CN112191636A - Follow-on glass bottle inner chamber belt cleaning device - Google Patents
Follow-on glass bottle inner chamber belt cleaning device Download PDFInfo
- Publication number
- CN112191636A CN112191636A CN202011111557.4A CN202011111557A CN112191636A CN 112191636 A CN112191636 A CN 112191636A CN 202011111557 A CN202011111557 A CN 202011111557A CN 112191636 A CN112191636 A CN 112191636A
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- gas
- glass bottle
- bearing
- liquid
- pipe
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- 239000011521 glass Substances 0.000 title claims abstract description 100
- 238000004140 cleaning Methods 0.000 title claims abstract description 57
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 75
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 239000007788 liquid Substances 0.000 claims description 146
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000005192 partition Methods 0.000 claims description 9
- 241000272814 Anser sp. Species 0.000 claims description 8
- 210000003746 feather Anatomy 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 238000004904 shortening Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 2
- 230000009471 action Effects 0.000 abstract description 3
- 230000000875 corresponding effect Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 98
- 210000004209 hair Anatomy 0.000 description 8
- 239000012535 impurity Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 230000001360 synchronised effect Effects 0.000 description 7
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000013461 design Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 230000010354 integration Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/36—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by using brushes
Abstract
The invention discloses an improved glass bottle inner cavity cleaning device, which comprises a worktable surface, a cleaning device and a cleaning device, wherein the worktable surface is provided with a cleaning hole; the fixing sleeve is fixed below the working table top; the inner cavity cleaning mechanism comprises a telescopic pipe, an umbrella-shaped nozzle, an inner sleeve, a water delivery hose, an air delivery hose and a belt pulley, wherein the telescopic pipe can extend into the glass bottle, bristles are arranged on the outer wall of the telescopic pipe, the umbrella-shaped nozzle is arranged at the top of the telescopic pipe, the inner sleeve is arranged in the telescopic pipe, the water delivery hose and the air delivery hose are arranged below the inner sleeve, and the belt pulley is sleeved at the lower side of the telescopic pipe; the clamping mechanism comprises a bearing C, two groups of link mechanisms and two clamping plates, wherein the bearing C can drive the telescopic pipe to move up and down, the two groups of link mechanisms are respectively positioned at two sides of the bearing C and can be driven by the bearing C to perform corresponding actions, and the two clamping plates are respectively arranged on the two groups of link mechanisms and can clamp the glass bottle on the working table surface along with the actions of the link mechanisms. The glass bottle cleaning machine can replace a mode of manually cleaning the inner cavity of a glass bottle, and can help enterprises to improve cleaning efficiency and save cost.
Description
Technical Field
The invention relates to the field of glass bottle production, in particular to an improved glass bottle inner cavity cleaning device.
Background
After the glass bottle is manufactured, impurities or waste materials are remained in the inner cavity and need to be cleaned. At present, dedicated belt cleaning device is not many, and most mills all adopt artificial mode to wash, but the inner chamber of bottle is not like the outer wall so easy washing, and is consequently time-consuming when wasing, and efficiency is generally not high, has leaded to the increase of human cost.
In this regard, the applicant has devised a glass bottle cleaning device, specifically for cleaning the inner cavity of a glass bottle, and filed a patent with application number CN 202011014280.3. However, in the subsequent process, the applicant finds the structure of the patent to be slightly complicated, so that the applicant wants to improve the patent so that the structure can be simpler while the original function and working mode are kept.
Disclosure of Invention
The object of the present invention is to improve the structure of the washing apparatus previously filed by the applicant in such a way that it can be simplified to a certain extent without reducing the corresponding functions and without changing the working mode.
The technical scheme adopted by the invention for solving the technical problems is as follows: an improved glass bottle lumen cleaning device, comprising:
the glass bottle cleaning machine comprises a worktable surface, a cleaning device and a cleaning device, wherein the worktable surface is horizontally arranged, a longitudinally-through round hole is formed in the worktable surface, a circle of annular groove for placing a bottle mouth of a glass bottle to be cleaned in an inverted mode is formed in the periphery of the round hole, and strip-shaped notches which extend along the left and right directions and penetrate through the worktable surface are formed in the left and right sides of the annular groove respectively;
the fixing sleeve comprises a round pipe (21) and two side plates, the round pipe is positioned under the round hole, the axis of the round pipe is superposed with the axis of the round hole, the two side plates are respectively fixed on the left side and the right side of the top of the round pipe in a horizontal state, and the two side plates are both fixed with the lower surface of the working table;
the inner cavity cleaning mechanism comprises a telescopic pipe, an umbrella-shaped nozzle, an inner sleeve, bristles, a water delivery hose, an air delivery hose and a belt pulley; the telescopic tube comprises an inner tube and an outer tube, wherein the inner sleeve is arranged above the inner tube at intervals, the outer tube is sleeved outside the inner sleeve and the inner tube, the bottom of the inner tube extends to the lower part of the outer tube, a gap is formed between the outer tube and the inner sleeve, a plurality of exhaust holes A are uniformly distributed on a section of the outer tube corresponding to the inner sleeve, meanwhile, the bristles are densely distributed on the section of the outer tube which avoids the exhaust holes A, and the outer tube can only axially move relative to the inner tube and cannot relatively rotate; the umbrella-shaped nozzle is arranged at the top of the outer pipe; the inner sleeve is of a cylindrical hollow structure, the top and the bottom of the inner sleeve are both open, a plurality of exhaust holes B are uniformly distributed on the periphery of the inner sleeve, a partition plate is further arranged in the inner cavity of the inner sleeve and close to the top of the inner sleeve, a liquid guide pipe is connected below the partition plate, the top of the liquid guide pipe is communicated with the upper side of the partition plate, the bottom of the liquid guide pipe extends to the bottommost end of the inner sleeve, a bearing A and a bearing B are further arranged at the top and the bottom of the inner sleeve respectively, wherein the inner ring of the bearing A is fixed with the liquid inlet end of the umbrella-shaped nozzle, the outer ring of the bearing A is fixed with the inner wall of the top; the water delivery hose is a spirally wound hose capable of axially extending or shortening, is arranged in the inner pipe, the top of the water delivery hose is communicated with the liquid guide pipe, and the bottom of the water delivery hose extends out of the inner pipe; the gas transmission hose is also a spirally wound hose capable of axially extending or shortening, is also arranged in the inner tube, the top of the gas transmission hose is communicated with the inner cavity of the inner sleeve, and the bottom of the gas transmission hose also extends out of the inner tube; the belt pulley is sleeved and fixed on the periphery of the bottom of the inner pipe;
the clamping mechanism is used for clamping the outer wall of the glass bottle and comprises a bearing C, two groups of link mechanisms and two clamping plates; the bearing C is sleeved on the periphery of the outer pipe, an inner ring of the bearing C is fixed with the outer wall of the outer pipe, and the bottoms of the left side wall and the right side wall of the bearing C are respectively fixed with an ear plate; two groups of the link mechanisms are respectively positioned at the left side and the right side of the bearing C, each link mechanism comprises a fixed arm, a straight rod and a bending rod, the fixed arm is horizontally arranged, one end of the fixed arm is fixed on the side wall of the top of the bearing C, the other end of the fixed arm is suspended, the straight rod is obliquely arranged, the bottom of the straight rod is hinged with the suspended end of the fixed arm, the bending rod consists of a connecting rod positioned on the lower side and a swinging rod positioned on the upper side, the connecting rod and the swinging rod are fixed into a whole, the included angle between the connecting rod and the swinging rod is less than 90 degrees, the bottom of the connecting rod is hinged with the top of the straight rod, the intersection of the connecting rod and the swinging rod is hinged with one end of the side plate, which is far away from the circular tube, the positions of the two swinging rods are respectively corresponding to two strip-, the size of the strip-shaped notch can ensure that the swinging rod can be turned over the working table when swinging around a hinge point with the side plate; the two clamping plates are respectively fixed on one sides of the two swinging rods, which are far away from the connecting rod;
when the bearing C works, the bearing C needs to reciprocate in the vertical direction; when the bearing C is positioned at the lowest point of the moving stroke, the swinging rod is in a horizontal state, and simultaneously, the top end of the umbrella-shaped nozzle is positioned below the working table; when the bearing C is positioned at the highest point of the moving stroke, the connecting rod mechanism drives the swing rod to be in a vertical state, the distance between the two clamping plates is matched with the outer diameter of the glass bottle to be cleaned, so that the glass bottle can be clamped by the two clamping plates, meanwhile, the telescopic pipe extends to the longest length, and the brush bristles can completely extend into the inner cavity of the glass bottle to be cleaned.
Furthermore, the inner cavity cleaning mechanism also comprises a gas-liquid connector, the gas-liquid connector is of a hollow cylindrical structure with surrounding and upper and lower cover plates, wherein a liquid outlet is arranged on the cover plate at the top, an air inlet and an air inlet are arranged on the cover plate at the bottom of a plurality of air outlet holes, the air inlet is communicated with the liquid outlet through a pipeline, and a communicating pipeline is not arranged between the air inlet and the air outlet holes and is communicated only through the inner cavity of the gas-liquid connector;
the gas-liquid connector is arranged between the inner sleeve and the inner tube, the upper surface of the gas-liquid connector is fixed with the bottom of the inner sleeve in a sealing way, and a gap is formed between the lower surface of the gas-liquid connector and the inner tube; the liquid outlet of the gas-liquid connector is connected with the liquid guide pipe, the air outlet is communicated with the inner cavity of the inner sleeve, the liquid inlet is connected with the top end of the water delivery hose, and the air inlet is connected with the top end of the air delivery hose.
Further, inner chamber wiper mechanism still include the gas-liquid joint integration, this gas-liquid joint integration has a set of gas access mouth and the gas that communicates each other and connects the export and a set of liquid access mouth and the liquid that communicates each other and connect the export, wherein, the gas connect the export with the bottom of gas delivery hose links to each other, the liquid connect the export with the bottom of water delivery hose links to each other.
Furthermore, a neck section with a reduced diameter is formed at the bottom of the inner sleeve, the bearing B is installed at the neck section, namely, an inner ring of the bearing B is fixed with the outer wall of the neck section, and an outer ring of the bearing B is fixed with the inner wall of the outer tube.
Furthermore, the side plate of the fixing sleeve is fixed on the lower surface of the working table through a screw.
Furthermore, the clamping plate is made of rubber materials, and the surface of the clamping plate is wavy.
Further, the clearance between the outer wall of the outer pipe and the inner wall of the circular pipe is not less than 1 cm.
Furthermore, the bristles are processed by goose feathers.
Further, when the outer tube extends into the inner cavity of the glass bottle, the length of the brush hair can ensure that the inner wall of the glass bottle can be reached.
Further, the upper surface of the working table surface is also provided with a water drainage groove, the sunken depth of the water drainage groove is larger than that of the annular groove, one end of the water drainage groove is communicated with the annular groove, and the other end of the water drainage groove extends to the edge of the working table surface.
The working principle of the invention is as follows:
in the initial state:
the bearing C is positioned at the lowest point of the working stroke, at the moment, the swinging rod is in a horizontal state, the clamping plate is positioned below the working table surface, meanwhile, the telescopic pipe is contracted to the shortest, and the top end of the umbrella-shaped nozzle is positioned below the working table surface;
in the working process:
before cleaning, the glass bottle to be cleaned is firstly buckled on the worktable upside down, so that the bottle mouth of the glass bottle is arranged in the annular groove of the worktable; then the bearing C is driven to move upwards by the power component until the bearing C moves to the highest point of the working stroke, at the moment, the swing rod is in a vertical state, the two clamping plates can clamp the glass bottle from two sides, meanwhile, the telescopic pipe extends to the longest, and the bristles all enter the inner cavity of the glass bottle;
when the cleaning device is used for cleaning, pressurized water is injected from the liquid inlet integrated with the gas-liquid joint, then the belt pulley at the periphery of the inner pipe is driven to rotate through the belt transmission mechanism, after a short time (about 4-6 seconds), water injection is stopped, the rotation of the belt pulley is kept unchanged, and then high-temperature compressed gas is injected into the gas inlet integrated with the gas-liquid joint; the injected pressurized water is finally sprayed out from the top of the umbrella-shaped nozzle and dispersed to the periphery when sprayed out, so that the top of the inner cavity of the glass bottle can be washed, and the washed impurities and water can flow downwards along the inner wall of the glass bottle; the rotation of the belt pulley finally drives the inner tube and the outer tube to rotate together (the inner sleeve, the gas-liquid connector, the water delivery hose and the gas delivery hose cannot rotate along with the inner tube and the outer tube), the rotation of the outer tube drives the bristles attached to the outer wall of the outer tube to rotate together, the bristles can be unfolded around under the action of centrifugal force when rotating, and therefore the bristles can touch the inner wall of the glass bottle after rotating, and the inner wall of the glass bottle can be scrubbed; in the rotating process, water flows downwards along the inner wall of the glass bottle, so that the bristles can be wetted instead of being dry, and the wet bristles can better brush stains and impurities on the inner wall of the glass bottle; the high temperature compressed gas that injects finally can get into in the inner chamber of endotheca, then discharge by the exhaust hole B of endotheca, get into the clearance between endotheca and the outer tube, later discharge from the exhaust hole A of outer tube again, because the water injection has stopped this moment, therefore the nozzle is no longer sprayed water, and the root rapid flow direction of the root of brush hair tip and touch the glass bottle inner wall can be followed to the compressed steam of exhaust hole A exhaust, therefore, can weather the brush hair fast on the one hand, can also blow away the impurity hiding among the brush hair simultaneously, on the other hand can also weather the inner wall of glass bottle, so that follow-up need not to dry the glass bottle inner chamber alone again.
After cleaning, stopping injecting gas into the gas inlet integrated with the gas-liquid joint (before the gas inlet integrated with the gas-liquid joint stops injecting water), and stopping the rotation of the belt pulley; then the bearing C is driven to move downwards by the power component until the bearing C moves to the lowest point of the working stroke, and at the moment, the swinging rod and the telescopic pipe return to the initial position again; and then, the cleaned glass is taken away manually or through a corresponding manipulator, and then the next glass bottle can be cleaned.
The following points are explained about the working principle:
(1) because the bristles are attached to the outer wall of the outer tube, and the outer tube needs to be retracted into the circular tube when not working, the bristles are made of soft and fluffy materials, so that the bristles can be retracted and squeezed to be stored in a gap between the outer tube and the circular tube when the outer tube is retracted; in contrast, the applicant has selected goose feathers as the brush hairs because the goose feathers have the characteristics of good flexibility and high hollowness, and meet the soft and bulky purposes, after the brush hairs are manufactured, when the outer tube retracts, the outer tube can smoothly retract along with the outer tube and is hidden between the outer tube and the circular tube, when the outer tube extends, the outer tube also can smoothly extend along with the outer tube, and then the goose feathers are fluffy and unfolded and touch the inner wall of the glass bottle.
(2) In the invention, the vertical movement of the outer pipe and the movement of the connecting rod mechanism are linked, namely, the outer pipe can stretch and contract and the clamping plate can turn over at the same time only by driving the bearing C to move; compared with the mode that two groups of power are independently arranged to respectively control the expansion of the outer pipe and the turnover of the clamping plate, the clamping device is simpler in structure and lower in cost.
(3) Compared with the patent with the application number of CN202011014280.3, the invention discards a second fixed sleeve, a transverse rod and a T-shaped sliding block, and is directly connected with an outer pipe to be stretched by using a bearing C, so that the structure is simpler;
the benefits of using bearing C are: the bearing C can drive the outer pipe to move up and down along with the bearing C when moving up and down, and meanwhile, when the outer pipe rotates, the link mechanism connected to the outer ring of the bearing C cannot rotate, namely, the rotation of the outer pipe cannot influence the link mechanism (the link mechanism still cannot be fixed when the outer pipe rotates) because the bearing C is used as an intermediate connecting piece; it can be seen that the present invention has the same functions and working modes as the present invention, but has a simpler structure than the present invention disclosed in CN 202011014280.3.
(4) The purpose of setting up the water drainage tank is: because the water sprayed by the umbrella-shaped nozzle flows downwards along the inner wall of the glass bottle and finally flows into the annular groove of the worktable, and the water needs to be guided to a corresponding position in order to avoid disordered turbulence of the water, the inventor specially adds the drainage groove which is communicated with the annular groove and is deeper than the annular groove, so that the water flowing into the annular groove can flow into the drainage groove even if the water is positioned on the inner side of the bottle mouth and then flows out of the worktable along the drainage groove;
when the drainage device is used in a factory, the tail ends of the drainage grooves can be provided with the diversion grooves so as to guide water discharged by each drainage groove to a corresponding pipeline and then to be discharged into the sewage pool;
in addition, in order to ensure that the water flowing down from the inner wall of the glass bottle can completely flow into the annular groove and cannot overflow, the annular groove is required to have enough capacity, so that the width and the depth of the annular groove are required to be large enough during design, and meanwhile, when the glass bottle is placed on the annular groove, the inner wall of the bottle mouth and the inner side wall of the annular groove are spaced by enough distance, so that the water flowing down from the inner wall of the glass bottle cannot overflow out of the annular groove.
(5) The purpose of setting up the endotheca is: when the inner pipe and the outer pipe rotate, the water delivery hose and the gas delivery hose inside need to be ensured not to rotate together, otherwise, the two hoses are twisted together, so the inventor specially adds the inner sleeve inside the outer pipe;
the top of the inner sleeve is connected with the liquid inlet end of the umbrella-shaped nozzle through the bearing A, and the bottom of the inner sleeve is connected with the inner wall of the outer pipe through the bearing B, so that when the outer pipe and the umbrella-shaped nozzle rotate, the inner sleeve cannot rotate, the gas-liquid connector, the water delivery hose and the gas delivery hose which are connected below the inner sleeve cannot rotate, and the water delivery hose and the gas delivery hose cannot be twisted together;
compared with the patent with the application number of CN202011014280.3, the scheme adopted by the invention has lower cost and uncomplicated structure in the aspect of avoiding twisting of the water delivery hose and the air delivery hose, namely, a gas-liquid transmission slip ring with higher cost is abandoned, and structural components such as an inner sleeve and the like with lower cost and simple structure are adopted.
(6) Set up the purpose of gas-liquid connector: in the invention, gas is conveyed upwards through a pipeline, and the gas at the inner sleeve is required to be discharged from each exhaust hole B, so that the gas can be uniformly discharged from each exhaust hole B as much as possible, a gas-liquid connector is specially added between a gas conveying hose and the inner sleeve by an inventor, and the purpose is to ensure that the gas can uniformly enter an inner cavity of the inner sleeve from each gas outlet in advance, and the condition that the gas quantity of some exhaust holes B is large and the gas quantity of some exhaust holes B is small can be avoided as much as possible during the subsequent gas discharge;
the principle of gas-liquid connector equipartition gas is: because the inside of the gas-liquid connector is hollow, a plurality of air outlet holes are formed in the upper part of the gas-liquid connector, and the lower part of the gas-liquid connector is connected with the gas transmission hose, gas can be uniformly distributed in the gas-liquid connector firstly after entering the inner cavity of the gas-liquid connector from the gas transmission hose at the lower part, and then discharged from each air outlet hole at the top part, and can be uniformly distributed in the inner cavity of the inner sleeve when discharged;
compared with the mode without the gas-liquid connector, if the gas hose is directly communicated with the inner cavity of the inner sleeve, gas can only enter the inner cavity of the inner sleeve from one position, so that the condition of uneven gas inlet exists, and the gas discharged from each exhaust hole B is uneven.
(7) The reason for adopting the telescopic tube is as follows: because the lower belt pulley and the gas-liquid joint are integrated and are fixed, and the upper bristles need to move up and down (extend into or leave the glass bottle), the telescopic pipe is required to realize the function;
in the process of extending and retracting the telescopic pipe, the gas pipeline and the liquid pipeline inside the telescopic pipe must be ensured to be capable of being extended or shortened together, so that the gas and the liquid can be transferred, therefore, the inventor specially adopts a telescopic spiral winding pipeline inside the telescopic pipe to convey the gas and the liquid, namely the gas conveying hose and the water conveying hose.
(8) The temperature of the high-temperature compressed gas is about 60-70 ℃, the exhaust holes A have a function similar to that of a hair drier at the temperature, and blown wind can flow along the bristles, so that the bristles can be dried quickly, and meanwhile, the inner wall of the glass bottle can be dried quickly.
(9) The flow paths for the liquid in the present invention are: after being injected from a liquid inlet integrated with the gas-liquid joint, liquid flows out from a liquid outlet integrated with the gas-liquid joint, then flows to a liquid inlet of the gas-liquid joint along a water delivery hose, then flows out from a liquid outlet of the gas-liquid joint and flows to the umbrella-shaped nozzle along a liquid guide pipe, and finally is sprayed out from the top of the umbrella-shaped nozzle in an umbrella shape;
the flow paths for the gases in connection with the present invention are: after gas is injected from the gas inlet integrated with the gas-liquid joint, the gas can flow out from the gas outlet integrated with the gas-liquid joint, then flows to the gas inlet of the gas-liquid joint along the gas transmission hose, then flows out from each gas outlet hole of the gas-liquid joint, then flows into the inner cavity of the inner sleeve, is discharged from each gas outlet hole B of the inner sleeve, enters the gap between the inner sleeve and the outer pipe, and finally is discharged from each gas outlet hole A of the outer pipe.
(10) When the glass bottle cleaning machine is actually implemented in a factory, a plurality of round holes, corresponding annular grooves, strip-shaped grooves and drainage grooves can be formed in the same working table, then a plurality of groups of fixing sleeves, inner cavity cleaning mechanisms, clamping mechanisms and other parts are correspondingly arranged, then a group of power parts are arranged to control synchronous movement of each bearing C, and a group of belt transmission mechanisms are arranged to control synchronous rotation of each belt pulley, so that a plurality of glass bottles can be cleaned at one time, and the cleaning efficiency is improved;
(11) in the present invention, the movement of the carafe (i.e., placing the carafe into and removing the carafe from the annular groove of the countertop) may be manual by a worker or may be a specialized robot designed to do so; of course, if the manipulator is adopted, the automation degree is better, an enterprise can make a selection according to cost control, and the design of the manipulator is not too troublesome.
The invention has the beneficial effects that: the structure of a cleaning device (with the application number of CN202011014280.3) previously applied by the applicant is improved, and the structure is simplified to a certain extent under the conditions of not reducing corresponding functions and not changing working modes, namely, components such as a second fixed sleeve, a transverse rod, a T-shaped sliding block, a gas-liquid transmission sliding ring and the like in the prior patent are abandoned, and components such as a bearing C, an inner sleeve and the like which are more suitable in cost and structure are adopted for replacement; the glass bottle cleaning device is the same as the previous patent, realizes the cleaning of the inner cavity of the glass bottle in a mechanical mode, and can replace the current manual cleaning mode; for glass bottle manufacturers with larger output, the invention can improve the efficiency and cost saving.
Drawings
FIG. 1 is a schematic view of the present invention with the bearing C at the lowest point of the operating stroke;
FIG. 2 is an enlarged view of the dashed box A in FIG. 1;
FIG. 3 is a state diagram of the bearing C of FIG. 1 as it moves to the highest point of the working stroke;
FIG. 4 is an enlarged view of the dashed box B in FIG. 3;
FIG. 5 is a schematic view showing the structure of FIG. 1 with the bristles omitted for clarity;
FIG. 6 is a schematic view showing the structure of FIG. 3 without bristles for clarity;
FIG. 7 is a schematic view of the inner chamber cleaning mechanism of the present invention, showing the telescoping tubes in a retracted state;
FIG. 8 is an enlarged view of the dashed box C in FIG. 7;
FIG. 9 is an enlarged view of the dashed box D in FIG. 7;
FIG. 10 is an enlarged view of the dashed box E in FIG. 7;
FIG. 11 is a state view of the telescopic tube of FIG. 7 extended to the longest length;
FIG. 12 is an enlarged view of the dashed box F in FIG. 11;
FIG. 13 illustrates one way in which the power unit controls the synchronous up and down movement of the bearings C;
fig. 14 illustrates one way in which the belt drive mechanism controls the synchronous rotation of the various pulleys.
Detailed Description
The present invention will be described in further detail with reference to specific examples, but the embodiments of the present invention are not limited thereto.
As shown in fig. 1-12, the present invention provides an improved glass bottle cavity cleaning device, which comprises a working platform 1, a fixing sleeve 2, a cavity cleaning mechanism 3 and a clamping mechanism 4.
As shown in fig. 1 and 2, the working table 1 is horizontally arranged, a circular hole 11 longitudinally penetrating through the working table 1 is provided on the working table 1, a circle of annular groove 12 is provided around the circular hole 11 for placing the bottle mouth of the glass bottle to be cleaned upside down therein, and a strip-shaped notch 13 extending along the left and right direction and penetrating through the working table 1 is respectively provided on the left and right sides of the annular groove 12.
As shown in fig. 1 and 2, the fixing sleeve 2 includes a circular tube 21 and two side plates 22, the circular tube 21 is located under the circular hole 11, and the axis of the circular tube 21 coincides with the axis of the circular hole 11, the two side plates 22 are horizontally fixed on the left and right sides of the top of the circular tube 21, and the two side plates 22 are both fixed to the lower surface of the working table 1.
As shown in fig. 1, 2 and 7-10, the inner cavity cleaning mechanism 3 comprises a telescopic pipe 31, an umbrella-shaped nozzle 32, an inner sleeve 33, bristles 34, a water conveying hose 35, an air conveying hose 36 and a belt pulley 37; the telescopic tube 31 comprises an inner tube 311 and an outer tube 312, wherein the inner sleeve 33 is arranged above the inner tube 311 at intervals, the outer tube 312 is sleeved outside the inner sleeve 33 and the inner tube 311, the bottom of the inner tube 311 extends to the lower part of the outer tube 312, a gap is formed between the outer tube 312 and the inner sleeve 33, a plurality of exhaust holes A3121 are uniformly distributed on a section of the outer tube 312 corresponding to the inner sleeve 33, meanwhile, the bristles 54 are densely distributed on the section of the outer tube 312 avoiding the exhaust holes A3121, and the outer tube 312 can only axially move relative to the inner tube 311 and cannot relatively rotate; the umbrella-shaped nozzle 32 is arranged at the top of the outer pipe 312; the inner sleeve 33 is of a cylindrical hollow structure, the top and the bottom of the inner sleeve are both open, a plurality of exhaust holes B331 are uniformly distributed on the periphery of the inner sleeve 33, a partition plate 332 is further arranged in the inner cavity of the inner sleeve 33 and close to the top, a liquid guide pipe 333 is connected below the partition plate 332, the top of the liquid guide pipe 333 is communicated with the upper side of the partition plate 332, the bottom of the liquid guide pipe 333 extends to the bottommost end of the inner sleeve 33, a bearing A334 and a bearing B335 are further arranged at the top and the bottom of the inner sleeve 33 respectively, wherein the inner ring of the bearing A334 is fixed with the liquid inlet end 321 of the umbrella-shaped nozzle 32, the outer ring of the bearing A334 is fixed with the inner wall of the top of the inner sleeve 33; the water hose 35 is a spirally wound and axially extendable or contractible hose, which is disposed in the inner tube 311 without contacting the inner wall of the inner tube 311, and has a top portion communicating with the liquid guide tube 333 and a bottom portion extending out of the inner tube 311; the gas hose 36 is also a spirally wound and axially extendable or contractible hose, which is also disposed in the inner tube 311 and is not in contact with the inner wall of the inner tube 311, and has a top portion communicating with the inner cavity of the inner sleeve 33 and a bottom portion extending out of the inner tube 311; the belt pulley 37 is sleeved and fixed on the periphery of the bottom of the inner tube 311.
As shown in fig. 1 and 2, the clamping mechanism 4 is used for clamping the outer wall of the glass bottle and comprises a bearing C41, two sets of linkage mechanisms 42 and two clamping plates 43; the bearing C41 is sleeved on the periphery of the outer tube 312, the inner ring of the bearing C41 is fixed with the outer wall of the outer tube 312, and the bottom parts of the left side wall and the right side wall of the bearing C41 are respectively fixed with an ear plate 44; two sets of the link mechanisms 42 are respectively arranged at the left and right sides of the bearing C41, the link mechanism 42 comprises a fixed arm 421, a straight rod 422 and a bent rod 423, the fixed arm 421 is horizontally arranged, one end of the fixed arm is fixed on the side wall of the top of the bearing C41, the other end of the fixed arm is suspended, the straight rod 422 is obliquely arranged, the bottom of the straight rod 422 is hinged with the suspended end of the fixed arm 421, the bending rod 423 is composed of a connecting rod 4231 positioned on the lower side and a swinging rod 4232 positioned on the upper side, the connecting rod 4231 and the swinging rod 4232 are fixed into a whole, the included angle between the connecting rod 4231 and the swinging rod 4232 is smaller than 90 degrees, the bottom of the connecting rod 4231 is hinged with the top of the straight rod 422, the intersection of the connecting rod 4231 and the swinging rod 43232 is hinged with one end of the side plate 22 far away from the circular tube 21, the positions of the two swinging rods 4232 respectively correspond to the two strip, the size of the strip-shaped notch 13 can ensure that the swing rod 4232 can be turned over the working table top 1 when swinging around a hinge point with the side plate 22; the two clamping plates 43 are each fastened to a side of the two swiveling levers 4232 facing away from the connecting rod 4231.
Wherein, in operation, the bearing C41 needs to reciprocate in the vertical direction; as shown in fig. 1 and 2, when the bearing C41 is located at the lowest point of the displacement stroke, the swinging rod 4232 is in a horizontal state, and the tip of the umbrella-shaped nozzle 32 is located below the work table 1; as shown in fig. 3 and 4, when the bearing C41 is located at the highest point of the moving stroke, the link mechanism 42 drives the swing rod 4232 to be in the vertical state, the distance between the two clamping plates 43 matches with the outer diameter of the glass bottle to be cleaned, so that the glass bottle can be clamped by the two clamping plates 43, the telescopic tube 31 extends to the longest, the bristles 54 can fully extend into the inner cavity of the glass bottle to be cleaned, and in addition, the distance between the umbrella-shaped nozzle 32 and the bottom of the glass bottle is ensured not to be too large, such as not to exceed 5cm, so that the water sprayed by the umbrella-shaped nozzle 32 can fully wash the bottom of the glass bottle.
Preferably, as shown in fig. 7 and 9, the inner cavity cleaning mechanism 3 further includes a gas-liquid connector 38, the gas-liquid connector 38 is a hollow cylindrical structure with cover plates at upper and lower sides and surrounding the circumference, wherein the cover plate at the top is provided with a liquid outlet 381 and a plurality of gas outlet holes 382, the cover plate at the bottom is provided with a gas inlet 383 and a liquid inlet 384, the liquid inlet 384 is communicated with the liquid outlet 382 through a pipeline, no communication pipeline is provided between the gas inlet 383 and the gas outlet holes 382, and the communication pipeline is communicated only through the inner cavity of the gas-liquid connector 38;
the gas-liquid connector 38 is arranged between the inner sleeve 33 and the inner tube 311, the upper surface of the gas-liquid connector 38 is hermetically fixed with the bottom of the inner sleeve 33, a gap is formed between the lower surface of the gas-liquid connector 38 and the inner tube 311, and meanwhile, the outer wall of the gas-liquid connector 38 is not in contact with the inner wall of the outer tube 312; the liquid outlet 381 of the gas-liquid connector 38 is connected with the liquid guide tube 333, the air outlet 382 is communicated with the inner cavity of the inner sleeve 33, the liquid inlet 384 is connected with the top end of the water delivery hose 35, and the air inlet 383 is connected with the top end of the air delivery hose 36.
Preferably, as shown in fig. 7 and 10, the inner cavity cleaning mechanism 3 further comprises an air-liquid joint assembly 39, the air-liquid joint assembly 39 has a set of interconnected air inlet and outlet ports 391 and 392 and a set of interconnected liquid inlet and outlet ports 393 and 394, wherein the air outlet port 392 is connected to the bottom of the air hose 36, and the liquid outlet port 394 is connected to the bottom of the water hose 35.
Preferably, as shown in fig. 9, a neck portion 336 with a reduced diameter is formed at the bottom of the inner sleeve 33, and the bearing B335 is installed at the neck portion 336, that is, the inner ring of the bearing B335 is fixed to the outer wall of the neck portion 336, and the outer ring is fixed to the inner wall of the outer tube 312.
Preferably, as shown in fig. 2, the side plate 22 of the fixing sleeve 2 is fixed to the lower surface of the work table 1 by screws.
Preferably, the clamping plate 43 is made of rubber, and the surface of the clamping plate 43 is wavy.
Preferably, referring to fig. 2, a gap between the outer wall of the outer tube 312 and the inner wall of the circular tube 21 is not less than 1cm, so that the brush staples 34 can be smoothly compressed and hidden in the gap.
Preferably, the bristles 56 are formed by goose feathers.
Preferably, the bristles 56 are of a length to provide access to the interior wall of the vial when the outer tube 312 extends into the interior cavity of the vial.
Preferably, as shown in fig. 13, the upper surface of the work table 1 is further provided with a water drainage groove 14, the water drainage groove 114 has a greater depth than the annular groove 12, and one end of the water drainage groove 14 is communicated with the annular groove 12, and the other end extends to the edge of the work table 1.
The working principle of the invention is as follows:
in the initial state:
as shown in fig. 1, the bearing C41 is located at the lowest point of the working stroke, at this time, the swinging rod 4232 is in a horizontal state, the holding plate 43 is located below the working platform 1, at the same time, the telescopic pipe 31 is retracted to the shortest, and the top end of the umbrella-shaped nozzle 32 is located below the working platform 1;
in the working process:
before cleaning, the glass bottle 8 to be cleaned is firstly buckled on the worktable 1 upside down, so that the bottle mouth of the glass bottle 8 is arranged in the annular groove 12 of the worktable 1, and the figure 1 and the figure 2 are shown; then the bearing C41 is driven to move upwards by the power component until the bearing C41 moves to the highest point of the working stroke, at this time, the swinging rod 4232 is in a vertical state, the two clamping plates 43 can clamp the glass bottle 8 from two sides, meanwhile, the telescopic tube 31 extends to the longest, and the bristles 34 all enter the inner cavity of the glass bottle, which is shown in fig. 3 and 4;
during cleaning (at this time, the positional relationship between the cleaning device and the glass bottle 8 can be seen in fig. 3), pressurized water is injected from the liquid inlet 393 of the gas-liquid joint assembly 39, then the belt pulley 37 on the periphery of the inner tube 311 is driven to rotate by the belt transmission mechanism, after a short while (about 4-6 seconds), water injection is stopped, the rotation of the belt pulley 37 is kept unchanged, and then high-temperature compressed gas is injected into the gas inlet 391 of the gas-liquid joint assembly 39; wherein, the injected pressurized water is finally sprayed out from the top of the umbrella-shaped nozzle 32, and the pressurized water is dispersed to the periphery when being sprayed out, so that the top of the inner cavity of the glass bottle 8 can be washed, and the impurities and the water which are washed down can flow downwards along the inner wall of the glass bottle 8; the rotation of the belt pulley 37 finally drives the inner tube 311 and the outer tube 312 to rotate together (the inner sleeve 33, the gas-liquid connector 38, the water hose 35 and the gas hose 36 do not rotate with the inner tube), the rotation of the outer tube 312 drives the bristles 34 attached to the outer wall of the outer tube to rotate together, the bristles 34 are unfolded around under the action of centrifugal force when rotating, and therefore the bristles 34 can touch the inner wall of the glass bottle 8 after rotating, so that the inner wall of the glass bottle 8 can be scrubbed; in the rotating process, because water flows downwards along the inner wall of the glass bottle 8, the bristles 34 are wetted instead of being dry, and the wet bristles 34 can better brush stains and impurities on the inner wall of the glass bottle 8; the injected high-temperature compressed gas finally enters the inner cavity of the inner sleeve 33, is discharged from the exhaust hole B331 of the inner sleeve 33, enters the gap between the inner sleeve 33 and the outer tube 312, and is then discharged from the exhaust hole A3121 of the outer tube 312, at this time, because the water injection is stopped, the nozzle does not spray water any more, and the compressed hot gas discharged from the exhaust hole A3121 flows from the root of the bristles 34 to the end of the bristles 34 and touches the inner wall of the glass bottle 8, therefore, on one hand, the bristles 34 can be dried quickly, meanwhile, impurities hidden in the bristles 34 can be blown away, on the other hand, the inner wall of the glass bottle 8 can be dried, so that the inner cavity of the glass bottle 8 does not need to be dried independently again subsequently.
After the cleaning, the injection of the gas into the gas inlet 391 of the gas-liquid joint unit 39 is stopped (before the water injection into the liquid inlet 393 of the gas-liquid joint unit 39 is stopped), and the rotation of the pulley 37 is stopped; then the bearing C41 is driven to move downwards by the power component until the bearing C41 moves to the lowest point of the working stroke, at the moment, the swinging rod 4232 and the telescopic pipe 31 return to the initial position again, and the reference is made to FIG. 1; after that, the cleaned glass 8 is taken away manually or by a corresponding manipulator, and then the next glass bottle can be cleaned.
The following points are explained about the working principle:
(1) in the present invention, the bristles 34 are attached to the outer wall of the outer tube 312, and the outer tube 312 needs to be retracted into the circular tube 21 when not in operation, so that the bristles 34 are made of a soft and fluffy material, so as to ensure that the bristles 34 can be retracted and squeezed together at the gap between the outer tube 312 and the circular tube 21 when the outer tube 312 is retracted, as shown in fig. 1 and 2; in this regard, the applicant has selected goose feathers as the bristles 34 because the goose feathers have the characteristics of good flexibility and high hollowness, and satisfy the above-mentioned purpose of softness and bulkiness, and after the bristles 34 are manufactured, when the outer tube 312 is retracted, it can be smoothly retracted together with the outer tube 312 and hidden between the outer tube 312 and the circular tube 21 (see fig. 1), and when the outer tube 312 is extended, it can be smoothly extended together with the outer tube 312, and then they are fluffy and spread and touch the inner wall of the glass bottle 8 (see fig. 3).
(2) In the invention, the vertical movement of the outer tube 312 is linked with the movement of the link mechanism 42, that is, only the bearing C41 needs to be driven to move, so that the extension and contraction of the outer tube 312 and the overturning of the clamping plate 43 can be realized simultaneously; compared with the method that two groups of power are independently arranged to respectively control the expansion of the outer pipe 312 and the overturning of the clamping plate 43, the invention has simpler structure and lower cost.
(3) Compared with the patent with the application number of CN202011014280.3, the invention discards a second fixed sleeve, a transverse rod and a T-shaped sliding block, and is directly connected with the outer tube 312 to be stretched by using a bearing C41, so the structure is simpler;
the benefits of using bearing C41 are: the bearing C41 can drive the outer tube 312 to move up and down along with the outer tube when moving up and down, and meanwhile, when the outer tube 312 rotates, the link mechanism 42 connected to the outer ring of the bearing C41 cannot rotate, that is, because the bearing C41 is used as an intermediate connecting piece, the rotation of the outer tube 312 cannot affect the link mechanism 42, and the link mechanism 42 is still fixed when the outer tube 312 rotates; it can be seen that the present invention has the same functions and working modes as the present invention, but has a simpler structure than the present invention disclosed in CN 202011014280.3.
(4) The purpose of the drainage channel 14 is to: since the water sprayed from the umbrella-shaped nozzle 32 flows down along the inner wall of the glass bottle 8 and finally flows into the annular groove 12 of the work table 1, and the water needs to be guided to a corresponding position in order to avoid disordered turbulence, the inventor purposely adds the drainage groove 14, the drainage groove 14 is communicated with the annular groove 12 and is deeper than the annular groove 12, so that the water flowing into the annular groove 12 can flow into the drainage groove 14 even if the water is positioned at the inner side of the bottle mouth, and then flows out of the work table 1 along the drainage groove 14;
when the water drainage device is used in a factory, the tail ends of the water drainage grooves 14 can be provided with flow guide grooves so as to guide water drained from each water drainage groove 14 to a corresponding pipeline and then drain the water to a sewage pool;
in addition, in order to ensure that the water flowing down from the inner wall of the glass bottle 8 can completely flow into the annular groove 12 without overflowing, the annular groove 12 needs to be ensured to have a large enough capacity, so that the width and depth of the annular groove 12 need to be made large enough during design, and meanwhile, when the glass bottle 8 is placed on the annular groove 12, a large enough distance is formed between the inner wall of the bottle mouth and the inner side wall of the annular groove 12 (see fig. 2), so that the water flowing down from the inner wall of the glass bottle 8 cannot overflow out of the annular groove 12.
(5) The inner sleeve 33 is provided for the purpose of: because the inner tube 311 and the outer tube 312 rotate, the inner water hose 35 and the inner gas hose 36 are ensured not to rotate together, otherwise, the two hoses are twisted together, the inventor specially adds the inner sleeve 33 in the outer tube 312;
because the top of the inner sleeve 33 is connected with the liquid inlet 321 of the umbrella-shaped nozzle 32 through the bearing A334, and the bottom is connected with the inner wall of the outer pipe 312 through the bearing B335, when the outer pipe 312 and the umbrella-shaped nozzle 32 rotate, the inner sleeve 33 cannot rotate, so that the gas-liquid connector 38, the water hose 35 and the gas hose 36 connected below the inner sleeve 33 cannot rotate, and the water hose 35 and the gas hose 36 cannot be twisted together;
compared with the patent with the application number of CN202011014280.3, in the aspect of avoiding twisting of the water delivery hose 35 and the gas delivery hose 36, the scheme adopted by the invention has lower cost and uncomplicated structure, namely, a gas-liquid transmission slip ring with higher cost is abandoned, and structural components such as the inner sleeve 33 and the like with lower cost and simple structure are adopted.
(6) Purpose of setting up gas-liquid connector 38: in the invention, gas is conveyed upwards through a pipeline, and the gas at the inner sleeve 33 needs to be discharged from each exhaust hole B331, so in order to ensure that the gas can be uniformly discharged from each exhaust hole B331 as much as possible, the inventor specially adds a gas-liquid connector 38 between a gas conveying hose 36 and the inner sleeve 33, aiming at ensuring that the gas can uniformly enter the inner cavity of the inner sleeve 33 from each gas outlet 382 in advance, and then avoiding the situations that the gas quantity of some exhaust holes B331 is large and the gas quantity of some exhaust holes B331 is small;
the principle of gas-liquid connector 38 equipartition gas is: referring to fig. 9, since the interior of the gas-liquid connector 38 is hollow, a plurality of air outlets 382 are formed in the upper portion of the gas-liquid connector 38, and the lower portion of the gas-liquid connector is connected to the gas hose 36, after the gas enters the inner cavity of the gas-liquid connector 38 through the gas hose 36 in the lower portion, the gas is uniformly distributed in the gas-liquid connector 38, and then is discharged from the air outlets 382 in the top portion, and when discharged, the gas can uniformly enter the inner cavity of the inner sleeve 33;
compared with the mode without the gas-liquid connector 38, if the gas hose 36 is directly communicated with the inner cavity of the inner sleeve 33, gas can only enter the inner cavity of the inner sleeve 33 from one position, so that the condition of uneven gas inlet exists, and the gas discharged from each gas outlet hole B331 is uneven.
(7) The reason why the bellows 31 is adopted is: since the lower pulley 37 and the gas-liquid joint assembly 39 are stationary and the upper bristles 34 need to move up and down (into and out of the carafe 8), the bellows 31 must be used to perform this function;
the telescopic tube 31 is extended and retracted while ensuring that the inner gas and liquid pipes can be extended or shortened together so as to continuously transfer gas and liquid, therefore, the inventor intends to adopt the telescopic spiral-wound pipes inside the telescopic tube 31 for conveying gas and liquid, namely the gas and water conveying hoses 36 and 35.
(8) The temperature of the high-temperature compressed gas is about 60-70 ℃, the air outlet A3121 has the effect similar to a hair drier at the temperature, and blown wind can flow along the bristles 34, so that the bristles 34 can be dried quickly, and the inner wall of the glass bottle 8 can be dried quickly.
(9) The flow paths for the liquid in the present invention are: referring to fig. 7-12, after being injected from the liquid inlet 393 of the gas-liquid joint assembly 39, the liquid flows out from the liquid outlet 394 of the gas-liquid joint assembly 39, then flows to the liquid inlet 384 of the gas-liquid joint 38 along the water delivery hose 35, then flows out from the liquid outlet 381 of the gas-liquid joint 38, flows to the umbrella-shaped nozzle 32 along the liquid guide pipe 333, and finally is ejected from the top of the umbrella-shaped nozzle 32 in an umbrella shape;
the flow paths for the gases in connection with the present invention are: referring to fig. 7-12, after being injected from the gas inlet 391 of the gas-liquid joint assembly 39, the gas flows out of the gas outlet 392 of the gas-liquid joint assembly 39, then flows along the gas hose 36 to the gas inlet 383 of the gas-liquid joint 38, then flows out of each gas outlet 382 of the gas-liquid joint 38, then flows into the inner cavity of the inner sleeve 33, then is discharged from each gas outlet B331 of the inner sleeve 33, enters the gap between the inner sleeve 33 and the outer tube 312, and finally is discharged from each gas outlet a3121 of the outer tube 312.
(10) In practical implementation in a factory, a plurality of circular holes 11 and corresponding annular grooves 12, strip-shaped notches 13 and drainage grooves 14 (see fig. 13) can be formed in the same working table top 1, then a plurality of groups of fixing sleeves 2, inner cavity cleaning mechanisms 3, clamping mechanisms 4 and other parts are correspondingly arranged, then a group of power parts are arranged to control synchronous movement of the bearings C41, and meanwhile, a group of belt transmission mechanisms are arranged to control synchronous rotation of the belt pulleys 37, so that a plurality of glass bottles can be cleaned at one time, and the cleaning efficiency is improved;
the arrangement of the power parts can be seen in fig. 13, wherein the ear plates 44 on the same side of each bearing C41 are respectively penetrated into a long rod 61, then two short rods 62 are respectively fixed at two ends of the two long rods 61 to form a rectangular frame, then a flat plate 63 is respectively fixed at the outer sides of the two short rods, and then a cylinder 64 is respectively arranged below the two flat plates 63 to push the flat plates 63 to move up and down; therefore, when the two cylinders 64 work synchronously, the two long rods 61 can be driven to move up and down synchronously, and further the synchronous up and down movement of the bearings C41 is realized;
the belt transmission mechanism is arranged as shown in fig. 14, and includes a motor 71, a belt driving wheel 72 and a belt 73, wherein the belt driving wheel 72 is aligned with each belt pulley 37, an output shaft of the motor 71 is connected with the belt driving wheel 72 to drive the belt driving wheel to rotate, and the belt 73 is simultaneously wound around the belt driving wheel 72 and each belt pulley 37, so that the rotation energy of the belt driving wheel 72 is transmitted to each belt pulley 37 to drive each belt pulley 37 to rotate synchronously.
(11) In the present invention, the movement of the glass bottles (i.e., placing the glass bottles in the annular groove 12 of the work table 1 and taking the glass bottles from the annular groove 12) may be manual transfer by a worker, or may be a transfer by designing a special robot; of course, if the manipulator is adopted, the automation degree is better, an enterprise can make a selection according to cost control, and the design of the manipulator is not too troublesome.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An improved glass bottle inner cavity cleaning device is characterized by comprising:
the glass bottle cleaning machine comprises a working table top, wherein the working table top (1) is horizontally arranged, a longitudinally-penetrating circular hole (11) is formed in the working table top (1), a circle of annular groove (12) for placing a bottle mouth of a glass bottle to be cleaned upside down is formed in the periphery of the circular hole (11), and strip-shaped notches (13) which extend along the left-right direction and penetrate through the working table top (1) are formed in the left side and the right side of the annular groove (12);
the fixing sleeve (2) comprises a round pipe (21) and two side plates (22), the round pipe (21) is positioned under the round hole (11), the axis of the round pipe coincides with the axis of the round hole (11), the two side plates (22) are horizontally fixed on the left side and the right side of the top of the round pipe (21), and the two side plates (22) are fixed on the lower surface of the working table top (1);
the inner cavity cleaning mechanism (3) comprises a telescopic pipe (31), an umbrella-shaped nozzle (32), an inner sleeve (33), bristles (34), a water delivery hose (35), an air delivery hose (36) and a belt pulley (37); the telescopic pipe (31) comprises an inner pipe (311) and an outer pipe (312), wherein the inner sleeve (33) is arranged above the inner pipe (311) at intervals, the outer pipe (312) is sleeved outside the inner sleeve (33) and the inner pipe (311), the bottom of the inner pipe (311) extends to the lower part of the outer pipe (312), a gap is formed between the outer pipe (312) and the inner sleeve (33), a plurality of exhaust holes A (3121) are uniformly distributed on a section of the outer pipe (312) corresponding to the inner sleeve (33), meanwhile, the bristles (54) are densely distributed on the section of the outer pipe (312) avoiding the exhaust holes A (3121), and the outer pipe (312) can only axially move relative to the inner pipe (311) and cannot relatively rotate; the umbrella-shaped nozzle (32) is arranged at the top of the outer pipe (312); the inner sleeve (33) is of a cylindrical hollow structure, the top and the bottom of the inner sleeve are both open, a plurality of exhaust holes B (331) are uniformly distributed on the periphery of the inner sleeve (33), a partition plate (332) is further arranged in the inner cavity of the inner sleeve (33) and close to the top, a liquid guide pipe (333) is connected below the partition plate (332), the top of the liquid guide pipe (333) is communicated with the upper side of the partition plate (332), the bottom of the liquid guide pipe extends to the bottommost end of the inner sleeve (33), a bearing A (334) and a bearing B (335) are further arranged at the top and the bottom of the inner sleeve (33) respectively, wherein the inner ring of the bearing A (334) is fixed with the liquid inlet end (321) of the umbrella-shaped nozzle (32), the outer ring of the bearing B (335) is fixed with the inner wall of the top of the inner sleeve (33), the inner ring of the; the water delivery hose (35) is a spirally coiled and axially extendable or contractable hose, and is arranged in the inner tube (311), the top of the hose is communicated with the liquid guide pipe (333), and the bottom of the hose extends out of the inner tube (311); the gas transmission hose (36) is also a spirally coiled hose capable of axially extending or shortening, and is also arranged in the inner tube (311), the top part of the gas transmission hose is communicated with the inner cavity of the inner sleeve (33), and the bottom part of the gas transmission hose also extends out of the inner tube (311); the belt pulley (37) is sleeved and fixed on the periphery of the bottom of the inner pipe (311);
the clamping mechanism (4) is used for clamping the outer wall of the glass bottle and comprises a bearing C (41), two groups of link mechanisms (42) and two clamping plates (43); the bearing C (41) is sleeved on the periphery of the outer pipe (312), an inner ring of the bearing C (41) is fixed with the outer wall of the outer pipe (312), and the bottoms of the left side wall and the right side wall of the bearing C (41) are respectively fixed with an ear plate (44); two sets of link mechanism (42) be located the left and right sides of bearing C (41) respectively, link mechanism (42) include one fixed arm (421), one straight-bar (422) and one pole (423) of buckling, fixed arm (421) level arrange and one end be fixed in on the lateral wall at bearing C (41) top, the other end is unsettled, straight-bar (422) slope arrange and the bottom is articulated with the free end of fixed arm (421), pole (423) of buckling constitute by connecting rod (4231) that is located the downside and swing rod (4232) that is located the upside, connecting rod (4231) and swing rod (4232) are fixed as an organic whole and contained angle between them is less than 90, the bottom of connecting rod (4231) is articulated with the top of straight-bar (422), the junction of connecting rod (4231) and swing rod (43232) with the one end that pipe (21) were kept away from to curb plate (22) is articulated, the position of two swing rods (4232) respectively with two bar-shaped groove (13) of table surface (1) corresponding lacks The size of the strip-shaped notch (13) can ensure that the swing rod (4232) can be turned over the working table top (1) when swinging around a hinge point with the side plate (22); the two clamping plates (43) are respectively fixed on one sides of the two swinging rods (4232) departing from the connecting rod (4231);
wherein, during operation, the bearing C (41) needs to reciprocate in the vertical direction; when the bearing C (41) is positioned at the lowest point of the moving stroke, the swinging rod (4232) is in a horizontal state, and meanwhile, the top end of the umbrella-shaped nozzle (32) is positioned below the working table top (1); when the bearing C (41) is located at the highest point of the moving stroke, the link mechanism (42) drives the swing rod (4232) to be in a vertical state, the distance between the two clamping plates (43) is matched with the outer diameter of the glass bottle to be cleaned, so that the glass bottle can be clamped by the two clamping plates (43), meanwhile, the telescopic pipe (31) extends to the longest, and the bristles (54) can completely extend into the inner cavity of the glass bottle to be cleaned.
2. The improved glass bottle inner cavity cleaning device as claimed in claim 1, wherein the inner cavity cleaning mechanism (3) further comprises a gas-liquid connector (38), the gas-liquid connector (38) is a hollow cylindrical structure with surrounding and upper and lower cover plates, wherein the top cover plate is provided with a liquid outlet (381) and a plurality of gas outlet holes (382), the bottom cover plate is provided with a gas inlet (383) and a liquid inlet (384), the liquid inlet (384) is communicated with the liquid outlet (382) through a pipeline, no communication pipeline is arranged between the gas inlet (383) and the gas outlet holes (382), and the communication pipeline is only communicated with the inner cavity of the gas-liquid connector (38);
the gas-liquid connector (38) is arranged between the inner sleeve (33) and the inner tube (311), the upper surface of the gas-liquid connector (38) is fixed with the bottom of the inner sleeve (33) in a sealing manner, and a gap is formed between the lower surface of the gas-liquid connector and the inner tube (311); a liquid outlet (381) of the gas-liquid connector (38) is connected with the liquid guide pipe (333), an air outlet (382) is communicated with an inner cavity of the inner sleeve (33), a liquid inlet (384) is connected with the top end of the water delivery hose (35), and an air inlet (383) is connected with the top end of the air delivery hose (36).
3. An improved glass bottle inner cavity cleaning device as claimed in claim 1, characterized in that said inner cavity cleaning mechanism (3) further comprises a gas-liquid joint assembly (39), said gas-liquid joint assembly (39) has a set of interconnected gas inlet (391) and gas outlet (392) and a set of interconnected liquid inlet (393) and liquid outlet (394), wherein, the gas outlet (392) is connected with the bottom of said gas delivery hose (36), and the liquid outlet (394) is connected with the bottom of said water delivery hose (35).
4. An improved glass bottle inner chamber cleaning device as claimed in claim 1, wherein the bottom of the inner sleeve (33) is formed with a neck section (336) with a reduced diameter, and the bearing B (335) is installed at the neck section (336), that is, the inner ring of the bearing B (335) is fixed with the outer wall of the neck section (336), and the outer ring is fixed with the inner wall of the outer tube (312).
5. An improved glass bottle inner cavity cleaning device as claimed in claim 1, characterized in that the side plate (22) of the fixing sleeve (2) is fixed to the lower surface of the work bench (1) by screws.
6. The improved glass bottle inner cavity cleaning device as claimed in claim 1, wherein the holding plate (43) is made of rubber material, and the surface of the holding plate (43) is wavy.
7. The improved glass bottle inner cavity cleaning device as claimed in claim 1, wherein the clearance between the outer wall of the outer tube (312) and the inner wall of the round tube (21) is not less than 1 cm.
8. The improved glass bottle inner cavity cleaning device as claimed in claim 1, wherein the bristles (56) are made of goose feathers.
9. An improved glass bottle lumen cleaning device as claimed in claim 1, wherein said bristles (56) are of a length to provide access to the inner wall of the glass bottle when said outer tube (312) is inserted into the glass bottle lumen.
10. An improved glass bottle inner cavity cleaning device as claimed in claim 1, wherein the upper surface of the working table (1) is further provided with a drainage groove (14), the depth of the drainage groove (114) is larger than that of the annular groove (12), one end of the drainage groove (14) is communicated with the annular groove (12), and the other end extends to the edge of the working table (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112893369A (en) * | 2021-01-26 | 2021-06-04 | 马军义 | Large-scale vase transport cleaning equipment |
| CN113145598A (en) * | 2021-04-22 | 2021-07-23 | 滁州职业技术学院 | Cleaning device for chemical equipment and with temperature compensation function |
| CN113798295A (en) * | 2021-09-23 | 2021-12-17 | 安徽天地高纯溶剂有限公司 | Bottle belt cleaning device |
| CN114515715A (en) * | 2022-03-02 | 2022-05-20 | 上海吉啸电子科技有限公司 | 360 degrees cleaning structure of SDS lapping liquid mixing tank |
| CN114700333A (en) * | 2022-05-31 | 2022-07-05 | 海门市成骏玻璃有限公司 | Small-bore glass bottle belt cleaning device |
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| CN205289156U (en) * | 2016-01-05 | 2016-06-08 | 山东润品源食品有限公司 | Be used for can bottle automatic cleaning machine device |
| CN207592399U (en) * | 2017-10-12 | 2018-07-10 | 天津逸然康满堂生物科技有限公司 | A kind of multi-functional biotechnology reagent bottle cleaning device |
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| CN103357629A (en) * | 2013-07-12 | 2013-10-23 | 广东鼎湖山泉有限公司 | Machine for cleaning inner wall of barrel |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112893369A (en) * | 2021-01-26 | 2021-06-04 | 马军义 | Large-scale vase transport cleaning equipment |
| CN112893369B (en) * | 2021-01-26 | 2022-06-24 | 南京禹智智能科技有限公司 | Large-scale vase transport cleaning equipment |
| CN113145598A (en) * | 2021-04-22 | 2021-07-23 | 滁州职业技术学院 | Cleaning device for chemical equipment and with temperature compensation function |
| CN113798295A (en) * | 2021-09-23 | 2021-12-17 | 安徽天地高纯溶剂有限公司 | Bottle belt cleaning device |
| CN114515715A (en) * | 2022-03-02 | 2022-05-20 | 上海吉啸电子科技有限公司 | 360 degrees cleaning structure of SDS lapping liquid mixing tank |
| CN114700333A (en) * | 2022-05-31 | 2022-07-05 | 海门市成骏玻璃有限公司 | Small-bore glass bottle belt cleaning device |
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| CN112191636B (en) | 2021-10-08 |
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