CN112156890A - Stainless steel ball different material sorting equipment - Google Patents

Stainless steel ball different material sorting equipment Download PDF

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Publication number
CN112156890A
CN112156890A CN202011088003.7A CN202011088003A CN112156890A CN 112156890 A CN112156890 A CN 112156890A CN 202011088003 A CN202011088003 A CN 202011088003A CN 112156890 A CN112156890 A CN 112156890A
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Prior art keywords
laser
transmission mechanism
steel ball
stainless steel
hexagonal roller
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Chinese (zh)
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张立
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TSUBAKI HOOVER (TAICANG) CO Ltd
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TSUBAKI HOOVER (TAICANG) CO Ltd
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Priority to CN202011088003.7A priority Critical patent/CN112156890A/en
Publication of CN112156890A publication Critical patent/CN112156890A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated

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Abstract

本发明公开的属于钢珠筛选技术领域,具体为一种不锈钢钢珠异材质选别设备,包括上料机构和传输机构,所述上料机构位于传输机构的左侧,所述传输机构的两端均设置有支撑架,所述上料机构和传输机构之间设置有导料板,所述传输机构呈左高右低的倾斜状,所述传输机构的外壁上等距离设置有定量送料盒,所述传输机构的下侧设置有凸轮机构。通过六角滚轮的设置,其上的电磁铁通电后产生磁场并使得六角滚轮也带有磁性,从而能够从不锈钢钢珠内将碳钢钢珠吸附分离,从而实现筛选分离的作用;通过落球通道的设置,能够将筛选出来的钢珠导向传输走;通过凸轮机构的设置,能够对传输机构进行定时周期性推动,从而给予筛选足够的时间。

Figure 202011088003

Disclosed by the invention belongs to the technical field of steel ball screening, in particular to a stainless steel ball different material sorting equipment, comprising a feeding mechanism and a transmission mechanism, the feeding mechanism is located on the left side of the transmission mechanism, and both ends of the transmission mechanism are A support frame is arranged, a material guide plate is arranged between the feeding mechanism and the transmission mechanism, the transmission mechanism is inclined with a high left and a low right, and a quantitative feeding box is arranged on the outer wall of the transmission mechanism at equal distances. The lower side of the transmission mechanism is provided with a cam mechanism. Through the setting of the hexagonal roller, the electromagnet on it is energized to generate a magnetic field and the hexagonal roller is also magnetic, so that the carbon steel ball can be adsorbed and separated from the stainless steel ball, so as to achieve the effect of screening and separation; through the setting of the ball drop channel, The screened steel balls can be guided and transported away; through the setting of the cam mechanism, the transmission mechanism can be periodically pushed to give enough time for screening.

Figure 202011088003

Description

Stainless steel ball different material sorting equipment
Technical Field
The invention relates to the technical field of steel ball screening, in particular to a stainless steel ball foreign material sorting device.
Background
The steel balls are classified into grinding, forging and casting according to the production process. The steel balls are classified into bearing steel balls, stainless steel balls, carbon steel balls, copper bearing steel balls, alloy steel balls, and the like according to the material to be processed. The bearing steel ball is an important industrial basic part, and the alloy steel ball is a spherical ferroalloy wear-resistant body which is generated by using carbon, chromium, manganese, molybdenum and the like as main added metal elements and adopting forging, spinning, rolling, casting and other modes. The steel ball is one kind of metal abrasive, and the main kinds are stainless steel ball, cast steel ball, aluminum ball, steel wire cutting ball, grinding ball and copper ball.
In the processing of stainless steel balls, some steel balls made of carbon steel are often mixed, so that the overall quality of the steel balls is influenced, and the using environment of the steel balls is influenced when the steel balls are used.
Disclosure of Invention
The invention aims to provide equipment for sorting stainless steel balls of different materials, which is used for solving the problems that the whole quality of the steel balls is influenced and the using environment of the steel balls is influenced when the stainless steel balls are used in the processing of the stainless steel balls in the background technology, wherein some steel balls made of carbon steel materials are often mixed.
In order to achieve the purpose, the invention provides the following technical scheme: the stainless steel ball foreign material sorting device comprises a feeding mechanism and a transmission mechanism, wherein the feeding mechanism is positioned on the left side of the transmission mechanism, two ends of the transmission mechanism are respectively provided with a support frame, a material guide plate is arranged between the feeding mechanism and the transmission mechanism, the transmission mechanism is in an inclined shape with a high left part and a low right part, the outer wall of the transmission mechanism is equidistantly provided with a quantitative feeding box, the lower side of the transmission mechanism is provided with a cam mechanism, the cam mechanism is connected with an output shaft of a driving motor, the cam mechanism is driven to rotate by the driving motor, the rotating cam mechanism pushes the outer wall of the quantitative feeding box to enable the quantitative feeding box to drive the transmission mechanism to periodically rotate at fixed time, the upper side of the transmission mechanism is provided with a hexagonal roller made of an iron material, the hexagonal roller is provided with an electromagnet, and the hexagonal roller is connected to a driving rotation mechanism, laser sensor is all installed to six limit both sides walls of hexagonal gyro wheel, laser sensor includes laser emission end and laser receiving terminal, the front and back end at every limit lateral wall of hexagonal gyro wheel is installed respectively to laser emission end and laser receiving terminal, transmission device's upside still is provided with the passageway of falling the ball, the one end of passageway of falling the ball is connected with the flexible end of cylinder, the passageway of falling the ball is located the right downside of hexagonal gyro wheel.
Preferably, the feeding mechanism comprises a feeding platform and a scissor lifting mechanism, and the feeding platform is mounted at the top end of the scissor lifting mechanism.
Preferably, the stock guide is the slope form of high left low right, the bottom of stock guide is connected with the support arm, the bottom fixed connection of support arm is on the lateral wall of left side support frame.
Preferably, the material guide plate is in a furled shape with a large left end and a small right end.
Preferably, the laser transmitting end and the laser receiving end are in corresponding positions, the laser transmitting end emits laser, the laser receiving end can receive the laser emitted by the laser transmitting end, and when the laser receiving end cannot receive the laser emitted by the laser transmitting end, it is considered that an obstacle exists between the laser transmitting end and the laser receiving end.
Compared with the prior art, the invention has the beneficial effects that:
1) through the arrangement of the hexagonal roller, the electromagnet on the hexagonal roller generates a magnetic field after being electrified, and the hexagonal roller is also magnetic, so that the carbon steel balls can be adsorbed and separated from the inside of the stainless steel balls, and the screening and separating effects are realized;
2) through the arrangement of the ball falling channel, the screened steel balls can be guided and conveyed away;
3) through the arrangement of the cam mechanism, the conveying mechanism can be periodically pushed at regular time, so that enough time is given for screening.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is a schematic top view of the hexagonal roller and ball falling passage of the present invention.
In the figure: the device comprises a feeding mechanism 1, a supporting frame 2, a transmission mechanism 3, a material guide plate 4, a quantitative feeding box 5, a cam mechanism 6, a hexagonal roller 7, a laser sensor 8, an air cylinder 9 and a ball falling channel 10.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example (b):
referring to fig. 1-3, the present invention provides a technical solution: a stainless steel ball foreign material sorting device comprises a feeding mechanism 1 and a transmission mechanism 3, wherein the feeding mechanism 1 is positioned on the left side of the transmission mechanism 3;
the feeding mechanism 1 lifts and transports the steel balls to be processed to a high place from the ground;
two ends of the transmission mechanism 3 are respectively provided with a support frame 2, and a material guide plate 4 is arranged between the feeding mechanism 1 and the transmission mechanism 3;
guiding steel balls to be processed on the feeding mechanism 1 to the conveying mechanism 3 through the material guide plate 4;
the conveying mechanism 3 is in an inclined shape with a high left and a low right, the outer wall of the conveying mechanism 3 is equidistantly provided with a quantitative feeding box 5, the lower side of the conveying mechanism 3 is provided with a cam mechanism 6, the cam mechanism 6 is connected with an output shaft of a driving motor, the cam mechanism 6 is driven to rotate by the driving motor, the rotating cam mechanism 6 pushes the outer wall of the quantitative feeding box 5, so that the quantitative feeding box 5 drives the conveying mechanism 3 to periodically rotate at regular time, the upper side of the conveying mechanism 3 is provided with a hexagonal roller 7, the hexagonal roller 7 is made of iron materials, and the hexagonal roller 7 is provided with an electromagnet;
when the electromagnet is electrified, the hexagonal roller 7 made of iron materials can also generate magnetism, so that the hexagonal roller 7 can adsorb carbon steel balls in the quantitative feeding box 5;
the hexagonal roller 7 is connected to the driving rotating mechanism;
the driving and rotating mechanism can drive the hexagonal roller 7 to rotate, so that the hexagonal roller 7 changes the angle;
the laser sensors 8 are arranged on two side walls of six sides of the hexagonal roller 7, each laser sensor 8 comprises a laser emitting end and a laser receiving end, and the laser emitting ends and the laser receiving ends are respectively arranged at the front end and the rear end of each side wall of the hexagonal roller 7;
the laser sensor 8 is used for detecting whether the carbon steel ball is adsorbed on the edge of the hexagonal roller 7, and when laser emitted by the laser emitting end is shielded by the carbon steel ball, the laser receiving end cannot receive the laser;
the upper side of the transmission mechanism 3 is also provided with a ball falling channel 10, one end of the ball falling channel 10 is connected with the telescopic end of the cylinder 9, and the ball falling channel 10 is positioned at the right lower side of the hexagonal roller 7. The carbon steel cylinder 9 can drive the ball falling channel 10 to move, so that the ball falling channel 10 can catch steel balls on the hexagonal roller 7 and can also move to a position which does not influence the normal transmission of the transmission mechanism 3;
further, the feeding mechanism 1 comprises a feeding platform and a scissor lifting mechanism, wherein the feeding platform is installed at the top end of the scissor lifting mechanism, and the feeding platform can be lifted or lowered through the scissor lifting mechanism.
Further, the stock guide 4 is the slope form of height from left to right low, and the bottom of stock guide 4 is connected with the support arm, and the bottom fixed connection of support arm is on the lateral wall of left side support frame 2.
Further, the material guide plate 4 is in a furled shape with a large left end and a small right end.
Furthermore, the laser transmitting end and the laser receiving end are corresponding in position, the laser transmitting end emits laser, the laser receiving end can receive the laser emitted by the laser transmitting end, and when the laser receiving end cannot receive the laser emitted by the laser transmitting end, the laser transmitting end and the laser receiving end are considered to be an obstacle.
The working principle is as follows: the steel balls to be processed rise under the lifting and conveying action of the feeding mechanism 1, and the steel balls to be processed are guided into a quantitative feeding box 5 on the conveying mechanism 3 through a material guide plate 4, so that the steel balls to be processed are filled into the quantitative feeding box 5;
the cam mechanism 6 rotates, the rotating cam mechanism 6 shifts the gap between the two quantitative feeding boxes 5, so that the quantitative feeding boxes 5 drive the transmission mechanism 3 to rotate, and the cam mechanism 6 periodically rotates, so that the transmission mechanism 3 also periodically moves at regular time;
after the transmission mechanism 3 moves each time, the position of the quantitative feeding box 5 corresponds to the hexagonal roller 7, the edge of the hexagonal roller 7 is contacted with the inside of the quantitative feeding box 5, when no carbon steel ball exists, the stainless steel ball can not be adsorbed by magnetic force, so that the transmission mechanism 3 continues to transmit, when the carbon steel ball exists in the quantitative feeding box 5, the electrified electromagnet enables the hexagonal roller 7 to have magnetism, the carbon steel ball is adsorbed on the edge of the hexagonal roller 7, laser emitted by the laser receiving end can be shielded by the carbon steel ball, the laser receiving end can not receive the laser emitted by the laser emitting end, at the moment, the rotating mechanism is driven to drive the hexagonal roller 7 to rotate by 60 degrees, so that the carbon steel ball can fall on the ball falling channel 10, then the electromagnet is powered off, the hexagonal roller 7 loses magnetism, and the carbon steel ball falls on the ball falling channel 10 under the action of gravity, the telescopic end of the cylinder 9 extends out to push the ball falling channel 10 to enable the ball falling channel 10 to move to a position which does not influence the normal transmission of the quantitative feeding box 5, and the cylinder 9 pulls back the ball falling channel 10 when the carbon steel balls are detected again next time;
when the hexagonal roller 7 and the air cylinder 9 work, the cam mechanism 6 also stops rotating, and after the carbon steel balls are conveyed away, the cam mechanism 6 resumes working.
While there have been shown and described the fundamental principles and essential features of the invention and advantages thereof, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1.一种不锈钢钢珠异材质选别设备,包括上料机构(1)和传输机构(3),其特征在于:所述上料机构(1)位于传输机构(3)的左侧,所述传输机构(3)的两端均设置有支撑架(2),所述上料机构(1)和传输机构(3)之间设置有导料板(4),所述传输机构(3)呈左高右低的倾斜状,所述传输机构(3)的外壁上等距离设置有定量送料盒(5),所述传输机构(3)的下侧设置有凸轮机构(6),所述凸轮机构(6)与驱动电机的输出轴连接,所述凸轮机构(6)通过驱动电机驱动转动,转动的凸轮机构(6)对定量送料盒(5)的外壁推动,使得定量送料盒(5)带动传输机构(3)定时周期性转动,所述传输机构(3)的上侧设置有六角滚轮(7),所述六角滚轮(7)为铁材料制成,所述六角滚轮(7)上设置有电磁铁,所述六角滚轮(7)连接在驱动转动机构上,所述六角滚轮(7)的六个边两侧壁均安装激光传感器(8),所述激光传感器(8)包括激光发射端和激光接收端,所述激光发射端和激光接收端分别安装在六角滚轮(7)每个边侧壁的前后端,所述传输机构(3)的上侧还设置有落球通道(10),所述落球通道(10)的一端与气缸(9)的伸缩端连接,所述落球通道(10)位于六角滚轮(7)的右下侧。1. A stainless steel ball different material sorting equipment, comprising a feeding mechanism (1) and a transmission mechanism (3), characterized in that: the feeding mechanism (1) is located on the left side of the transmission mechanism (3), and the Both ends of the transmission mechanism (3) are provided with support frames (2), a material guide plate (4) is provided between the feeding mechanism (1) and the transmission mechanism (3), and the transmission mechanism (3) is in the form of a The upper left and the lower right are inclined, the outer wall of the transmission mechanism (3) is provided with quantitative feeding boxes (5) at equal distances, and the lower side of the transmission mechanism (3) is provided with a cam mechanism (6), the cam The mechanism (6) is connected with the output shaft of the driving motor, the cam mechanism (6) is driven to rotate by the driving motor, and the rotating cam mechanism (6) pushes the outer wall of the quantitative feeding box (5), so that the quantitative feeding box (5) The transmission mechanism (3) is driven to rotate periodically, the upper side of the transmission mechanism (3) is provided with a hexagonal roller (7), the hexagonal roller (7) is made of iron material, and the hexagonal roller (7) is Electromagnets are provided, the hexagonal roller (7) is connected to the driving rotating mechanism, and the six sides and two side walls of the hexagonal roller (7) are installed with laser sensors (8), and the laser sensor (8) includes a laser A transmitting end and a laser receiving end, the laser transmitting end and the laser receiving end are respectively installed at the front and rear ends of each side wall of the hexagonal roller (7), and the upper side of the transmission mechanism (3) is also provided with a ball drop channel (10). ), one end of the ball drop channel (10) is connected with the telescopic end of the cylinder (9), and the ball drop channel (10) is located on the lower right side of the hexagonal roller (7). 2.根据权利要求1所述的一种不锈钢钢珠异材质选别设备,其特征在于:所述上料机构(1)包括上料平台和剪式举升机构,所述上料平台安装在剪式举升机构的顶端。2. A stainless steel ball different material sorting equipment according to claim 1, characterized in that: the feeding mechanism (1) comprises a feeding platform and a scissor-type lifting mechanism, and the feeding platform is installed on the shears. top of the lift mechanism. 3.根据权利要求1所述的一种不锈钢钢珠异材质选别设备,其特征在于:所述导料板(4)呈左高右低的倾斜状,所述导料板(4)的底部连接有支臂,所述支臂的底端固定连接在左侧支撑架(2)的侧壁上。3. A stainless steel ball different material sorting equipment according to claim 1, characterized in that: the material guide plate (4) is inclined with a high left and a low right, and the bottom of the material guide plate (4) is inclined. A support arm is connected, and the bottom end of the support arm is fixedly connected to the side wall of the left support frame (2). 4.根据权利要求1所述的一种不锈钢钢珠异材质选别设备,其特征在于:所述导料板(4)呈左端大、右端小的收拢状。4 . The stainless steel ball different material sorting equipment according to claim 1 , wherein the material guide plate ( 4 ) is in a folded shape with a large left end and a small right end. 5 . 5.根据权利要求1所述的一种不锈钢钢珠异材质选别设备,其特征在于:所述激光发射端和激光接收端的位置相对应,所述激光发射端发出激光,激光接收端能够接收激光发射端发出的激光,当激光接收端接收不到激光发射端发出的激光时,视为激光发射端和激光接收端之间有障碍物。5. A stainless steel ball different material sorting equipment according to claim 1, characterized in that: the positions of the laser emitting end and the laser receiving end correspond, the laser emitting end emits laser light, and the laser receiving end can receive the laser light For the laser emitted by the transmitting end, when the laser receiving end cannot receive the laser light emitted by the laser transmitting end, it is regarded as an obstacle between the laser transmitting end and the laser receiving end.
CN202011088003.7A 2020-10-13 2020-10-13 Stainless steel ball different material sorting equipment Pending CN112156890A (en)

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CN211412316U (en) * 2019-09-17 2020-09-04 刘晓洋 A broken sorting mechanism for building rubbish
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Publication number Priority date Publication date Assignee Title
JP2001347185A (en) * 2000-06-07 2001-12-18 Magnetec Japan Ltd Magnet filter
KR20130013634A (en) * 2011-07-28 2013-02-06 현대제철 주식회사 Iron recovery device
CN204018004U (en) * 2014-08-31 2014-12-17 临沂晟泉矿业有限公司 A kind of vibration damping concentration equipment of producing based on quartz sand
CN204448264U (en) * 2015-03-10 2015-07-08 温州大学 Plastic grain cleaning plant
CN108162130A (en) * 2018-03-15 2018-06-15 沭阳永泰木质纤维有限公司 A kind of wood fibre board's drying unit intermittence transport mechanism
CN108567124A (en) * 2018-04-26 2018-09-25 贵州统之源食品有限公司 A kind of bubble green pepper and preparation method thereof
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CN211412316U (en) * 2019-09-17 2020-09-04 刘晓洋 A broken sorting mechanism for building rubbish
CN213727101U (en) * 2020-10-13 2021-07-20 椿中岛机械(太仓)有限公司 Stainless steel ball different material sorting equipment

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Application publication date: 20210101