CN112123056A - An automatic feeding and discharging structure of a double-sided precision grinder - Google Patents
An automatic feeding and discharging structure of a double-sided precision grinder Download PDFInfo
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- CN112123056A CN112123056A CN202010945738.0A CN202010945738A CN112123056A CN 112123056 A CN112123056 A CN 112123056A CN 202010945738 A CN202010945738 A CN 202010945738A CN 112123056 A CN112123056 A CN 112123056A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
- B24B7/17—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings for simultaneously grinding opposite and parallel end faces, e.g. double disc grinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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Abstract
本发明公开了一种双面精密磨床的自动化进出料结构,包括流水线组件、进出料口齿圈升降组件和物料推送组件,所述进出料口齿圈升降组件和物料推送组件分别设置于流水线组件的两端。所述流水线组件包括机架、挡料机构、间隙伺服送料连接输送线和拨料平台。所述进出料口齿圈升降组件包括齿圈升降气缸、销齿抬升垫板、气缸安装板、连接导向杆、销齿和齿圈。所述物料推送组件包括推送机构、连接过渡板和到位传感器。本发明所述自动化进出料结构,通用于游星轮使用范围内工件,实现了自动化流水线作业,从而提高整个设备的生产效率。
The invention discloses an automatic material feeding and discharging structure of a double-sided precision grinding machine, which includes an assembly line assembly, a material inlet and outlet ring gear lifting assembly and a material pushing assembly. end. The assembly line assembly includes a frame, a material blocking mechanism, a gap servo feeding connection conveying line and a feeding platform. The ring gear lifting assembly of the inlet and outlet includes a gear ring lifting cylinder, a pin tooth lifting pad, a cylinder mounting plate, a connecting guide rod, a pin tooth and a gear ring. The material pushing assembly includes a pushing mechanism, a connecting transition plate and an in-position sensor. The automatic feeding and discharging structure of the invention is generally used for workpieces within the scope of use of the star wheel, and realizes automatic assembly line operation, thereby improving the production efficiency of the entire equipment.
Description
技术领域technical field
本发明涉及双面精密磨床领域,具体涉及一种双面精密磨床的自动化进出料结构。The invention relates to the field of double-sided precision grinding machines, in particular to an automatic feeding and discharging structure of the double-sided precision grinding machine.
背景技术Background technique
双面精密磨床是目前双面精磨硬质合金、铜片、精密陶瓷等材料的主要设备。目前市场流通的同类型设备,上下料主要依靠人工手动上下料,或者传送带推送至设备前再人工推送入上盘上。由于工件进行双面精磨加工,需要安放于游星轮中,且工件与游星轮有一定间隙,两端面与上下盘接触进行加工。同一工件的大批量生产,可以考虑特殊机械手抓取,进行进出料操作;但是针对单件小批量或异形工件,形成双面精磨的自动化流水线作业仍有难度。Double-sided precision grinding machine is the main equipment for double-sided precision grinding of cemented carbide, copper, precision ceramics and other materials. At present, for the same type of equipment circulating in the market, the loading and unloading mainly relies on manual loading and unloading, or the conveyor belt is pushed to the equipment and then manually pushed onto the upper plate. Since the workpiece is subjected to double-sided fine grinding, it needs to be placed in the star wheel, and there is a certain gap between the workpiece and the star wheel, and the two end faces are in contact with the upper and lower discs for processing. For mass production of the same workpiece, special manipulators can be considered for grabbing and feeding and discharging operations; however, it is still difficult to form an automatic assembly line operation for double-sided fine grinding for a single small batch or special-shaped workpiece.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种双面精密磨床的自动化进出料结构。所述自动化进出料结构,通用于游星轮使用范围内工件,实现自动化流水线作业,从而提高整个设备的生产效率。The purpose of the present invention is to provide an automatic feeding and discharging structure of a double-sided precision grinding machine. The automatic feeding and discharging structure is generally used for workpieces within the scope of use of the star wheel, and realizes automatic assembly line operation, thereby improving the production efficiency of the entire equipment.
为实现上述目的,本发明提供以下技术方案:For achieving the above object, the present invention provides the following technical solutions:
一种双面精密磨床的自动化进出料结构,包括流水线组件、进出料口齿圈升降组件和物料推送组件,所述进出料口齿圈升降组件和物料推送组件分别设置于流水线组件的两端。An automatic material feeding and discharging structure of a double-sided precision grinder includes an assembly line assembly, a material inlet and outlet ring gear lifting assembly and a material pushing assembly, wherein the material inlet and outlet ring gear lifting assembly and the material pushing assembly are respectively arranged at both ends of the assembly line assembly.
进一步的,所述流水线组件包括机架、挡料机构、间隙伺服送料连接输送线和拨料平台;挡料机构安装于间隙伺服送料连接输送线两侧,间隙伺服送料连接输送线安装于机架上方,拨料平台安装于间隙伺服送料连接输送线上靠近流水线组件的一端。Further, the assembly line assembly includes a frame, a material blocking mechanism, a gap servo feeding connection conveyor line and a material removal platform; the material blocking mechanism is installed on both sides of the gap servo feeding connection conveyor line, and the gap servo feeding connection conveyor line is installed on the rack. Above, the feeding platform is installed on the end of the gap servo feeding connection conveyor line close to the assembly line assembly.
进一步的,所述进出料口齿圈升降组件包括齿圈升降气缸、销齿抬升垫板、气缸安装板、连接导向杆、销齿和齿圈;齿圈升降气缸安装于气缸安装板上方,气缸伸出杆连接于销齿抬升垫板,连接导向杆穿过销齿抬升垫板上的过孔将气缸安装板和销齿抬升垫板进行连接;位于进出料口的销齿,穿过齿圈上对应的通孔安装于销齿抬升垫板;除进出料口的销齿外的其他销齿安装于齿圈上。Further, the ring gear lifting assembly of the inlet and outlet includes a ring gear lifting cylinder, a pin gear lifting pad, a cylinder mounting plate, a connecting guide rod, a pin gear and a gear ring; the ring gear lifting cylinder is installed above the cylinder mounting plate, and the cylinder extends. The outlet rod is connected to the pin-tooth lifting pad, and the connecting guide rod passes through the holes on the pin-tooth lifting pad to connect the cylinder mounting plate and the pin-tooth lifting pad; the pin teeth located at the inlet and outlet pass through the gear ring. The corresponding through hole is installed on the pin tooth lifting pad; the other pin teeth except the pin tooth of the material inlet and outlet are installed on the ring gear.
进一步的,所述物料推送组件包括推送机构、连接过渡板和到位传感器;推送机构安装于机架上,与拨料平台连接,垂直于间隙伺服送料连接输送线;连接过渡板安装于机架,连接过渡板中轴与推送机构中轴共线;位传感器垂直安装于间隙伺服送料连接输送线并靠近推送机构。Further, the material pushing assembly includes a pushing mechanism, a connecting transition plate and an in-position sensor; the pushing mechanism is installed on the frame, connected with the material-discharging platform, and is perpendicular to the gap for servo feeding and connecting the conveying line; the connecting transition plate is installed on the frame, The central axis of the connecting transition plate is collinear with the central axis of the push mechanism; the position sensor is installed vertically on the gap servo feeding connection conveyor line and is close to the push mechanism.
有益效果:本发明提供了一种双面精密磨床的自动化进出料结构,所述自动化进出料结构通用于游星轮使用范围内的工件,实现了自动化流水线作业,从而提高整个设备的生产效率。Beneficial effects: The present invention provides an automatic feeding and discharging structure of a double-sided precision grinder, which is commonly used for workpieces within the scope of use of the star wheel, and realizes automatic assembly line operation, thereby improving the production efficiency of the entire equipment.
附图说明Description of drawings
图1 是本发明所述自动化进出料结构的立体图。Fig. 1 is a perspective view of the automatic feeding and discharging structure of the present invention.
图2是本发明所述自动化进出料结构的俯视图。Fig. 2 is a top view of the automatic feeding and discharging structure of the present invention.
图3 是本发明所述进出料口齿圈升降组件的结构示意图。FIG. 3 is a schematic structural diagram of the ring gear lifting assembly of the inlet and outlet according to the present invention.
具体实施方式Detailed ways
下面结合具体实施例来进一步描述本发明,但实施例仅是范例性的,并不对本发明的范围构成任何限制。本领域技术人员应该理解的是,在不偏离本发明的精神和范围下可以对本发明技术方案的细节和形式进行修改或替换,但这些修改和替换均落入本发明的保护范围内。The present invention will be further described below in conjunction with specific embodiments, but the embodiments are only exemplary and do not constitute any limitation to the scope of the present invention. It should be understood by those skilled in the art that the details and forms of the technical solutions of the present invention can be modified or replaced without departing from the spirit and scope of the present invention, but these modifications and replacements all fall within the protection scope of the present invention.
一种双面精密磨床的自动化进出料结构,如图所示,包括流水线组件1、进出料口齿圈升降组件2和物料推送组件3,所述进出料口齿圈升降组件2和物料推送组件3分别设置于流水线组件1的两端。An automatic feeding and discharging structure of a double-sided precision grinder, as shown in the figure, includes an assembly line assembly 1, a material inlet and outlet ring gear lifting assembly 2 and a material pushing assembly 3. The inlet and outlet ring gear lifting assembly 2 and material pushing assembly 3 are respectively Set at both ends of the assembly line assembly 1 .
所述流水线组件1包括机架101、挡料机构102、间隙伺服送料连接输送线103和拨料平台104;挡料机构102安装于间隙伺服送料连接输送线103两侧,间隙伺服送料连接输送线103安装于机架101上方,拨料平台104安装于间隙伺服送料连接输送线103上靠近流水线组件1的一端;物料推送组件3垂直安装于机架101上。The assembly line assembly 1 includes a frame 101, a material blocking mechanism 102, a gap servo feeding connecting conveyor line 103 and a feeding platform 104; the material blocking mechanism 102 is installed on both sides of the gap servo feeding connecting conveyor line 103, and the gap servo feeding connecting conveyor line 103 103 is installed above the frame 101 , and the feeding platform 104 is installed on one end of the gap servo feeding connection conveying line 103 close to the assembly line assembly 1 ; the material pushing assembly 3 is vertically installed on the frame 101 .
所述进出料口齿圈升降组件2包括齿圈升降气缸201、销齿抬升垫板202、气缸安装板203、连接导向杆204、销齿205和齿圈206;齿圈升降气缸201安装于气缸安装板203上方,气缸伸出杆连接于销齿抬升垫板202,连接导向杆204穿过销齿抬升垫板202上的过孔将气缸安装板203和销齿抬升垫板202进行连接;位于进出料口的销齿205,穿过齿圈206上对应的通孔安装于销齿抬升垫板202;除进出料口的销齿205外的其他销齿安装于齿圈206上;流水线组件1安装于进出料口齿圈升降组件2侧面,流水线组件1与齿圈206半径垂直。The ring gear lifting assembly 2 of the inlet and outlet includes a ring
所述物料推送组件3包括推送机构301、连接过渡板302和到位传感器303;推送机构301安装于机架101上,与拨料平台104连接,垂直于间隙伺服送料连接输送线103;连接过渡板302安装于机架101,连接过渡板302中轴与推送机构301中轴共线;位传感器303垂直安装于间隙伺服送料连接输送线103并靠近推送机构301。The material pushing assembly 3 includes a
双面精密磨床进行自动化进料过程:齿圈升降气缸201下降,进出料口的销齿205下降至齿圈206上表面以下,连接过渡板302衔接至双面精密磨床下盘工作面,物料码放至游星轮4内,游星轮与物料同时随流水线组件移动至拨料平台104位置,触发到位传感器303,推送机构301将放置有物料的游星轮推送至下盘工作位。流水线上后一位放置有物料的游星轮补位至拨料平台104,重复上述操作,直至到达设定的工作游星轮数量,进出料口齿圈升降组件2抬升销齿205,到达磨床工作状态。双面精密磨床进行自动化出料过程:游星轮带物料转动至下盘进出料口,齿圈升降气缸201下降,进出料口的销齿205下降至销齿206上表面以下,连接过渡板302衔接至双面精密磨床下盘工作面,推送机构301将放置有物料的游星轮拉至拨料平台104,触发到位传感器303,流水线将放置有物料的游星轮传送出拨料平台104。磨床下盘后一位放置有物料的游星轮补位进出料口,重复上述操作,直至游星轮全部移送至流水线,进出料口齿圈升降组件2抬升进出料口的销齿205,到达磨床工作状态。The double-sided precision grinder performs automatic feeding process: the ring
所述间隙伺服送料连接输送线,传送带面板采用POM材料,从而保护已加工物料表面。The gap servo feeding is connected to the conveyor line, and the conveyor belt panel is made of POM material, so as to protect the surface of the processed material.
所述连接过渡板302,气缸控制,能够伸缩连接至下盘工作面,从而保证小型物料能随着游星轮进入(或移出)上盘工作面。The connecting transition plate 302, controlled by a cylinder, can be telescopically connected to the working surface of the lower plate, so as to ensure that small materials can enter (or move out) the working surface of the upper plate along with the star wheel.
所述推送机构301,能够沿间隙伺服送料连接输送线103方向,在水平面上进行小范围线性移动,便于设备进出料口调整。The
所述自动化进出料结构,通用于游星轮使用范围内工件,实现了自动化流水线作业,从而提高整个设备的生产效率。The automatic feeding and discharging structure is generally used for workpieces within the scope of use of the star wheel, and realizes automatic assembly line operation, thereby improving the production efficiency of the entire equipment.
在本发明的描述中,需要说明的是,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that, unless otherwise specified, "a plurality of" means two or more; the terms "upper", "lower", "left", "right", "inside" ", "outside", "front end", "rear end", "head", "tail", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present invention and The description is simplified rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," etc. are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
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Cited By (1)
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| CN115741384A (en) * | 2022-11-08 | 2023-03-07 | 宇环数控机床股份有限公司 | Full-automatic grinding and polishing production line |
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