Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide the zero-emission environment-friendly polishing machine which has a simple structure and can realize zero emission.
The present invention achieves the above object by:
The invention discloses a zero-emission environment-friendly polishing machine, which comprises a polishing bin, a dust collection device, an exhaust fan and a blowing device, wherein the dust collection device is communicated with the polishing bin, the exhaust fan is respectively communicated with the dust collection device and the blowing device to suck tail gas filtered by the dust collection device into the blowing device, the blowing device is also communicated with the polishing bin to guide the tail gas back into the polishing bin, and dust at an opening of the polishing bin is blown into the polishing bin by utilizing the tail gas.
The air blowing device comprises an air return main pipe, an upper air return branch pipe, a side air return branch pipe and a lower air return branch pipe, wherein the air return main pipe is communicated with the exhaust fan, the upper air return branch pipe, the side air return branch pipe and the lower air return branch pipe are arranged on one side of the air return main pipe and are communicated with the air return main pipe, and the upper air return branch pipe, the side air return branch pipe and the lower air return branch pipe are further arranged on the periphery of an opening of the polishing bin and are communicated with the inside of the polishing bin.
Further, the dust collection device comprises an air suction flow distribution box and a dust collection filter, the dust collection filter is respectively communicated with an air outlet of the air suction flow distribution box and the exhaust fan, and an air inlet of the air suction flow distribution box is communicated with the grinding and polishing bin.
Further, the dust collecting filter comprises a buffer sedimentation chamber, a washing chamber and a water-gas separation chamber which are sequentially communicated, wherein the water-gas separation chamber is communicated with the exhaust fan, the buffer sedimentation chamber is communicated with an air outlet of the air suction diversion box, and a self-excitation vortex filtering device, a primary water baffle, a secondary water baffle and a tertiary water baffle are respectively arranged in the water-gas separation chamber from bottom to top.
Further, a grinding wheel is arranged in the grinding and polishing bin, a turbulence interference device is arranged above the grinding wheel, the turbulence interference device comprises a limiting frame, a plurality of wind collecting guide plates and a mounting frame which are matched with each other to block turbulence and change the flow direction of the turbulence, and an adjusting screw rod which drives the mounting frame to move up and down, the limiting frame is fixed on the top wall inside the grinding and polishing bin, the mounting frame is movably connected with the inner side of the limiting frame, the wind collecting guide plates are arranged on the mounting frame, grooves which are assembled with the outer edges of the grinding wheel are formed in the wind collecting guide plates, one end of the adjusting screw rod is fixedly connected with the mounting frame, and the other end of the adjusting screw rod penetrates through the grinding and polishing bin and is movably connected with the grinding and polishing bin. Further, a grinding wheel, a rear guide wheel and a lower guide wheel are arranged in the grinding and polishing bin, and the grinding wheel, the rear guide wheel and the lower guide wheel are connected through an abrasive belt.
The polishing device comprises a motor, a circulating filtering system, a polishing bin, a motor, a blowing device, a bearing seat, a driving wheel, a belt and a belt, wherein the motor is arranged outside the polishing bin and the circulating filtering system, the bearing seat is arranged outside the blowing device and used for installing the driving shaft, one end of the driving shaft stretches into the polishing bin to be connected with a grinding wheel in the polishing bin, the driving wheel is fixedly arranged on the driving shaft, and the driving wheel is connected with the output end of the motor through the belt.
Further, the bottom surface in the grinding and polishing bin is also provided with a dry collecting box for collecting dust.
Further, the polishing machine also comprises a machine base, wherein the polishing bin, the dust collection device, the exhaust fan, the blowing device and the motor are all arranged on the machine base.
The invention has the beneficial effects that the dust collection device, the exhaust fan and the air blowing device are arranged on the polishing machine, the polishing cabin is respectively communicated with the dust collection device and the air blowing device, the exhaust fan is respectively communicated with the dust collection device and the air blowing device, when the polishing machine works, dust-containing gas in the polishing cabin is sucked by the dust collection device, so that dust in the gas is filtered and deposited and collected, if the dust cannot be deposited, the dust is sucked into the air blowing device by the exhaust fan along with filtered tail gas, the tail gas is guided back into the polishing cabin by the air blowing device, and the tail gas is utilized to blow the dust at the opening of the polishing cabin into the polishing cabin, so that the dust in the polishing cabin and the dust in the tail gas are prevented from flowing into the atmosphere, and the zero dust emission is realized.
Drawings
The utility model is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a schematic side view of a zero emission environment-friendly polishing machine according to an embodiment of the invention;
Fig. 2 is a schematic structural view of a blower according to the present invention;
FIG. 3 is a schematic front view illustrating a structure of a zero-emission environment-friendly polishing machine according to an embodiment of the invention;
FIG. 4 is a schematic side view of a turbulator of the present invention;
FIG. 5 is a schematic diagram of a front view of a turbulator according to the present invention.
In the figure, a polishing bin 1, a dust collection device 2, an exhaust fan 3, a blowing device 4, a return air main pipeline 5, an upper return air branch pipeline 6, a side return air branch pipeline 7, a lower return air branch pipeline 8, a dust collecting filter 9, a connecting pipe 10, a buffer sedimentation chamber 11, a washing chamber 12, a water-air separation chamber 13, a self-excitation vortex filtering device 14, a primary water baffle 15, a secondary water baffle 16, a tertiary water baffle 17, a grinding wheel 18, a turbulence interference device 19, a limiting frame 20, a wind collecting guide plate 21, an adjusting screw 22, a mounting frame 23, a groove 24, a suction air diversion box 25, a rear guide wheel 26, a lower guide wheel 27, a grinding belt 28, a motor 29, a transmission shaft 30, a bearing seat 31, a driving wheel 32, a belt 33, a machine seat 34 and a dry collecting box 35 are arranged.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the following examples and the accompanying drawings, wherein the exemplary embodiments of the present invention and the descriptions thereof are only for the purpose of illustrating the present invention, and are not to be construed as limiting the present invention.
Fig. 1-3 show a specific structure of a zero-emission environment-friendly polishing machine according to an embodiment of the invention, which comprises a polishing bin 1, a dust collection device 2, an exhaust fan 3 and a blowing device 4, wherein the dust collection device 2 is communicated with the polishing bin 1, the exhaust fan 3 is respectively communicated with the dust collection device 2 and the blowing device 4 so as to pump tail gas filtered by the dust collection device 2 into the blowing device 4, and the blowing device 4 is also communicated with the polishing bin 1 so as to guide the tail gas back into the polishing bin 1 and blow dust at an opening of the polishing bin 1 into the polishing bin by utilizing the tail gas.
Through setting up on the burnishing and polishing machine dust extraction 2 exhaust fan 3 with blast apparatus, and make the burnishing and polishing storehouse 1 respectively with dust extraction 2 blast apparatus 4 intercommunication, and make exhaust fan 3 respectively with dust extraction 2 blast apparatus 4 when the burnishing and polishing machine works, dust extraction 2 then will dust-laden gas in the burnishing and polishing storehouse 1 is inhaled to filter and deposit the dust in the gas and collect, if there is the dust fail to be deposited, this dust then is by exhaust fan 3 suction blast apparatus 4, and blast apparatus 4 then with tail gas guide back blow in the burnishing and polishing storehouse 1 to utilize this tail gas will the dust of burnishing and polishing storehouse 1 opening part blows to in the burnishing and polishing storehouse 1, avoid dust in the burnishing and polishing storehouse 1 and the dust in the tail gas inflow atmospheric environment, realize the dust zero release from this.
Further, as shown in fig. 1-3, the blowing device 4 specifically includes a main return air pipe 5, an upper return air branch pipe 6, a side return air branch pipe 7 and a lower return air branch pipe 8, where the upper return air branch pipe 6, the side return air branch pipe 7 and the lower return air branch pipe 8 are disposed on one side of the main return air pipe 5 and are located inside the periphery of the opening of the polishing bin 1, the main return air pipe 5 is respectively communicated with the exhaust fan 3, the upper return air branch pipe 6, the side return air branch pipe 7 and the lower return air branch pipe 8, and is used for introducing the tail gas pumped by the exhaust fan 3 into the upper return air branch pipe 6, the side return air branch pipe 7 and the lower return air branch pipe 8, and the upper return air branch pipe 6, the side return air branch pipe 7 and the lower return air branch pipe 8 are also communicated with the inside the polishing bin 1, so as to guide the tail gas back into the polishing bin 1, and to the polishing bin 1 by using the tail gas, thereby avoiding the dust from being blown into the polishing bin 1, and the dust from being filtered by the filter device, and the dust can be exhausted again, and the dust can be blown into the polishing bin 2.
Further, as shown in fig. 1, the dust suction device 2 includes an air suction and distribution box 25 and a dust collecting filter 9, wherein the dust collecting filter 9 is mainly used for filtering and depositing dust or scraps in dust-containing gas, an air inlet of the air suction and distribution box 25 is communicated with the polishing cabin 1, an air outlet of the air suction and distribution box 25 is communicated with the dust collecting filter 9 through a connecting pipe 10 so as to communicate the dust collecting filter 9 with the polishing cabin 1, and the dust collecting filter 9 is also communicated with the exhaust fan 3. The exhaust fan 3 is mainly used for sucking dust-containing gas, filtering the gas in the dust collecting filter 9, pumping the tail gas filtered by the dust collecting filter 9 into the blowing device 4, and forming negative pressure at the air inlet of the air suction diversion box 25 through exhaust, so that the dust-containing gas in the grinding and polishing bin 1 is sucked into the dust collecting device 2. The air suction diversion box 25 is positioned at the upper corner of the inner side of the grinding and polishing bin 1, suspended dust is sucked up by the air suction diversion box 25 behind the grinding wheel 18, heavier dust falls into the dry collection box 35 and is collected by the dry collection box 35, and the air suction diversion box 25 and the dry collection box 35 are arranged approximately diagonally in the grinding and polishing bin 1. In addition, the air suction opening of the air suction flow distribution box 25 is a plurality of narrow strip-shaped holes, the strip-shaped holes are uniformly distributed, and three of the strip-shaped holes are close to the grinding wheel 18, so that the suspended fine dust mainly generated by the grinding wheel 18 is sucked away by the strip-shaped holes. The uniform distribution of the strip-shaped holes is beneficial to ensuring that dust in all places in the grinding and polishing bin 1 can be well sucked away.
Further, in this embodiment, the dust collecting filter 9 is actually a wet dust collecting filter, and compared with a dry dust collecting filter, the wet dust collecting filter not only can filter and collect extremely fine dust particles to effectively eliminate static electricity carried by dust, but also can eliminate sparks which are generated when polishing workpieces made of materials such as iron or stainless steel and are attached to the dust, and has the advantages of high filtering effect and safety, as shown in fig. 1, a buffer sedimentation chamber 11, a washing chamber 12 and a water-gas separation chamber 13 are arranged in the dust collecting filter 9, and the buffer sedimentation chamber 11, the washing chamber 12, The water-air separation chamber 13 is sequentially communicated with the buffer sedimentation chamber 11 through the connecting pipe 10 to guide the dust-containing gas sucked by the air suction diversion chamber 25 into the washing chamber 12, the washing chamber 12 is loaded with washing liquid, dense liquid drops are formed by friction with the dust-containing gas flowing at high speed, dust in the dust-containing gas is captured and filtered through the dense liquid drops, a certain impact force is generated on the washing liquid when the dust-containing gas flows through the washing chamber 12 at high speed, the dense liquid drops or the washing liquid are splashed, dust is usually contained in the dense liquid drops or the washing liquid, the water-air separation chamber 13 is required to be adopted to separate the dense liquid drops or the washing liquid in a gas-water mixture for improving the filtering effect, and the air suction separation chamber 13 is also communicated with the exhaust fan 3 to enable the exhaust fan 3 to suck purified tail gas into the main pipeline 5. In order to realize the water-gas separation function, as shown in the figure, a self-excitation vortex filter device 14, a first-stage water baffle 15, a second-stage water baffle 16 and a third-stage water baffle 17 are respectively arranged in the water-gas separation chamber 13 from bottom to top, the first-stage water baffle 15, the second-stage water baffle 16 and the third-stage water baffle 17 are all obliquely arranged, the lower end of the baffle is also provided with a vertical downward drip end, the first-stage water baffle 15 is also communicated with the self-excitation vortex filter device 14, wherein the self-excitation vortex filter device 14 is used for enabling a gas-water mixture and splashed dense liquid drops or washing liquid to form a rotational flow together, so that inertial centrifugal force is generated, and dust is generated, The dense liquid drops and the washing liquid are heavier than the gas, so that clean gas is easily thrown to the outer side of the cyclone flow under the action of inertial centrifugal force, dust and the dense liquid drops or the washing liquid are bundled together and are positioned in the cyclone flow, the dust and the dense liquid drops or the washing liquid fall into the washing liquid device when reaching a certain density, the filtered gas is effectively separated, the cyclone flow is rotated upwards under the action of the exhaust fan 3 and passes through the first-stage water baffle 15, the second-stage water baffle 16 and the third-stage water baffle 17, at the moment, the first-stage water baffle 15, the second-stage water baffle 16 and the third-stage water baffle 17 are contacted with the cyclone flow, the dense liquid drops or the washing liquid in the cyclone flow are attached to the baffle, so that the clean gas is separated from the dense liquid drops or the washing liquid, the separated clean tail gas is continuously rotated upwards, the clean tail gas is pumped into the main return air pipe 5 by the exhaust fan 3, and the dense liquid drops or the washing liquid attached to the inclined baffle downwards flow to the drip end along the inclined surface of the baffle under the action of gravity, and drop end to the lower side baffle, or drop back into the washing liquid drops from the drip end, and the water drop flow into the lower side baffle is better in the separating effect. wherein the washing liquid can be any common clean water or some corresponding special solvent solution and the like.
Further, as shown in fig. 1,4 and 5, in this embodiment, the grinding wheel 18 and the turbulence disturbance device 19 are disposed in the grinding and polishing bin 1, where the grinding wheel 18 is mainly used to cooperate with corresponding guide wheels in the grinding and polishing bin 1, such as a rear guide wheel 26 and a lower guide wheel 27 in this embodiment, so as to drive the abrasive belt 28 for grinding and polishing the workpiece to roll, and the turbulence disturbance device 19 is disposed above the grinding wheel 18, and is used to block and weaken the air turbulence generated when the grinding wheel 18 rotates at a high speed, so as to eliminate the dust blowing problem caused by the air turbulence, and ensure dust collection. In this embodiment, the turbulence disrupter 19 includes a limiting frame 20, a plurality of wind collecting guide plates 21 and a mounting frame 23, which are mutually matched to block turbulence and change the flow direction of the turbulence, and an adjusting screw 22 for driving the mounting frame 23 to move up and down, wherein the limiting frame 20 is fixed on the inner top wall of the polishing bin 1, the wind collecting guide plates 21 are fixedly mounted on the mounting frame 23, grooves 24 matched with the outer edges of the grinding wheels 18 are respectively arranged on the wind collecting guide plates 21, the mounting frame 23 is movably connected with the inner side of the limiting frame 20, one end of the adjusting screw 22 is fixedly connected with the mounting frame 23, the other end of the adjusting screw 22 passes through the polishing bin 1 and is movably connected with the polishing bin 1, and the adjusting screw 22 drives the mounting frame 23 to move up and down smoothly along the inner side of the limiting frame 20 by screwing the adjusting screw 22, so that the positions of the wind collecting guide plates 21 are adjusted to adapt to grinding wheels with different sizes.
Further, the limiting frame 20 and the mounting frame 23 are approximately U-shaped and are formed by connecting front and rear panels and a baffle plate connecting the front and rear panels, wherein openings of the limiting frame 20 and the mounting frame 23 correspond to a narrow end of an air suction diversion box 25 in the polishing bin 1, so that air turbulence flowing out of the openings is sucked by the air suction diversion box 25, the front and rear panels of the mounting frame 23 are fixedly connected with the plurality of air collection guide plates 21, one end of the adjusting screw 22 is fixedly connected with top sides of the front and rear panels of the mounting frame 23 through a connecting strut, the baffle plate is used for blocking air turbulence flowing out of the air collection guide plates 21, preventing the air turbulence from flowing to an outlet of the upper return air branch pipeline 6, and is matched with an inner top wall of the polishing bin 1, so that the air turbulence is forced to flow out of the openings. The working principle of the turbulence disrupter 19 is that by matching the grooves 24 on the plurality of wind collecting guide plates 21 with the outer edge of the grinding wheel 18, smooth rotation of the grinding wheel 18 can be ensured, gaps between the wind collecting guide plates 21 and the grinding wheel 18 can be reduced, dust is prevented from being blown out of the gaps by turbulent flow, when the grinding wheel 18 rotates at a high speed, air turbulence formed on the periphery of the grinding wheel 18 is driven to flow through the turbulence disrupter 19, the wind collecting guide plates 21 block the air turbulence, the blocked air turbulence is pushed by rear turbulence and flows upwards along the wind guide surfaces of the wind collecting guide plates 21, and therefore the air flows out of the wind collecting guide plates 21, and the baffle plates of the mounting frame 23 and the baffle plates of the limiting frame 20 prevent the air turbulence from flowing out of the wind collecting guide plates 21 to the upper branch pipeline 6, meanwhile, the baffle plates are matched with the inner top wall of the polishing bin 1, and the air turbulence is forced to flow to the openings of the turbulence disrupter, so that the air turbulence flows out of the turbulence disrupter.
Further, as shown in fig. 1, the inside of the polishing cabin 1 is further provided with an air suction diversion box 25 for balancing air flow, the air suction diversion box 25 is approximately cone-shaped, the wide end of the air suction diversion box 25 is communicated with the dust suction diversion box 25, the narrow end of the air suction diversion box 25 is positioned at one side of the turbulent flow outlet of the turbulence disrupter 19, the air suction diversion box 25 is further provided with a plurality of inlet openings, and is communicated with the inside of the polishing cabin 1 through the inlet openings, so that the dust suction device 2 is communicated with the inside of the polishing cabin 1, dust-containing gas from the polishing cabin 1 and dust-containing turbulence guided by the turbulence disrupter 19 enter the inside of the air suction diversion box 25 through the inlet openings, and the air flow speed of the dust-containing gas and the dust-containing turbulence is adjusted through the structure of the air suction diversion box 25, so that air flow balance is realized, and the suction effect and efficiency of the dust suction device 2 are optimized.
Further, as shown in fig. 1 and 3, a rear guide wheel 26 and a lower guide wheel 27 are further disposed in the polishing cabin 1, the grinding wheel 18, the rear guide wheel 26 and the lower guide wheel 27 are connected by an abrasive belt 28, the grinding wheel 18, the rear guide wheel 26 and the lower guide wheel 27 cooperate together to tension and drive the abrasive belt 28 roller, so as to polish a workpiece by using the rolling abrasive belt 28, or one guide wheel cooperates with the grinding wheel 18 to enable the abrasive belt 28 to achieve the above function, but two guide wheels can also enable the abrasive belt 28 to polish a narrow part of the workpiece.
Further, as shown in fig. 3, the polishing machine further comprises a motor 29 and a transmission shaft 30, the motor 29 is arranged outside the polishing bin 1 to prevent dust from being ignited by sparks generated during operation of the motor 29, a bearing seat 31 for installing the transmission shaft 30 is arranged outside the air blowing device 4, the bearing seat 31 is specifically arranged on the outer side of the main return air pipe 5, one end of the transmission shaft extends into the polishing bin 1 to be connected with the grinding wheel 18 in the polishing bin, a transmission wheel 32 is fixedly arranged on the transmission shaft 30, and the transmission wheel 32 is connected with the output end of the motor 29 through a belt 33.
Further, as shown in fig. 1, the bottom surface inside the grinding and polishing bin 1 is further provided with a dry collecting box 35 for collecting dust, the dry collecting box 35 is actually a dry dust filter, the grinding and polishing machine further comprises a machine base 34, and the grinding and polishing bin 1, the dust suction device 2, the exhaust fan 3, the air blowing device 4 and the motor 29 are all arranged on the machine base 34.
Further, in this embodiment, as shown in fig. 3, two sets of polishing devices that are symmetric in left and right are actually disposed on the polishing machine, the two sets of polishing devices are disposed on the base 34 and are symmetric to each other, each set of polishing device includes the polishing bin 1 and the circulating filtration system, the motor 29 is specifically disposed between the two polishing bins 1, two ends of the transmission shaft 30 are respectively connected with the grinding wheels 18 in the two polishing bins 1, a transmission wheel 32 is fixedly disposed on the transmission shaft 30, and the transmission wheel 32 is connected with an output end of the motor 29 through a belt 33. Therefore, the motor and the transmission system outside the grinding and polishing bin 1 cannot be polluted by ground dust, and stable work of the motor and the transmission system is ensured.
It will be appreciated that the above examples merely represent preferred embodiments of the invention, which are described in greater detail and are not to be construed as limiting the scope of the invention, and it should be pointed out that it is possible for a person skilled in the art to freely combine technical features described above and to make several variants and modifications without departing from the scope of the invention. Specifically, the invention ensures that the dust really achieves the effect of zero emission through the combination modes of collecting and filtering the polishing dust, back blowing and circulating and filtering tail gas, turbulent treatment on the grinding wheel and the like. The technical characteristics of the structure can be applied to manual polishing and polishing machines, artificial intelligent automatic polishing and polishing machines and all the devices in various fields which generate raise dust and need dust collection and treatment. Therefore, all changes and modifications that come within the meaning and range of equivalency of the claims are to be embraced within their scope.