CN112196951B - Planetary speed reducer - Google Patents
Planetary speed reducer Download PDFInfo
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- CN112196951B CN112196951B CN202010540433.1A CN202010540433A CN112196951B CN 112196951 B CN112196951 B CN 112196951B CN 202010540433 A CN202010540433 A CN 202010540433A CN 112196951 B CN112196951 B CN 112196951B
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- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 44
- 238000001816 cooling Methods 0.000 claims description 61
- 238000003756 stirring Methods 0.000 claims description 42
- 238000005192 partition Methods 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 7
- 230000017525 heat dissipation Effects 0.000 claims description 6
- 239000002826 coolant Substances 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 abstract description 4
- 238000005057 refrigeration Methods 0.000 description 29
- 239000000110 cooling liquid Substances 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/32—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0412—Cooling or heating; Control of temperature
- F16H57/0415—Air cooling or ventilation; Heat exchangers; Thermal insulations
- F16H57/0417—Heat exchangers adapted or integrated in the gearing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/08—General details of gearing of gearings with members having orbital motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/08—General details of gearing of gearings with members having orbital motion
- F16H57/10—Braking arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Retarders (AREA)
Abstract
本发明属于行星式减速机技术领域,尤其是一种行星式减速机,现提出如下方案,其包括外壳,所述外壳的一侧转动连接有驱动轴,所述驱动轴的一端延伸至外壳内并固定安装有太阳轮,所述太阳轮的外侧环形啮合有等距排布的四个行星齿轮,且四个行星齿轮的外侧相啮合有同一个齿圈,所述齿圈的顶部和底部分别和外壳顶部内壁和底部内壁固定连接,四个行星齿轮的一侧固定安装有同一个旋转盘,所述旋转盘和外壳的内壁环形滑动连接;本发明操作方便,通过设置了四个行星齿轮可以整体的提高了减速机本体的使用性能,同时在外壳内设置了便于拆卸输出轴的结构,有效的方便了人工对输出轴进行更或者维修。
The present invention belongs to the technical field of planetary reducers, especially a planetary reducer. The following solution is proposed, which includes a shell, a drive shaft is rotatably connected to one side of the shell, and one end of the drive shaft extends into the shell. And a sun gear is fixedly installed. The outer side of the sun gear is annularly meshed with four equidistantly arranged planetary gears, and the outer sides of the four planetary gears are meshed with the same ring gear. The top and bottom of the ring gear are respectively It is fixedly connected to the top inner wall and the bottom inner wall of the casing, and the same rotating disk is fixedly installed on one side of the four planetary gears. The rotating disk is annularly slidingly connected to the inner wall of the casing. The invention is easy to operate, and the four planetary gears can be The overall performance of the reducer body is improved. At the same time, a structure is provided in the casing to facilitate the disassembly of the output shaft, which effectively facilitates manual replacement or maintenance of the output shaft.
Description
技术领域Technical field
本发明涉及行星式减速机技术领域,尤其涉及一种行星式减速机。The present invention relates to the technical field of planetary reducers, and in particular to a planetary reducer.
背景技术Background technique
行星减速机是一种用途广泛的工业产品,可以降低电机的转速,同时增大输出转矩。行星减速机可作为配套部件用于起重、挖掘、运输、建筑等行业。Planetary reducer is a widely used industrial product that can reduce the speed of the motor and increase the output torque at the same time. Planetary reducers can be used as supporting components in lifting, excavation, transportation, construction and other industries.
目前的行星减速机存在以下两点缺点:1、行星减速机的内部结构构造一般使用三个行星齿轮相配合进行传动,此种设计传动效率不高。2、目前的行星减速机输出轴在输出动力的过程中出现断裂时需要及时更换,而更换结构较为复杂,具有一定的不便性、同时行星减速机在使用的过程中温度较高,而行星减速机内部散热结构简单,效果较差,针对上述问题,所以我们提出了一种行星式减速机,用以解决上述所提出的问题。The current planetary reducer has the following two shortcomings: 1. The internal structure of the planetary reducer generally uses three planetary gears for transmission. This design has low transmission efficiency. 2. The output shaft of the current planetary reducer needs to be replaced in time when it breaks during the process of outputting power. The replacement structure is more complicated and has certain inconvenience. At the same time, the temperature of the planetary reducer is high during use, and the planetary reducer The internal heat dissipation structure of the machine is simple and the effect is poor. In view of the above problems, we propose a planetary reducer to solve the above problems.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种行星式减速机。The purpose of the present invention is to propose a planetary reducer in order to solve the shortcomings existing in the prior art.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:
一种行星式减速机,包括外壳,所述外壳的一侧转动连接有驱动轴,所述驱动轴的一端延伸至外壳内并固定安装有太阳轮,所述太阳轮的外侧环形啮合有等距排布的四个行星齿轮,且四个行星齿轮的外侧相啮合有同一个齿圈,所述齿圈的顶部和底部分别和外壳顶部内壁和底部内壁固定连接,四个行星齿轮的一侧固定安装有同一个旋转盘,所述旋转盘和外壳的内壁环形滑动连接,所述旋转盘的一侧中心位置固定安装有第一制动齿轮,所述第一制动齿轮内相啮合有第二制动齿轮,所述第二制动齿轮的一侧固定连接有输出轴,所述输出轴的一端延伸至外壳的外侧并和外壳的外侧转动连接,所述旋转盘的一侧固定安装有对称设置的两个支撑块,且输出轴位于两个支撑块之间,所述输出轴上设置有内螺纹套筒,所述内螺纹套筒的内圈螺纹连接有外螺纹杆,且外螺纹杆贯穿支撑块,两个外螺纹杆相互靠近的一端均转动连接有弧形卡板,两个弧形卡板相互远离的一侧均固定设置有限位组件,且限位组件和支撑块的一侧固定连接,两个弧形卡板相互靠近的一侧和输出轴的外侧相卡合,,所述外壳上固定连接有相连通的散热组件。A planetary reducer includes a casing. One side of the casing is rotatably connected to a drive shaft. One end of the drive shaft extends into the casing and is fixedly mounted with a sun gear. The outer side of the sun gear is annularly meshed with equidistant Four planetary gears are arranged, and the outer sides of the four planetary gears are meshed with the same ring gear. The top and bottom of the ring gear are fixedly connected to the top inner wall and the bottom inner wall of the housing respectively. One side of the four planetary gears is fixed. The same rotating disk is installed, and the rotating disk is annularly slidingly connected to the inner wall of the housing. A first braking gear is fixedly installed at the center of one side of the rotating disk, and a second braking gear is meshed with the inside of the first braking gear. Brake gear, one side of the second brake gear is fixedly connected to an output shaft, one end of the output shaft extends to the outside of the housing and is rotationally connected to the outside of the housing, and one side of the rotating disk is fixedly mounted with a symmetrical Two support blocks are provided, and the output shaft is located between the two support blocks. The output shaft is provided with an internally threaded sleeve. The inner ring of the internally threaded sleeve is threadedly connected with an externally threaded rod, and the externally threaded rod Penetrating the support block, the ends of the two externally threaded rods that are close to each other are rotatably connected with arc-shaped clamping plates. The sides of the two arc-shaped clamping plates that are far away from each other are fixed with a limiting component, and the limiting component and one side of the supporting block are fixed. Fixed connection, the sides of the two arc-shaped clamping plates that are close to each other are engaged with the outside of the output shaft, and the housing is fixedly connected with a connected heat dissipation component.
优选地,所述旋转盘上螺纹连接有环形等距排布的四个固定螺栓,且四个固定螺栓的一端分别贯穿四个行星齿轮并和四个行星齿轮螺纹连接,所述固定螺栓上螺纹连接有固定螺母,所述固定螺母的一侧和行星齿轮的外侧相贴合,利用固定螺栓和固定螺栓可以将四个行星齿轮均和旋转盘固定连接,从而当行星齿轮发生转动时可以带动旋转盘进行转动。Preferably, the rotating plate is threaded with four fixing bolts arranged in an annular and equidistant manner, and one end of the four fixing bolts respectively penetrates the four planetary gears and is threadedly connected to the four planetary gears. The fixing bolts are threaded A fixing nut is connected, and one side of the fixing nut fits the outside of the planetary gear. The four planetary gears can be fixedly connected to the rotating disk by using fixing bolts and fixing bolts, so that when the planetary gears rotate, they can drive the rotation. The disk rotates.
优选地,所述外壳内的侧壁上固定安装有第一轴承,所述驱动轴贯穿第一轴承的内圈并和第一轴承的内圈固定连接,利用第一轴承可以为驱动轴提供转动支撑。Preferably, a first bearing is fixedly installed on the side wall in the housing, and the driving shaft penetrates the inner ring of the first bearing and is fixedly connected to the inner ring of the first bearing. The first bearing can provide rotation for the driving shaft. support.
优选地,所述旋转盘的顶部和底部均固定安装有弧形滑块,所述外壳的内壁上环形固定嵌装有环形滑轨,且弧形滑块延伸至环形滑轨内并和环形滑轨滑动连接,利用弧形滑块和环形滑轨可以提高了旋转盘转动时的稳固性。Preferably, arc-shaped slide blocks are fixedly installed on the top and bottom of the rotating disk, an annular slide rail is fixedly embedded in an annular shape on the inner wall of the housing, and the arc-shaped slide block extends into the annular slide rail and interacts with the annular slide rail. Rail sliding connection, using arc slide blocks and annular slide rails to improve the stability of the rotating disk when it rotates.
优选地,所述外壳的一侧内壁上固定安装有第二轴承,所述输出轴贯穿第二轴承的内圈并和第二轴承的内圈固定连接,利用第二轴承可以为输出轴提供转动支撑。Preferably, a second bearing is fixedly installed on one inner wall of the housing, and the output shaft penetrates the inner ring of the second bearing and is fixedly connected to the inner ring of the second bearing. The second bearing can provide rotation for the output shaft. support.
优选地,所述限位组件包括固定安装在弧形卡板底部的对称设置的两个第一限位套筒,所述第一限位套筒的底部滑动连接有第二限位套筒,所述第二限位套筒远离远离第一限位套筒的一端和支撑块的顶部固定连接,所述第二限位套筒的外侧套设有支撑弹簧,所述支撑弹簧的顶部和第一限位套筒的底部固定连接,所述支撑弹簧的底部和第二限位套筒外侧固定连接,在弧形卡板发生纵向移动时可以使得第一限位套筒在第二限位套筒上进行滑动,有效的提高了弧形卡板纵向移动的稳固性。Preferably, the limiting assembly includes two symmetrically arranged first limiting sleeves fixedly mounted on the bottom of the arc-shaped clamping plate, and a second limiting sleeve is slidably connected to the bottom of the first limiting sleeve, One end of the second limiting sleeve away from the first limiting sleeve is fixedly connected to the top of the support block. A support spring is set on the outside of the second limiting sleeve. The top of the support spring and the third The bottom of a limiting sleeve is fixedly connected, and the bottom of the support spring is fixedly connected to the outside of the second limiting sleeve. When the arc-shaped clamping plate moves longitudinally, the first limiting sleeve can be moved in the second limiting sleeve. The sliding movement on the cylinder effectively improves the stability of the longitudinal movement of the arc-shaped pallet.
优选地,两个弧形卡板相互靠近的一侧均固定安装有对称设置的两个卡块,所述输出轴的顶部和底部均开设有对称设置卡槽,且卡块延伸至相对应的卡槽内并和卡槽相卡轴,利用卡块和卡槽可以使得弧形卡板和输出轴稳固卡装。Preferably, two symmetrically arranged clamping blocks are fixedly installed on the sides of the two arc-shaped clamping plates that are close to each other. The top and bottom of the output shaft are provided with symmetrically arranged clamping slots, and the clamping blocks extend to the corresponding The shaft is clamped in the slot and with the slot, and the arc clamping plate and the output shaft can be firmly clamped by using the clamping block and the slot.
优选地,所述散热组件包括冷却箱,且冷却箱位于外壳的上方,所述冷却箱的一侧固定安装有驱动电机,所述驱动电机的输出轴上固定安装有驱动轴,所述驱动轴的一端延伸至冷却箱内并固定安装有扇叶,所述冷却箱内固定安装有蒸发器,所述冷却箱的底部固定连接有相连通的冷却管,所述冷却管的底部延伸至外壳的内部,所述冷却箱内设置有回流管,所述回流管的一端延伸至外壳内,所述回流管内设置有气泵,所述蒸发器的外侧绕设有冷却管,所述冷却箱的顶部固定连接有制冷箱,所述冷却管的两端均延伸至制冷箱内,所述冷却管上设置有液体泵,且液体泵固定安装在冷却箱的顶部,所述制冷箱上设置有隔板,所述制冷箱内设置有冷却液,所述隔板上设置有用于对制冷箱内的冷却液进行拌和的搅拌组件,所述隔板的顶部固定安装有对称设置的两个制冷箱,所述制冷箱的排气口延伸至隔板的下方,热气通过冷却管排入到冷却箱内,而通过启动驱动电机可以将热气横向吹动,吹动的热气在经过蒸发器和冷却管时可以对热气进行降温,降温的空气可以通过气泵输送到内,从而可以对内部进行降温,操作方便。Preferably, the heat dissipation assembly includes a cooling box, and the cooling box is located above the housing. A drive motor is fixedly installed on one side of the cooling box, and a drive shaft is fixedly installed on the output shaft of the drive motor. The drive shaft One end of the cooling box extends into the cooling box and is fixedly installed with a fan blade. An evaporator is fixedly installed in the cooling box. A connected cooling pipe is fixedly connected to the bottom of the cooling box. The bottom of the cooling pipe extends to the shell. Inside, the cooling box is provided with a return pipe, one end of the return pipe extends into the shell, an air pump is provided in the return pipe, a cooling pipe is arranged around the outside of the evaporator, and the top of the cooling box is fixed A refrigeration box is connected, both ends of the cooling pipe extend into the refrigeration box, a liquid pump is provided on the cooling pipe, and the liquid pump is fixedly installed on the top of the cooling box, and a partition is provided on the refrigeration box. There is cooling liquid in the refrigeration box, and a stirring assembly for mixing the cooling liquid in the refrigeration box is provided on the partition board. Two symmetrically arranged refrigeration boxes are fixedly installed on the top of the partition board. The exhaust port of the refrigeration box extends to the bottom of the partition, and the hot air is discharged into the cooling box through the cooling pipe. The hot air can be blown laterally by starting the drive motor. The blown hot air can pass through the evaporator and cooling pipe. The hot air is cooled, and the cooled air can be transported inside through the air pump, so that the inside can be cooled down and is easy to operate.
优选地,所述搅拌组件包括固定安装在隔板顶部的旋转电机,所述旋转电机的输出轴的底部固定安装有第一搅拌轴,所述第一搅拌轴的底部和制冷箱的底部内壁转动连接,所述隔板的底部转动连接有对称设置的两个第二搅拌轴,且第二搅拌轴的底部和制冷箱的底部内壁转动连接,所述第一搅拌轴的外侧套设有第一齿轮,所述第二搅拌轴的外侧套设有第二齿轮,且第一齿轮和两个第二齿轮相啮合,在启动旋转电机时,利用第一齿轮和第二齿轮的传动下可以带动第一搅拌轴和第二搅拌轴进行转动,进而利用第一搅拌轴和第二搅拌轴可以将制冷箱内的冷却液和制冷箱产生的冷气相混合,使得冷却液始终处于低温状态。Preferably, the stirring assembly includes a rotating motor fixedly installed on the top of the partition, a first stirring shaft is fixedly installed at the bottom of the output shaft of the rotating motor, and the bottom of the first stirring shaft rotates with the bottom inner wall of the refrigeration box. connection, the bottom of the partition is rotatably connected to two symmetrically arranged second stirring shafts, and the bottom of the second stirring shaft is rotatably connected to the bottom inner wall of the refrigeration box, and the outer side of the first stirring shaft is sleeved with a first gear, a second gear is set on the outside of the second mixing shaft, and the first gear meshes with the two second gears. When starting the rotating motor, the first gear and the second gear can be used to drive the third gear. The first stirring shaft and the second stirring shaft rotate, and then the first stirring shaft and the second stirring shaft can be used to mix the cooling liquid in the refrigeration box and the cold gas generated by the refrigeration box, so that the cooling liquid is always in a low temperature state.
本发明中,在将此减速机上的驱动轴进行转动时,驱动轴会带动太阳轮进行转动,从而利用转动的太阳轮可以带动四个行星齿轮同时进行转动,而四个行星齿轮转动的动力则可以通过输出轴输出,由于设置了四个行星齿轮则可以达到了此减速机本体高扭力、高精度以及低噪音的传动,同时使得此减速机本体达到最佳化扭力以及惯性力矩输出的效果,提高了减速机本体的性能。In the present invention, when the drive shaft on the reducer rotates, the drive shaft drives the sun gear to rotate, so that the rotating sun gear can drive the four planetary gears to rotate at the same time, and the power of the four planetary gears to rotate is It can be output through the output shaft. Due to the four planetary gears, the reducer body can achieve high torque, high precision and low noise transmission. At the same time, the reducer body can achieve the effect of optimizing the torque and inertial moment output. Improved the performance of the reducer body.
本发明中,在减速机本体的输出轴出现断裂需要进行更换时,此时分别转动两个支撑块上的外螺纹杆,且外螺纹杆和内螺纹套筒螺纹连接,所以可以带动弧形卡板进行移动,而当将两个弧形卡板向相互远离的一侧进行移动时,则可以解除了对输出轴的制动,此时拉动输出轴,将输出轴上的第二制动齿轮和旋转盘上的第一制动齿轮相分离时便可以将输出轴拆下进行更换,操作方便快捷,提高了对输出轴的维修效率。In the present invention, when the output shaft of the reducer body breaks and needs to be replaced, the externally threaded rods on the two support blocks are rotated respectively, and the externally threaded rods and the internally threaded sleeves are threadedly connected, so the arc-shaped clamp can be driven The plate moves, and when the two arc-shaped clamping plates are moved to the side away from each other, the brake on the output shaft can be released. At this time, the output shaft is pulled, and the second brake gear on the output shaft is When separated from the first brake gear on the rotating disk, the output shaft can be removed and replaced, which is convenient and quick to operate and improves the maintenance efficiency of the output shaft.
本发明中,热气通过冷却管排入到冷却箱内,而通过启动驱动电机可以将热气横向吹动,吹动的热气在经过蒸发器和冷却管时可以对热气进行降温,降温的空气可以通过气泵输送到内,从而可以对内部进行降温,操作方便,在启动旋转电机时,利用第一齿轮和第二齿轮的传动下可以带动第一搅拌轴和第二搅拌轴进行转动,进而利用第一搅拌轴和第二搅拌轴可以将制冷箱内的冷却液和制冷箱产生的冷气相混合,使得冷却液始终处于低温状态。In the present invention, the hot air is discharged into the cooling box through the cooling tube, and the hot air can be blown laterally by starting the driving motor. The blown hot air can cool the hot air when passing through the evaporator and the cooling tube, and the cooled air can pass through The air pump is transported to the inside, so that the inside can be cooled down, and the operation is convenient. When starting the rotating motor, the first and second stirring shafts can be driven to rotate by the transmission of the first gear and the second gear, and then the first stirring shaft can be driven to rotate. The stirring shaft and the second stirring shaft can mix the coolant in the refrigeration box with the cold gas generated by the refrigeration box, so that the coolant is always in a low temperature state.
本发明操作方便,通过设置了四个行星齿轮可以整体的提高了减速机本体的使用性能,同时在外壳内设置了便于拆卸输出轴的结构,有效的方便了人工对输出轴进行更或者维修。The invention is easy to operate. By providing four planetary gears, the performance of the reducer body can be improved as a whole. At the same time, a structure is provided in the casing to facilitate the disassembly of the output shaft, which effectively facilitates manual replacement or maintenance of the output shaft.
附图说明Description of the drawings
图1为本发明提出的一种行星式减速机的主视剖视结构示意图;Figure 1 is a schematic front cross-sectional structural view of a planetary reducer proposed by the present invention;
图2为本发明提出的一种行星式减速机的图1中的太阳轮、行星轮和齿圈相连接的侧视结构示意图;Figure 2 is a schematic side structural view of the sun gear, planet gear and ring gear in Figure 1 of a planetary reducer proposed by the present invention;
图3为本发明提出的一种行星式减速机的图1中的第一制动齿环和第二制动齿环相卡合的侧视结构示意图;Figure 3 is a schematic side structural view of the first brake ring ring and the second brake ring ring in Figure 1 of the planetary reducer proposed by the present invention;
图4为本发明提出的一种行星式减速机的图1中的A部分的放大结构示意图;Figure 4 is an enlarged structural schematic diagram of part A in Figure 1 of a planetary reducer proposed by the present invention;
图5为本发明提出的一种行星式减速机的图1中的弧形板和输出轴相连接的侧视剖视结构示意图;Figure 5 is a schematic side cross-sectional structural diagram of a planetary reducer proposed by the present invention in which the arc plate in Figure 1 is connected to the output shaft;
图6为本发明提出的一种行星式减速机的图1中的冷却箱的结构示意图;Figure 6 is a schematic structural diagram of the cooling box in Figure 1 of a planetary reducer proposed by the present invention;
图7为本发明提出的一种行星式减速机的图6中的制冷箱的结构示意图。Figure 7 is a schematic structural diagram of the refrigeration box in Figure 6 of a planetary reducer proposed by the present invention.
图中:1、外壳;2、第一轴承;3、驱动轴;4、太阳轮;5、行星齿轮;6、齿圈;7、旋转盘;8、固定螺栓;9、固定螺母;10、第一制动齿轮;11、输出轴;12、第二制动齿轮;13、第二轴承;14、支撑块;15、内螺纹套筒;16、外螺纹杆;17、弧形卡板;18、第一限位套筒;19、第二限位套筒;20、支撑弹簧、21冷却箱、22驱动电机、23驱动轴、24扇叶、25蒸发器、26冷却管、27回流管、28气泵、29冷却管、30液体泵、31制冷箱、32隔板、33旋转电机、34制冷箱、35第一搅拌轴、36第一齿轮、37第二搅拌轴、38第二齿轮。In the picture: 1. Housing; 2. First bearing; 3. Drive shaft; 4. Sun gear; 5. Planetary gear; 6. Ring gear; 7. Rotating plate; 8. Fixing bolt; 9. Fixing nut; 10. First braking gear; 11. Output shaft; 12. Second braking gear; 13. Second bearing; 14. Support block; 15. Internally threaded sleeve; 16. Externally threaded rod; 17. Arc clamping plate; 18. The first limit sleeve; 19. The second limit sleeve; 20. Support spring, 21 cooling box, 22 drive motor, 23 drive shaft, 24 fan blades, 25 evaporator, 26 cooling pipe, 27 return pipe , 28 air pump, 29 cooling pipe, 30 liquid pump, 31 refrigeration box, 32 partition, 33 rotating motor, 34 refrigeration box, 35 first stirring shaft, 36 first gear, 37 second stirring shaft, 38 second gear.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments.
实施例一Embodiment 1
参照图1-7,一种行星式减速机,包括外壳1,外壳1的一侧转动连接有驱动轴3,驱动轴3的一端延伸至外壳1内并固定安装有太阳轮4,太阳轮4的外侧环形啮合有等距排布的四个行星齿轮5,且四个行星齿轮5的外侧相啮合有同一个齿圈6,齿圈6的顶部和底部分别和外壳1顶部内壁和底部内壁固定连接,四个行星齿轮5的一侧固定安装有同一个旋转盘7,旋转盘7和外壳1的内壁环形滑动连接,旋转盘7的一侧中心位置固定安装有第一制动齿轮10,第一制动齿轮10内相啮合有第二制动齿轮12,第二制动齿轮12的一侧固定连接有输出轴11,输出轴11的一端延伸至外壳1的外侧并和外壳1的外侧转动连接,旋转盘7的一侧固定安装有对称设置的两个支撑块14,且输出轴11位于两个支撑块14之间,输出轴11上设置有内螺纹套筒15,内螺纹套筒15的内圈螺纹连接有外螺纹杆16,且外螺纹杆16贯穿支撑块14,两个外螺纹杆16相互靠近的一端均转动连接有弧形卡板17,两个弧形卡板17相互远离的一侧均固定设置有限位组件,且限位组件和支撑块14的一侧固定连接,两个弧形卡板17相互靠近的一侧和输出轴11的外侧相卡合,外壳1上固定连接有相连通的散热组件。Referring to Figures 1-7, a planetary reducer includes a casing 1. One side of the casing 1 is rotatably connected to a drive shaft 3. One end of the drive shaft 3 extends into the casing 1 and is fixedly mounted with a sun gear 4. The sun gear 4 There are four planetary gears 5 arranged equidistantly in the outer annular mesh, and the outer sides of the four planetary gears 5 mesh with the same ring gear 6. The top and bottom of the ring gear 6 are fixed to the top inner wall and the bottom inner wall of the housing 1 respectively. connection, the same rotating disk 7 is fixedly installed on one side of the four planetary gears 5. The rotating disk 7 is annularly slidingly connected to the inner wall of the housing 1. The first brake gear 10 is fixedly installed at the center position of one side of the rotating disk 7. A second brake gear 12 meshes with a brake gear 10. One side of the second brake gear 12 is fixedly connected to an output shaft 11. One end of the output shaft 11 extends to the outside of the housing 1 and rotates with the outside of the housing 1. Connection, one side of the rotating disk 7 is fixedly installed with two symmetrically arranged support blocks 14, and the output shaft 11 is located between the two support blocks 14. The output shaft 11 is provided with an internally threaded sleeve 15, and the internally threaded sleeve 15 The inner ring is threadedly connected with an externally threaded rod 16, and the externally threaded rod 16 penetrates the support block 14. The ends of the two externally threaded rods 16 that are close to each other are rotationally connected with an arc-shaped clamping plate 17, and the two arc-shaped clamping plates 17 are far away from each other. Limiting components are fixedly installed on one side of the support block 14, and the limiting components are fixedly connected to one side of the support block 14. The sides of the two arc-shaped clamping plates 17 that are close to each other are engaged with the outside of the output shaft 11, and the housing 1 is fixed Connected heat dissipation components.
实施例二Embodiment 2
本实施例在实施例一的基础上进行改进:旋转盘7上螺纹连接有环形等距排布的四个固定螺栓8,且四个固定螺栓8的一端分别贯穿四个行星齿轮5并和四个行星齿轮5螺纹连接,固定螺栓8上螺纹连接有固定螺母9,固定螺母9的一侧和行星齿轮5的外侧相贴合,利用固定螺栓8和固定螺栓8可以将四个行星齿轮5均和旋转盘7固定连接,从而当行星齿轮5发生转动时可以带动旋转盘7进行转动,外壳1内的侧壁上固定安装有第一轴承2,驱动轴3贯穿第一轴承2的内圈并和第一轴承2的内圈固定连接,利用第一轴承2可以为驱动轴3提供转动支撑,旋转盘7的顶部和底部均固定安装有弧形滑块,外壳1的内壁上环形固定嵌装有环形滑轨,且弧形滑块延伸至环形滑轨内并和环形滑轨滑动连接,利用弧形滑块和环形滑轨可以提高了旋转盘7转动时的稳固性,外壳1的一侧内壁上固定安装有第二轴承13,输出轴11贯穿第二轴承13的内圈并和第二轴承13的内圈固定连接,利用第二轴承13可以为输出轴11提供转动支撑,限位组件包括固定安装在弧形卡板17底部的对称设置的两个第一限位套筒18,第一限位套筒18的底部滑动连接有第二限位套筒19,第二限位套筒19远离远离第一限位套筒18的一端和支撑块14的顶部固定连接,第二限位套筒19的外侧套设有支撑弹簧20,支撑弹簧20的顶部和第一限位套筒18的底部固定连接,支撑弹簧20的底部和第二限位套筒19外侧固定连接,在弧形卡板17发生纵向移动时可以使得第一限位套筒18在第二限位套筒19上进行滑动,有效的提高了弧形卡板17纵向移动的稳固性,两个弧形卡板17相互靠近的一侧均固定安装有对称设置的两个卡块,输出轴11的顶部和底部均开设有对称设置卡槽,且卡块延伸至相对应的卡槽内并和卡槽相卡轴,利用卡块和卡槽可以使得弧形卡板17和输出轴11稳固卡装。This embodiment is improved on the basis of Embodiment 1: the rotating disk 7 is threadedly connected with four annular and equidistantly arranged fixing bolts 8 , and one end of the four fixing bolts 8 respectively penetrates the four planetary gears 5 and connects with the four planetary gears 5 . The planetary gears 5 are threadedly connected, and the fixing bolt 8 is threadedly connected with a fixing nut 9. One side of the fixing nut 9 fits the outside of the planetary gear 5. The four planetary gears 5 can be evenly connected by using the fixing bolt 8 and the fixing bolt 8. It is fixedly connected to the rotating disk 7, so that when the planetary gear 5 rotates, it can drive the rotating disk 7 to rotate. The first bearing 2 is fixedly installed on the side wall of the housing 1, and the driving shaft 3 penetrates the inner ring of the first bearing 2 and Fixedly connected to the inner ring of the first bearing 2, the first bearing 2 can be used to provide rotational support for the drive shaft 3. The top and bottom of the rotating plate 7 are fixedly equipped with arc-shaped sliders, and the inner wall of the housing 1 is fixedly embedded in an annular shape. There is an annular slide rail, and the arc-shaped slide block extends into the annular slide rail and is slidingly connected with the annular slide rail. The use of the arc-shaped slide block and the annular slide rail can improve the stability of the rotating disk 7 when it rotates. One side of the housing 1 A second bearing 13 is fixedly installed on the inner wall. The output shaft 11 penetrates the inner ring of the second bearing 13 and is fixedly connected to the inner ring of the second bearing 13. The second bearing 13 can be used to provide rotational support for the output shaft 11. The limiting component It includes two symmetrically arranged first limiting sleeves 18 fixedly installed on the bottom of the arc-shaped clamping plate 17. The bottom of the first limiting sleeve 18 is slidably connected to a second limiting sleeve 19. The second limiting sleeve One end of 19 away from the first limiting sleeve 18 is fixedly connected to the top of the support block 14. A support spring 20 is set on the outside of the second limiting sleeve 19. The top of the support spring 20 is connected to the first limiting sleeve 18. The bottom of the support spring 20 is fixedly connected to the outside of the second limiting sleeve 19. When the arc-shaped clamping plate 17 moves longitudinally, the first limiting sleeve 18 can be positioned on the second limiting sleeve 19. By sliding, the stability of the longitudinal movement of the arc-shaped clamping plate 17 is effectively improved. Two symmetrically arranged clamping blocks are fixedly installed on the sides of the two arc-shaped clamping plates 17 that are close to each other. The top and bottom of the output shaft 11 are both There are symmetrically arranged card slots, and the card blocks extend into the corresponding card slots and engage the shaft with the card slots. The arc clamp plate 17 and the output shaft 11 can be firmly clamped by using the card blocks and card slots.
实施例三Embodiment 3
本实施例在实施例一的基础上进行改进:散热组件包括冷却箱21,且冷却箱21位于外壳1的上方,冷却箱21的一侧固定安装有驱动电机22,驱动电机22的输出轴上固定安装有驱动轴23,驱动轴23的一端延伸至冷却箱21内并固定安装有扇叶24,冷却箱21内固定安装有蒸发器25,冷却箱21的底部固定连接有相连通的冷却管26,冷却管26的底部延伸至外壳1的内部,冷却箱21内设置有回流管27,回流管27的一端延伸至外壳1内,回流管27内设置有气泵28,蒸发器25的外侧绕设有冷却管29,冷却箱21的顶部固定连接有制冷箱31,冷却管29的两端均延伸至制冷箱31内,冷却管29上设置有液体泵30,且液体泵30固定安装在冷却箱21的顶部,制冷箱31上设置有隔板32,制冷箱31内设置有冷却液,隔板32上设置有用于对制冷箱31内的冷却液进行拌和的搅拌组件,隔板32的顶部固定安装有对称设置的两个制冷箱34,制冷箱34的排气口延伸至隔板32的下方,热气通过冷却管26排入到冷却箱21内,而通过启动驱动电机22可以将热气横向吹动,吹动的热气在经过蒸发器25和冷却管29时可以对热气进行降温,降温的空气可以通过气泵28输送到1内,从而可以对1内部进行降温,操作方便,搅拌组件包括固定安装在隔板32顶部的旋转电机33,旋转电机33的输出轴的底部固定安装有第一搅拌轴35,第一搅拌轴35的底部和制冷箱31的底部内壁转动连接,隔板32的底部转动连接有对称设置的两个第二搅拌轴37,且第二搅拌轴37的底部和制冷箱31的底部内壁转动连接,第一搅拌轴35的外侧套设有第一齿轮36,第二搅拌轴37的外侧套设有第二齿轮38,且第一齿轮36和两个第二齿轮38相啮合,在启动旋转电机33时,利用第一齿轮36和第二齿轮38的传动下可以带动第一搅拌轴35和第二搅拌轴37进行转动,进而利用第一搅拌轴35和第二搅拌轴37可以将制冷箱31内的冷却液和制冷箱34产生的冷气相混合,使得冷却液始终处于低温状态。This embodiment is improved on the basis of Embodiment 1: the heat dissipation component includes a cooling box 21, and the cooling box 21 is located above the housing 1. A driving motor 22 is fixedly installed on one side of the cooling box 21, and the output shaft of the driving motor 22 is A drive shaft 23 is fixedly installed. One end of the drive shaft 23 extends into the cooling box 21 and is fixedly installed with a fan blade 24. An evaporator 25 is fixedly installed in the cooling box 21. A connected cooling pipe is fixedly connected to the bottom of the cooling box 21. 26. The bottom of the cooling pipe 26 extends to the inside of the housing 1. A return pipe 27 is provided in the cooling box 21. One end of the return pipe 27 extends into the housing 1. An air pump 28 is provided in the return pipe 27. The outside of the evaporator 25 is surrounded by A cooling pipe 29 is provided, and a refrigeration box 31 is fixedly connected to the top of the cooling box 21. Both ends of the cooling pipe 29 extend into the refrigeration box 31. A liquid pump 30 is provided on the cooling pipe 29, and the liquid pump 30 is fixedly installed on the cooling box. On the top of the box 21, the refrigeration box 31 is provided with a partition 32. The refrigeration box 31 is provided with cooling liquid. The partition 32 is provided with a stirring assembly for stirring the cooling liquid in the refrigeration box 31. The top of the partition 32 Two symmetrically arranged refrigeration boxes 34 are fixedly installed. The exhaust port of the refrigeration box 34 extends to the bottom of the partition 32. The hot air is discharged into the cooling box 21 through the cooling pipe 26, and the hot air can be discharged laterally by starting the drive motor 22. Blowing, the blown hot air can cool down the hot air when passing through the evaporator 25 and the cooling pipe 29. The cooled air can be transported into the 1 through the air pump 28, so that the inside of the 1 can be cooled down. It is easy to operate. The stirring assembly includes a fixed The rotating motor 33 is installed on the top of the partition 32. The first stirring shaft 35 is fixedly installed at the bottom of the output shaft of the rotating motor 33. The bottom of the first stirring shaft 35 is rotationally connected to the bottom inner wall of the refrigeration box 31. The bottom of the partition 32 Two symmetrically arranged second stirring shafts 37 are rotatably connected, and the bottom of the second stirring shaft 37 is rotatably connected to the bottom inner wall of the refrigeration box 31. A first gear 36 is set on the outside of the first stirring shaft 35, and the second stirring shaft 37 is rotatably connected. A second gear 38 is set on the outside of the shaft 37, and the first gear 36 meshes with the two second gears 38. When the rotating motor 33 is started, the first gear 36 and the second gear 38 can be used to drive the second gear 38. The first stirring shaft 35 and the second stirring shaft 37 rotate, and then the first stirring shaft 35 and the second stirring shaft 37 can be used to mix the cooling liquid in the refrigeration box 31 with the cold gas generated by the refrigeration box 34, so that the cooling liquid is always in the Low temperature state.
本发明中,在将此减速机上的驱动轴3进行转动时,驱动轴3会带动太阳轮4进行转动,从而利用转动的太阳轮4可以带动四个行星齿轮5同时进行转动,而四个行星齿轮5转动的动力则可以通过输出轴11输出,由于设置了四个行星齿轮5则可以达到了此减速机本体高扭力、高精度以及低噪音的传动,同时使得此减速机本体达到最佳化扭力以及惯性力矩输出的效果,提高了减速机本体的性能。In the present invention, when the drive shaft 3 on the reducer rotates, the drive shaft 3 will drive the sun gear 4 to rotate, so that the rotating sun gear 4 can drive four planet gears 5 to rotate at the same time, and the four planets The power of the rotation of the gear 5 can be output through the output shaft 11. Due to the four planetary gears 5, the transmission of the reducer body with high torque, high precision and low noise can be achieved, and the reducer body can be optimized at the same time. The effect of torque and inertia moment output improves the performance of the reducer body.
本发明中,在减速机本体的输出轴11出现断裂需要进行更换时,此时分别转动两个支撑块14上的外螺纹杆16,且外螺纹杆16和内螺纹套筒15螺纹连接,所以可以带动弧形卡板17进行移动,而当将两个弧形卡板17向相互远离的一侧进行移动时,则可以解除了对输出轴11的制动,此时拉动输出轴11,将输出轴11上的第二制动齿轮12和旋转盘7上的第一制动齿轮10相分离时便可以将输出轴11拆下进行更换,操作方便快捷,提高了对输出轴11的维修效率;In the present invention, when the output shaft 11 of the reducer body breaks and needs to be replaced, the externally threaded rods 16 on the two support blocks 14 are rotated respectively, and the externally threaded rod 16 and the internally threaded sleeve 15 are threadedly connected, so The arc-shaped clamping plates 17 can be driven to move, and when the two arc-shaped clamping plates 17 are moved to the side away from each other, the braking of the output shaft 11 can be released. At this time, the output shaft 11 is pulled, and the output shaft 11 is pulled. When the second brake gear 12 on the output shaft 11 and the first brake gear 10 on the rotating disk 7 are separated, the output shaft 11 can be removed and replaced. The operation is convenient and quick, and the maintenance efficiency of the output shaft 11 is improved. ;
热气通过冷却管26排入到冷却箱21内,而通过启动驱动电机22可以将热气横向吹动,吹动的热气在经过蒸发器25和冷却管29时可以对热气进行降温,降温的空气可以通过气泵28输送到1内,从而可以对1内部进行降温,操作方便,在启动旋转电机33时,利用第一齿轮36和第二齿轮38的传动下可以带动第一搅拌轴35和第二搅拌轴37进行转动,进而利用第一搅拌轴35和第二搅拌轴37可以将制冷箱31内的冷却液和制冷箱34产生的冷气相混合,使得冷却液始终处于低温状态。The hot air is discharged into the cooling box 21 through the cooling pipe 26, and the hot air can be blown laterally by starting the drive motor 22. The blown hot air can cool the hot air when passing through the evaporator 25 and the cooling pipe 29, and the cooled air can It is transported to the interior of the chamber through the air pump 28, so that the interior of the chamber can be cooled down and is easy to operate. When starting the rotating motor 33, the first gear 36 and the second gear 38 can be used to drive the first stirring shaft 35 and the second stirring shaft. The shaft 37 rotates, and the first stirring shaft 35 and the second stirring shaft 37 can be used to mix the cooling liquid in the refrigeration box 31 with the cold air generated by the refrigeration box 34, so that the cooling liquid is always in a low temperature state.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed in the present invention, implement the technical solutions of the present invention. Equivalent substitutions or changes of the inventive concept thereof shall be included in the protection scope of the present invention.
Claims (9)
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5472387A (en) * | 1994-06-03 | 1995-12-05 | Kamlukin; Igor | Self aligning planetary gear transmissions |
| WO2014023070A1 (en) * | 2012-08-07 | 2014-02-13 | 福建省福工动力技术股份公司 | Hybrid car braking energy recovery device and method based on motor controllable speed-raising |
| CN203585256U (en) * | 2013-11-25 | 2014-05-07 | 潍坊新奇机电工程有限公司 | Planetary differential speed reducer for crane |
| CN210686868U (en) * | 2019-08-20 | 2020-06-05 | 江苏金泰新减速机有限公司 | Helical gear planetary reducer |
-
2020
- 2020-06-15 CN CN202010540433.1A patent/CN112196951B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5472387A (en) * | 1994-06-03 | 1995-12-05 | Kamlukin; Igor | Self aligning planetary gear transmissions |
| WO2014023070A1 (en) * | 2012-08-07 | 2014-02-13 | 福建省福工动力技术股份公司 | Hybrid car braking energy recovery device and method based on motor controllable speed-raising |
| CN203585256U (en) * | 2013-11-25 | 2014-05-07 | 潍坊新奇机电工程有限公司 | Planetary differential speed reducer for crane |
| CN210686868U (en) * | 2019-08-20 | 2020-06-05 | 江苏金泰新减速机有限公司 | Helical gear planetary reducer |
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