CN112136384A - Conveyer belt type residual film impurity removing device and residual film recycling machine comprising same - Google Patents
Conveyer belt type residual film impurity removing device and residual film recycling machine comprising same Download PDFInfo
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- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B43/00—Gatherers for removing stones, undesirable roots or the like from the soil, e.g. tractor-drawn rakes
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Abstract
Description
技术领域technical field
本发明公开了一种输送带式残膜清杂装置包括该装置的残膜回收机。The invention discloses a conveyor belt type residual film cleaning device including a residual film recovery machine of the device.
背景技术Background technique
这里的陈述仅提供与本发明相关的背景技术,而不必然地构成现有技术。The statements herein merely provide background related to the present invention and do not necessarily constitute prior art.
发明人发现弹齿链耙式残膜回收机工作过程中,当拾膜弹齿入土挑膜时,土壤耕层中的土块/秸秆会夹在相邻拾膜弹齿之间,并随着拾膜弹齿一起向上运动,运动至输膜支撑板上方时,由于残膜和土块/秸秆的质量密度不同,在风机作用下的悬浮速度不同,悬浮速度小的残膜会吹入集膜箱,悬浮速度大的土块/秸秆会掉落至弹齿链耙式残膜回收机机架内,导致弹齿链耙式残膜回收机相关部件堵塞,影响弹齿链耙式残膜回收机的正常运行。The inventor found that in the working process of the elastic tooth chain rake type residual film recovery machine, when the elastic teeth of the film pick up are put into the soil to pick up the film, the soil block/straw in the soil tillage layer will be sandwiched between the adjacent elastic teeth of the film picking up, and the The film pick-up spring teeth move upward together, and when they move to the top of the film conveying support plate, due to the different mass densities of the residual film and clod/straw, the suspension speed under the action of the fan is different, and the residual film with a small suspension speed will blow into the collecting film The clod/straw with high suspension speed will fall into the frame of the elastic tooth chain rake type residual film recovery machine, causing the relevant components of the elastic tooth chain rake type residual film recovery machine to be blocked, affecting the elastic tooth chain rake type residual film recovery machine. normal operation of the machine.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的是提供一种输送带式残膜清杂装置及包括该装置的残膜回收机,该装置可以解决了土块/秸秆会掉落至弹齿链耙式残膜回收机机架内,导致弹齿链耙式残膜回收机相关部件堵塞,影响弹齿链耙式残膜回收机的正常运行。In view of the shortcomings of the prior art, the purpose of the present invention is to provide a conveyor belt type residual film cleaning device and a residual film recovery machine including the device, which can solve the problem that the clod/straw will fall to the elastic tooth chain In the frame of the rake type residual film recovery machine, the relevant components of the elastic tooth chain rake type residual film recovery machine are blocked, which affects the normal operation of the elastic tooth chain rake type residual film recovery machine.
为了实现上述目的,本发明是通过如下的技术方案来实现:In order to achieve the above object, the present invention is realized by the following technical solutions:
第一方面,本发明的实施例提供了一种输送带式残膜清杂装置,包括支撑架、输送带、输送带齿、放料口;所述的支撑架上设置有输送带,输送带用于承接落下的杂物并将杂物输送至弹齿链耙式残膜回收机侧面回田,在输送带上设有输送带齿,输送带齿与输送带的传动方向垂直,在支撑架的端部还设有放料口。In the first aspect, the embodiment of the present invention provides a conveyor belt-type residual film cleaning device, including a support frame, a conveyor belt, a conveyor belt tooth, and a discharge port; the support frame is provided with a conveyor belt, and the conveyor belt It is used to receive the fallen debris and transport the debris to the side of the elastic tooth chain rake type residual film recovery machine to return to the field. There are conveyor belt teeth on the conveyor belt. The conveyor belt teeth are perpendicular to the transmission direction of the conveyor belt. The end is also provided with a discharge port.
作为进一步的技术方案,所述的输送带中心距大于等于残膜回收机机架宽度,输送带的宽度大于或者等于弹齿链耙式残膜捡拾及输送装置上传动轴与集风罩进风口之间的距离。As a further technical solution, the center distance of the conveyor belt is greater than or equal to the width of the frame of the residual film recovery machine, and the width of the conveyor belt is greater than or equal to the transmission shaft and the air inlet of the air collecting hood on the elastic tooth chain rake type residual film pickup and conveying device the distance between.
作为进一步的技术方案,所述的输送带齿包括相互垂直的水平板和竖直板,所述的水平板固定在输送带上。As a further technical solution, the conveyor belt teeth include horizontal plates and vertical plates that are perpendicular to each other, and the horizontal plates are fixed on the conveyor belt.
作为进一步的技术方案,所述的输送带齿的高度大于等于25mm,长度与输送带带宽相同。As a further technical solution, the height of the conveyor belt teeth is greater than or equal to 25mm, and the length is the same as the conveyor belt width.
作为进一步的技术方案,所述的放料口其包括两个连接部和一个带有一定倾角的倾斜部;两个连接部与支撑架相连,倾斜部向下倾斜,位于两个连接部之间。As a further technical solution, the discharge port includes two connecting parts and an inclined part with a certain inclination angle; the two connecting parts are connected with the support frame, and the inclined part is inclined downward and is located between the two connecting parts .
第二方面,本发明实施例还提供了一种残膜回收机,包括前面所述的输送带式残膜清杂装置。In a second aspect, an embodiment of the present invention further provides a residual film recovery machine, including the conveyor belt type residual film cleaning device described above.
作为进一步的技术方案,所述的输送带式残膜清杂装置安装在弹齿链耙式残膜捡拾及输送装置和集风罩进风口的下方。As a further technical solution, the conveyor belt type residual film cleaning device is installed below the elastic tooth chain rake type residual film pickup and conveying device and the air inlet of the air collecting hood.
上述本发明的实施例的有益效果如下:The beneficial effects of the above embodiments of the present invention are as follows:
输送带式残膜清杂装置工作过程中,拖拉机动力在传动系统作用下传送到链轮,链轮带动输送带运动;当夹在拾膜弹齿中的土块/秸秆随拾膜弹齿运动到输膜支撑板上方后,由于土块/秸秆与残膜质量、密度差异,土块/秸秆会落至残膜清杂装置输送带,并在输送带与输送带齿的共同作用下,向弹齿链耙式残膜回收机一侧运动,经放料口掉落回到田间地面,完成清杂工作。该装置可以解决了土块/秸秆会掉落至弹齿链耙式残膜回收机机架内,导致弹齿链耙式残膜回收机相关部件堵塞,影响弹齿链耙式残膜回收机的正常运行。During the working process of the conveyor belt type residual film cleaning device, the power of the tractor is transmitted to the sprocket under the action of the transmission system, and the sprocket drives the conveyor belt to move; After reaching the top of the film conveying support plate, due to the difference in the quality and density of the clod/straw and the residual film, the clod/straw will fall to the conveyor belt of the residual film cleaning device, and under the joint action of the conveyor belt and the conveyor belt teeth, it will move to the conveyor belt. The elastic tooth chain rake type residual film recovery machine moves on one side and falls back to the field ground through the discharge port to complete the cleaning work. The device can solve the problem that the clod/straw will fall into the frame of the elastic tooth chain rake type residual film recovery machine, causing the related components of the elastic tooth chain rake type residual film recovery machine to be blocked, which will affect the elastic tooth chain rake type residual film recovery machine. of normal operation.
附图说明Description of drawings
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings forming a part of the present invention are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute an improper limitation of the present invention.
图1是本发明中公开的弹齿链耙式残膜回收机的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the elastic tooth chain rake type residual film recovery machine disclosed in the present invention.
图2是图1的部分结构示意图;Fig. 2 is the partial structure schematic diagram of Fig. 1;
图3是本发明公开的输送带式残膜清杂装置正视图;3 is a front view of the conveyor belt type residual film cleaning device disclosed in the present invention;
图4是本发明公开的输送带式残膜清杂装置等轴图;4 is an isometric view of the conveyor belt type residual film cleaning device disclosed in the present invention;
图5、图6、图7、图8是本发明公开的输送带的结构示意图;Fig. 5, Fig. 6, Fig. 7, Fig. 8 are the structural schematic diagrams of the conveyor belt disclosed by the present invention;
图9是本发明公开的输送带齿的结构示意图;9 is a schematic structural diagram of the conveyor belt teeth disclosed in the present invention;
图10是本发明公开的放料口的结构示意图;Fig. 10 is the structural representation of the discharge port disclosed by the present invention;
图中:为显示各部位位置而夸大了互相间间距或尺寸,示意图仅作示意使用。In the figure: The distance or size between each other is exaggerated to show the position of each part, and the schematic diagram is for illustration only.
1.集膜箱、2.残膜输送装置、3.橡胶刮板、4.镇压辊、5.弹齿链耙式残膜捡拾及输送装置、6.输送带式残膜清杂装置、7.行走轮、8.破膜辊、9.秸秆还田装置,10残膜输送装置集风罩进风口、11.输膜支撑板、12动力传输装置;6-1.轴承座、6-2.立柱、6-3.输送带托板、6-4.输送带、6-5.输送带齿、6-6.横梁、6-7.链轮、6-8.放料口。1. Film collecting box, 2. Residual film conveying device, 3. Rubber scraper, 4. Pressing roller, 5. Elastic tooth chain rake type residual film pickup and conveying device, 6. Conveyor belt type residual film cleaning device, 7 .Walking wheel, 8. Film breaking roller, 9. Straw returning device, 10. Residual film conveying device, air inlet of air collecting hood, 11. Film conveying support plate, 12. Power transmission device; 6-1. Bearing seat, 6-2 .Column, 6-3. Conveyor belt pallet, 6-4. Conveyor belt, 6-5. Conveyor belt tooth, 6-6. Beam, 6-7. Sprocket, 6-8. Discharge port.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本发明提供进一步的说明。除非另有指明,本发明使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the invention. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非本发明另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合;It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the invention clearly dictates otherwise, the singular is intended to include the plural as well, and it is also to be understood that when the terms "comprising" and/or "including" are used in this specification, Indicate the presence of features, steps, operations, devices, components and/or combinations thereof;
术语解释部分:本发明中的术语“安装”、“相连”、“连接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或为一体;可以是机械连接,也可以是电连接,可以是直接连接,也可以是通过中间媒介间接相连,可以是两个元件内部连接,或者两个元件的相互作用关系,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明的具体含义。Terminology explanation part: the terms "installation", "connection", "connection" and other terms in the present invention should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral body; it can be a mechanical connection, It can also be an electrical connection, a direct connection, an indirect connection through an intermediate medium, an internal connection between two elements, or an interaction relationship between the two elements. It is necessary to understand the specific meanings of the above terms in the present invention.
正如背景技术所介绍的,现有技术中存在的不足,为了解决如上的技术问题,本发明提出了一种输送带式残膜清杂装置包括该装置的残膜回收机。As described in the background art, there are deficiencies in the prior art, in order to solve the above technical problems, the present invention proposes a conveyor belt type residual film cleaning device including a residual film recovery machine of the device.
本发明的一种典型的实施方式中,如图3、图4所示,本实施例公开的一种输送带式残膜清杂装置,主要由轴承座6-1、立柱6-2、输送带托板6-3、输送带6-4、输送带齿6-5、横梁6-6、链轮6-7、放料口6-8;In a typical embodiment of the present invention, as shown in FIG. 3 and FIG. 4 , a conveyor belt-type residual film cleaning device disclosed in this embodiment is mainly composed of a bearing seat 6-1, a column 6-2, a conveyor belt Belt pallet 6-3, conveyor belt 6-4, conveyor belt tooth 6-5, beam 6-6, sprocket 6-7, discharge port 6-8;
其中,横梁6-6包括两个,两个横梁6-6相互平行设置,所述的立柱6-2包括四个,四个立柱用于支撑两个横梁,在两个横梁的两端均安装有链轮,所述的链轮由残膜回收机上的动力驱动其旋转,链轮6-7用于传递动力带动输送带6-4运动,输送带6-4设置在两个横梁之间,输送带6-4用于承接落下的杂物并将杂物输送至弹齿链耙式残膜回收机侧面回田。Among them, the beams 6-6 include two, the two beams 6-6 are arranged in parallel with each other, the column 6-2 includes four, and the four columns are used to support the two beams and are installed at both ends of the two beams There are sprockets, the sprockets are driven by the power on the residual film recovery machine to rotate, the sprockets 6-7 are used to transmit power to drive the conveyor belt 6-4 to move, and the conveyor belt 6-4 is arranged between the two beams. The conveyor belt 6-4 is used to receive the fallen debris and transport the debris to the side of the elastic tooth chain rake type residual film recovery machine to return to the field.
进一步的,为保证有效接住落下杂物,要求输送带中心距一般不能低于2200mm,宽度一般不能低于200mm;具体参见图5、图6、图7。Further, in order to effectively catch the falling debris, the center distance of the conveyor belt is generally not less than 2200mm, and the width is generally not less than 200mm; see Figure 5, Figure 6, and Figure 7 for details.
进一步的,在输送带6-4运动中,当杂物落到输送带时,由于滑动摩擦力影响,导致杂物不能立刻随输送带运动,影响了杂物的清理;为此在输送带上增加若干个输送带齿6-5辅助清理杂物,输送带齿6-5与传送带运动方向垂直。且为了进一步保证输送带齿6-5有效带动落到输送带的杂物,输送带齿6-5的高度不能低于25mm,长度与输送带带宽相同。Further, during the movement of the conveyor belt 6-4, when the sundries fall on the conveyor belt, due to the influence of sliding friction, the sundries cannot move with the conveyor belt immediately, which affects the cleaning of sundries; A number of conveyor belt teeth 6-5 are added to assist in cleaning debris, and the conveyor belt teeth 6-5 are perpendicular to the moving direction of the conveyor belt. And in order to further ensure that the conveyor belt teeth 6-5 can effectively drive the sundries falling on the conveyor belt, the height of the conveyor belt teeth 6-5 cannot be lower than 25mm, and the length is the same as the conveyor belt width.
进一步的,放料口6-8用于引导杂物落回田间,其设置在两个横梁的端部,在本实施例中仅仅在横梁的一端设置了放料口6-8,不难理解的,在其他实施例还可以在横梁的另一端设置放料口,当输送带向相反的方向进行输送时,可以从另外一个放料口进行放料,放料口的结构如图10所示,其包括两个连接部和一个带有一定倾角的倾斜部;两个连接部与横梁相连,倾斜部向下倾斜,位于两个横梁之间,输送带6-4将残膜中的土块/秸秆等输送到放料口,沿着倾斜部滑落到田地里。Further, the discharge openings 6-8 are used to guide the sundries to fall back into the field, which are arranged at the ends of the two beams. In this embodiment, the discharge openings 6-8 are only set at one end of the beams, which is not difficult to understand. In other embodiments, a discharge port can also be set at the other end of the beam. When the conveyor belt is conveyed in the opposite direction, the material can be discharged from another discharge port. The structure of the discharge port is shown in Figure 10. , which includes two connecting parts and an inclined part with a certain inclination angle; the two connecting parts are connected with the beam, the inclined part is inclined downward, and is located between the two beams, and the conveyor belt 6-4 transports the soil blocks in the residual film / Straw, etc. are transported to the discharge port, and slide down the slope into the field.
进一步的,本实施例基于上述的输送带式残膜清杂装置,还公开了一种弹齿链耙式残膜回收机,弹齿链耙式残膜回收机用于农田残膜中地表及耕层的残膜回收。弹齿链耙式残膜回收机整机如图1、图2所示,整机由集膜箱2、残膜输送装置2、镇压辊4、弹齿链耙式残膜捡拾及输送装置5、输送带式残膜清杂装置6、行走轮7、破膜辊8、秸秆还田装置9等组成。其中输送带式残膜清杂装置具体的参见图2,输送带式残膜清杂装置安装位置如图2所示,安装于残膜输送装置集风罩进风口与弹齿链耙式残膜捡拾及输送装置的机架上,具体的,安装在弹齿链耙式残膜捡拾及输送装置5的后下方,且同时位于安装于残膜输送装置集风罩进风口下方;输膜支撑板11、机架相连,该位置可有效接住输膜支撑板上方掉落下的土块/秸秆等杂物。Further, based on the above-mentioned conveyor belt type residual film cleaning device, this embodiment also discloses a spring-tooth chain rake type residual film recovery machine, which is used for the surface and surface of farmland residual film. Residual film recovery of the plough layer. The whole machine of elastic tooth chain rake type residual film recovery machine is shown in Figure 1 and 2. The whole machine consists of
弹齿链耙式残膜回收机工作过程分为:秸秆破碎还田—破膜辊破膜—弹齿入土挑膜—残膜随弹齿向上提升—通过输送装置将残膜输送至集膜箱五个环节。工作时,机具由拖拉机后动力输出轴驱动,秸秆还田装置将秸秆进行破碎还田吹至弹齿链耙式残膜回收机后方,破膜辊将覆盖在地表的残膜破碎,拾膜弹齿将破碎后的残膜挑起(弹齿链耙顺时针转动),挑起的残膜在拾膜弹齿的钩拉作用下沿着输膜支撑板向上输送,当残膜输送至输膜支撑板上方时,由残膜输送装置将拾膜弹齿上的残膜吸下并吹入集膜箱,弹齿带起的土块/秸秆等杂物,由于质量密度远大于残膜,掉落至输送带式残膜清杂装置6上,排送到弹齿链耙式残膜回收机一侧田间。The working process of the elastic tooth chain rake type residual film recovery machine is divided into: straw crushing and returning to the field - film breaking roller breaking film - elastic tooth entering the soil to pick the film - the residual film is lifted up with the elastic tooth - conveying the residual film to the film collecting box through the conveying device Five links. When working, the machine is driven by the rear power output shaft of the tractor, and the straw returning device will crush the straw and return it to the field and blow it to the back of the elastic tooth chain rake type residual film recovery machine. Pick up the broken residual film (the elastic tooth chain rake rotates clockwise), and the picked up residual film is transported upward along the film conveying support plate under the hook and pulling action of the film pick-up elastic teeth. When the residual film is conveyed to the conveying film support When it is above the plate, the residual film on the film pick-up spring teeth will be sucked down by the residual film conveying device and blown into the film collecting box. To the conveyor belt type residual
工作原理:输送带式残膜清杂装置工作过程中,拖拉机动力在传动系统作用下传送到链轮,链轮带动输送带运动;当夹在拾膜弹齿中的土块/秸秆随拾膜弹齿运动到输膜支撑板上方后,由于土块/秸秆与残膜质量、密度差异,土块/秸秆会落至残膜清杂装置输送带,并在输送带与输送带齿的共同作用下,向弹齿链耙式残膜回收机一侧运动,经放料口掉落回到田间地面,完成清杂工作。Working principle: During the working process of the conveyor belt type residual film cleaning device, the power of the tractor is transmitted to the sprocket under the action of the transmission system, and the sprocket drives the conveyor belt to move; After the spring teeth move to the top of the film conveying support plate, due to the difference in the quality and density of the clod/straw and the residual film, the clod/straw will fall to the conveyor belt of the residual film cleaning device, and the combined action of the conveyor belt and the conveyor belt teeth Down, move to the side of the elastic tooth chain rake type residual film recovery machine, and fall back to the field ground through the discharge port to complete the cleaning work.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims (10)
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