CN112141588A - Shuttle car quick hoist - Google Patents
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- CN112141588A CN112141588A CN202011193052.7A CN202011193052A CN112141588A CN 112141588 A CN112141588 A CN 112141588A CN 202011193052 A CN202011193052 A CN 202011193052A CN 112141588 A CN112141588 A CN 112141588A
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- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
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- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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Abstract
本发明公开了穿梭车快速提升机,属于仓储物流技术领域;具体包括主体框架、提升机构、输送机构和配重机构,输送机构包括输送框架、驱动装置、传输装置、用于检测货物位置的第一检测开关,传输装置设置在输送框架上方并通过驱动装置进行传输,所述输送机构与提升机构相连接,通过提升机构实现输送机构在主体框架内的上下运行;提升机构顶部设置有吊点,驱动带的一端与提升机构顶部的吊点相连,另一端通过吊点与配重机构相连,吊点设置有万向架,万向架用于夹持所述的驱动带;采用本发明所述的提升机提高了整体运行速度和系统效率,无需中间媒介转运,提高了适用范围,同时提高提升的速度。
The invention discloses a shuttle car quick hoist, which belongs to the technical field of warehousing and logistics, and specifically includes a main frame, a lifting mechanism, a conveying mechanism and a counterweight mechanism. A detection switch, the transmission device is arranged above the conveying frame and transmits through the driving device, the conveying mechanism is connected with the lifting mechanism, and the lifting mechanism realizes the up and down operation of the conveying mechanism in the main frame; the top of the lifting mechanism is provided with a hanging point, One end of the driving belt is connected with the lifting point on the top of the lifting mechanism, and the other end is connected with the counterweight mechanism through the lifting point. The hanging point is provided with a gimbal, which is used to clamp the driving belt; The hoist improves the overall operating speed and system efficiency, without the need for intermediary transfer, improves the scope of application, and increases the speed of hoisting.
Description
技术领域technical field
本发明属于仓储物流技术领域,具体涉及穿梭车快速提升机。The invention belongs to the technical field of warehousing and logistics, and in particular relates to a quick hoist of a shuttle car.
背景技术Background technique
现代化的仓储、物流系统中,为了提高生产效率,仓储和流转系统通常采用多层式的结构,货物经常需要在不同层之间进行运输,当需要转换层运输时通常采用斜坡或提升机的方式对货物进行运输层的转换。In modern warehousing and logistics systems, in order to improve production efficiency, warehousing and circulation systems usually adopt a multi-layer structure, and goods often need to be transported between different layers. Carry out the transport layer transformation for the goods.
密集型仓储为货物的存储提供了更多空间,而在密集型仓储中货物的分层搬运要靠穿梭车与提升机组合完成。提升机可以用来提升货物或者穿梭车,对于外部结构为轨道式的仓储架,可通过穿梭车自行行走出提升机进行搬运货物的工作;而对于皮带传输结构的仓储架,则需要通过中间运输媒介将货物从穿梭车上取下,再采用斜坡或提升机的方式对货物进行层间转换,这种操作流程繁琐、效率较低且设备的利用率较低。而目前在市场上的提升机提升速度为30-40m/min,在与穿梭车对接的运行过程中,其提升速度制约了整个系统的效率。为提高整个系统的使用性能,需对提升机的结构和方式进行重新定位,在提高提升速度的同时,提升整个系统的运行效率并使其能够适合不同的运输层情况。Intensive warehousing provides more space for the storage of goods, and the layered handling of goods in intensive warehousing is completed by a combination of shuttles and elevators. The hoist can be used to lift goods or shuttle vehicles. For the storage racks with rail-type external structure, the shuttle car can walk out of the elevator to carry the goods; and for the storage racks with belt transmission structure, it needs to be transported through the middle. The medium removes the goods from the shuttle, and then uses a ramp or a hoist to transfer the goods between layers, which is cumbersome, inefficient, and low in equipment utilization. However, the hoisting speed of the hoist currently on the market is 30-40m/min. During the operation of docking with the shuttle, its hoisting speed restricts the efficiency of the entire system. In order to improve the performance of the entire system, it is necessary to reposition the structure and method of the hoist. While increasing the hoisting speed, the operating efficiency of the entire system is improved and it can be adapted to different transportation layer conditions.
发明内容SUMMARY OF THE INVENTION
本发明克服了现有技术的不足,提出一种穿梭车快速提升机,该装置使货物能够与穿梭车共同进行提升运输,从而实现货物简单、高效、快速的进行层间运输,并能够与自动化仓储设备或输送线良好的配合。The invention overcomes the deficiencies of the prior art, and proposes a shuttle car quick hoist, which enables the goods to be lifted and transported together with the shuttle car, so as to realize the simple, efficient and fast inter-layer transportation of the goods, and can be combined with automation Good cooperation with storage equipment or conveyor lines.
为了达到上述目的,本发明是通过以下技术方案实现的:In order to achieve the above object, the present invention is achieved through the following technical solutions:
穿梭车快速提升机,包括主体框架和提升机构,还包括输送机构和配重机构,所述输送机构包括输送框架、驱动装置、传输装置以及用于检测货物位置的第一检测开关,所述输送框架设置在主体框架内,传输装置设置在输送框架上方并通过驱动装置进行传输,所述输送机构与提升机构相连接,通过提升机构实现输送机构在主体框架内的上下运行;所述提升机构包括驱动带,所述提升机构顶部设置有吊点,所述驱动带的一端与提升机构顶部的吊点相连,另一端通过吊点与配重机构相连,所述吊点包括万向架,所述万向架用于调整所述的驱动带。The shuttle car quick hoist includes a main frame and a lifting mechanism, and also includes a conveying mechanism and a counterweight mechanism. The conveying mechanism includes a conveying frame, a driving device, a transmission device and a first detection switch for detecting the position of the goods. The frame is arranged in the main frame, the transmission device is arranged above the conveying frame and is transmitted through the driving device, the conveying mechanism is connected with the lifting mechanism, and the lifting mechanism realizes the up and down operation of the conveying mechanism in the main frame; the lifting mechanism includes A driving belt, the top of the lifting mechanism is provided with a lifting point, one end of the driving belt is connected with the lifting point on the top of the lifting mechanism, and the other end is connected with the counterweight mechanism through the lifting point, the lifting point includes a gimbal, the A gimbal is used to adjust the drive belt.
进一步的,所述传输装置设置于输送框架内部两侧并安装在输送框架上表面。Further, the transmission devices are arranged on both sides of the inside of the conveying frame and are installed on the upper surface of the conveying frame.
进一步的,所述输送机构还包括导向架,所述导向架设置于传输装置内部两侧。Further, the conveying mechanism further includes guide frames, and the guide frames are arranged on both sides of the inside of the transmission device.
进一步的,所述的传输装置为链条传输结构或皮带传输结构。Further, the transmission device is a chain transmission structure or a belt transmission structure.
进一步的,所述吊点还包括接头和压板,所述万向架与压板相连接,用于夹持并固定同步带;所述万向架底部与接头的顶部铰接,万向架可绕铰接位置旋转摆动,接头底部用于与提升机构或配重机构固定连接。Further, the lifting point also includes a joint and a pressure plate, and the universal frame is connected with the pressure plate for clamping and fixing the timing belt; the bottom of the universal frame is hinged with the top of the joint, and the universal frame can be hinged around The position rotates and swings, and the bottom of the joint is used for fixed connection with the lifting mechanism or the counterweight mechanism.
进一步的,所述主体框架内设置有多个缓冲限位器,设置位置与提升机构或配重机构对应。Further, a plurality of buffer limiters are arranged in the frame of the main body, and the arrangement positions correspond to the lifting mechanism or the counterweight mechanism.
进一步的,所述驱动带为同步带、齿条、链条中的任意一种。Further, the drive belt is any one of a timing belt, a rack, and a chain.
进一步的,所述提升机构上设置有多个第二检测开关,所述第二检测开关用于检测提升机构相对主体框架的位置。Further, the lifting mechanism is provided with a plurality of second detection switches, and the second detection switches are used to detect the position of the lifting mechanism relative to the main body frame.
进一步的,配重机构包括配重框架、配重块、滑片,配重机构设置于主体框架侧面,配重框架的顶部连接有吊点,配重块设置于配重框架内部,滑片设置于配重框架两侧并与主体框架接触。Further, the counterweight mechanism includes a counterweight frame, a counterweight block, and a sliding sheet, the counterweight mechanism is arranged on the side of the main frame, the top of the counterweight frame is connected with a hanging point, the counterweight block is arranged inside the counterweight frame, and the sliding sheet is provided. on both sides of the counterweight frame and in contact with the main frame.
进一步的,所述第一检测开关为光电开关、磁性开关、触碰开关中的任意一种。Further, the first detection switch is any one of a photoelectric switch, a magnetic switch, and a touch switch.
本发明相对于现有技术所产生的有益效果为:The beneficial effects that the present invention produces relative to the prior art are:
1、本发明所述的提升机通过设置输送机构,使其除了提升的作用还增加了输送货物的功能,以更适应如皮带输送等多种仓储环境,无需穿梭车动作便可以实现货物的装载,本提升机可与穿梭车共同配合使用,提升工作效率。1. The hoist of the present invention is provided with a conveying mechanism, which increases the function of conveying goods in addition to the function of lifting, so as to be more suitable for various storage environments such as belt conveying, and can realize the loading of goods without the operation of the shuttle. , The hoist can be used together with the shuttle to improve work efficiency.
2、本发明提升机的提升机构设置了多处吊点,吊点采用万向结构,可有效防止同步带等结构扭转或倾斜影响起升平衡或运行卡滞等现象的出现,防止不必要的损耗和摩擦,提升过程更为平稳,同时提高工作的安全性和运行效率。2. The hoisting mechanism of the hoist of the present invention is provided with multiple hoisting points, and the hoisting points adopt a universal structure, which can effectively prevent the torsion or inclination of the synchronous belt and other structures from affecting the hoisting balance or running jam and other phenomena, preventing unnecessary Loss and friction, the lifting process is more stable, and the work safety and operation efficiency are improved at the same time.
3、采用配重结构,能够平衡提升机构的重量,减少提升机构运行时所需的功耗。3. The counterweight structure is adopted, which can balance the weight of the lifting mechanism and reduce the power consumption required for the operation of the lifting mechanism.
4、采用本发明所述的提升机提高了仓储、物流系统的整体运行速度和系统效率,无需中间媒介转运,提高了适用范围,同时提高提升的速度。4. The use of the hoist of the present invention improves the overall operation speed and system efficiency of the storage and logistics systems, does not require intermediate transfer, improves the scope of application, and increases the speed of hoisting.
附图说明Description of drawings
图1为本发明实施例所述提升机正视图;Fig. 1 is the front view of the elevator according to the embodiment of the present invention;
图2为本发明实施例所述提升机左视图;Fig. 2 is the left side view of the elevator according to the embodiment of the present invention;
图3为本发明实施例所述提升机顶视图;Fig. 3 is the top view of the elevator according to the embodiment of the present invention;
图4为本发明实施例所述提升机的第一轴测图;4 is a first axonometric view of the hoist according to the embodiment of the present invention;
图5为本发明实施例所述提升机的第二轴测图;5 is a second axonometric view of the hoist according to the embodiment of the present invention;
图6为图5的局部放大图;Fig. 6 is a partial enlarged view of Fig. 5;
图7为输送机构的结构示意图;Fig. 7 is the structural representation of conveying mechanism;
图8为吊点的结构示意图;Fig. 8 is the structural representation of the lifting point;
图9为本发明承载穿梭车的结构示意图。FIG. 9 is a schematic structural diagram of the carrying shuttle of the present invention.
其中,1-主体框架,2-提升机构,3-输送机构,4-配重机构,11-顶盖,12-主框架,13-缓冲限位器,21-提升框架,22-减速电机,23-驱动带轮,24-同步带轮,25-同步带,26-吊点,27-导轨,28-滑块,29-第二检测开关,31-输送框架,32-驱动电机,33-链条,34-导向架,35-第一检测开关,41-配重框架,42-配重块,43-滑片,251-同步带一,252-同步带二,261-万向架,262-接头,263-压板,264-固定螺栓。Among them, 1-main frame, 2-lifting mechanism, 3-conveying mechanism, 4-counterweight mechanism, 11-top cover, 12-main frame, 13-buffer limiter, 21-lifting frame, 22-deceleration motor, 23- drive pulley, 24- synchronous pulley, 25- synchronous belt, 26- lifting point, 27- guide rail, 28- slide block, 29- second detection switch, 31- conveying frame, 32- drive motor, 33- Chain, 34-Guide frame, 35-First detection switch, 41-Counterweight frame, 42-Counterweight block, 43-Slide piece, 251-Timing belt one, 252-Timing belt two, 261-Universal frame, 262 - Joint, 263- Pressure Plate, 264- Fixing Bolt.
具体实施方式Detailed ways
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,结合实施例和附图,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。下面结合实施例及附图详细说明本发明的技术方案,但保护范围不被此限制。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail with reference to the embodiments and the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. The technical solutions of the present invention will be described in detail below with reference to the embodiments and the accompanying drawings, but the protection scope is not limited by this.
如图1-5所示,是穿梭车快速提升机,包括主体框架1、提升机构2、输送机构3和配重机构4四个部分,其中,主体框架1是整个设备的支撑和安装基础,具体包括顶盖11、主框架12、缓冲限位器13。顶盖11位于主框架12顶部,多个缓冲限位器13分别位于主框架12的顶部、底部、及侧面。主体框架1可以采用型材焊接、螺栓连接等方式;缓冲限位器13可以有多个布局,本实施例设置在主框架12的顶部、底部、及侧面,且分别对应提升机构2的提升框架21及配重机构4的配重框架41的相应位置;缓冲限位器13可以为弹簧、液压缓冲器、橡胶弹力件等多种类型;主体框架1外侧可设置防护装置,本实施例未设置。As shown in Figure 1-5, it is a shuttle car quick hoist, including four parts: main frame 1, lifting mechanism 2, conveying mechanism 3 and counterweight mechanism 4, among which, the main frame 1 is the support and installation foundation of the entire equipment. Specifically, it includes a
提升机构2是设备的提升部件,具体包括提升框架21、减速电机22、驱动带轮23、同步带轮24、同步带一251、同步带二252、吊点26、导轨27、滑块28和第二检测开关29。减速电机22与顶盖11固定连接,减速电机22的输出轴设置有多个驱动带轮23,同步带251啮合连接有驱动带轮23和同步带轮24,同步带一251的两端分别连接有吊点26,同步带一251连接的吊点26分别连接至提升框架21及配重框架41,同步带二252啮合连接有驱动带轮23,同步带二252的两端分别连接有吊点26,同步带二252连接的吊点26分别连接至提升框架21及配重框架41;如图8所示,吊点26包含万向架261、接头262、压板263、固定螺栓264,万向架261顶部与压板263通过固定螺栓264固定连接,能够夹持并固定同步带25的一端,万向架261底部与接头262的顶部铰接,万向架261可绕铰接位置圆锥摆动,接头262底部分别与提升框架21、配重框架41固定连接。导轨27垂直设置于主框架12侧面,提升框架21侧面对应导轨27的位置设置有滑块28,滑块28与导轨27滑动连接,提升框架21侧面设置有多个第二检测开关29,第二检测开关29可检测提升框架21相对主体框架1的位置。提升机构2的驱动形式可以为同步带式、齿轮齿条式、链轮链条式等方式,本实施例采用同步带式。The hoisting mechanism 2 is the hoisting part of the equipment, and specifically includes a hoisting
带轮同步带的布局可以为多种,本实施例采用同轴驱动带轮分别带动不同同步带的布局;吊点的布局有多种,本实施例为吊点设置在提升框架的顶部四角的布局;吊点的结构有多种,本实施例采用万向架261、接头262、压板263、固定螺栓254的结构;采用同步带结构好处是,有效降低提升时产生的噪音;提升导向采用滑轨滑块结构,减小导向传出的噪音,从而降低噪音;第二检测开关29可以为光电开关、磁性开关、触碰开关等多种形式,本实施例采用触碰开关。The layout of the pulley timing belt can be various. In this embodiment, the coaxial drive pulley is used to drive the layout of different timing belts. There are various layouts of the lifting points. In this embodiment, the lifting points are arranged at the top four corners of the lifting frame. Layout; there are various structures of the lifting point, the present embodiment adopts the structure of a
如图6和7所示,输送机构3为货物转移机构,可将货物沿输送方向平移,包括输送框架31、驱动电机32、链条33、导向架34、第一检测开关35;输送框架31设置于提升框架21内部,驱动电机32设置于输送框架31底部,链条33设置于输送框架31顶端两侧并突出输送框架31上表面,导向架34设置于链条33一侧,第一检测开关35分别设置于导向架34外侧两端,驱动电机32与链条33直接连接。其中,第一检测开关35可以为光电开关、磁性开关、触碰开关等多种形式,本实施例采用光电开关。As shown in FIGS. 6 and 7 , the conveying mechanism 3 is a goods transfer mechanism, which can translate the goods along the conveying direction, and includes a conveying
配重机构4为提升机构2的配重,包括配重框架41、配重块42、滑片43,配重机构4设置于主体框架1侧面,配重框架41的顶部连接有吊点26,配重块42设置于配重框架41内部,滑片43设置于配重框架41两侧并与主框架12接触。配重块42的规格或布局可有多种。The counterweight mechanism 4 is the counterweight of the lifting mechanism 2, including a
如图9所示,穿梭车快速提升机运行时,减速电机22带动驱动带轮23旋转,使与其啮合连接的同步带一251、同步带二252往复运行,从而带动提升机构上下往复运行,提升机构2运行至工作位置时,触发第二检测开关29,提升机构2停止运行,输送机构3上运输的穿梭车驶出所述提升机进行装载工作,装载完成后,穿梭车与货物共同驶回穿梭车提升机。As shown in FIG. 9 , when the shuttle hoist is running, the
或针对具有皮带传输的仓储架,当提升机构2带动运输机构3运行至工作位置时,使运输机构3的链条33与仓储架的皮带水平对接,触发第二检测开关29,提升机构2停止运行,穿梭车保持在提升机上的位置不动,启动输送机构3的驱动电机32使其运行,带动链条33将货物沿导向架34输送至输送框架31顶端并与穿梭车的装载位对应,第一检测开关35检测货物输送到位后,输送机构3停止运行,穿梭车对货物进行装载。Or for the storage rack with belt transmission, when the lifting mechanism 2 drives the transport mechanism 3 to run to the working position, the
当按上述两种工作方式的其一完成工作后,提升机构反向运行,将穿梭车及货物运送至目标位置,穿梭车及货物驶出穿梭车提升机,其他穿梭车进入穿梭车提升机进行下一次工作。When the work is completed according to one of the above two working methods, the hoisting mechanism runs in the reverse direction to transport the shuttle car and the goods to the target position, the shuttle car and the cargo are driven out of the shuttle car hoist, and the other shuttle cars enter the shuttle car hoist. work next time.
在运行过程中,提升机构2两侧的导轨27、滑块28能够对提升机构2进行导向并对其进行限位,防止运行时卡滞;配重机构4能够平衡提升机构的2的重量,减少提升机构运行时所需的功耗;主体框架1顶部和底部设置的多个缓冲限位器13能分别对提升机构2和配重机构4进行限位,减少运行时的冲击及防止提升机构2、配重机构4因故障超出行程;吊点26能够减少同步带25安装及运行时产生的扭转和倾斜,防止不必要的损耗和卡滞;滑片43能够减少配重机构4与主体框架1的碰撞并防止配重机构4的晃动。During operation, the guide rails 27 and the
在本发明的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”“顺时针”“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and The description is simplified rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
以上内容是结合具体的优选实施方式对本发明所做的进一步详细说明,不能认定本发明的具体实施方式仅限于此,对于本发明所属技术领域的普通技术人员来说,在不脱离本发明的前提下,还可以做出若干简单的推演或替换,都应当视为属于本发明由所提交的权利要求书确定专利保护范围。The above content is a further detailed description of the present invention in combination with the specific preferred embodiments, and it cannot be considered that the specific embodiments of the present invention are limited to this. Below, some simple deductions or substitutions can also be made, all of which should be regarded as belonging to the invention and the scope of patent protection determined by the submitted claims.
Claims (10)
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| CN112141588B (en) | 2024-11-22 |
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Application publication date: 20201229 Assignee: Taiyuan Ruilianchuang Intelligent Equipment Co.,Ltd. Assignor: TAIYUAN FORTUCKY LOGISTICS EQUIPMENT TECHNOLOGY Co.,Ltd. Contract record no.: X2025980031442 Denomination of invention: Shuttle car fast elevator Granted publication date: 20241122 License type: Common License Record date: 20251031 |
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