CN112140524A - Seamless sticking film machine - Google Patents

Seamless sticking film machine Download PDF

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Publication number
CN112140524A
CN112140524A CN202011064191.XA CN202011064191A CN112140524A CN 112140524 A CN112140524 A CN 112140524A CN 202011064191 A CN202011064191 A CN 202011064191A CN 112140524 A CN112140524 A CN 112140524A
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frame
roller
laminating machine
seamless
workpiece
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荆萌
夏永光
王芳
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Taizhou Xingxing Photoelectric Technology Co ltd
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Taizhou Xingxing Photoelectric Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0004Component parts, details or accessories; Auxiliary operations

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  • Manufacturing & Machinery (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

本发明提供了一种无缝贴膜机,属于机械技术领域。它解决了现有贴膜机容易沾染灰尘的问题。本无缝贴膜机包括机架,机架中设有中转盘和收放卷机构,收放卷机构和中转盘之间设有抓取机构,机架的一侧设有下料机构,另一侧设有上料架,上料架上设有可转动的主动辊和从动辊,主动辊和从动辊的周向外侧壁上均间隔设置有若干个呈环形凹入的第一定位槽,主动辊和从动辊上张紧设置有若干根横截面呈圆形的输送绳,输送绳的两端分别嵌入在主动辊和从动辊对应的第一定位槽中,相邻两根输送绳之间具有间隙,上料架与中转盘之间设有能将输送绳上的工件抓取到中转盘上的上料机构。本无缝贴膜机具有不易沾染灰尘的优点。

Figure 202011064191

The invention provides a seamless film sticking machine, which belongs to the technical field of machinery. It solves the problem that the existing laminating machine is easily contaminated with dust. The seamless film laminating machine includes a frame, a middle turntable and a winding and unwinding mechanism are arranged in the frame, a grabbing mechanism is arranged between the winding and unwinding mechanism and the middle turntable, one side of the frame is provided with a blanking mechanism, and the other There is a feeding frame on the side, and the feeding frame is provided with a rotatable driving roller and a driven roller. The peripheral outer sidewalls of the driving roller and the driven roller are spaced with a number of annular concave first positioning grooves. , the driving roller and the driven roller are tensioned with several conveying ropes with circular cross-sections. There is a gap between the ropes, and a feeding mechanism capable of grabbing the workpieces on the conveying rope onto the intermediate turntable is arranged between the feeding rack and the intermediate turntable. The seamless film laminating machine has the advantage of not being easily contaminated with dust.

Figure 202011064191

Description

一种无缝贴膜机A seamless laminating machine

技术领域technical field

本发明属于机械技术领域,涉及一种无缝贴膜机。The invention belongs to the technical field of machinery, and relates to a seamless laminating machine.

背景技术Background technique

产品在生产加工过程中,例如表盖、电子产品的屏幕等,需要在其表面贴膜,防止表盖、屏幕等的磨损,以及起到导光、增光、聚光和防反射等作用,提高产品品质。During the production and processing of products, such as watch covers, screens of electronic products, etc., it is necessary to stick films on their surfaces to prevent the wear of watch covers, screens, etc. quality.

为了提高贴膜效率,工件在贴膜的过程中,会使用到贴膜机,现有的贴膜机,例如中国专利文献资料公开了一种注塑机外设全自动滚边贴膜装置[申请号:201810415547.6;申请公布号:CN108437352A],其包括机箱以及设置在机箱上的搬运装置,机箱上沿着搬运装置依次设置有摆料工位、滚边工位、贴膜工位以及转移工位,摆料工位上设置有摆料调节定位装置,摆料调节定位装置包括载物台,滚边工位上设置有滚边装置,滚边装置包括滚边工作台、滚边头以及驱动滚边工作台绕滚边头移动的双轴移动组件;贴膜工位上设置有贴膜装置,贴膜装置包括贴膜组件、料带收放卷机构,转移工位上设置有收集并输送贴膜后注塑件的转移装置。In order to improve the efficiency of filming, the workpiece will use a filming machine during the filming process. Existing filming machines, such as Chinese patent literature, disclose a fully automatic hemming and filming device for the peripheral of an injection molding machine [Application No.: 201810415547.6; Application published No.: CN108437352A], which includes a chassis and a handling device arranged on the chassis, and along the handling device, the chassis is sequentially provided with a material swinging station, a piping station, a filming station and a transfer station, and the material swinging station is provided with a Swing adjustment and positioning device, the swing adjustment and positioning device includes a stage, a hemming device is arranged on the hemming station, and the hemming device includes a hemming table, a hemming head and a biaxial moving component that drives the hemming table to move around the hemming head; film sticking A film sticking device is arranged on the work station, and the film sticking device includes a film sticking assembly and a material tape rewinding and unwinding mechanism.

该种结构的贴膜装置,工件放置在载物台上进行运输,载物台即相当于输送带,工件在输送的过程中,工件会接触载物台,工件与载物台之间的接触为面接触,接触面积大,而即使贴膜在无尘车间中进行贴膜,也难免会有一些灰尘掉落到载物台上,掉落到载物台上的灰尘会粘附到工件上,从而在贴膜时,会使灰尘沾染到工件和膜片之间,会导致工件不合格,甚至报废的问题。In the film sticking device of this structure, the workpiece is placed on the stage for transportation, and the stage is equivalent to a conveyor belt. During the process of conveying the workpiece, the workpiece will contact the stage, and the contact between the workpiece and the stage is Surface contact, the contact area is large, and even if the film is applied in a clean room, some dust will inevitably fall on the stage, and the dust falling on the stage will adhere to the workpiece, so that the When the film is pasted, the dust will be contaminated between the workpiece and the diaphragm, which will cause the workpiece to be unqualified or even scrapped.

发明内容SUMMARY OF THE INVENTION

本发明的目的是针对现有技术中存在的上述问题,提出了一种无缝贴膜机,解决的技术问题是如何使工件在贴膜过程中不易沾染灰尘。The purpose of the present invention is to address the above-mentioned problems in the prior art, and propose a seamless film laminating machine, which solves the technical problem of how to make the workpiece not easily contaminated with dust during the lamination process.

本发明的目的可通过下列技术方案来实现:一种无缝贴膜机,包括机架,所述机架中设有能使工件固定的中转盘,所述机架上设有能够实现料带移动的收放卷机构,所述收放卷机构和中转盘之间设有能将料带中的膜片抓取并粘贴在中转盘上的工件的抓取机构,所述机架的一侧设有能将工件从中转盘上取下的下料机构,其特征在于,所述机架的另一侧还设有上料架,所述上料架上设有可转动的主动辊和从动辊,所述主动辊和从动辊的周向外侧壁上均间隔设置有若干个呈环形凹入的第一定位槽,所述主动辊和从动辊上张紧设置有若干根横截面呈圆形的输送绳,所述输送绳的两端分别嵌入在所述主动辊和从动辊对应的第一定位槽中,相邻两根所述输送绳之间具有间隙,所述上料架与中转盘之间设有能将输送绳上的工件抓取到中转盘上的上料机构。The purpose of the present invention can be achieved by the following technical solutions: a seamless laminating machine, comprising a frame, the frame is provided with a turntable that can fix the workpiece, and the frame is provided with a material belt that can move A rewinding and unwinding mechanism is provided between the rewinding and unwinding mechanism and the intermediate turntable, and a grabbing mechanism capable of grabbing the film in the tape and pasting the workpiece on the intermediate turntable is provided, and one side of the frame is provided with There is an unloading mechanism that can remove the workpiece from the turntable. It is characterized in that the other side of the frame is also provided with a feeding frame, and the feeding frame is provided with rotatable driving rollers and driven rollers. , the peripheral outer sidewalls of the driving roller and the driven roller are provided with a number of annularly concave first positioning grooves at intervals, and a number of circular cross-sections are tensioned on the driving roller and the driven roller. The two ends of the conveying rope are respectively embedded in the corresponding first positioning grooves of the driving roller and the driven roller, and there is a gap between the two adjacent conveying ropes. There is a feeding mechanism between the intermediate turntables that can grab the workpiece on the conveying rope to the intermediate turntable.

本无缝贴膜机用来贴膜,例如对表盖进行贴膜,工件随输送绳移动,然后通过上料机构抓取到中转盘上,收放卷机构工作,带动料带移动,料带是两层的,膜片位于料带的其中一层并事先截断形成,膜片粘附在料带的另一层上,通过抓取机构配合收放卷机构使膜片从料带中分离出来后移动到中转盘处并贴在工件上,最后通过下料机构进行下料。主动辊和从动辊相配合驱动输送绳移动,工件是放置在输送绳上的,输送绳移动带动工件移动。输送绳的横截面呈圆形,相邻的两根输送绳之间具有间隙,该种结构,类似于降低了输送带带体的表面积,使灰尘不易积累在输送绳上,表盖等工件放置在输送绳上时,工件与输送绳是线接触,大大降低接触面积,使随输送绳移动的工件不易沾染灰尘,提高产品合格率。第一定位槽的设置对输送绳起到定位的作用,使输送绳在移动的过程中不会偏离设定的位置,从而使放置在输送绳上并随输送绳移动的工件不会掉落。This seamless laminating machine is used for laminating, such as laminating the cover, the workpiece moves with the conveying rope, and then grabs onto the intermediate turntable through the feeding mechanism, and the rewinding and unwinding mechanism works to drive the material belt to move. The material belt is two layers The film is located in one layer of the material tape and is formed by cutting it in advance, and the film is adhered to the other layer of the material belt. It is attached to the workpiece at the turntable, and finally unloaded through the unloading mechanism. The driving roller and the driven roller cooperate to drive the conveyor rope to move, the workpiece is placed on the conveyor rope, and the movement of the conveyor rope drives the workpiece to move. The cross section of the conveyor rope is circular, and there is a gap between two adjacent conveyor ropes. This structure is similar to reducing the surface area of the conveyor belt body, so that dust is not easy to accumulate on the conveyor rope, and workpieces such as surface covers are placed When on the conveyor rope, the workpiece and the conveyor rope are in line contact, which greatly reduces the contact area, so that the workpiece moving with the conveyor rope is not easy to be contaminated with dust, and the product qualification rate is improved. The setting of the first positioning groove plays a role in positioning the conveying rope, so that the conveying rope will not deviate from the set position during the moving process, so that the workpiece placed on the conveying rope and moving with the conveying rope will not fall.

在上述的一种无缝贴膜机中,所述上料架上还设置有若干个支撑辊,所述支撑辊位于主动辊和从动辊之间,所述支撑辊的周向外侧壁上间隔设置有若干个呈环形凹入的第二定位槽,所述第二定位槽与第一定位槽对应设置,所述输送绳能嵌入到第二定位槽中且所述输送绳部分凸出设置在支撑辊外。支撑辊起到支撑的作用,防止输送绳下垂,保证输送绳位于同一水平面上,使工件输送顺畅,不存在与输送绳相对移动的问题;输送绳部分凸出设置在支撑辊外,即工件随输送绳移动的过程中不会与支撑辊发生卡住的问题。In the above-mentioned seamless film laminating machine, the feeding frame is further provided with a number of support rollers, the support rollers are located between the driving roller and the driven roller, and the peripheral outer side walls of the support rollers are spaced apart from each other. A plurality of annular concave second locating grooves are provided, the second locating grooves are correspondingly arranged with the first locating grooves, the conveying rope can be embedded in the second locating grooves, and the conveying rope is partially protruded and arranged in the outside the support rollers. The support roller plays a supporting role to prevent the conveying rope from sagging, to ensure that the conveying rope is on the same horizontal plane, so that the workpiece can be conveyed smoothly, and there is no problem of relative movement with the conveying rope; the part of the conveying rope protrudes outside the support roller, that is, the workpiece follows the There will be no problem of jamming with the support roller during the movement of the conveying rope.

在上述的一种无缝贴膜机中,所述支撑辊的外径小于所述主动辊和从动辊的外径,沿竖直方向,所述支撑辊的中心轴线位于所述主动辊和从动辊的中心轴线的上方,所述输送绳凸出设置在第二定位槽外的高度大于所述输送绳凸出设置在第一定位槽外的高度。该种结构,使位于支撑辊上方的输送绳嵌入在第二定位槽中,而位于支撑辊下方的输送绳与支撑辊是分离的,支撑辊不会增大阻力,不会阻碍输送绳移动,使输送绳更好的带动工件移动。In the above-mentioned seamless film laminating machine, the outer diameter of the supporting roller is smaller than the outer diameter of the driving roller and the driven roller, and along the vertical direction, the central axis of the supporting roller is located between the driving roller and the driven roller. Above the central axis of the moving roller, the height of the conveying rope protruding outside the second positioning groove is greater than the height of the conveying rope being protruding outside the first positioning groove. In this structure, the conveying rope above the support roller is embedded in the second positioning groove, and the conveying rope under the support roller is separated from the support roller, the support roller will not increase the resistance, and will not hinder the movement of the conveying rope, Make the conveying rope better drive the workpiece to move.

在上述的一种无缝贴膜机中,所述支撑辊的两端均与上料架相连,且所述支撑辊的两端与上料架之间均设有轴承。轴承的设置使支撑辊旋转顺畅,使输送绳移动顺畅,从而使工件移动顺畅。In the above-mentioned seamless film laminating machine, both ends of the support roller are connected to the feeding frame, and bearings are provided between both ends of the supporting roller and the feeding frame. The setting of the bearing allows the support roller to rotate smoothly and the conveyor rope to move smoothly, thus making the workpiece move smoothly.

在上述的一种无缝贴膜机中,所述输送绳具有弹性,所述输送绳由橡胶材料、塑料材料或者纤维材料制成。使输送绳可以更好的张紧,使滚动辊能更好的带动输送绳移动,使工件移动顺畅。In the above-mentioned seamless laminating machine, the conveying rope has elasticity, and the conveying rope is made of rubber material, plastic material or fiber material. The conveyor rope can be better tensioned, so that the rolling roller can better drive the conveyor rope to move, so that the workpiece can move smoothly.

在上述的一种无缝贴膜机中,所述上料架上固连有对准板,沿竖直方向,所述对准板位于输送绳的上方,所述对准板的内侧面与输送绳相平行,所述对准板内侧面的两端倒圆。工件随输送绳移动,工件接触对准板内侧面的端部时,在倒圆的作用下会偏离一定的位置然后沿着对准板的内侧面移动,倒圆起到调节工件位置的作用,对准板的设置使工件按设定的位置移动,以便上料机构精准的抓取工件。In the above-mentioned seamless film laminating machine, an alignment plate is fixedly connected to the feeding frame, and the alignment plate is located above the conveying rope in the vertical direction, and the inner side of the alignment plate is connected to the conveying rope. The ropes are parallel, and the two ends of the inner side of the alignment plate are rounded. The workpiece moves with the conveyor rope. When the workpiece contacts the end of the inner side of the alignment plate, it will deviate from a certain position under the action of rounding and then move along the inner side of the alignment plate. The rounding plays a role in adjusting the position of the workpiece. The setting of the alignment plate makes the workpiece move according to the set position, so that the feeding mechanism can accurately grasp the workpiece.

在上述的一种无缝贴膜机中,所述上料架中固连有第一驱动器,所述第一驱动器与主动辊相连,所述第一驱动器能驱动主动辊旋转。输送绳是张紧设置的,驱动器只要驱动主动辊旋转即可带动输送绳移动。In the above-mentioned seamless film laminating machine, a first driver is fixedly connected to the feeding frame, the first driver is connected with the driving roller, and the first driver can drive the driving roller to rotate. The conveyor rope is tensioned, and the driver can drive the conveyor rope to move as long as it drives the driving roller to rotate.

在上述的一种无缝贴膜机中,所述抓取机构包括可上下左右移动的抓取筒,所述抓取筒中设有可相对抓取筒上下移动的粘结件,所述收放卷机构包括第二驱动器,所述第二驱动器的输出轴上固连有驱动板,所述抓取筒能移动到驱动板处,所述粘结件配合驱动板的移动能抓取料带中的膜片。料带是双层的,通过切割其中一层形成膜片,驱动板伸出,膜片移动到驱动板处,抓取筒下移到设定位置,然后粘结件下移黏住膜片,第二驱动器带动驱动板后移,收放卷机构拉动料带移动时,膜片会翘起,从而使膜片和料带分离,粘结件黏住膜片后相对抓取筒回复原位,抓取筒移动带动膜片移动到中转盘处的工件上方,然后抓取筒下移,再粘结件下移使膜片粘贴在工件上后,抓取筒回复原位,下料机构将工件从中转盘上取下,操作方便。In the above-mentioned seamless film laminating machine, the grabbing mechanism includes a grabbing cylinder that can move up and down, left and right, and the grabbing cylinder is provided with a bonding piece that can move up and down relative to the grabbing cylinder, and the retracting and unwinding rolls are The mechanism includes a second driver, the output shaft of the second driver is fixed with a driving plate, the grabbing cylinder can move to the driving plate, and the adhesive piece can grab the material in the material belt with the movement of the driving plate. diaphragm. The material belt is double-layered, by cutting one of the layers to form a diaphragm, the driving plate extends, the diaphragm moves to the driving plate, the grabbing cylinder moves down to the set position, and then the adhesive moves down to stick the diaphragm, The second driver drives the drive plate to move backward. When the rewinding and unwinding mechanism pulls the material tape to move, the film will be lifted, so that the film and the material tape will be separated. The movement of the grabbing cylinder drives the diaphragm to move above the workpiece at the middle turntable, then the grabbing cylinder moves down, and the adhesive piece moves down to make the diaphragm stick to the workpiece, the grabbing cylinder returns to its original position, and the unloading mechanism removes the workpiece. Take it off from the turntable, easy to operate.

在上述的一种无缝贴膜机中,所述驱动板上可调节的固连有一对导向板,一对所述导向板之间具有第一导向槽,所述第二驱动器上可调节的固连有一对导向块,一对所述导向块之间具有第二导向槽,所述料带沿着第一导向槽和第二导向槽移动。该种结构,对料带进行定位,使料带不会偏离设定的位置,提高膜片的移动精度;同时通过调节导向板和导向块,可以调节第一导向槽和第二导向槽的宽度,使本无缝贴膜机适合不同宽度的料带,通用性强。In the above-mentioned seamless film laminating machine, a pair of guide plates is adjustable and fixed on the drive plate, and a first guide groove is formed between the pair of guide plates, and the adjustable fixing plate on the second driver is fixed. A pair of guide blocks are connected, a second guide groove is arranged between the pair of guide blocks, and the material belt moves along the first guide groove and the second guide groove. With this structure, the material belt is positioned so that the material belt will not deviate from the set position and the movement accuracy of the diaphragm is improved; at the same time, by adjusting the guide plate and the guide block, the width of the first guide groove and the second guide groove can be adjusted. , so that this seamless laminating machine is suitable for different widths of material strips, and has strong versatility.

在上述的一种无缝贴膜机中,所述机架的顶部设有第一摄像头,所述中转盘的中间处具有若干个用于与抽气机构相连的吸气孔,所述第一摄像头正对中转盘上的吸气孔,所述机架的底部设有第二摄像头,所述第二摄像头能识别粘结在粘结件上的膜片的中心。第一摄像头和第二摄像头均与控制器相连,第一摄像头识别工件的中心点,第二摄像头识别膜片的中心点,然后使工件的中心点和膜片的中心点贴合,实现贴膜;吸气孔吸气产生负压,使工件被吸在中转盘上,工件定位方便。In the above-mentioned seamless film laminating machine, the top of the frame is provided with a first camera, and the middle of the middle turntable has a plurality of suction holes for connecting with the suction mechanism, the first camera The air suction hole on the turntable is directly aligned, and the bottom of the frame is provided with a second camera, and the second camera can identify the center of the membrane adhered to the adhesive piece. The first camera and the second camera are both connected to the controller, the first camera identifies the center point of the workpiece, and the second camera identifies the center point of the diaphragm, and then makes the center point of the workpiece and the center point of the diaphragm fit to realize the film sticking; The suction hole generates negative pressure, so that the workpiece is sucked on the middle turntable, and the workpiece positioning is convenient.

在上述的一种无缝贴膜机中,所述机架中固连有呈筒状的聚光筒,所述聚光筒中设有放大镜,所述聚光筒的内侧壁上设有镜子,所述第二摄像头通过放大镜能正对粘结件。镜子的设置提高亮度,放大镜的设置增大膜片的大小,使第二摄像头可以更加精准的抓取膜片的中心点,提高贴膜精度。In the above-mentioned seamless laminating machine, a cylindrical condensing tube is fixed in the frame, a magnifying glass is arranged in the condensing tube, and a mirror is arranged on the inner side wall of the condensing tube, so that the The second camera can face the adhesive piece directly through a magnifying glass. The setting of the mirror increases the brightness, and the setting of the magnifying glass increases the size of the diaphragm, so that the second camera can more accurately grasp the center point of the diaphragm and improve the precision of the film.

与现有技术相比,本发明提供的一种无缝贴膜机具有以下优点:Compared with the prior art, the seamless laminating machine provided by the present invention has the following advantages:

1、本无缝贴膜机在贴膜的过程中不需要使用到胶水,提高保护膜和工件表面油墨的密合度,实现无缝贴合。1. This seamless laminating machine does not need to use glue in the process of laminating, so as to improve the adhesion between the protective film and the ink on the surface of the workpiece, and achieve seamless lamination.

2、本无缝贴膜机输送绳的设置,降低输送绳与工件之间的接触面积,使灰尘不易沾染到工件上,提高产品的贴膜质量。2. The setting of the conveying rope of this seamless film laminating machine reduces the contact area between the conveying rope and the workpiece, so that the dust is not easy to contaminate the workpiece, and the film quality of the product is improved.

3、本无缝贴膜机通过第一摄像头和第二摄像头可以精准的识别工件和膜片的中心点,使工件贴膜精度高。3. The seamless film laminating machine can accurately identify the center point of the workpiece and the diaphragm through the first camera and the second camera, so that the workpiece lamination accuracy is high.

附图说明Description of drawings

图1是本无缝贴膜机的整体结构示意图一。Figure 1 is a schematic diagram of the overall structure of the seamless laminating machine.

图2是本无缝贴膜机的整体结构示意图二。Figure 2 is the second schematic diagram of the overall structure of the seamless laminating machine.

图3是本无缝贴膜机工件随输送绳移动的整体结构示意图。FIG. 3 is a schematic diagram of the overall structure of the workpiece of the seamless laminating machine moving with the conveying rope.

图4是本无缝贴膜机主动辊、从动辊、支撑辊和输送绳的整体结构示意图。Figure 4 is a schematic diagram of the overall structure of the driving roller, driven roller, support roller and conveying rope of the seamless film laminating machine.

图5是本无缝贴膜机主动辊、从动辊、支撑辊和输送绳的连接示意图。Figure 5 is a schematic diagram of the connection of the driving roller, the driven roller, the supporting roller and the conveying rope of the seamless film laminating machine.

图6是本无缝贴膜机收放卷机构的整体结构示意图。Figure 6 is a schematic diagram of the overall structure of the rewinding and unwinding mechanism of the seamless film laminating machine.

图7是本无缝贴膜机抓取筒和粘结件的结构示意图。FIG. 7 is a schematic structural diagram of the grabbing cylinder and the adhesive part of the seamless film laminating machine.

图中,1、机架;2、工件;3、中转盘;31、吸气孔;4、料带;5、收放卷机构;51、第二驱动器;52、驱动板;53、导向板;54、第一导向槽;55、导向块;56、第二导向槽;6、膜片;7、抓取机构;71、抓取筒;72、粘结件;8、下料机构;9、上料架;10、主动辊;11、从动辊;12、第一定位槽;13、输送绳;14、上料机构;15、支撑辊;16、第二定位槽;17、轴承;18、对准板;19、第一驱动器;20、第一摄像头;21、第二摄像头;22、聚光筒。In the figure, 1, the frame; 2, the workpiece; 3, the middle turntable; 31, the suction hole; 4, the material belt; 5, the rewinding and unwinding mechanism; 51, the second drive; ; 54, the first guide groove; 55, the guide block; 56, the second guide groove; 6, the diaphragm; 7, the grasping mechanism; 71, the grasping cylinder; , feeding frame; 10, driving roller; 11, driven roller; 12, first positioning groove; 13, conveying rope; 14, feeding mechanism; 15, supporting roller; 16, second positioning groove; 17, bearing; 18. Alignment plate; 19. First driver; 20. First camera; 21. Second camera; 22. Condenser.

具体实施方式Detailed ways

以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments.

如图1、图2所示,本无缝贴膜机包括机架1、中转盘3、收放卷机构5、抓取机构7、下料机构8、上料架9、主动辊10、从动辊11、输送绳13、上料机构14、支撑辊15、第一摄像头20和第二摄像头21。As shown in Figure 1 and Figure 2, this seamless laminating machine includes a frame 1, a middle turntable 3, a winding and unwinding mechanism 5, a grabbing mechanism 7, a feeding mechanism 8, a feeding frame 9, a driving roller 10, a driven Roller 11 , conveying rope 13 , feeding mechanism 14 , support roller 15 , first camera 20 and second camera 21 .

本实施例中,下料机构8和上料机构14的结构相同,均包括可前后移动的滑动架,滑动架上设有可上下移动的抓取件,抓取件与抽气机构相连,抓取件移动到位后通过抽真空的方式吸住工件进行上料和下料,在实际生产中,滑动架可以用机械手臂替换,机械手臂的一端与机架相连,另一端设有抓取件。In this embodiment, the unloading mechanism 8 and the loading mechanism 14 have the same structure, and both include a sliding frame that can move forward and backward. The sliding frame is provided with a grabbing member that can move up and down. After the pick-up is moved in place, the workpiece is sucked by vacuum for feeding and unloading. In actual production, the sliding frame can be replaced with a mechanical arm. One end of the mechanical arm is connected to the frame, and the other end is provided with a grabbing piece.

中转盘3设置在机架1中,中转盘3的中间处具有用于与抽气机构相连的吸气孔31,抽气机构对吸气孔31进行抽气,实现负压,从而将工件2吸附在中转盘3中。The middle turntable 3 is arranged in the frame 1, and the middle of the middle turntable 3 has a suction hole 31 for connecting with the air extraction mechanism. Adsorbed in the middle turntable 3.

机架1的另一侧还设有上料架9,如图3、图4、图5所示,上料架9上设有可转动的主动辊10、从动辊11和支撑辊15,上料架9中固连有第一驱动器19,第一驱动器19与主动辊10相连,第一驱动器19能驱动主动辊10旋转。支撑辊15位于主动辊10和从动辊11之间,支撑辊15的两端均与上料架9相连,且支撑辊15的两端与上料架9之间均设有轴承17。本实施例中,主动辊10和从动辊11的周向外侧壁上均间隔设置有十个呈环形凹入的第一定位槽12,支撑辊15的周向外侧壁上间隔设置有十个呈环形凹入的第二定位槽16,第一定位槽12和第二定位槽16对应设置,支撑辊15的数量为一根,在实际生产中,第一定位槽12和第二定位槽16的数量可以均为八个或者十六个,支撑辊15的数量可以为两根或者三根。The other side of the frame 1 is also provided with a feeding rack 9. As shown in Figure 3, Figure 4, and Figure 5, the feeding frame 9 is provided with a rotatable driving roller 10, a driven roller 11 and a supporting roller 15. A first driver 19 is fixed in the feeding frame 9 , the first driver 19 is connected with the driving roller 10 , and the first driver 19 can drive the driving roller 10 to rotate. The support roller 15 is located between the driving roller 10 and the driven roller 11 , both ends of the support roller 15 are connected to the feeding frame 9 , and bearings 17 are provided between both ends of the supporting roller 15 and the feeding frame 9 . In this embodiment, ten annularly concave first positioning grooves 12 are provided at intervals on the peripheral outer side walls of the driving roller 10 and the driven roller 11 , and ten annular concave first positioning grooves 12 are provided at intervals on the peripheral outer side walls of the support roller 15 . The second positioning groove 16 is annularly concave, the first positioning groove 12 and the second positioning groove 16 are correspondingly arranged, and the number of the support rollers 15 is one. In actual production, the first positioning groove 12 and the second positioning groove 16 The number of the rollers can be eight or sixteen, and the number of the support rollers 15 can be two or three.

主动辊10和从动辊11上张紧设置有横截面呈圆形的输送绳13,输送绳13的两端分别嵌入在主动辊10和从动辊11对应的第一定位槽12中,相邻两根输送绳13之间具有间隙,输送绳13能嵌入到第二定位槽16中且输送绳13部分凸出设置在支撑辊15外。支撑辊15的外径小于主动辊10和从动辊11的外径,沿竖直方向,支撑辊15的中心轴线位于主动辊10和从动辊11中心轴线的上方,输送绳13凸出设置在第二定位槽16外的高度大于输送绳13凸出设置在第一定位槽12外的高度。输送绳13具有弹性,本实施例中,输送绳13由橡胶材料制成,在实际生产中,输送绳13可以由塑料材料或者纤维材料制成。The driving roller 10 and the driven roller 11 are tensioned with a conveying rope 13 with a circular cross-section. There is a gap between two adjacent conveying ropes 13 , the conveying ropes 13 can be embedded in the second positioning grooves 16 , and the conveying ropes 13 are partially protruded out of the support roller 15 . The outer diameter of the support roller 15 is smaller than the outer diameter of the driving roller 10 and the driven roller 11. In the vertical direction, the central axis of the supporting roller 15 is located above the central axis of the driving roller 10 and the driven roller 11, and the conveying rope 13 is protruded. The height outside the second positioning groove 16 is greater than the height at which the conveying rope 13 protrudes outside the first positioning groove 12 . The conveying rope 13 has elasticity. In this embodiment, the conveying rope 13 is made of a rubber material. In actual production, the conveying rope 13 can be made of a plastic material or a fiber material.

上料架9上固连有对准板18,沿竖直方向,对准板18位于输送绳13的上方,对准板18的内侧面与输送绳13相平行,对准板18内侧面的两端倒圆。An alignment plate 18 is fixedly connected to the feeding rack 9. In the vertical direction, the alignment plate 18 is located above the conveying rope 13, the inner side of the alignment plate 18 is parallel to the conveying rope 13, Both ends are rounded.

如图6所示,收放卷机构5设置在机架1上,收放卷机构5包括释放辊、收卷辊、若干个中间辊和第二驱动器51。料带4的一端与释放辊相连,另一端与中间辊相配合后与收卷辊相连,第二驱动器51的输出轴上固连有驱动板52,驱动板52上可调节的固连有一对导向板53,一对导向板53之间具有第一导向槽54,第二驱动器51上可调节的固连有一对导向块55,一对导向块55之间具有第二导向槽56,第一导向槽54和第二导向槽56相配合,料带4沿着第一导向槽54和第二导向槽56设置。As shown in FIG. 6 , the winding and unwinding mechanism 5 is arranged on the frame 1 , and the winding and unwinding mechanism 5 includes a release roller, a winding roller, several intermediate rollers and a second driver 51 . One end of the material belt 4 is connected to the release roller, and the other end is connected to the take-up roller after being matched with the intermediate roller. The output shaft of the second driver 51 is fixedly connected with a driving plate 52, and a pair of adjustable and fixed on the driving plate 52 is fixed. The guide plate 53 has a first guide groove 54 between a pair of guide plates 53 , a pair of guide blocks 55 are adjustable and fixed on the second driver 51 , and a second guide groove 56 is formed between the pair of guide blocks 55 . The guide groove 54 is matched with the second guide groove 56 , and the material strip 4 is arranged along the first guide groove 54 and the second guide groove 56 .

如图7所示,抓取机构7包括可上下左右移动的抓取筒71,上下左右移动通过丝杆滑块结构实现或者气缸实现,抓取筒71中设有可相对抓取筒71上下移动的粘结件72,上下移动通过气缸实现,抓取筒71能移动到驱动板52处,粘结件72伸出压住并黏贴膜片6,然驱动板52后移使膜片6与料带4分离,粘结件72抓取膜片6后移动并粘贴在中转盘3上的工件2上。As shown in FIG. 7 , the grasping mechanism 7 includes a grasping cylinder 71 that can move up and down, left and right, and the up and down, left and right movement is realized by a screw-slider structure or a cylinder. The up and down movement of the adhesive member 72 is realized by the air cylinder, the grabbing cylinder 71 can move to the driving plate 52, the adhesive member 72 extends out and presses and sticks the diaphragm 6, and then the driving plate 52 moves back to make the diaphragm 6 and the material The belt 4 is separated, and the adhesive member 72 grabs the film 6 and moves and sticks it on the workpiece 2 on the intermediate turntable 3 .

机架1的顶部设有第一摄像头20,第一摄像头20正对中转盘3上的吸气孔31,机架1的底部设有第二摄像头21,机架1中固连有呈筒状的聚光筒22,聚光筒22中设有放大镜,聚光筒22的内侧壁上设有镜子,第二摄像头21通过放大镜能正对粘结件72。The top of the frame 1 is provided with a first camera 20 , the first camera 20 is directly aligned with the suction hole 31 on the turntable 3 , the bottom of the frame 1 is provided with a second camera 21 , and the frame 1 is fixed with a cylindrical The condensing tube 22 is provided with a magnifying glass in the condensing tube 22, a mirror is arranged on the inner side wall of the condensing tube 22, and the second camera 21 can face the bonding member 72 through the magnifying glass.

工作时,将工件2放置在输送绳13上并随输送绳13移动,工件2移动到对准板18时自动调整位置贴着对准板18的内侧壁移动,检测装置检测到工件2到位后,上料机构14将输送绳13上的工件2抓取到中转盘3的吸气孔31处,抽气机构抽气使工件2定位在吸气孔31处,第一摄像头20照射工件2并传递给控制器识别工件2的中心点。将料带4放置在收放卷机构5中,收放卷机构5配合抓取机构7工作,粘结件72粘贴膜片6使膜片6与料带4分离,第二摄像头21照射粘贴在粘结件72上的膜片6并传递给控制器识别膜片6的中心点,然后该膜片6随抓取筒71移动并粘贴在工件2上,下料机构8将中转盘3上的贴膜完成后的工件2取下,完成一个膜片6的贴膜加工。When working, place the workpiece 2 on the conveying rope 13 and move with the conveying rope 13. When the workpiece 2 moves to the alignment plate 18, the position is automatically adjusted and moves against the inner side wall of the alignment plate 18. After the detection device detects that the workpiece 2 is in place , the feeding mechanism 14 grabs the workpiece 2 on the conveying rope 13 to the suction hole 31 of the middle turntable 3, the suction mechanism sucks the workpiece 2 to locate the workpiece 2 at the suction hole 31, and the first camera 20 illuminates the workpiece 2 and Passed to the controller to identify the center point of workpiece 2. Place the material tape 4 in the rewinding and unwinding mechanism 5, the rewinding and unwinding mechanism 5 cooperates with the grabbing mechanism 7 to work, the adhesive member 72 sticks the film 6 to separate the film 6 from the material tape 4, and the second camera 21 illuminates and sticks it on the film 6. The film 6 on the adhesive part 72 is transmitted to the controller to identify the center point of the film 6, and then the film 6 moves with the grabbing cylinder 71 and is pasted on the workpiece 2, and the unloading mechanism 8 After the filming is completed, the workpiece 2 is removed, and the filming of a film 6 is completed.

本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the spirit of the present invention or go beyond the definitions of the appended claims range.

尽管本文较多地使用了机架1、工件2、中转盘3、吸气孔31、料带4、收放卷机构5、第二驱动器51、驱动板52、导向板53、第一导向槽54、导向块55、第二导向槽56、膜片6、抓取机构7、抓取筒71、粘结件72、下料机构8、上料架9、主动辊10、从动辊11、第一定位槽12、输送绳13、上料机构14、支撑辊15、第二定位槽16、轴承17、对准板18、第一驱动器19、第一摄像头20、第二摄像头21、聚光筒22等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although the frame 1, the workpiece 2, the intermediate turntable 3, the suction hole 31, the material belt 4, the rewinding and unwinding mechanism 5, the second driver 51, the driving plate 52, the guide plate 53, and the first guide groove are used more in this paper 54. Guide block 55, second guide groove 56, diaphragm 6, grabbing mechanism 7, grabbing cylinder 71, adhesive piece 72, unloading mechanism 8, feeding rack 9, driving roller 10, driven roller 11, First positioning groove 12, conveying rope 13, feeding mechanism 14, support roller 15, second positioning groove 16, bearing 17, alignment plate 18, first driver 19, first camera 20, second camera 21, focusing terms such as cartridge 22, but do not exclude the possibility of using other terms. These terms are used only to more conveniently describe and explain the essence of the present invention; it is contrary to the spirit of the present invention to interpret them as any kind of additional limitation.

Claims (10)

1.一种无缝贴膜机,包括机架(1),所述机架(1)中设有能使工件(2)固定的中转盘(3),所述机架(1)上设有能够实现料带(4)移动的收放卷机构(5),所述收放卷机构(5)和中转盘(3)之间设有能将料带(4)中的膜片(6)抓取并粘贴在中转盘(3)上的工件(2)的抓取机构(7),所述机架(1)的一侧设有能将工件(2)从中转盘(3)上取下的下料机构(8),其特征在于,所述机架(1)的另一侧还设有上料架(9),所述上料架(9)上设有可转动的主动辊(10)和从动辊(11),所述主动辊(10)和从动辊(11)的周向外侧壁上均间隔设置有若干个呈环形凹入的第一定位槽(12),所述主动辊(10)和从动辊(11)上张紧设置有若干根横截面呈圆形的输送绳(13),所述输送绳(13)的两端分别嵌入在所述主动辊(10)和从动辊(11)对应的第一定位槽(12)中,相邻两根所述输送绳(13)之间具有间隙,所述上料架(9)与中转盘(3)之间设有能将输送绳(13)上的工件(2)抓取到中转盘(3)上的上料机构(14)。1. A seamless laminating machine, comprising a frame (1), the frame (1) is provided with a turntable (3) capable of fixing the workpiece (2), and the frame (1) is provided with a turntable (3); A rewinding and unwinding mechanism (5) capable of realizing the movement of the material tape (4), a film (6) in the material tape (4) is provided between the rewinding and unwinding mechanism (5) and the intermediate turntable (3). A grabbing mechanism (7) for grabbing and pasting the workpiece (2) on the intermediate turntable (3), one side of the frame (1) is provided with a workpiece (2) that can be taken off the intermediate turntable (3) The unloading mechanism (8) is characterized in that the other side of the frame (1) is further provided with a feeding frame (9), and a rotatable driving roller (9) is provided on the feeding frame (9). 10) and the driven roller (11), the peripheral outer sidewalls of the driving roller (10) and the driven roller (11) are provided with a number of annularly concave first positioning grooves (12) at intervals, so The driving roller (10) and the driven roller (11) are tensioned with a plurality of conveying ropes (13) with circular cross-sections, and the two ends of the conveying ropes (13) are respectively embedded in the driving roller (13). 10) In the first positioning groove (12) corresponding to the driven roller (11), there is a gap between two adjacent conveying ropes (13), and the feeding rack (9) and the intermediate turntable (3) A feeding mechanism (14) capable of grabbing the workpiece (2) on the conveying rope (13) onto the intermediate turntable (3) is arranged therebetween. 2.根据权利要求1所述的一种无缝贴膜机,其特征在于,所述上料架(9)上还设置有若干个支撑辊(15),所述支撑辊(15)位于主动辊(10)和从动辊(11)之间,所述支撑辊(15)的周向外侧壁上间隔设置有若干个呈环形凹入的第二定位槽(16),所述第二定位槽(16)与第一定位槽(12)对应设置,所述输送绳(13)能嵌入到第二定位槽(16)中且所述输送绳(13)部分凸出设置在支撑辊(15)外。2. A seamless film laminating machine according to claim 1, characterized in that, a plurality of support rollers (15) are further provided on the feeding rack (9), and the support rollers (15) are located on the driving roller Between (10) and the driven roller (11), a plurality of annularly concave second positioning grooves (16) are provided at intervals on the peripheral outer wall of the support roller (15). The second positioning grooves (16) Corresponding to the first positioning groove (12), the conveying rope (13) can be embedded in the second positioning groove (16), and the conveying rope (13) is partially protruded from the support roller (15) outside. 3.根据权利要求2所述的一种无缝贴膜机,其特征在于,所述支撑辊(15)的外径小于所述主动辊(10)和从动辊(11)的外径,沿竖直方向,所述支撑辊(15)的中心轴线位于所述主动辊(10)和从动辊(11)的中心轴线的上方,所述输送绳(13)凸出设置在第二定位槽(16)外的高度大于所述输送绳(13)凸出设置在第一定位槽(12)外的高度。3. A seamless film laminating machine according to claim 2, characterized in that the outer diameter of the support roller (15) is smaller than the outer diameter of the driving roller (10) and the driven roller (11), along the In the vertical direction, the central axis of the support roller (15) is located above the central axis of the driving roller (10) and the driven roller (11), and the conveying rope (13) is protruded from the second positioning groove The height outside (16) is greater than the height at which the conveying rope (13) protrudes outside the first positioning groove (12). 4.根据权利要求2所述的一种无缝贴膜机,其特征在于,所述支撑辊(15)的两端均与上料架(9)相连,且所述支撑辊(15)的两端与上料架(9)之间均设有轴承(17)。4. A seamless film laminating machine according to claim 2, characterized in that both ends of the support roller (15) are connected to the feeding rack (9), and both ends of the support roller (15) are connected to the feeding frame (9). Bearings (17) are arranged between the ends and the feeding rack (9). 5.根据权利要求1-4任意一项所述的一种无缝贴膜机,其特征在于,所述上料架(9)上固连有对准板(18),沿竖直方向,所述对准板(18)位于输送绳(13)的上方,所述对准板(18)的内侧面与输送绳(13)相平行,所述对准板(18)内侧面的两端倒圆。5. A seamless film laminating machine according to any one of claims 1-4, characterized in that, an alignment plate (18) is fixedly connected to the feeding rack (9), and along the vertical direction, all the The alignment plate (18) is located above the conveying rope (13), the inner side of the alignment plate (18) is parallel to the conveying rope (13), and the two ends of the inner side of the alignment plate (18) are inverted round. 6.根据权利要求1-4任意一项所述的一种无缝贴膜机,其特征在于,所述上料架(9)中固连有第一驱动器(19),所述第一驱动器(19)与主动辊(10)相连,所述第一驱动器(19)能驱动主动辊(10)旋转。6. A seamless laminating machine according to any one of claims 1-4, characterized in that, a first driver (19) is fixedly connected in the feeding rack (9), and the first driver ( 19) is connected with the driving roller (10), and the first driver (19) can drive the driving roller (10) to rotate. 7.根据权利要求1-4任意一项所述的一种无缝贴膜机,其特征在于,所述抓取机构(7)包括可上下左右移动的抓取筒(71),所述抓取筒(71)中设有可相对抓取筒(71)上下移动的粘结件(72),所述收放卷机构(5)包括第二驱动器(51),所述第二驱动器(51)的输出轴上固连有驱动板(52),所述抓取筒(71)能移动到驱动板(52)处,所述粘结件(72)配合驱动板(52)的移动能抓取料带(4)中的膜片(6)。7. A seamless laminating machine according to any one of claims 1-4, characterized in that the grabbing mechanism (7) comprises a grabbing cylinder (71) that can move up, down, left and right, and the grabbing mechanism (7) The drum (71) is provided with an adhesive member (72) that can move up and down relative to the grabbing drum (71). A drive plate (52) is fixedly connected to the output shaft of the machine, the grabbing cylinder (71) can move to the drive plate (52), and the adhesive piece (72) can be grabbed by the movement of the drive plate (52). Diaphragm (6) in tape (4). 8.根据权利要求7所述的一种无缝贴膜机,其特征在于,所述驱动板(52)上可调节的固连有一对导向板(53),一对所述导向板(53)之间具有第一导向槽(54),所述第二驱动器(51)上可调节的固连有一对导向块(55),一对所述导向块(55)之间具有第二导向槽(56),所述料带沿着第一导向槽(54)和第二导向槽(56)移动。8 . The seamless laminating machine according to claim 7 , wherein a pair of guide plates ( 53 ) are adjustable and fixed on the drive plate ( 52 ), and a pair of the guide plates ( 53 ) are fixed and adjustable. 9 . There is a first guide groove (54) therebetween, a pair of guide blocks (55) are adjustable and fixed on the second driver (51), and a second guide groove (55) is provided between the pair of guide blocks (55). 56), the material belt moves along the first guide groove (54) and the second guide groove (56). 9.根据权利要求7所述的一种无缝贴膜机,其特征在于,所述机架(1)的顶部设有第一摄像头(20),所述中转盘(3)的中间处具有若干个用于与抽气机构相连的吸气孔(31),所述第一摄像头(20)正对中转盘(3)上的吸气孔(31),所述机架(1)的底部设有第二摄像头(21),所述第二摄像头(21)能识别粘结在粘结件(72)上的膜片的中心。9. A seamless film laminating machine according to claim 7, characterized in that a first camera (20) is provided on the top of the frame (1), and a center of the middle turntable (3) is provided with a plurality of cameras (20). There are two suction holes (31) for connecting with the suction mechanism, the first camera (20) is directly aligned with the suction holes (31) on the turntable (3), and the bottom of the frame (1) is provided with a suction hole (31). There is a second camera (21), which can identify the center of the membrane adhered to the adhesive (72). 10.根据权利要求9所述的一种无缝贴膜机,其特征在于,所述机架(1)中固连有呈筒状的聚光筒(22),所述聚光筒(22)中设有放大镜,所述聚光筒(22)的内侧壁上设有镜子,所述第二摄像头(21)通过放大镜能正对粘结件(72)。10. A seamless laminating machine according to claim 9, characterized in that a cylindrical condensing tube (22) is fixedly connected in the frame (1), and the condensing tube (22) A magnifying glass is arranged in the middle, a mirror is arranged on the inner side wall of the condensing tube (22), and the second camera (21) can face the bonding member (72) directly through the magnifying glass.
CN202011064191.XA 2020-09-30 2020-09-30 Seamless sticking film machine Pending CN112140524A (en)

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CN106428746A (en) * 2016-10-26 2017-02-22 江苏比微曼智能科技有限公司 Automatic film sticking machine
CN207467061U (en) * 2017-11-07 2018-06-08 深圳双十科技有限公司 A kind of station dial laminator
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