CN112141727A

CN112141727A - Prefabricated component mould stacking device

Info

Publication number: CN112141727A
Application number: CN201910561606.5A
Authority: CN
Inventors: 李骥; 曹端雄; 李佑福; 郑怀臣; 尹斌; 谌红玲
Original assignee: Hunan Wuxin Formwork Co Ltd
Current assignee: Hunan Wuxin Formwork Co Ltd
Priority date: 2019-06-26
Filing date: 2019-06-26
Publication date: 2020-12-29

Abstract

The invention discloses a stacking device for prefabricated part molds, which comprises a rack, a lifting assembly, a lifting driving mechanism, a lifting transmission assembly and a translation assembly, wherein the lifting assembly is oppositely arranged on the rack, the lifting driving mechanism is arranged on the rack and is used for driving the lifting assembly to perform lifting motion, the lifting assembly is connected with the lifting driving mechanism through the lifting transmission assembly, the lifting assembly is provided with a lifting mechanism which is used for lifting the prefabricated part molds, the bottom of one side of the rack and the top of the other side of the rack opposite to the rack are respectively provided with the translation assembly, and the rack can perform linear reciprocating motion along the translation assembly. The invention has the advantages of simple structure, low cost and integration of the functions of cross-line transfer and stacking.

Description

Prefabricated component mould stacking device

Technical Field

The invention mainly relates to the technical field of concrete prefabricated part production, in particular to a prefabricated part mold stacking device.

Background

The production process of the concrete prefabricated part comprises the steps of spraying slurry into a mould table by using a material distribution device, then vibrating, strickling, polishing, finishing, warehousing by using a stacker crane, curing in a curing kiln, taking out the concrete prefabricated part from a warehouse by using the stacker crane after curing, removing side moulds, and finally removing a bottom mould to obtain the required prefabricated part. The molds need to be stacked three-dimensionally after pouring is completed, so that the space utilization requirement of the steam curing kiln is met, the steam curing efficiency is improved, and the steam curing energy consumption is reduced.

In the prior art, a three-dimensional steam curing kiln is generally matched with a special lifting stacking device, so that the equipment is complex and has higher cost and single function; tunnel type curing kilns generally adopt manual control purlin car to join in marriage special lifting device and carry out the stack, and the manpower is extravagant big to there is the potential safety hazard in process of production.

Disclosure of Invention

Aiming at the technical problems in the prior art, the invention provides the prefabricated part mold stacking device which is simple in structure, low in cost and integrated with the functions of cross-line transfer and stacking.

In order to solve the technical problems, the invention adopts the following technical scheme:

prefabricated component mould bunching device, including the frame, still include lifting unit, lift actuating mechanism, lift transmission subassembly, translation subassembly, lifting unit sets up relatively in the frame, lift actuating mechanism sets up in the frame for drive lifting unit carries out elevating movement, lifting unit passes through lift transmission subassembly and links to each other with lift actuating mechanism, the last mechanism of lifting unit that lifts that is equipped with, the mechanism that lifts is used for lifting the prefabricated component mould, the bottom of frame one side with the top of the relative opposite side of frame all is equipped with the translation subassembly, the frame can along translation subassembly carries out sharp reciprocating motion.

As a further improvement of the invention: the translation assembly comprises a translation mechanism, a translation driving mechanism and a translation guide rail, the translation mechanism is connected with the translation driving mechanism, and the translation driving mechanism is used for driving the translation mechanism to perform linear reciprocating motion along the translation guide rail.

As a further improvement of the invention: the lifting driving mechanism is connected with the lifting shaft through the transmission chain so as to drive the lifting shaft to rotate; lifting chain one end is around establishing the tip at the lift axle, the other end and the lifting unit of lifting chain are connected to drive lifting unit carries out elevating movement.

As a further improvement of the invention: the frame comprises a cross beam parallel to the ground and a vertical beam vertical to the ground, and the lifting shaft is erected on the cross beam through a fastener.

As a further improvement of the invention: the vertical beam is provided with a vertical guide rail, and the lifting assembly carries out lifting motion along the vertical guide rail.

As a further improvement of the invention: the lifting mechanism is at least provided with more than one groove, and the grooves are used for supporting and connecting the prefabricated part mould hanging structure.

As a further improvement of the invention: the translation mechanism comprises a translation walking box, the rack is connected with the translation walking box, and a walking wheel is arranged inside the translation walking box.

As a further improvement of the invention: the end part of the translation walking box is provided with an anti-collision mechanism.

As a further improvement of the invention: at least one end of the translation guide rail is provided with a limiting mechanism.

Compared with the prior art, the invention has the advantages that:

1. the prefabricated part mold stacking device is provided with the translation assemblies, the translation assemblies are respectively arranged at the bottom of one side of the rack and the top of the other side of the rack, the translation assemblies can enable the whole rack to reciprocate in the linear direction, and the cross-line transverse movement between the mold table conveying line and the steam curing kiln is realized while the three-dimensional stacking is completed, so that the prefabricated part mold stacking device has the functions of mold stacking and transferring; and only the translation assembly arranged at the bottom of the rack is arranged on the bottom surface, the translation assembly connected with the rack on the other side is arranged in a suspended manner, and the single-side landing design of the rack can facilitate the arrangement of other landing devices or equipment, so that the possibility of equipment interference is reduced.

2. The prefabricated part mould stacking device is provided with the lifting mechanism, the lifting mechanism is provided with more than one groove for supporting and connecting the prefabricated part mould hanging structure, so that the mould can be stably and reliably lifted, the problems of shaking or falling of the mould and the like can not occur in the lifting process, the whole device is simple in structure and low in cost, the three-dimensional stacking of the mould can be realized before the prefabricated part mould enters the steam curing kiln, and the unstacking function can also be realized after the curing is finished.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

FIG. 2 is a diagram illustrating a state before a mold removal station in an embodiment of the present invention.

FIG. 3 is a schematic view of the present invention in a state of moving to a die table transfer line in an embodiment.

FIG. 4 is a schematic view of the present invention in a state of lifting and transferring the mold table.

FIG. 5 is a schematic view of the present invention in a state of completing stacking of a die table.

FIG. 6 is a schematic view of the present invention in a state in which stacking of a plurality of die stations is completed in an embodiment.

FIG. 7 is a schematic diagram of a lift mechanism according to an embodiment of the present invention.

Illustration of the drawings:

1. a frame; 2. a lifting assembly; 3. a lifting drive mechanism; 4. a lifting transmission assembly; 41. a drive chain; 42. a lift shaft; 43. a hoisting chain; 5. a lifting mechanism; 6. a translation assembly; 61. a translation mechanism; 611. a translational traveling box; 612. a traveling wheel; 62. a translation drive mechanism; 63. a translation guide rail; 7. a vertical guide rail; 8. an anti-collision mechanism; 9. a limiting mechanism.

Detailed Description

The invention will be described in further detail below with reference to the drawings and specific examples.

As shown in fig. 1 and 7, the embodiment provides a stacking device for prefabricated part molds, which comprises a frame 1, and further comprises a lifting assembly 2, a lifting driving mechanism 3, a lifting transmission assembly 4 and a translation assembly 6, wherein the lifting assembly 2 is relatively arranged on the frame 1, the lifting driving mechanism 3 is arranged on the frame 1 and used for driving the lifting assembly 2 to perform lifting motion, the lifting assembly 2 is connected with the lifting driving mechanism 3 through the lifting transmission assembly 4, the lifting assembly 2 is provided with a lifting mechanism 5, the lifting mechanism 5 is used for lifting the prefabricated part molds, the bottom of one side of the frame 1 and the top of the other side of the frame 1 are respectively provided with the translation assembly 6, and the frame 1 can perform linear reciprocating motion along the translation assembly 6.

The prefabricated part mold stacking device is provided with the translation assembly 6, the translation assembly 6 is respectively arranged at the bottom of one side of the rack 1 and the top of the other side of the rack 1, the translation assembly 6 can enable the whole rack 1 to reciprocate in the linear direction, and the cross-line transverse movement between the mold table conveying line and the steam curing kiln is realized while the three-dimensional stacking is completed, so that the prefabricated part mold stacking device has the functions of mold stacking and cross-line transferring; and only the translation assembly 6 arranged at the bottom of the rack 1 is arranged on the bottom surface, the translation assembly 6 connected with the rack 1 at the other side is arranged in a suspended manner, and the single-side landing design of the rack 1 can facilitate the installation of other landing devices or equipment, so that the possibility of equipment interference is reduced.

In this embodiment, the translation assembly 6 includes a translation mechanism 61, a translation driving mechanism 62 and a translation guide rail 63, the translation mechanism 61 is connected to the translation driving mechanism 62, and the translation driving mechanism 62 is configured to drive the translation mechanism 61 to perform linear reciprocating motion along the translation guide rail 63.

Further, in the preferred embodiment, a plurality of rail connecting beams are further disposed between the oppositely disposed translation guide rails 63, and the rail connecting beams connect the two translation guide rails 63 disposed in parallel, thereby serving to stabilize the translation guide rails 63.

In this embodiment, the lifting transmission assembly 4 includes a transmission chain 41, a lifting shaft 42 and a lifting chain 43, and the lifting driving mechanism 3 is connected to the lifting shaft 42 through the transmission chain 41 to drive the lifting shaft 42 to rotate; one end of the lifting chain 43 is wound on the end of the lifting shaft 42, and the other end of the lifting chain 43 is connected with the lifting assembly 2. The frame 1 comprises a cross beam parallel to the ground and a vertical beam vertical to the ground, the lifting shaft 42 is erected on the cross beam through a fastener, the vertical beam is provided with a vertical guide rail 7, and the lifting assembly carries out lifting motion along the vertical guide rail 7.

Further, in a preferred embodiment, one end of the lifting driving mechanism 3 is provided with a first gear, one end of the lifting shaft 42 opposite to the lifting driving mechanism 3 is provided with a second gear, the transmission chain 41 is wound on the two gears, and when the lifting driving mechanism 3 is started, the first gear is driven to move, and the transmission chain 41 drives the second gear to rotate, so that the lifting shaft 42 is driven to rotate; lifting shaft 42 both ends all are equipped with the third gear with lifting chain 43 matched with, lifting shaft 42 is rotatory to be made the third gear rotatory, drive lifting chain 43 motion, thereby it carries out oscilaltion motion to drive lifting unit 2, lifting unit 2 includes parallel arrangement's lifting beam, two parallel arrangement's lifting beam pass through two vertical axles of parallel arrangement and link to each other, install two gyro wheels through the fastener on every vertical axle, under lifting drive mechanism 3 effect, the gyro wheel rolls from top to bottom along perpendicular guide rail 7, thereby realize that lifting unit 2 carries out oscilaltion motion, accomplish the stack of mould and unstack.

In this embodiment, the lifting mechanism 5 is at least provided with more than one groove 51, and the groove 51 is used for supporting and connecting the hanging structure of the prefabricated part mold. Further, in the preferred embodiment, 2 grooves 51 on each lifting mechanism are provided, the lifting mechanisms 5 are mounted on the lifting beam through fasteners, and when the lifting mechanisms 5 lift the mold, the hanging structures at two side ends of the mold just fall into the grooves 51, so that the mold can be stably and reliably lifted, and the problems of shaking or falling of the mold and the like cannot occur in the lifting process.

In this embodiment, the translation mechanism 61 includes a translation traveling box 611, the frame 1 is connected to the translation traveling box 611, and a traveling wheel 612 is disposed inside the translation traveling box 611. The translation mechanism 61 arranged at the bottom of one side of the rack 1 makes linear reciprocating motion along a translation guide rail 63 arranged on the ground, the translation mechanism 61 arranged at the top of the other side of the rack makes linear reciprocating motion along a translation rail 63 arranged in a suspended mode, the translation mechanism 61 can make the whole stacking device make linear reciprocating motion, and the cross-line transverse movement between the die table conveying line and the steam curing kiln is realized while the three-dimensional stacking is completed.

In this embodiment, the end of the translational traveling box 611 is provided with the anti-collision mechanism 8, and the two ends of the translational guide rail 63 are provided with the limiting mechanisms 9. When the stacking device moves linearly to the limiting mechanism 9 at the tail end of the translation guide rail 63, the anti-collision mechanism 8 can play a role in buffering, so that the stacking device can be stopped stably to perform stacking or unstacking operation, and the phenomenon that the stacking device shakes violently due to the fact that the moving speed is too high is avoided; the limiting mechanism 9 has a limiting effect.

As shown in fig. 2 to fig. 6, in the specific application, the mold table conveying line and the curing line are both linear and arranged in parallel in the horizontal direction, the mold table conveying line and the curing line are butted by the stacking device, one translation guide rail 63 is installed on the ground, the other translation guide rail 63 is arranged in suspension, two ends of the mold table conveying line and the curing line are connected by two translation guide rails 63, firstly, the translation mechanism 61 drives the frame 1 to move linearly to one end of the mold table conveying line along the translation guide rail 63 under the action of the translation driving mechanism 62, the lifting driving mechanism 3 provides driving force to drive the lifting assembly 2 to descend to a position lower than the mold table, then the lifting assembly 2 ascends, the hanging structures at two side ends of the mold table fall into the groove 51 of the lifting mechanism 5, the lifting assembly 2 further ascends to lift the mold table, then, the translation driving mechanism 62 drives the translation mechanism 61 to drive the frame 1 to move linearly to the curing line along the translation guide rail 63, under the effect of the driving force of lifting drive mechanism 3, lifting unit 2 descends and carries out the stack with the mould platform, continues to carry out the transportation and the stack of next mould platform according to this mode, until accomplishing the transportation and the stack of all mould platforms to a plurality of moulds can get into the curing kiln simultaneously and carry out the maintenance, are favorable to the space of make full use of curing kiln.

The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may be made by those skilled in the art without departing from the principle of the invention.

Claims

1. The stacking device for the prefabricated part molds comprises a rack (1) and is characterized by also comprising a lifting assembly (2), a lifting driving mechanism (3), a lifting transmission assembly (4) and a translation assembly (6), the lifting component (2) is arranged on the frame (1) relatively, the lifting driving mechanism (3) is arranged on the frame (1), used for driving the lifting component (2) to do lifting movement, the lifting component (2) is connected with the lifting driving mechanism (3) through the lifting transmission component (4), the lifting component (2) is provided with a lifting mechanism (5), the lifting mechanism (5) is used for lifting the prefabricated part mould, the bottom of one side of the frame (1) and the top of the other side of the frame (1) opposite to each other are both provided with a translation assembly (6), the frame (1) can do linear reciprocating motion along the translation component (6).

2. The prefabricated member mold stacking device according to claim 1, wherein the translation assembly (6) comprises a translation mechanism (61), a translation driving mechanism (62) and a translation guide rail (63), the translation mechanism (61) is connected with the translation driving mechanism (62), and the translation driving mechanism (62) is used for driving the translation mechanism (61) to perform linear reciprocating motion along the translation guide rail (63).

3. The prefabricated member mold stacking device of claim 1, wherein the lifting transmission assembly (4) comprises a transmission chain (41), a lifting shaft (42) and a lifting chain (43), and the lifting driving mechanism (3) is connected with the lifting shaft (42) through the transmission chain (41) to drive the lifting shaft (42) to rotate; lifting chain (43) one end is around establishing the tip at lift shaft (42), the other end and the lifting unit (2) of lifting chain (43) are connected to drive lifting unit (2) and carry out elevating movement.

4. The precast member mold stacking apparatus of claim 3, wherein the frame (1) includes a cross beam parallel to the ground and a vertical beam perpendicular to the ground, and the lifting shaft (42) is erected on the cross beam by a fastener.

5. The precast member mold stacking apparatus of claim 4, wherein the vertical beams are provided with vertical guide rails (7), and the elevating assembly performs an elevating movement along the vertical guide rails (7).

6. A stacking device for prefabricated parts moulds according to any of claims 1 to 5, characterised in that the lifting mechanism (5) is provided with at least one more groove (51), said groove (51) being adapted to receive a prefabricated part mould hanger.

7. The prefabricated component mold stacking device of any one of claims 2 to 5, wherein the translation mechanism (61) comprises a translation traveling box (611), the frame (1) is connected with the translation traveling box (611), and traveling wheels (612) are arranged inside the translation traveling box (611).

8. The module stacking device for prefabricated parts according to claim 7, characterized in that the end of said travelling carriage (611) is provided with an anti-collision mechanism (8).

9. A mould stacking device for prefabricated parts according to claim 2, characterized in that at least one end of the translation guide (63) is provided with a stop mechanism (9).