CN112176713A - Vertical cutting machine, cutting system and intelligent cloth cutting method - Google Patents
Vertical cutting machine, cutting system and intelligent cloth cutting method Download PDFInfo
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- CN112176713A CN112176713A CN202011193546.5A CN202011193546A CN112176713A CN 112176713 A CN112176713 A CN 112176713A CN 202011193546 A CN202011193546 A CN 202011193546A CN 112176713 A CN112176713 A CN 112176713A
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- 239000004744 fabric Substances 0.000 title claims abstract description 393
- 238000005520 cutting process Methods 0.000 title claims abstract description 150
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000003825 pressing Methods 0.000 claims description 53
- 230000007246 mechanism Effects 0.000 claims description 23
- 239000000463 material Substances 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 14
- 230000033001 locomotion Effects 0.000 claims description 12
- 238000009826 distribution Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 230000006870 function Effects 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
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- 239000002184 metal Substances 0.000 description 1
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- 239000002356 single layer Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- 239000002699 waste material Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/02—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials transversely
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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Abstract
The invention discloses a vertical cutting machine, a cutting system comprising the cutting machine and a method using the system, and belongs to the technical field of cutting equipment. The purpose of the invention is realized as follows: a vertical cutting machine comprises a machine body; a vertical cutting machine comprises a machine body; the cloth clamping device is arranged on the outer side of the machine body and is used for clamping the head of the cloth; the conveying belt assembly is arranged on the machine body and is used for driving the cloth clamping device to move along the vertical track; a cutting device arranged at the lower side of the machine body; when the moving stroke of the cloth clamping device reaches a set length, the cutting device cuts cloth. The invention changes the cutting machine into a vertical structure design; the occupied space can be reduced; and the cloth with the set length can be automatically cut according to the requirement by controlling the moving distance of the conveyor belt component and utilizing the cutting operation of the cutting device. But also avoids contacting the ground to reduce pollution. Thereby being capable of adapting to the requirements of customized trends.
Description
Technical Field
The invention belongs to the technical field of cutting equipment, and particularly relates to a vertical cutting machine, a cutting system comprising the cutting machine and a method based on the cutting system.
Background
At present, with the improvement of living standard and the higher requirements of consumers on living quality, the production mode of the clothing industry is changed, and the personalized customization of clothing capable of highlighting the personality and the personal preference is more and more popular with people. The method comprises the following steps of firstly, selecting a fabric material to be cut, cutting the fabric material according to the required length, marking the fabric material with order information (customer name, fabric type, quantity and the like), sending the fabric material to a cutting workshop to be cut, counting the residual fabric material, and marking and then returning the fabric material to the original position.
However, the existing fabric cutting machine can only cut the fabrics with the same size and size in batches, for example, the patent numbers are as follows: 2019105335911 which discloses a cutting bed.
Although the cutting bed has high cloth laying efficiency for large batch of cloth and is very good for cutting the fabric of large batch of orders, the cutting bed occupies a large area and needs a space of more than 10 meters. Is not suitable for the customized production requirement and is inconvenient to use in the production.
Disclosure of Invention
The invention aims to provide a cutting machine which is convenient to use, small in size and suitable for customized cutting operation, a cutting system obtained by applying the cutting machine to an actual application scene, and method steps for realizing convenient fabric cutting based on the cutting system.
The purpose of the invention is realized as follows: a vertical cutting machine comprises a machine body;
the cloth clamping device is arranged on the outer side of the machine body and is used for clamping the head of the cloth;
the conveying belt assembly is arranged on the machine body and is used for driving the cloth clamping device to move along the vertical track;
a cutting device arranged at the lower side of the machine body; when the moving stroke of the cloth clamping device reaches a set length, the cutting device cuts cloth.
Preferably, the vertical track comprises a vertically arranged conveyor belt assembly, and the power source drives the conveyor belt assembly to reciprocate;
the cloth clamping device is fixedly arranged on the conveyor belt component.
Preferably, the conveyor belt assembly comprises a driving roller and a driven roller which are transversely arranged, driving gears are arranged on two sides of the driving roller, driven gears are arranged on two sides of the driven roller, and the driving gears and the driven gears are in transmission through the conveyor belt;
the cloth clamping device is fixedly arranged on the conveying belt.
Preferably, the cloth clamping device comprises a front clamping plate and a rear clamping plate, a plurality of cylinders are arranged on the front clamping plate, and cylinder rods on the cylinders penetrate through the front clamping plate and are connected with the rear clamping plate; the cylinder body of the cylinder is fixedly connected with the front clamping plate.
Preferably, the rear clamping plate is connected with the outer edge of the conveyor belt through a fastener, and the size of the rear clamping plate is matched with the size of the chain link of the conveyor belt, so that the cloth clamping device can move along with the conveyor belt from the front side of the machine body to the rear side of the machine body.
Preferably, the outer side of the conveyor belt component is covered with a conveyor belt, and the cloth clamping device is positioned on the outer side of the conveyor belt.
Preferably, an electrostatic generator is arranged on the inner side of the conveying belt and used for enabling the cloth to be attached to the conveying belt.
Preferably, the upper end of the machine body is provided with a sliding device, and the sliding device is used for being matched with an external sliding rail to realize the integral movement of the cutting machine;
the sliding device comprises two sliding plates which are oppositely arranged, and a sliding chute matched with the sliding rail is formed between the two sliding plates; the upper end of the sliding plate is provided with a mute roller which acts on the sliding rail.
Preferably, also comprises
The cloth loosening device comprises two cloth loosening rollers, and cloth is placed between the two cloth loosening rollers; when the cloth loosening roller rotates, the cloth is output through the friction between the outer edge of the cloth loosening roller and the cloth;
the cloth pressing device comprises two cloth pressing rollers and a rear pressing plate, and a space for moving cloth is arranged between the cloth pressing rollers and the rear pressing plate; the cutting device is positioned between the two cloth pressing rollers, and the cloth pressing device is used for pressing cloth on the rear pressing plate through the cloth pressing rollers when the cutting device works;
the cloth stacking device is positioned at the lower end of the cloth loosening device and comprises a tray which moves in a reciprocating manner, and the tray is used for bearing the cloth cut by the cutting device; and a reciprocating swing mechanism is arranged at the bottom of the tray.
A cutting system comprising the cutting machine of any one of the above;
also comprises
The cloth storage areas are used for storing cloth;
each slide rail is positioned at the top of the cloth storage area, and the track of each slide rail is matched with the distribution of the cloth storage area; and the slide rail is matched with the sliding device.
An intelligent cloth cutting method comprises the cutting machine and the cutting system, wherein the cutting machine comprises a cutting head, a cutting head and a cutting head;
also comprises the following steps:
(1) according to the fabric shelf layout and the floor height of a customer warehouse, a transmission slide rail and a sliding device are installed, and a vertical cutting machine is installed on an upper slide rail through the sliding device;
(2) moving the cutting machine to a specified cloth storage area for operation through the matching of the slide rail and the sliding device;
(3) the control box is provided with an order display module; according to the order requirement, inputting fabric cutting parameters on the control box according to the parameters displayed on the order display module;
(4) placing a specified fabric to be cut on the cloth loosening roller;
(5) judging whether the cloth clamping device is located at the original position at present; if yes, the next step is carried out; if not, driving the cloth clamping device to reset;
(6) manually pulling the output fabric to a fabric clamping device, stepping on a foot switch, and clamping the fabric by the fabric clamping device;
(7) pressing a starting key at the control box, and driving the cloth clamping device and the conveying belt to move upwards by the power source through the conveying belt; at the moment, the cloth rolling is sent out through the forward rotation of the cloth loosening roller; meanwhile, an electrostatic generator on the conveying belt works to adsorb the fabric on the conveying belt, so that the fabric is prevented from shaking;
(8) when the cutting length set by the fabric is reached, the conveyor belt and the cloth loosening roller stop operating simultaneously;
(9) the cloth pressing cylinder drives the cloth pressing roller to extend out and press the fabric, and an electric knife of the cutting device works to transversely cut the fabric; then the cloth pressing cylinder drives the cloth pressing roller to retract and loosen the fabric;
(10) the cloth loosening roller rotates reversely to withdraw the rolled cloth inwards to obtain redundant fabric;
(11) the power source drives the conveyor belt to move reversely, the cloth clamping device moves from top to bottom, and the fabric simultaneously enters the material receiving frame downwards;
(12) the reciprocating swing device moves, and the fabrics are regularly stacked;
(13) when the cloth clamping device reaches the original point, the cloth pressing roller is loosened; then, the cloth clamping device is opened, and the fabric falls to the material receiving frame;
(14) and taking out the fabric from the material receiving rack by an operator.
Compared with the prior art, the invention has the outstanding and beneficial technical effects that:
1. the cutting machine is changed from the traditional horizontal structure into the vertical structure; thereby reducing the occupation of space; and the cloth with the set length can be automatically cut according to the requirement by controlling the moving distance of the conveyor belt component and utilizing the cutting operation of the cutting device. The cloth cut in this way has good precision, avoids contacting with the ground and reduces pollution. Thereby being capable of adapting to the requirements of customized trends.
2. According to the invention, the cloth clamping device is arranged on the conveyor belt component, and the cloth clamping device can be transferred from one side of the machine body to the other side through the movement of the conveyor belt component, so that the adjustment range of the fabric cutting length is increased, and the increase range is doubled.
3. The invention arranges the cutting machine at the top of the space, and realizes the movement of the cutting machine in the space by utilizing the space at the top. Therefore, the position of the cutting machine can be conveniently moved according to the actual situation, and the cutting machine is particularly suitable for application scenes with wide fields.
Drawings
FIG. 1 is one of the schematic structural diagrams of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is an enlarged view of a portion of FIG. 1 at B;
FIG. 4 is a second schematic of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 4 at C;
fig. 6 is a partially enlarged view at D in fig. 1.
In the figure: 1-body; 2-a cloth clamping device; 3-distributing; 4-a conveyor belt assembly; 5-a power source; 6-cutting off the device; 7-a conveyor belt; 8-a sliding device; 9-a slide rail; 10-a paper tube; 11-a cloth loosening roller; 12-a cloth pressing roller; 13-a material collecting frame; 14-a cloth stacking device; 15-a control box; 16-a foot switch; 17-a cloth pressing cylinder; 18-a roller connecting frame; 19-a rear press plate; 20-auxiliary pressing strips; 21-front splint; 22-rear splint; 23-a cloth clamping cylinder; 41-a conveyor belt; 42-a sprocket; 81-a sliding plate; 82-silent rollers; 91-factory floor ceiling; 111-a loose cloth motor; 121-a cloth pressing cylinder; 141-a linkage mechanism; 142-a lay-up motor; 143-slide rail assembly.
Detailed Description
The invention is further described below in terms of specific examples.
The first embodiment is as follows: as shown in fig. 1-6, a cutting system, a plurality of cloth storage areas for storing cloth 3;
the cutting machine is used for cutting the cloth 3;
each slide rail 9 is positioned at the top of the cloth storage area, and the track of each slide rail 9 is matched with the distribution of the cloth storage area; and the slide rail 9 is matched with the slide device 8 of the cutting machine.
In this embodiment, the cutting system is particularly suitable for a large-area factory, and there are many kinds of cloth 3 under the customization requirement. The cloth 3 is placed in different cloth storage areas; the actual scene is the same as the distribution warehouse.
The cutting system has the advantages that the track of the slide rail 9 can be designed according to the distribution of the cloth storage area, and then the cutting machine which is described below is hung on the slide rail 9, so that the cutting machine can be moved to a specified position quickly and conveniently.
The traditional operation mode is that the cutting machine is located at a certain fixed position, and a worker holds the cloth 3 to cut the cloth, so that time and labor are wasted. However, after the cutting system is applied, the cutting machine can be moved quickly. Thereby improving the production efficiency.
As a preferred technical scheme, the cutting system further comprises a machine body driving system, the machine body driving system is arranged on the slide rail 9 and acts on the cutting machine, and the machine body driving system is used for driving the cutting machine to move on the slide rail 9; in this embodiment, the body driving system can be a roller pushing or belt 41 pushing or push rod pushing manner to drive the movement of the cutting machine. The related art may be referred to as related art publication No. CN 211392802U.
As a preferred technical scheme, the cutting system further comprises a control system, and the control system is used for sensing the position of the cutting machine and realizing automatic cutting operation by controlling the starting and stopping of the cloth loosening device, the cloth folding device 14, the cloth pressing device, the cloth clamping device 2 and the conveyor belt assembly 4 after the pedal switch 16 is triggered. This allows more intelligent control. If the cutting parameters are input according to the order condition, the cloth 3 can be automatically cut and folded. And the workman only need wait for and get the material can, can also utilize the clearance of waiting to tailor other cloth again, further increased work efficiency like this, very labour saving and time saving.
The following describes the structure of the cutting machine:
a vertical cutting machine comprises a machine body 1;
the cloth clamping device 2 is arranged on the outer side of the machine body 1, and the cloth clamping device 2 is used for clamping the head of the cloth 3;
the conveyor belt assembly 4 is arranged on the machine body 1 and is used for driving the cloth clamping device 2 to move along the vertical track; the conveyor belt component 4 is arranged between the machine body 1 and the cloth clamping device 2, and the cloth clamping device 2 is arranged on the conveyor belt component 4; the conveyor belt assembly 4 is used for driving the cloth clamping device 2 to move in the vertical direction; a power source 5, wherein the power source 5 is used for controlling the lifting distance of the conveyor belt assembly 4; that is, the conveyor belt assembly 4 is disposed on the machine body 1 and is used for driving the cloth clamping device 2 to move along the vertical track.
And the cutting device 6 is arranged below the cloth clamping device 2, and the cutting device 6 is used for cutting the cloth 3 when the moving stroke of the cloth clamping device 2 reaches a set length.
This technical scheme specifically discloses a vertical cutter. Firstly, the existing cutting machines are all horizontal, and the cloth 3 is horizontally unfolded and laid. Such devices tend to be large and cumbersome in footprint and are only suitable for mass production.
And this application drives fabric clamping device 2 through with drive arrangement in vertical direction to vertical cutter has been formed. The design has small floor area and small volume of the device.
The machine body 1 refers to the existing basic parts of the cutting machine, such as the existing parts of other bases for realizing the functions of the cutting machine, such as sheet metal parts, electric wire pipelines and the like.
In the actual use process, the cloth clamping mechanism clamps the cloth, and then the power source 5 drives the conveyor belt assembly 4 to move on a vertical plane; the cloth clamping mechanism is arranged on the conveying belt component 4, so that the cloth clamping mechanism can synchronously move with the conveying belt component 4; therefore, the cloth clamping device 2 can pull the cloth 3 to move and take out more cloth 3; when enough cloth 3 is taken out, the power source 5 stops working, the conveyor belt assembly 4 also stops moving, and the cutting device 6 cuts the cloth 3, so that the cloth 3 with the corresponding length can be obtained.
In the cutting process, the cloth clamping device 2 still continues to clamp the cloth, so that the cutting mechanism can cut the cloth more smoothly.
Specifically, the structure of the vertical track is described next, the vertical track comprises a vertically arranged conveyor belt assembly 4, and the power source 5 drives the conveyor belt assembly 4 to reciprocate; the cloth clamping device 2 is fixedly arranged on the conveyor belt component 4.
The structure of the specific conveyor belt assembly 4 is that the conveyor belt assembly 4 comprises a driving roller and a driven roller which are transversely arranged, driving wheels are arranged on two sides of the driving roller, driven wheels are arranged on two sides of the driven roller, and the driving wheels and the driven wheels are driven by a conveyor belt 41; the cloth clamping device 2 is fixedly arranged on the conveyor belt 41.
In the present embodiment, the conveyor belt 41 may be a timing belt or a timing chain. Preferably, a timing chain is used, and the driving wheel and the driven wheel are chain wheels 42; in this embodiment, there are two belts 41 and two sets of four sprockets 42 respectively located on both sides of the machine body 1, and the driving devices on both sides are the same. For the sake of brevity, only the device structure on one side will be described next.
Specifically, the two chain wheels 42 are respectively arranged at the upper side and the lower side of the machine body 1, and the same group of chain wheels should be at the same side; the conveying belt 41 is sleeved outside the chain wheel 42, and the cloth clamping device 2 is arranged on the conveying belt 41 and moves up and down along with the rotation of the chain wheel 42.
Such a structure specifically illustrates the structural design of the conveyor belt assembly 4, and the driving in the vertical direction is realized by arranging two sprockets 42 on the upper and lower sides of the machine body 1. In the present embodiment, therefore, the shape of the body 1 also extends in the vertical direction.
Next, specifically describing the structure of the cloth clamping device 2, the cloth clamping device 2 includes a front clamping plate 21 and a rear clamping plate 22, the front clamping plate 21 is provided with a plurality of cloth clamping cylinders 23, and cylinder rods on the cloth clamping cylinders 23 penetrate through the front clamping plate 21 and are connected with the rear clamping plate 22; the cylinder body of the cylinder is fixedly connected with the front clamping plate 21.
The working process of the cloth clamping mechanism is that a cylinder rod on the cloth clamping cylinder 23 extends out to drive the rear clamping plate 22 to move out, and the cloth 3 cannot be clamped at the moment; when the cylinder rod retracts, the distance between the front clamping plate 21 and the rear clamping plate 22 is reduced, and cloth clamping is realized. Moreover, the cylinder rod needs to penetrate through the front clamping plate 21, and the front clamping plate 21 is not affected in the process of extension and retraction. In addition, in this embodiment, the number of the cloth clamping cylinders 23 is two, and the two cloth clamping cylinders are respectively arranged on the left side and the right side of the machine body 1, so that the cloth clamping effect is improved.
The connection between the cloth clamping device 2 and the conveyor belt assembly 4 will be described in detail. The rear clamping plate 22 is connected with the outer edge of the conveyor belt 41 through a fastener, and the size of the rear clamping plate 22 is matched with the size of a chain link of the conveyor belt 41, so that the cloth clamping device 2 can move along with the conveyor belt 41 from the front side of the machine body 1 to the rear side of the machine body 1.
That is to say, vertical track is including going upward the track, descending track and top transition track, presss from both sides cloth device 2 through reaching descending track with the help of top transition track, and then increases the movement stroke that presss from both sides cloth device 2, goes upward the track and all adopts vertical setting with descending track.
In the embodiment, besides small volume and high utilization rate of factory space, the cutting device also has the effect of wide cutting range. Specifically, in the embodiment, the rear clamping plate 22 is connected with the outer edge of the chain wheel 42 through a fastener, so that the cloth clamping device 2 can move along with the conveyor belt 41; in the present embodiment, the structure of the conveyor belt 41 and the chain wheel 42 also provides the conveyor belt 41 with the feature of circular movement. So that the cloth clamping device 2 can move from the front side of the machine body 1 along with the conveyor belt 41 from the ascending rail (i.e. the front side of the machine body 1) to the descending rail (i.e. the rear side of the machine body 1) through the top end transition rail. Thus doubling the range of cropping.
Therefore, in this embodiment, after the cloth clamping device 2 moves to the rear side of the machine body 1, the chain wheel 42 will turn over, and the cloth clamping mechanism on the driving conveyor belt 41 will return to the front side of the machine body 1 again and stop working.
The specific connection mode of the conveyor belt 41 and the cloth clamping mechanism is that the conveyor belt 41 is provided with chain links, the outer edges of the chain links are provided with holes, the rear clamping plate 22 is also provided with corresponding holes, and the two holes are sequentially penetrated through by fasteners to realize connection. The belt 41 and the rear cleat 22 are sized to move smoothly even when passing through a turning position.
Preferably, the outer side of the conveyor belt assembly 4 is covered with a conveyor belt 7, the cloth clamping device 2 is positioned on the outer side of the conveyor belt 7, and the cloth clamping device 2, the conveyor belt 7 and the conveyor belt assembly 4 rotate synchronously. The conveyor belt 7 according to the present embodiment is in a positional relationship with the conveyor belt 41. However, in this embodiment, the cloth clamping device 2 and the conveying belt 7 rotate synchronously, so that when the cloth clamping device moves upwards, the whole process is smoother and more continuous, and the stability of the operation of the equipment is improved. The concrete realization mode can be that the outer edges of the two conveyor belts 41 are covered with the conveyor belt 7, then the cloth clamping mechanism is arranged on the conveyor belt 7, and then the two conveyor belts 41 sequentially pass through the conveyor belt 7 and the rear clamping plate 22 through the fastening piece, and finally the connection is realized.
In addition, in the present embodiment, the conveyor belt assembly 4 is implemented by a combination of (i) a timing belt and a conveyor belt 7; a conveyer belt 7+ a synchronous chain; and thirdly, the conveying belt 7 can adopt a mode of densely arranging a plurality of conveying belts 41 and then match a synchronous belt or a synchronous chain. The second type is adopted in the present embodiment.
Preferably, the inner side of the conveyor belt 7 is provided with an electrostatic generator for generating a tendency of the cloth 3 to stick on the conveyor belt. Therefore, the cloth 3 can be pulled by the cloth clamping device 2 more smoothly, and the shaking is reduced.
In addition, in this embodiment, the effect of electrostatic generator is that the cloth can adsorb on the surface of conveyer belt, but because the cloth upward movement is held to the double-layered cloth device of letting again. Therefore, in practical use, the parameter setting on the adsorption force of the electrostatic generator is preferably to reduce the cloth shaking and simultaneously not to influence the movement of the cloth clamping device.
Therefore, when the cloth is actually used, the cloth is not required to be strictly attached to the conveying belt in the moving process, and the aim of reducing the shaking can be achieved.
Next, specifically describing the connection manner of the cutting machine and the slide rail 9, a sliding device 8 is arranged at the upper end of the machine body 1, and the sliding device 8 is used for cooperating with the external slide rail 9 to realize the integral movement of the cutting machine;
the sliding device 8 comprises two sliding plates 81 which are oppositely arranged, and a sliding groove matched with the sliding rail 9 is formed between the two sliding plates 81; the upper end of the sliding plate 81 is provided with a mute roller 82, and the mute roller 82 acts on the sliding rail 9. Sliding is achieved by the cooperation of the rollers 82 with the slide rails 9. As shown in fig. 4-5, the track 9 is triangular in shape, and the rollers 82 roll by acting on the left and right sides of the track 9.
Preferably, the existing cloth 3 is rolled into a finished product, and has a cylindrical hole therein for placing the paper tube 10. The strength of the cloth is better, and the surface shape is closer to a circle.
The cloth loosening device comprises two cloth loosening rollers 11, the cloth loosening rollers 11 are positioned at the lower end of the cloth loosening device, and the cloth loosening rollers 11 are used for outputting the cloth 3 through rotation; in the embodiment, the shape of the cloth loosening roller 11 is a long strip cylindrical shape, so that the cloth 3 can be attached; in practice, the cloth is placed between the two cloth loosening rollers 11, and the cloth 3 is output through the friction between the outer edges of the cloth loosening rollers 11 and the cloth, so that the distance between the two cloth loosening rollers 11 is as close as possible, and the cloth 3 can also act on the cloth 3 all the time in the process of gradual reduction. And one end of at least one cloth loosening roller 11 is provided with a cloth loosening motor 111, and the cloth loosening roller 11 is driven to rotate by the cloth loosening motor.
The cloth pressing device comprises two cloth pressing rollers 12, the cutting device 6 is positioned between the two cloth pressing rollers 12, and the cloth pressing device is used for pressing the cloth 3 when the cutting device 6 works; the cloth pressing device comprises a cloth pressing cylinder 17, a roller connecting plate 18 and a rear pressing plate 19 besides the cloth pressing roller 12, as shown in fig. 6, the cloth pressing cylinder 17 is fixed on the roller connecting plate 18, a cylinder rod of the cloth pressing cylinder 17 acts on the roller connecting plate 18, and the roller connecting plate 18 is driven to move by utilizing the expansion and contraction of the cylinder rod; the cloth pressing roller 12 is arranged on the roller connecting plate 18; meanwhile, a yielding groove for the cutting device 6 to pass through is formed between the roller connecting plate 18 and the rear pressing plate 19.
The cutting device 6 described in this embodiment is similar to a sliding type cutter on a cloth loosening machine in structure, and the specific structure can be referred to, and the patent technology with the patent number of 201920113041. X.
The material receiving frame 13 is positioned at the lower end of the cloth loosening device, and the material receiving frame 13 is used for receiving the cloth 3 cut by the cutting device 6; the cloth folding device 14 is located in the cloth collecting frame 13, the cloth folding device 14 is provided with a reciprocating swing device, and a tray is arranged at the upper end of the reciprocating swing device and used for receiving the cloth 3. That is, the cloth stacking device 14 includes a tray which reciprocates and receives the cloth 3 cut by the cutting device 6; and a reciprocating swing mechanism is arranged at the bottom of the tray.
The reciprocating swing device described in this embodiment is a link mechanism 141, a stacking motor 142 is provided at the lower end of the link mechanism 141, and the stacking motor 142 is used for driving the swing of the link mechanism 141 to realize the reciprocating motion. Therefore, a user can directly take the stacked cloth 3, and the cloth is convenient to take. The lower part of the tray is provided with a slide rail component, and the slide rail component 143 is hinged with the connecting rod mechanism 141.
The control box 15 is positioned on one side of the machine body 1, and the control box 15 is used for controlling starting and stopping of the cloth loosening device, the cloth stacking device 14, the cloth pressing device, the cloth clamping device 2 and the conveyor belt assembly 4; and the foot switch 16 is positioned at the lower side of the machine body 1, and the foot switch is used for triggering the starting and stopping of the cloth clamping device 2.
The specific structure of the vertical cutting machine has been described above. An intelligent cloth cutting method based on the vertical cutting machine and the cutting system is described in detail below.
The current situation and the general steps of the existing cutting are introduced. In the production process of products such as clothes, home textiles, sofas, automobile seats and the like, a common link is provided, namely before cutting out product parts, a whole roll of fabric is placed on a specific device according to the production plan dosage, cut off according to the plan length, and orderly laid on a cutting table in multiple layers or single layers.
At present, a lot of fabric cutting devices, such as automatic cloth spreading machines, exist in the market, and through reciprocating motion, a whole roll of fabric can be quickly and tidily spread on a cutting table according to a set size and cut off until the whole roll of fabric is pulled out.
If the device is used for detecting the color difference and the cloth times of the whole roll of fabric, the device can be used for detecting the color difference and the cloth times of the whole roll of fabric, and meanwhile, the device can measure the total length of the whole roll of fabric through a code reader arranged on the device, and can be stopped at any time if needed to cut off the needed fabric by a cutting knife or scissors.
And the whole roll of fabric can be loosened by using a cloth loosening machine, if necessary, the machine can be stopped at any time, and the required fabric can be cut off by using a cutting knife or scissors.
The device is widely applied in the production link of fabric cutting, but has advantages and disadvantages, the cloth inspecting machine can inspect the flaws of the fabric and measure the length of the fabric, but has no automatic cutting function; the cloth loosening machine has only one function of cloth loosening, and is the least cost-effective device in terms of cost performance.
Corresponding to the equipment, the conventional method at present comprises the steps of 1, receiving an order instruction by warehouse personnel, 2, checking length records on a batching after a fabric is taken out, measuring the length of the fabric required by the order by a tape measure or a wood ruler, 3, cutting the fabric by manual scissors, 4, calculating the residual length of the residual batching, handwriting or printing a label, pasting the label on the batching, returning to the original position, 5, manually folding the cut fabric neatly, 6, handwriting or printing the label of order information, pasting the label on the fabric, 7, and sending the fabric to a cutting workshop to be cut. This conventional method has the following disadvantages:
1. the dimension error is easy to occur when the length of the fabric is measured manually, so that the waste is too long and too short;
2. the manual scissors are easy to cut to cause oblique cutting, so that the fabric is wasted;
3. the efficiency of manually folding the fabric is low;
4. the high-grade fabric is placed on the ground to measure the size, the dirt on the ground and the tread of the sole of an operator can cause the fabric to be dirty.
Based on the above disadvantages, the method comprises the following steps:
(1) according to the fabric shelf layout and the floor height of a customer warehouse, a transmission slide rail 9 and a sliding device 8 are installed, and the vertical cutting machine is installed on an upper slide rail 9 through the sliding device 8;
(2) the cutting machine is moved to a specified cloth storage area for operation through the matching of the slide rail 9 and the slide device 8;
(3) the control box 15 is provided with an order display module; according to the order requirement, inputting fabric cutting parameters on the control box 15 according to the parameters displayed on the order display module;
(4) placing a specified fabric to be cut on the cloth loosening roller;
(5) judging whether the cloth clamping device 2 is at the original position or not; if yes, the next step is carried out; if not, the cloth clamping device 2 is driven to reset;
(6) manually pulling the output fabric to the fabric clamping device 2, stepping on the pedal switch 16, and clamping the fabric by the fabric clamping device 2;
(7) pressing a starting key at the control box 15, pressing the fabric by the fabric pressing roller 12, and driving the fabric clamping device 2 and the conveying belt to move upwards by the power source 5 through the conveying belt 41; at the moment, the cloth rolling is sent out outwards through the positive rotation of the cloth loosening roller 11; meanwhile, an electrostatic generator on the conveying belt works to adsorb the fabric on the conveying belt, so that the fabric is prevented from shaking;
(8) when the cutting length set by the fabric is reached, the conveyor belt 41 and the cloth loosening roller 11 stop operating simultaneously;
(9) the electric knife of the cutting device 6 works to transversely cut off the fabric;
(10) the cloth loosening roller 11 rotates reversely to withdraw the rolled cloth inwards to obtain redundant fabric;
(11) the conveying belt 41 moves reversely, the cloth clamping device 2 moves from top to bottom, and the fabric simultaneously enters the material receiving frame 13 downwards;
(12) the reciprocating swing device moves, and the fabrics are regularly stacked;
(13) when the cloth clamping device 2 reaches the original point, the cloth pressing roller 12 is loosened; then, the cloth clamping device 2 is opened, and the fabric falls to the material receiving rack 13;
(14) and the operator takes the fabric out of the material receiving rack 13.
The method realizes full automation and can meet the requirement of customization. And the transfer is convenient, the maneuverability is good, and the device is particularly suitable for the working environment of a factory area.
Example two: the present embodiment is basically the same as the first embodiment, and the difference is: in this embodiment, the conveyor belt 41 and the conveyor belt 7 are not rotated synchronously. The conveyor belt is only positioned outside the conveyor belt 41, but does not rotate in synchronism with the cloth clamping mechanism. The design is structurally simpler than the first embodiment and is more stable.
The working principle is as follows: firstly, the cloth 3 is placed on a cloth loosening device, the cloth loosening device moves under the action of a cloth loosening motor, and the cloth 3 is loosened under the action of the cloth loosening device. Then the head end of the cloth 3 is manually placed into a cloth clamping mechanism, and the head of the cloth 3 is clamped by the cloth clamping mechanism. The clamping mechanism is lifted upwards by the drive belt 41. At the moment, the cloth loosening device continues to discharge the cloth, and after the cloth is released to a set length, the cloth is cut by the cutting mechanism. The cloth clamping mechanism descends, and in the descending process, the material receiving frame 13 swings in a reciprocating mode to achieve cloth stacking. Then the cloth clamping mechanism loosens the cloth 3, the cloth 3 falls into the material receiving frame 13, and finally the folded cloth 3 with determined length is obtained.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (10)
1. A vertical cutting machine is characterized by comprising a machine body (1);
the cloth clamping device (2) is arranged on the outer side of the machine body (1), and the cloth clamping device (2) is used for clamping the head of the cloth (3);
the power source (5) is arranged on the machine body (1) and is used for driving the cloth clamping device (2) to move along the vertical track;
a cutting device (6) provided below the machine body (1); when the moving stroke of the cloth clamping device (2) reaches a set length, the cutting device (6) cuts the cloth (3).
2. The vertical cutting machine according to claim 1, characterized in that: the vertical track comprises a vertically arranged conveyor belt component (4), and a power source (5) drives the conveyor belt component (4) to reciprocate;
the cloth clamping device (2) is fixedly arranged on the conveyor belt component (4).
3. The vertical cutting machine according to claim 2, characterized in that: the conveying belt assembly (4) comprises a driving roller and a driven roller which are transversely arranged, driving wheels are arranged on two sides of the driving roller, driven wheels are arranged on two sides of the driven roller, and the driving wheels and the driven wheels are transmitted through a conveying belt (41);
the cloth clamping device (2) is fixedly arranged on the conveying belt (41).
4. The vertical cutting machine according to claim 1 or 3, characterized in that: the cloth clamping device (2) comprises a front clamping plate (21) and a rear clamping plate (22), a plurality of cloth clamping cylinders (23) are arranged on the front clamping plate (21), and cylinder rods on the cloth clamping cylinders (23) penetrate through the front clamping plate (21) and are connected with the rear clamping plate (22); the cylinder body of the cylinder is fixedly connected with a front clamping plate (21).
5. The vertical cutting machine according to claim 1, characterized in that: the outside of conveyer belt subassembly (4) covers has conveyer belt (7), press from both sides cloth device (2) and be located the outside of conveyer belt (7), press from both sides cloth device (2), conveyer belt (7) and conveyer belt subassembly (4) synchronous rotation.
6. The vertical cutting machine according to claim 5, characterized in that: and an electrostatic generator is arranged on the inner side of the conveying belt (7) and is used for enabling the cloth (3) to be attached to the conveying belt (7).
7. The vertical cutting machine according to claim 1, characterized in that: the upper end of the machine body (1) is provided with a sliding device (8), and the sliding device (8) is used for being matched with an external sliding rail (9) to realize the integral movement of the cutting machine;
the sliding device (8) comprises two sliding plates (81) which are oppositely arranged, and a sliding groove matched with the sliding rail (9) is formed between the two sliding plates (81); the upper end of the sliding plate (81) is provided with a mute roller (82), and the mute roller (82) acts on the sliding rail (9).
8. The vertical cutting machine according to claim 1, characterized in that: also comprises
The cloth loosening device comprises two cloth loosening rollers (11), and cloth is placed between the two cloth loosening rollers (11); when the cloth loosening roller (11) rotates, the cloth (3) is output through the friction between the outer edge of the cloth loosening roller (11) and the cloth;
the cloth pressing device comprises two cloth pressing rollers (12) and a rear pressing plate (19), and a space for moving cloth is arranged between the cloth pressing rollers (12) and the rear pressing plate (19); the cutting device (6) is positioned between the two cloth pressing rollers (12), and the cloth pressing device is used for pressing the cloth (3) on the rear pressing plate (19) through the cloth pressing rollers (12) when the cutting device (6) works;
the cloth stacking device (14) is positioned at the lower end of the cloth loosening device, the cloth stacking device (14) comprises a tray which moves in a reciprocating mode, and the tray is used for receiving the cloth (3) cut by the cutting device (6); and a reciprocating swing mechanism is arranged at the bottom of the tray.
9. A clipping system characterized by: comprising the cutting machine of any one of claims 1-8;
also comprises
The cloth storage areas are used for storing cloth (3);
each sliding rail (9) is positioned at the top of the cloth (3) storage area, and the track of each sliding rail (9) is matched with the distribution of the cloth (3) storage areas; and the slide rail (9) is matched with the slide device (8).
10. An intelligent cloth cutting method is characterized in that: comprising the cutting machine of any one of claims 1-8 and the cutting system of claim 9;
also comprises the following steps:
(1) according to the fabric shelf layout and the floor height of a customer warehouse, a transmission slide rail (9) and a sliding device (8) are installed, and the vertical cutting machine is installed on the upper slide rail (9) through the sliding device (8);
(2) the cutting machine is moved to a specified cloth (3) storage area for operation through the matching of the slide rail (9) and the slide device (8);
(3) the control box (15) is provided with an order display module; according to the order requirement, inputting fabric cutting parameters on the control box (15) according to the parameters displayed on the order display module;
(4) placing a specified fabric to be cut on the cloth loosening roller;
(5) judging whether the cloth clamping device (2) is located at the original position at present; if yes, the next step is carried out; if not, the cloth clamping device (2) is driven to reset;
(6) manually pulling the output fabric to the fabric clamping device (2), stepping on the foot switch (16), and clamping the fabric by the fabric clamping device (2);
(7) the starting key is pressed down at the control box (15), and the power source (5) drives the cloth clamping device (2) and the conveying belt (7) to move upwards through the conveying belt (41); at the moment, the cloth rolling is sent out outwards through the positive rotation of the cloth loosening roller (11); meanwhile, an electrostatic generator on the conveying belt (7) works to adsorb the fabric on the conveying belt (7) so as to ensure that the fabric cannot shake;
(8) when the cutting length set by the fabric is reached, the conveyor belt (41) and the cloth loosening roller (11) stop operating simultaneously;
(9) the cloth pressing cylinder (121) drives the cloth pressing roller (12) to extend out and press the fabric, and an electric knife of the cutting device (6) works to transversely cut the fabric; then the cloth pressing cylinder (121) drives the cloth pressing roller (12) to retract and loosen the fabric;
(10) the cloth-loosening roller (11) rotates reversely to withdraw the rolled cloth inwards to obtain redundant fabric;
(11) the power source (5) drives the conveyor belt (41) to move reversely, the cloth clamping device (2) moves from top to bottom, and the fabric enters the material receiving frame (13) downwards at the same time;
(12) the reciprocating swing device moves, and the fabrics are regularly stacked;
(13) the cloth clamping device (2) reaches the origin; then, the cloth clamping device (2) is opened, and the fabric falls to the material receiving frame (13);
(14) and the operator takes the fabric out of the material receiving rack (13).
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| CN202011193546.5A CN112176713B (en) | 2020-10-30 | 2020-10-30 | Vertical cutting machine, cutting system and intelligent cloth cutting method |
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| CN202011193546.5A CN112176713B (en) | 2020-10-30 | 2020-10-30 | Vertical cutting machine, cutting system and intelligent cloth cutting method |
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| CN112176713B CN112176713B (en) | 2023-08-01 |
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| CN112176713B (en) | 2023-08-01 |
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