 mm, the temperature of the flue gas entering the shell 100 is 800° C. to 1000° C., the flue gas velocity range is 0.5 m/s to 7 m/s, and the dust particle concentration in the flue gas is 120 g/Nm 3 .

转炉烟气进入壳体100,在各第一斜板210的作用下完成一级沉降,在各第二斜板220的作用下完成二级沉降,在各第三斜板230的作用下完成三级沉降,即在壳体100内完成第三次沉降,从而完成了忽米级颗粒尘的分离,并在转炉炼钢的准备阶段,将捕集到的颗粒集中收集后排出。The converter flue gas enters the shell 100, completes the first level of sedimentation under the action of each first inclined plate 210, completes the second level of sedimentation under the action of each second inclined plate 220, and completes the third level of sedimentation under the action of each third inclined plate 230, that is, the third level of sedimentation is completed in the shell 100, thereby completing the separation of micrometer-level particle dust, and in the preparation stage of converter steelmaking, the captured particles are collected and discharged.

经试验验证,采用本发明的烟气颗粒分离装置,在烟气流速为1.5m/s~7m/s条件下,能够分离部分30μm~50μm粒径颗粒,且分离率不低于50%;而50μm及以上粒径颗粒分离率达100%,可处理的烟气温度范围为100℃~1000℃。It has been verified by experiments that the flue gas particle separation device of the present invention can separate some particles with a particle size of 30μm to 50μm under the condition of a flue gas flow rate of 1.5m/s to 7m/s, and the separation rate is not less than 50%; the separation rate of particles with a particle size of 50μm and above is 100%, and the treatable flue gas temperature range is 100℃ to 1000℃.

综上所述,本发明的烟气颗粒分离装置,通过设置多层第一斜板、第二斜板和第三斜板,使得携带颗粒的高温烟气能被分隔成多个扁薄的气流,形成多层流烟气,由于固体颗粒比重远高于烟气,使得固体颗粒在自身重力作用而下落,又由于第一斜板、第二斜板和第三斜板均为沿烟气的流动方向朝向壳体的顶壁倾斜设置,使得固体颗粒的下落距离缩短,从而能更快的触及各第一斜板、第二斜板和第三斜板,进而将忽米级颗粒分离出来,达到分离的目的;In summary, the smoke particle separation device of the present invention, by providing multiple layers of the first inclined plate, the second inclined plate and the third inclined plate, enables the high-temperature smoke carrying particles to be separated into multiple thin airflows to form a multi-layer flow of smoke. Since the specific gravity of solid particles is much higher than that of smoke, the solid particles fall under the action of their own gravity. Moreover, since the first inclined plate, the second inclined plate and the third inclined plate are all inclined toward the top wall of the shell along the flow direction of the smoke, the falling distance of the solid particles is shortened, so that they can touch the first inclined plate, the second inclined plate and the third inclined plate more quickly, and then separate the micrometer-level particles to achieve the purpose of separation.

本发明的烟气颗粒分离装置,通过第一支撑杆支撑相邻两第一斜板,通过第二支撑杆支撑相邻两第二斜板,通过第三支撑杆支撑相邻两第三斜板,保证了相邻两第一斜板、相邻两第二斜板和相邻两第三斜板之间的间距。The smoke particle separation device of the present invention supports two adjacent first inclined plates by a first support rod, supports two adjacent second inclined plates by a second support rod, and supports two adjacent third inclined plates by a third support rod, thereby ensuring the spacing between the two adjacent first inclined plates, the two adjacent second inclined plates, and the two adjacent third inclined plates.

本发明的烟气颗粒分离装置,通过在第一斜板、第二斜板和第三斜板的外表面设置耐磨层,提高了第一斜板、第二斜板和第三斜板的耐磨性;通过在壳体的内表面设有防磨涂层,增强壳体的耐磨强度;通过在第一支撑杆、第二支撑杆和第三支撑杆的外表面均设有防磨层,保证了第一支撑杆、第二支撑杆和第三支撑杆的使用寿命,从而延长了烟气颗粒分离装置的使用寿命。The smoke particle separation device of the present invention improves the wear resistance of the first inclined plate, the second inclined plate and the third inclined plate by arranging a wear-resistant layer on the outer surfaces of the first inclined plate, the second inclined plate and the third inclined plate; enhances the wear resistance of the shell by arranging an anti-wear coating on the inner surface of the shell; and ensures the service life of the first support rod, the second support rod and the third support rod by arranging an anti-wear layer on the outer surfaces of the first support rod, the second support rod and the third support rod, thereby extending the service life of the smoke particle separation device.

以上所述仅为本发明示意性的具体实施方式,并非用以限定本发明的范围。任何本领域的技术人员,在不脱离本发明的构思和原则的前提下所作出的等同变化与修改,均应属于本发明保护的范围。而且需要说明的是,本发明的各组成部分并不仅限于上述整体应用,本发明的说明书中描述的各技术特征可以根据实际需要选择一项单独采用或选择多项组合起来使用,因此,本发明理所当然地涵盖了与本案发明点有关的其它组合及具体应用。The above description is only an illustrative specific implementation mode of the present invention and is not intended to limit the scope of the present invention. Any equivalent changes and modifications made by any technician in the field without departing from the concept and principle of the present invention should fall within the scope of protection of the present invention. It should also be noted that the various components of the present invention are not limited to the above-mentioned overall application. The various technical features described in the specification of the present invention can be selected one by one or multiple ones can be selected and used in combination according to actual needs. Therefore, the present invention naturally covers other combinations and specific applications related to the invention point of this case.

Claims (7)

1. A flue gas particle separation device capable of being disposed in a flue, the flue gas particle separation device comprising:
A housing having a hollow structure with opposite inlet and outlet ports on a side wall thereof;
The sedimentation assembly is arranged in the shell and comprises at least two layers of first inclined plates which are arranged from top to bottom in a spaced mode, the first inclined plates are obliquely arranged towards the top wall of the shell along the flow direction of the flue gas, an included angle between the first inclined plates and the top wall of the shell is 5-70 degrees, the upper ends of the first inclined plates are connected with the outlet, and the lower ends of the first inclined plates are connected with the inlet;
The sedimentation assembly further comprises a layer of second sloping plates arranged above each first sloping plate at intervals, the length of each second sloping plate is smaller than that of each first sloping plate, and the upper ends of the second sloping plates are connected with the outlet;
the sedimentation assembly further comprises third inclined plates arranged on the upper side and the lower side of each second inclined plate at intervals, the length of each third inclined plate is smaller than that of each second inclined plate, and the upper end of each third inclined plate is connected with the outlet;
The inner surface of the shell is provided with an anti-wear coating.
2. The flue gas particle separation device according to claim 1, wherein,
A first supporting rod is connected between every two adjacent first inclined plates, a second supporting rod is connected between every two adjacent second inclined plates, and a third supporting rod is connected between every two adjacent third inclined plates.
3. The flue gas particle separation device according to claim 2, wherein,
The outer peripheral surfaces of the first support rod, the second support rod and the third support rod are provided with anti-wear layers.
4. The flue gas particle separation device according to claim 1, wherein,
The first inclined plates and the second inclined plates which are adjacent to each other are arranged in parallel, and the second inclined plates and the third inclined plates which are adjacent to each other are arranged in parallel.
5. The flue gas particle separation device according to claim 1, wherein,
The outer surfaces of the first sloping plate, the second sloping plate and the third sloping plate are all provided with wear-resistant layers.
6. The flue gas particle separation device according to any one of claims 1 to 5, wherein,
The first inclined plates are parallel to each other and are arranged at equal intervals.
7. The flue gas particle separation device according to any one of claims 1 to 5, wherein,
The distance between two adjacent first sloping plates is 10 mm-350 mm, and the length of each first sloping plate is 600 mm-2500 mm.
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