CN112139946A - Automatic grinding machine for brake pads - Google Patents

Automatic grinding machine for brake pads Download PDF

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Publication number
CN112139946A
CN112139946A CN202011062403.0A CN202011062403A CN112139946A CN 112139946 A CN112139946 A CN 112139946A CN 202011062403 A CN202011062403 A CN 202011062403A CN 112139946 A CN112139946 A CN 112139946A
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CN
China
Prior art keywords
grinding
dust cover
rotating mechanism
brake pad
plate
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Pending
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CN202011062403.0A
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Chinese (zh)
Inventor
唐玉兵
吴培贞
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Zaoyang Fengshen Friction Material Co Ltd
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Zaoyang Fengshen Friction Material Co Ltd
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Priority to CN202011062403.0A priority Critical patent/CN112139946A/en
Publication of CN112139946A publication Critical patent/CN112139946A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0069Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/02Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
    • B24B47/06Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by liquid or gas pressure only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Abstract

The invention relates to an automatic grinding machine for a brake pad, which comprises a slide rail, a carrying slide plate, a power device, a coarse grinding device, a side grinding device and a fine grinding device, wherein the carrying slide plate comprises a main body part and a connecting column; the rough grinding device, the side grinding device and the fine grinding device are sequentially arranged along the direction of the slide rail far away from the power device. This automatic grinding machine of brake block places the brake block on carrying the thing slide through the thing slide that adopts and the brake block to adapt to insert the spliced pole in the mounting hole and fix, then power device promotes to carry the thing slide and slides along the slide rail, polishes through corase grind device, side mill device and correct grinding device in proper order, thereby finishes polishing the brake block once only, effective production efficiency and the product quality who improves.

Description

一种刹车片自动研磨机An automatic grinding machine for brake pads

技术领域technical field

本发明涉及刹车片生产设备技术领域,尤其涉及一种刹车片自动研磨机。The invention relates to the technical field of brake pad production equipment, in particular to an automatic brake pad grinder.

背景技术Background technique

刹车片也叫刹车皮。在汽车的刹车系统中,刹车片是最关键的安全零件。刹车片一般由钢板、粘接隔热层和摩擦块构成,其中摩擦块由摩擦材料、粘合剂组成,刹车时被挤压在刹车盘或刹车鼓上产生摩擦,从而达到车辆减速刹车的目的。Brake pads are also called brake pads. In the braking system of a car, the brake pad is the most critical safety part. Brake pads are generally composed of steel plates, adhesive insulation layers and friction blocks. The friction blocks are composed of friction materials and adhesives. When braking, they are squeezed on the brake disc or brake drum to generate friction, so as to achieve the purpose of vehicle deceleration and braking. .

现在生产刹车片的工艺方法一般为先将原材料混合,然后热压成型制得刹车片毛坯,在刹车片毛坯上钻出安装用的安装孔后再进行打磨,将刹车片毛坯多余的部分打磨掉。The current method of producing brake pads is generally to mix the raw materials first, and then hot-press to obtain the brake pad blank, drill the mounting holes for the installation on the brake pad blank, and then grind it, and polish off the excess part of the brake pad blank. .

由于刹车片需要贴合刹车盘或刹车鼓,因此一般做成与之相对应的圆弧形。导致了打磨刹车片不是很方便,需要工人手工打磨,不仅生产效率地,打磨效果不稳定。Since the brake pad needs to fit the brake disc or brake drum, it is generally made into a corresponding arc shape. As a result, it is not very convenient to polish the brake pads, and workers are required to polish them manually, which is not only efficient in production, but also has an unstable polishing effect.

发明内容SUMMARY OF THE INVENTION

有鉴于此,有必要提供一种刹车片自动研磨机,用以解决现有技术中刹车片需要手动打磨,缺乏一种专门打磨刹车片的设备的技术问题。In view of this, it is necessary to provide an automatic brake pad grinding machine to solve the technical problem that the brake pad needs to be manually polished in the prior art, and there is a lack of a special equipment for grinding the brake pad.

本发明提供一种刹车片自动研磨机,该刹车片自动研磨机包括:滑轨、载物滑板、动力装置、粗磨装置、侧磨装置以及精磨装置,载物滑板包括主体部以及连接柱,主体部下端开设有滑槽,通过滑槽与滑轨配合滑动连接,主体部上表面形成下凹的弧形载物面,连接柱下端与载物面固定连接,动力装置与主体部固定连接,能够驱动载物滑板沿滑轨往复运动;粗磨装置、侧磨装置以及精磨装置沿滑轨朝向远离动力装置的方向依次布置,其中侧磨装置有两个,对称设置于滑轨两侧,用以磨削刹车片的侧面。The invention provides an automatic grinding machine for brake pads. The automatic grinding machine for brake pads includes: a slide rail, a loading slide plate, a power device, a rough grinding device, a side grinding device and a fine grinding device. The loading slide plate includes a main body and a connecting column. The lower end of the main body is provided with a chute, which is slidably connected with the slide rail. The upper surface of the main body forms a concave arc-shaped loading surface, the lower end of the connecting column is fixedly connected to the loading surface, and the power device is fixedly connected to the main body. , which can drive the loading slide plate to reciprocate along the slide rail; the rough grinding device, the side grinding device and the fine grinding device are arranged in sequence along the slide rail toward the direction away from the power device, of which there are two side grinding devices, which are symmetrically arranged on both sides of the slide rail , used to grind the sides of the brake pads.

进一步的,刹车片自动研磨机还包括至少一端开口的防尘罩,部分滑轨内置于防尘罩内,一端从开口延伸至防尘罩外。Further, the automatic grinding machine for brake pads also includes a dust cover with at least one end open, part of the slide rail is built in the dust cover, and one end extends from the opening to the outside of the dust cover.

进一步的,刹车片自动研磨机还包括除尘装置,除尘装置包括布袋除尘器和除尘管,除尘管分别连通布袋除尘器和防尘罩。Further, the automatic brake pad grinding machine also includes a dust removal device, the dust removal device includes a bag filter and a dust pipe, and the dust pipe is respectively connected to the bag filter and the dust cover.

进一步的,除尘管与防尘罩连通位置位于粗磨装置与侧磨装置之间以及侧磨装置与精磨装置之间。Further, the communication position between the dust removal pipe and the dust cover is located between the rough grinding device and the side grinding device and between the side grinding device and the fine grinding device.

进一步的,粗磨装置包括第一转动机构以及粗磨片,第一转动机构设置于防尘罩上,粗磨片与第一转动机构的转动轴同轴固定连接,粗磨片设置于滑轨正上方并且粗磨片的轴线平行于滑轨,第一转动机构能够带动粗磨片旋转来磨削刹车片,防尘罩上表面还开设有第一磨削口,粗磨片下部穿过第一磨削口延伸至防尘罩内。Further, the rough grinding device includes a first rotating mechanism and a rough grinding sheet, the first rotating mechanism is arranged on the dust cover, the rough grinding sheet is coaxially and fixedly connected with the rotating shaft of the first rotating mechanism, and the rough grinding sheet is arranged on the slide rail. Right above and the axis of the rough grinding plate is parallel to the slide rail, the first rotating mechanism can drive the rough grinding plate to rotate to grind the brake pad, the upper surface of the dust cover is also provided with a first grinding port, and the lower part of the rough grinding plate passes through the first grinding hole. A grinding port extends into the dust cover.

进一步的,刹车片自动研磨机还包括高度调节装置,高度调节装置包括第一底板、第一调节螺杆以及第一底座,两个第一底座对称固定设置于防尘罩两侧,第一底座上竖直开设有第一螺纹孔,第一调节螺杆与第一螺纹孔啮合连接,其上端固定连接第一底板,第一转动机构与第一底板固定连接。Further, the automatic grinding machine for brake pads also includes a height adjustment device. The height adjustment device includes a first base plate, a first adjustment screw and a first base. The two first bases are symmetrically and fixedly arranged on both sides of the dust cover. A first threaded hole is vertically opened, the first adjusting screw is engaged with the first threaded hole, its upper end is fixedly connected to the first bottom plate, and the first rotating mechanism is fixedly connected to the first bottom plate.

进一步的,侧磨装置包括第二转动机构以及侧磨片,第二转动机构设置于防尘罩上,侧磨片与第二转动机构的转动轴同轴固定连接,第二转动机构能够带动侧磨片旋转来磨削刹车片的侧面,防尘罩上表面还开设有第二磨削口,侧磨片下部穿过第二磨削口延伸至防尘罩内。Further, the side grinding device includes a second rotating mechanism and a side grinding plate, the second rotating mechanism is arranged on the dust cover, the side grinding plate is coaxially and fixedly connected with the rotating shaft of the second rotating mechanism, and the second rotating mechanism can drive the side grinding plate. The grinding disc is rotated to grind the side surface of the brake pad, the upper surface of the dust cover is also provided with a second grinding port, and the lower part of the side grinding sheet extends into the dust cover through the second grinding port.

进一步的,刹车片自动研磨机还包括与侧磨装置一一对应的两个第一角度调节装置,每个第一角度调节装置包括第二底板、第二调节螺杆以及第二底座,第二底座固定设置于防尘罩的侧面,第二底座上竖直开设有第二螺纹孔,第二调节螺杆与第二螺纹孔啮合连接,其上端抵接第二底板的下表面,第二底板靠近第二磨削口的一侧与防尘罩铰接,第二转动机构与第二底板固定连接。Further, the automatic brake pad grinding machine also includes two first angle adjustment devices corresponding to the side grinding devices, each first angle adjustment device includes a second base plate, a second adjustment screw and a second base, the second base It is fixedly arranged on the side of the dust cover, a second threaded hole is vertically opened on the second base, the second adjusting screw is engaged with the second threaded hole, and its upper end abuts on the lower surface of the second base plate, and the second base plate is close to the second base plate. One side of the second grinding port is hinged with the dust cover, and the second rotating mechanism is fixedly connected with the second bottom plate.

进一步的,精磨装置包括第三转动机构以及精磨片,第三转动机构设置于防尘罩上,精磨片与第三转动机构的转动轴同轴固定连接,粗磨片设置于滑轨正上方并且粗磨片的轴线与滑轨相交并形成一个锐角,第三转动机构能够带动精磨片旋转来磨削刹车片,防尘罩上表面还开设有第三磨削口,精磨片下部穿过第三磨削口延伸至防尘罩内。Further, the fine grinding device includes a third rotating mechanism and a fine grinding sheet, the third rotating mechanism is arranged on the dust cover, the fine grinding sheet is coaxially and fixedly connected with the rotating shaft of the third rotating mechanism, and the rough grinding sheet is arranged on the slide rail. Right above and the axis of the rough grinding disc intersects the slide rail and forms an acute angle. The third rotating mechanism can drive the fine grinding disc to rotate to grind the brake pad. The upper surface of the dust cover is also provided with a third grinding port. The lower portion extends into the dust cover through the third grinding port.

进一步的,刹车片自动研磨机还包括与第二角度调节装置,第二角度调节装置包括第三底板、第三调节螺杆以及第三底座,第三底座固定设置于防尘罩的侧面,第三底座上竖直开设有第三螺纹孔,第三调节螺杆与第三螺纹孔啮合连接,其上端抵接第三底板的下表面,第三底板靠近第三磨削口的一侧与防尘罩铰接,第三转动机构与第三底板固定连接。Further, the brake pad automatic grinding machine also includes a second angle adjustment device, the second angle adjustment device includes a third base plate, a third adjustment screw and a third base, the third base is fixedly arranged on the side of the dust cover, and the third A third threaded hole is vertically opened on the base, the third adjusting screw is engaged with the third threaded hole, its upper end abuts the lower surface of the third base plate, and the side of the third base plate close to the third grinding port is connected to the dust cover Hinged, the third rotating mechanism is fixedly connected with the third bottom plate.

与现有技术相比,本刹车片自动研磨机通过采用与刹车片相适应的载物滑板,将刹车片放置于载物滑板上,并且将连接柱插入到安装孔内进行固定,然后动力装置推动载物滑板沿滑轨滑动,依次经过粗磨装置、侧磨装置以及精磨装置进行打磨,从而一次性地将刹车片打磨完毕,有效提高的生产效率以及产品品质。Compared with the prior art, the automatic grinding machine for brake pads uses a carrier slide plate suitable for the brake pads, places the brake pads on the cargo slide plate, and inserts the connecting column into the installation hole for fixing, and then the power device Push the load sliding plate to slide along the slide rail, and then go through the rough grinding device, the side grinding device and the fine grinding device for grinding, so as to complete the grinding of the brake pads at one time, which effectively improves the production efficiency and product quality.

附图说明Description of drawings

图1为本发明提供的刹车片自动研磨机的结构示意图;Fig. 1 is the structural representation of the brake pad automatic grinding machine provided by the present invention;

图2为图1中载物滑板的结构示意图;Fig. 2 is the structural representation of the object carrier slide in Fig. 1;

图3为图1中A-A截面的剖视图;Fig. 3 is the sectional view of A-A section in Fig. 1;

图4为图1中B-B截面的剖视图。FIG. 4 is a cross-sectional view of section B-B in FIG. 1 .

具体实施方式Detailed ways

下面结合附图来具体描述本发明的优选实施例,其中,附图构成本申请一部分,并与本发明的实施例一起用于阐释本发明的原理,并非用于限定本发明的范围。The preferred embodiments of the present invention are specifically described below with reference to the accompanying drawings, wherein the accompanying drawings constitute a part of the present application, and together with the embodiments of the present invention, are used to explain the principles of the present invention, but are not used to limit the scope of the present invention.

请参见图1至图4,本刹车片自动研磨机包括滑轨1、载物滑板2、动力装置3、防尘罩4、除尘装置5、粗磨装置6、侧磨装置7以及精磨装置8,用于对钻完孔的刹车片毛坯进行打磨。Please refer to Figures 1 to 4, the brake pad automatic grinding machine includes a slide rail 1, a loading slide 2, a power device 3, a dust cover 4, a dust removal device 5, a rough grinding device 6, a side grinding device 7 and a fine grinding device 8. It is used for grinding the brake pad blank after drilling.

滑轨1为一条直线型的轨道,载物滑板2包括主体部21以及连接柱22,主体部21下端开设有滑槽,通过滑槽与滑轨1配合滑动连接。主体部21上表面形成下凹的弧形载物面,该圆弧面的形状与刹车片的形状相对应。连接柱22下端与载物面固定连接,当将刹车片毛坯放置于载物面上时,连接柱22能够正好插入到刹车片上开设的安装孔内实现固定,同时刹车片贴合载物面。很容易想到,连接柱22的长度小于刹车片的安装孔的深度,这样在打磨刹车片时,连接柱22就不会造成影响。The slide rail 1 is a linear track. The cargo slide 2 includes a main body portion 21 and a connecting column 22 . The upper surface of the main body portion 21 forms a concave arc-shaped object-carrying surface, and the shape of the arc-shaped surface corresponds to the shape of the brake pad. The lower end of the connecting column 22 is fixedly connected to the loading surface. When the brake pad blank is placed on the loading surface, the connecting column 22 can be inserted into the mounting hole provided on the braking pad to achieve fixation, and the brake pad is attached to the loading surface at the same time. It is easy to think that the length of the connecting post 22 is smaller than the depth of the mounting hole of the brake pad, so that the connecting post 22 will not cause any influence when grinding the brake pad.

动力装置3设置在滑轨1的一端,与主体部21固定连接,能够带动主体部21沿滑轨1往复滑动,在本实施例中,由于载物滑板2的载荷不大,动力装置3优选采用气缸。The power device 3 is arranged at one end of the slide rail 1 and is fixedly connected with the main body portion 21 to drive the main body portion 21 to slide back and forth along the slide rail 1 . Cylinder is used.

由于在打磨刹车片时会产生粉尘,为了避免这些粉尘飘散在空气中,被工人吸入损害健康。在滑轨1外套设有一个防尘罩4,防尘罩4至少一端开口,滑轨1从这一端延伸出来,供工人取放刹车片。也可以将防尘罩4设计成两端开口,滑轨1两端分别从防尘罩4的两端伸出,一端用于安装刹车片毛坯,另一端用于取出研磨好的刹车片。Since dust is generated when grinding brake pads, in order to prevent these dusts from floating in the air and being inhaled by workers, it is harmful to health. A dust cover 4 is provided on the outer casing of the slide rail 1, at least one end of the dust cover 4 is open, and the slide rail 1 extends from this end for workers to take and place the brake pads. The dust cover 4 can also be designed to be open at both ends, and the two ends of the slide rail 1 protrude from the two ends of the dust cover 4 respectively, one end is used to install the brake pad blank, and the other end is used to take out the polished brake pad.

除尘装置5包括布袋除尘器51和除尘管52,除尘管52分别连通布袋除尘器51和防尘罩4。布袋除尘器51将防尘罩4内产生的粉尘通过除尘管52吸入并收集起来,从而减少粉尘从防尘罩4两端飘散出来。The dust removal device 5 includes a bag filter 51 and a dust pipe 52 , and the dust pipe 52 is connected to the bag filter 51 and the dust cover 4 respectively. The bag filter 51 inhales and collects the dust generated in the dust cover 4 through the dust removal pipe 52 , so as to reduce the dust floating from both ends of the dust cover 4 .

粗磨装置6、侧磨装置7以及精磨装置8沿滑轨1朝向远离动力装置3的方向依次布置。The rough grinding device 6 , the side grinding device 7 and the fine grinding device 8 are sequentially arranged along the slide rail 1 in the direction away from the power device 3 .

粗磨装置6包括第一转动机构61以及粗磨片62。第一转动机构61设置于防尘罩4上,粗磨片62与第一转动机构61的转动轴同轴固定连接,粗磨片62设置于滑轨1的正上方并且其轴线平行于滑轨1,当刹车片毛坯从粗磨片62下方穿过时,粗磨片62的下表面研磨刹车片毛坯的上表面。第一转动机构61能够带动粗磨片62旋转来磨削刹车片,防尘罩4上表面还开设有第一磨削口,粗磨片62下部穿过第一磨削口延伸至防尘罩4内。在本实施例中,第一转动机构61可以采用电机。The rough grinding device 6 includes a first rotating mechanism 61 and a rough grinding plate 62 . The first rotating mechanism 61 is arranged on the dust cover 4, the rough grinding plate 62 is coaxially and fixedly connected with the rotating shaft of the first rotating mechanism 61, and the rough grinding plate 62 is disposed directly above the slide rail 1 and its axis is parallel to the slide rail. 1. When the brake pad blank passes under the rough grinding pad 62, the lower surface of the rough grinding pad 62 grinds the upper surface of the brake pad blank. The first rotating mechanism 61 can drive the rough grinding disc 62 to rotate to grind the brake pad, the upper surface of the dust cover 4 is also provided with a first grinding port, and the lower part of the rough grinding sheet 62 extends through the first grinding port to the dust cover. 4 within. In this embodiment, the first rotating mechanism 61 may use a motor.

不同的刹车片由于尺寸不同,因此优选设计一个高度调节装置来调节粗磨装置6的高度,来应对不同的刹车片。Different brake pads have different sizes, so it is preferable to design a height adjusting device to adjust the height of the rough grinding device 6 to deal with different brake pads.

高度调节装置包括第一底座63、第一调节螺杆64以及第一底板65。两个第一底座63对称固定设置于防尘罩4两侧,第一底座63上竖直开设有第一螺纹孔,第一调节螺杆64与第一螺纹孔啮合连接,其上端固定连接第一底板65,第一转动机构61与第一底板65固定连接。通过调整两个第一调节螺杆64就能够调节第一底板65的高度,从而改变粗磨片62磨削深度。The height adjusting device includes a first base 63 , a first adjusting screw 64 and a first bottom plate 65 . The two first bases 63 are symmetrically and fixedly arranged on both sides of the dust cover 4, the first base 63 is vertically provided with a first threaded hole, the first adjusting screw 64 is engaged with the first threaded hole, and the upper end thereof is fixedly connected to the first threaded hole. The bottom plate 65 and the first rotating mechanism 61 are fixedly connected with the first bottom plate 65 . By adjusting the two first adjusting screws 64 , the height of the first bottom plate 65 can be adjusted, thereby changing the grinding depth of the rough grinding sheet 62 .

侧磨装置7有两个,对称设置于滑轨1两侧上方,用以磨削刹车片的侧面。每个侧磨装置7包括第二转动机构71以及侧磨片72。第二转动机构71设置于防尘罩4上,侧磨片72与第二转动机构71的转动轴同轴固定连接,第二转动机构71能够带动侧磨片72旋转来磨削刹车片的侧面,防尘罩4上表面还开设有第二磨削口,侧磨片72下部穿过第二磨削口延伸至防尘罩4内。在本实施例中,第二转动机构71可以采用电机。There are two side grinding devices 7, which are symmetrically arranged above both sides of the slide rail 1 to grind the side surfaces of the brake pads. Each side grinding device 7 includes a second rotating mechanism 71 and a side grinding plate 72 . The second rotating mechanism 71 is arranged on the dust cover 4, and the side grinding plate 72 is coaxially and fixedly connected with the rotating shaft of the second rotating mechanism 71. The second rotating mechanism 71 can drive the side grinding plate 72 to rotate to grind the side surface of the brake pad The upper surface of the dust cover 4 is also provided with a second grinding port, and the lower part of the side grinding piece 72 extends into the dust cover 4 through the second grinding port. In this embodiment, the second rotating mechanism 71 may use a motor.

不同的刹车片由于尺寸不同,因此优选设计一个角度调节装置来调节侧磨装置7的角度,来应对不同的刹车片的侧边磨削。Different brake pads have different sizes, so it is preferable to design an angle adjusting device to adjust the angle of the side grinding device 7 to deal with the side grinding of different brake pads.

两个第一角度调节装置与侧磨装置7一一对应的,每个第一角度调节装置包括第二底座73、第二调节螺杆74以及第二底板75。第二底座73固定设置于防尘罩4的侧面,第二底座73上竖直开设有第二螺纹孔,第二调节螺杆74与第二螺纹孔啮合连接,第二调节螺杆74上端抵接第二底板75的下表面,第二底板75靠近第二磨削口的一侧与防尘罩4铰接,第二转动机构71与第二底板75固定连接。通过调整第二调节螺杆74就能够调节第二底板75远离铰链一侧的高度,从而改变侧磨片72磨削角度。The two first angle adjusting devices are in one-to-one correspondence with the side grinding devices 7 , and each first angle adjusting device includes a second base 73 , a second adjusting screw 74 and a second bottom plate 75 . The second base 73 is fixed on the side surface of the dust cover 4 , the second base 73 is vertically provided with a second threaded hole, the second adjusting screw 74 is engaged with the second screw hole, and the upper end of the second adjusting screw 74 abuts against the first screw On the lower surfaces of the two bottom plates 75 , the side of the second bottom plate 75 close to the second grinding port is hinged with the dust cover 4 , and the second rotating mechanism 71 is fixedly connected with the second bottom plate 75 . By adjusting the second adjusting screw 74 , the height of the side of the second base plate 75 away from the hinge can be adjusted, thereby changing the grinding angle of the side grinding plate 72 .

精磨装置8包括第三转动机构81以及精磨片82。第三转动机构81设置于防尘罩4上,精磨片82与第三转动机构81的转动轴同轴固定连接,精磨片82设置于滑轨1的正上方并且其轴线与滑轨1相交并形成一锐角,当刹车片毛坯从精磨片82下方穿过时,精磨片82的下表面研磨刹车片毛坯的上表面。第三转动机构81能够带动精磨片82旋转来磨削刹车片。防尘罩4上表面还开设有第三磨削口,精磨片82下部穿过第三磨削口延伸至防尘罩4内。在本实施例中,第三转动机构81可以采用电机。The refining device 8 includes a third rotating mechanism 81 and a refining blade 82 . The third rotating mechanism 81 is arranged on the dust cover 4 , the fine grinding disc 82 is coaxially and fixedly connected with the rotating shaft of the third rotating mechanism 81 , and the fine grinding disc 82 is arranged directly above the slide rail 1 and its axis is aligned with the slide rail 1 . Intersecting and forming an acute angle, when the brake pad blank passes under the refining pad 82, the lower surface of the refining pad 82 grinds the upper surface of the brake pad blank. The third rotating mechanism 81 can drive the fine grinding disc 82 to rotate to grind the brake pad. The upper surface of the dust cover 4 is also provided with a third grinding port, and the lower part of the fine grinding sheet 82 extends into the dust cover 4 through the third grinding port. In this embodiment, the third rotating mechanism 81 may use a motor.

不同的刹车片由于尺寸不同,因此优选设计一个角度调节装置来调节精磨装置8的角度,来应对不同的刹车片的正面高精度磨削。Different brake pads have different sizes, so it is preferable to design an angle adjustment device to adjust the angle of the fine grinding device 8 to deal with the high-precision grinding of the front surface of different brake pads.

第二角度调节装置包括第三底座83、第三调节螺杆84以及第三底板85。第三底座83固定设置于防尘罩4的侧面,第三底座83上竖直开设有第三螺纹孔,第三调节螺杆84与第三螺纹孔啮合连接,其上端抵接第三底板85的下表面,第三底板85靠近第三磨削口的一侧与防尘4罩铰接,第三转动机构81与第三底板85固定连接。通过调整第三调节螺杆84就能够调节第三底板85远离铰链一侧的高度,从而改变精磨片82磨削角度。The second angle adjusting device includes a third base 83 , a third adjusting screw 84 and a third base plate 85 . The third base 83 is fixedly arranged on the side surface of the dust cover 4 . The third base 83 is vertically provided with a third threaded hole. On the lower surface, the side of the third bottom plate 85 close to the third grinding port is hinged with the dustproof cover, and the third rotating mechanism 81 is fixedly connected with the third bottom plate 85 . By adjusting the third adjusting screw 84 , the height of the side of the third base plate 85 away from the hinge can be adjusted, thereby changing the grinding angle of the fine grinding sheet 82 .

由于粉尘是粗磨装置6、侧磨装置7以及精磨装置8在磨削时产生的,因此优选将除尘管52与防尘罩4连通位置设置于粗磨装置6与侧磨装置7之间以及侧磨装置7与精磨装置8之间。将粗磨装置6、侧磨装置7以及精磨装置8产生的粉尘及时抽走。Since dust is generated during grinding by the rough grinding device 6 , the side grinding device 7 and the fine grinding device 8 , it is preferable to set the communication position of the dust removal pipe 52 and the dust cover 4 between the rough grinding device 6 and the side grinding device 7 . And between the side grinding device 7 and the fine grinding device 8 . The dust generated by the rough grinding device 6, the side grinding device 7 and the fine grinding device 8 is pumped away in time.

使用本研磨机时,只需要将将刹车片毛坯放置于载物滑板2上,然后启动动力装置3将载物滑板2沿滑轨1推动依次经过粗磨装置6、侧磨装置7以及精磨装置8进行研磨,研磨完毕后将刹车片从载物滑板2上取下即可。When using this grinding machine, it is only necessary to place the brake pad blank on the loading slide 2, and then start the power unit 3 to push the loading slide 2 along the slide rail 1 to pass through the rough grinding device 6, the side grinding device 7 and the fine grinding in turn. The device 8 is used for grinding, and after grinding, the brake pads can be removed from the loading slide 2 .

实施本发明实施例,具有如下有益效果:本刹车片自动研磨机通过采用与刹车片相适应的载物滑板,将刹车片放置于载物滑板上,并且将连接柱插入到安装孔内进行固定,然后动力装置推动载物滑板沿滑轨滑动,依次经过粗磨装置、侧磨装置以及精磨装置进行打磨,从而一次性地将刹车片打磨完毕,有效提高的生产效率以及产品品质。The implementation of the embodiment of the present invention has the following beneficial effects: the brake pad automatic grinding machine uses a carrier slide plate suitable for the brake pad, places the brake pad on the cargo slide plate, and inserts the connecting column into the installation hole for fixing , and then the power device pushes the loading slide to slide along the slide rail, and then passes through the rough grinding device, the side grinding device and the fine grinding device for grinding, so as to finish grinding the brake pads at one time, which effectively improves the production efficiency and product quality.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Substitutions should be covered within the protection scope of the present invention.

Claims (10)

1.一种刹车片自动研磨机,其特征在于,其包括:滑轨、载物滑板、动力装置、粗磨装置、侧磨装置以及精磨装置,1. an automatic grinding machine for brake pads, it is characterized in that, it comprises: slide rail, object-carrying slide plate, power unit, rough grinding device, side grinding device and fine grinding device, 所述载物滑板包括主体部以及连接柱,所述主体部下端开设有滑槽,通过所述滑槽与所述滑轨配合滑动连接,所述主体部上表面形成下凹的弧形载物面,所述连接柱下端与所述载物面固定连接,所述动力装置与所述主体部固定连接,能够驱动所述载物滑板沿所述滑轨往复运动;The object-carrying slide plate includes a main body part and a connecting column. The lower end of the main body part is provided with a chute, which is slidably connected to the sliding rail through the chute, and the upper surface of the main body part forms a concave arc-shaped object. The lower end of the connecting column is fixedly connected with the loading surface, the power device is fixedly connected with the main body, and can drive the loading sliding plate to reciprocate along the sliding rail; 所述粗磨装置、所述侧磨装置以及所述精磨装置沿所述滑轨朝向远离所述动力装置的方向依次布置,其中所述侧磨装置有两个,对称设置于所述滑轨两侧,用以磨削刹车片的侧面。The rough grinding device, the side grinding device and the fine grinding device are arranged in sequence along the sliding rail in a direction away from the power device, wherein there are two side grinding devices, which are symmetrically arranged on the sliding rail Both sides, for grinding the sides of the brake pads. 2.根据权利要求1所述的刹车片自动研磨机,其特征在于,所述刹车片自动研磨机还包括至少一端开口的防尘罩,部分所述滑轨内置于所述防尘罩内,一端从所述开口延伸至所述防尘罩外。2 . The automatic brake pad grinder according to claim 1 , wherein the automatic brake pad grinder further comprises a dust cover with at least one end open, and part of the slide rails are built into the dust cover, 2 . One end extends from the opening out of the dust cover. 3.根据权利要求2所述的刹车片自动研磨机,其特征在于,所述刹车片自动研磨机还包括除尘装置,所述除尘装置包括布袋除尘器和除尘管,所述除尘管分别连通所述布袋除尘器和所述防尘罩。3. The automatic brake pad grinding machine according to claim 2, characterized in that, the automatic brake pad grinding machine further comprises a dust removal device, and the dust removal device comprises a bag filter and a dust removal pipe, and the dust removal pipe is respectively connected to the The bag filter and the dust cover. 4.根据权利要求3所述的刹车片自动研磨机,其特征在于,所述除尘管与所述防尘罩连通位置位于所述粗磨装置与所述侧磨装置之间以及所述侧磨装置与所述精磨装置之间。4 . The brake pad automatic grinding machine according to claim 3 , wherein the communication position between the dust removal pipe and the dust cover is located between the rough grinding device and the side grinding device and between the side grinding device and the side grinding device. 5 . between the device and the refining device. 5.根据权利要求4所述的刹车片自动研磨机,其特征在于,所述粗磨装置包括第一转动机构以及粗磨片,所述第一转动机构设置于所述防尘罩上,所述粗磨片与所述第一转动机构的转动轴同轴固定连接,所述粗磨片设置于所述滑轨正上方并且所述粗磨片的轴线平行于所述滑轨,所述第一转动机构能够带动所述粗磨片旋转来磨削所述刹车片,所述防尘罩上表面还开设有第一磨削口,所述粗磨片下部穿过所述第一磨削口延伸至所述防尘罩内。5 . The automatic grinding machine for brake pads according to claim 4 , wherein the rough grinding device comprises a first rotating mechanism and a rough grinding plate, and the first rotating mechanism is arranged on the dust cover, so that 5 . The rough grinding plate is coaxially and fixedly connected to the rotating shaft of the first rotating mechanism, the rough grinding plate is arranged directly above the sliding rail, and the axis of the rough grinding plate is parallel to the sliding rail, and the first A rotating mechanism can drive the rough grinding disc to rotate to grind the brake pad, the upper surface of the dust cover is also provided with a first grinding port, and the lower part of the rough grinding sheet passes through the first grinding port extends into the dust cover. 6.根据权利要求5所述的刹车片自动研磨机,其特征在于,所述刹车片自动研磨机还包括高度调节装置,所述高度调节装置包括第一底板、第一调节螺杆以及第一底座,两个所述第一底座对称固定设置于所述防尘罩两侧,所述第一底座上竖直开设有第一螺纹孔,所述第一调节螺杆与所述第一螺纹孔啮合连接,其上端固定连接所述第一底板,所述第一转动机构与所述第一底板固定连接。6 . The automatic brake pad grinder according to claim 5 , wherein the automatic brake pad grinder further comprises a height adjustment device, and the height adjustment device comprises a first base plate, a first adjustment screw and a first base. 7 . , the two first bases are symmetrically fixed on both sides of the dust cover, a first threaded hole is vertically opened on the first base, and the first adjusting screw is engaged with the first threaded hole. , the upper end of which is fixedly connected to the first bottom plate, and the first rotating mechanism is fixedly connected to the first bottom plate. 7.根据权利要求4所述的刹车片自动研磨机,其特征在于,所述侧磨装置包括第二转动机构以及侧磨片,所述第二转动机构设置于所述防尘罩上,所述侧磨片与所述第二转动机构的转动轴同轴固定连接,所述第二转动机构能够带动所述侧磨片旋转来磨削所述刹车片的侧面,所述防尘罩上表面还开设有第二磨削口,所述侧磨片下部穿过所述第二磨削口延伸至所述防尘罩内。7 . The automatic grinding machine for brake pads according to claim 4 , wherein the side grinding device comprises a second rotating mechanism and a side grinding plate, and the second rotating mechanism is arranged on the dust cover, so the The side grinding plate is coaxially and fixedly connected to the rotating shaft of the second rotating mechanism, and the second rotating mechanism can drive the side grinding plate to rotate to grind the side surface of the brake pad, and the upper surface of the dust cover A second grinding port is also opened, and the lower part of the side grinding plate extends into the dust cover through the second grinding port. 8.根据权利要求7所述的刹车片自动研磨机,其特征在于,所述刹车片自动研磨机还包括与所述侧磨装置一一对应的两个第一角度调节装置,每个所述第一角度调节装置包括第二底板、第二调节螺杆以及第二底座,所述第二底座固定设置于所述防尘罩的侧面,所述第二底座上竖直开设有第二螺纹孔,所述第二调节螺杆与所述第二螺纹孔啮合连接,其上端抵接所述第二底板的下表面,所述第二底板靠近所述第二磨削口的一侧与所述防尘罩铰接,所述第二转动机构与所述第二底板固定连接。8 . The automatic brake pad grinding machine according to claim 7 , wherein the automatic brake pad grinding machine further comprises two first angle adjustment devices corresponding to the side grinding devices one-to-one, and each of the The first angle adjusting device includes a second base plate, a second adjusting screw and a second base, the second base is fixedly arranged on the side surface of the dust cover, and a second threaded hole is vertically opened on the second base, The second adjusting screw is engaged with the second threaded hole, its upper end abuts the lower surface of the second bottom plate, and the side of the second bottom plate close to the second grinding port is connected to the dust-proof The cover is hinged, and the second rotating mechanism is fixedly connected with the second bottom plate. 9.根据权利要求4所述的刹车片自动研磨机,其特征在于,所述精磨装置包括第三转动机构以及精磨片,所述第三转动机构设置于所述防尘罩上,所述精磨片与所述第三转动机构的转动轴同轴固定连接,所述粗磨片设置于所述滑轨正上方并且所述粗磨片的轴线与所述滑轨相交并形成一个锐角,所述第三转动机构能够带动所述精磨片旋转来磨削所述刹车片,所述防尘罩上表面还开设有第三磨削口,所述精磨片下部穿过所述第三磨削口延伸至所述防尘罩内。9 . The brake pad automatic grinding machine according to claim 4 , wherein the fine grinding device comprises a third rotating mechanism and a fine grinding pad, and the third rotating mechanism is arranged on the dust cover, so that the The fine grinding disc is coaxially and fixedly connected with the rotating shaft of the third rotating mechanism, the rough grinding disc is arranged directly above the slide rail, and the axis of the rough grinding disc intersects with the slide rail and forms an acute angle , the third rotating mechanism can drive the fine grinding disc to rotate to grind the brake pad, the upper surface of the dust cover is also provided with a third grinding port, and the lower part of the fine grinding disc passes through the Three grinding ports extend into the dust cover. 10.根据权利要求9所述的刹车片自动研磨机,其特征在于,所述刹车片自动研磨机还包括与第二角度调节装置,所述第二角度调节装置包括第三底板、第三调节螺杆以及第三底座,所述第三底座固定设置于所述防尘罩的侧面,所述第三底座上竖直开设有第三螺纹孔,所述第三调节螺杆与所述第三螺纹孔啮合连接,其上端抵接所述第三底板的下表面,所述第三底板靠近所述第三磨削口的一侧与所述防尘罩铰接,所述第三转动机构与所述第三底板固定连接。10. The automatic grinding machine for brake pads according to claim 9, characterized in that, the automatic grinding machine for brake pads further comprises a second angle adjusting device, and the second angle adjusting device comprises a third bottom plate, a third adjusting device A screw and a third base, the third base is fixedly arranged on the side of the dust cover, a third threaded hole is vertically opened on the third base, and the third adjustment screw and the third threaded hole Engagement connection, the upper end of which abuts the lower surface of the third bottom plate, the side of the third bottom plate close to the third grinding port is hinged with the dust cover, and the third rotating mechanism is connected to the first The three bottom plates are fixedly connected.
CN202011062403.0A 2020-09-30 2020-09-30 Automatic grinding machine for brake pads Pending CN112139946A (en)

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Application publication date: 20201229