CN112112461A - Storage system and storage method of rail transit vehicle - Google Patents
Storage system and storage method of rail transit vehicle Download PDFInfo
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- CN112112461A CN112112461A CN202010886344.2A CN202010886344A CN112112461A CN 112112461 A CN112112461 A CN 112112461A CN 202010886344 A CN202010886344 A CN 202010886344A CN 112112461 A CN112112461 A CN 112112461A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H6/00—Buildings for parking cars, rolling-stock, aircraft, vessels or like vehicles, e.g. garages
- E04H6/08—Garages for many vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/46—Position indicators for suspended loads or for crane elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C25/00—Cranes not provided for in groups B66C17/00 - B66C23/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C5/00—Base supporting structures with legs
- B66C5/02—Fixed or travelling bridges or gantries, i.e. elongated structures of inverted L or of inverted U shape or tripods
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H6/00—Buildings for parking cars, rolling-stock, aircraft, vessels or like vehicles, e.g. garages
- E04H6/08—Garages for many vehicles
- E04H6/12—Garages for many vehicles with mechanical means for shifting or lifting vehicles
- E04H6/18—Garages for many vehicles with mechanical means for shifting or lifting vehicles with means for transport in vertical direction only or independently in vertical and horizontal directions
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H6/00—Buildings for parking cars, rolling-stock, aircraft, vessels or like vehicles, e.g. garages
- E04H6/42—Devices or arrangements peculiar to garages, not covered elsewhere, e.g. securing devices, safety devices, monitoring and operating schemes; centering devices
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- Automation & Control Theory (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
本发明公开了一种轨道交通车辆的存储系统及存储方法,存储系统包括存储场地,存储场地内相交错设置有多个龙门吊轨道和多个运载车辆轨道,龙门吊轨道和运载车辆轨道将存储场地分隔成多个存储单元,存储单元内设置有至少一个存储车位。通过上述设置,可以提升存储场地的利用率,提高车辆的出库入库效率。
The invention discloses a storage system and a storage method for rail transit vehicles. The storage system includes a storage site, and a plurality of gantry crane rails and a plurality of carrier vehicle tracks are arranged in the storage site in a staggered manner, and the gantry crane rails and the carrier vehicle tracks separate the storage site. into a plurality of storage units, and at least one storage parking space is arranged in the storage unit. Through the above settings, the utilization rate of the storage space can be improved, and the efficiency of vehicle out and in storage can be improved.
Description
技术领域technical field
本发明涉及轨道交通车辆技术领域,具体地说,涉及一种轨道交通车辆的存储系统及存储方法。The invention relates to the technical field of rail transit vehicles, in particular to a storage system and a storage method for rail transit vehicles.
背景技术Background technique
目前,轨道交通车辆公司的生产规模日益增加,车体分厂完工未流入总装产线的车体或者总装分厂组装完成未交付业主的整车都需要临时存放在存车场地,目前的存车场地均为外租露天存车场地,当车体或者整车从存车场地存放或者取出时,每辆车体或者整车装卸时需要两部吊车协作完成,该存储方法对吊车司机的技能要求高,且吊运成本高,因车体或者整车体积大、长度大,吊挂运输车辆转弯半径大,需要预留大量空间作为周转区使用,场地面积利用率低。采用目前的存储方法,每辆车入库或者出库平均需要1.5h~2h,若遇大风天气,作业风险大,整体作业效率低下。At present, the production scale of rail transit vehicle companies is increasing day by day. The car body that has been completed by the car body branch but has not flowed into the final assembly line, or the complete vehicle that has been assembled by the final assembly branch but has not been delivered to the owner needs to be temporarily stored in the parking lot. The sites are all rented open-air parking lots. When the car body or the whole vehicle is stored or taken out from the parking lot, the loading and unloading of each car body or the whole vehicle requires the cooperation of two cranes. This storage method requires the skills of the crane driver. Due to the large volume and length of the car body or the whole vehicle, and the large turning radius of the hanging transport vehicle, a large amount of space needs to be reserved as a turnover area, and the utilization rate of the site area is low. Using the current storage method, it takes an average of 1.5h to 2h for each vehicle to enter or exit the warehouse. In case of strong winds, the operation risk is high and the overall operation efficiency is low.
有鉴于此特提出本发明。The present invention has been made in view of this.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题在于克服现有技术的不足,提供一种轨道交通车辆的存储系统,经过对存储场地合理布局,进而实现提高存储场地利用率的目的。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a storage system for rail transit vehicles, which achieves the purpose of improving the utilization rate of the storage site by rationally arranging the storage site.
本发明的又一目的在于,提供一种轨道交通车辆的存储方法,通过在存储场地内使用龙门吊对车辆进行起吊,进而实现减少起吊时间,提高车辆出库入库效率的目的。Another object of the present invention is to provide a storage method for rail transit vehicles, by using a gantry crane to hoist the vehicles in the storage site, thereby reducing the hoisting time and improving the efficiency of vehicles in and out of storage.
为解决上述技术问题,本发明采用技术方案的基本构思是:In order to solve the above-mentioned technical problems, the basic conception of the technical scheme adopted in the present invention is:
一种轨道交通车辆的存储系统,包括存储场地,存储场地内相交错设置有多个龙门吊轨道和多个运载车辆轨道,龙门吊轨道和运载车辆轨道将存储场地分隔成多个存储单元,存储单元内设置有至少一个存储车位。A storage system for rail transit vehicles, comprising a storage site, a plurality of gantry crane rails and a plurality of carrier vehicle tracks are arranged in a staggered manner in the storage site, and the gantry crane rails and the carrier vehicle tracks divide the storage site into a plurality of storage units. At least one storage parking space is provided.
进一步的,龙门吊轨道平行或者垂直于存储车位,运载车辆轨道垂直于龙门吊轨道。Further, the gantry crane track is parallel or perpendicular to the storage space, and the carrier vehicle track is perpendicular to the gantry crane track.
进一步的,每个存储单元内包括多行多列呈矩阵排列的存储车位,相邻存储车位之间设置有一定的间距。Further, each storage unit includes multiple rows and multiple columns of storage parking spaces arranged in a matrix, and a certain distance is set between adjacent storage parking spaces.
进一步的,运载车辆轨道上设置有运载车辆,运载车辆轨道一端设置有第一进出口或者运载车辆的两端分别设置第一进出口和第二进出口;运载车辆轨道通过第一进出口和第二进出口与存储场地外界相通;Further, a carrier vehicle is arranged on the carrier vehicle track, and one end of the carrier vehicle track is provided with a first inlet and outlet or both ends of the carrier vehicle are provided with a first inlet and a second inlet and outlet respectively; the carrier vehicle track passes through the first inlet and outlet. 2. The entrance and exit are communicated with the outside of the storage site;
优选的,第一进出口和/或第二进出口呈“人字形”。Preferably, the first access and/or the second access are "herringbone".
进一步的,龙门吊轨道上设置有龙门吊,龙门吊包括横梁,横梁的左右两端分别设置有一个立柱,两个立柱的底部分别设置有一个运输机构,横梁的中部设置有卷扬机,卷扬机下部连接有旋转扁担梁,旋转扁担梁的两端对称设置有定位吊具;Further, a gantry crane is arranged on the gantry crane track, and the gantry crane includes a beam, the left and right ends of the beam are respectively provided with a column, the bottom of the two columns is respectively provided with a transport mechanism, the middle of the beam is provided with a hoist, and the lower part of the hoist is connected with a rotating pole. The beam, the two ends of the rotating pole beam are symmetrically provided with positioning spreaders;
优选的,立柱采用多层贝雷梁拼装,横梁采用双层军用梁拼装。Preferably, the column is assembled with multi-layer Bailey beams, and the cross beam is assembled with double-layer military beams.
一种轨道交通车辆的存储方法,应用上述所述的一种轨道交通车辆的存储系统,运载车辆轨道上的运载车辆将需要出库或者入库的车辆运出或者运入存储场地,龙门吊轨道上设置的龙门吊将需要出库或者入库的车辆进行起吊,并调整车辆的方向与存储车位或者运载车辆配合。A storage method for rail transit vehicles, using the above-mentioned storage system for rail transit vehicles, the vehicles on the rails of the carriers transport the vehicles that need to be out or in the warehouse out or into the storage site, and the rails on the gantry crane track. The set gantry crane will lift the vehicles that need to be out or in the warehouse, and adjust the direction of the vehicles to cooperate with the storage spaces or the carrying vehicles.
进一步的,运载车辆轨道和龙门吊轨道相交的区域作为装卸区,车辆出库或者入库时,运载车辆停放在靠近存储车位的装卸区,龙门吊沿龙门吊轨道行驶至装卸区。Further, the area where the rail of the carrier vehicle and the rail of the gantry crane intersect is used as the loading and unloading area. When the vehicle leaves or enters the warehouse, the carrier vehicle is parked in the loading and unloading area near the storage space, and the gantry crane travels along the gantry crane track to the loading and unloading area.
进一步的,车辆入库的具体步骤如下:Further, the specific steps of vehicle storage are as follows:
A1:运载车辆载着需要入库的车辆进入存储场地,沿着运载车辆轨道运行至装卸区,龙门吊沿着龙门吊轨道运行至存储场地装卸区;A1: The carrier vehicle carries the vehicle that needs to be stored into the storage site, runs along the track of the carrier vehicle to the loading and unloading area, and the gantry crane runs along the track of the gantry crane to the loading and unloading area of the storage site;
A2:解开车辆与运载车辆之间的固定锁具,并通过龙门吊上的定位吊具与车辆之间定位,准备起吊;A2: Unlock the fixed lock between the vehicle and the carrying vehicle, and locate the vehicle through the positioning spreader on the gantry crane to prepare for lifting;
A3:龙门吊缓慢竖直起吊,达到一定高度后,水平吊运至指定存储车位正上方,龙门吊的旋转扁担梁旋转,调整车辆转动使车辆与存储车位方向一致,缓慢将车辆降落至存储车位上的车凳上完成龙门吊上定位吊具的拆卸。A3: The gantry crane lifts slowly and vertically. After reaching a certain height, it is hoisted horizontally to the top of the designated storage parking space. The rotating pole beam of the gantry crane rotates. Adjust the rotation of the vehicle so that the vehicle is in the same direction as the storage parking space, and slowly lower the vehicle to the storage parking space. Complete the disassembly of the positioning spreader on the gantry crane on the car bench.
进一步的,车辆出库的具体步骤如下:Further, the specific steps for the vehicle out of the warehouse are as follows:
B1:选定需要出库的车辆,龙门吊行驶至与出库车辆接近的装卸区,同时,运载车辆也行驶至装卸区;B1: Select the vehicle that needs to leave the warehouse, the gantry crane will drive to the loading and unloading area close to the vehicle leaving the warehouse, and at the same time, the carrying vehicle will also drive to the loading and unloading area;
B2:龙门吊缓慢竖直起吊,达到一定高度后水平吊运至就近装卸区上方,龙门吊的旋转扁担梁旋转,调整车辆转动使车辆与运载车辆方向一致,缓慢将车辆落至运载车辆上,并使用运载车辆上的固定索具固定车辆,拆卸龙门吊定位吊具。B2: The gantry crane lifts slowly and vertically. After reaching a certain height, it is hoisted horizontally to the top of the nearby loading and unloading area. The rotating beam of the gantry crane rotates. Adjust the rotation of the vehicle so that the vehicle is in the same direction as the carrying vehicle. Slowly drop the vehicle onto the carrying vehicle and use The fixed rigging on the carrier vehicle fixes the vehicle, and removes the gantry crane to locate the spreader.
进一步的,车辆出库或者入库时,运载车辆选择接近存储车位的运载车辆轨道驶入或者驶出存储场地,车辆存入存储车位或者车辆放至运载车辆后,龙门吊复位,运载车辆驶出存储场地。Further, when the vehicle leaves the warehouse or enters the warehouse, the carrier vehicle selects the carrier vehicle track close to the storage space to drive into or out of the storage site. After the vehicle is stored in the storage space or the vehicle is placed on the carrier vehicle, the gantry crane resets and the carrier vehicle drives out of the storage space. site.
采用上述技术方案后,本发明与现有技术相比具有以下有益效果。After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art.
1、本发明提供的一种轨道交通车辆的存储系统,通过在存储场地上设置与存储车位平行或者垂直的龙门吊轨道、垂直于龙门吊轨道的运载车辆轨道,从而避免龙门吊和运载车辆在存储场地内转弯需要预留大量空间作为周转区使用,提高了存储场地的面积利用率。1. A storage system for rail transit vehicles provided by the present invention, by setting the gantry crane track parallel or perpendicular to the storage space on the storage site, and the carrier vehicle track perpendicular to the gantry crane track, so as to avoid the gantry crane and the carrier vehicle in the storage site. Turning needs to reserve a lot of space as a turnover area, which improves the area utilization rate of the storage site.
2、本发明提供的一种轨道车辆的存储系统,通过在运载车辆轨道的两端设置相对的第一进出口和第二进出口,从而使运载车辆可以从第一进出口或者第二进出口进入存储场地,从第二进出口或者第一进出口驶出存储场地,从而使运载车辆无需倒车,一侧进入,对侧出,提高作业效率。2. A storage system for rail vehicles provided by the present invention, by setting opposite first inlet and outlet and second inlet and outlet at both ends of the rail of the carrier vehicle, so that the carrier vehicle can pass through the first inlet and outlet or the second inlet and outlet. Enter the storage site, and drive out of the storage site through the second entrance or the first entrance, so that the transport vehicle does not need to be reversed, one side enters, and the opposite side exits, improving the operation efficiency.
3、本发明提供的一种轨道车辆的存储系统,通过将第一进出口设置呈人字形,从而减少运载车辆倒车时间,提高作业效率。3. In the storage system for rail vehicles provided by the present invention, the first inlet and outlet are arranged in a herringbone shape, thereby reducing the reversing time of the carrying vehicle and improving the operation efficiency.
4、本发明提供的一种轨道车辆的存储系统,龙门吊上设置有旋转扁担梁,可以对车辆方向进行调整,使车辆更好的与存储车位或者运载车辆的方位匹配。4. In a rail vehicle storage system provided by the present invention, the gantry crane is provided with a rotating pole beam, which can adjust the direction of the vehicle, so that the vehicle can better match the orientation of the storage parking space or the carrying vehicle.
5、本发明提供的一种轨道车辆的存储方法,通过龙门吊起吊车辆,从而降低吊运成本,提高吊运效率。5. In the storage method for rail vehicles provided by the present invention, the hoisting vehicle is hoisted through a gantry, thereby reducing the hoisting cost and improving the hoisting efficiency.
同时,本发明结构简单,效果显著,适宜推广使用。At the same time, the invention has simple structure and remarkable effect, and is suitable for popularization and use.
下面结合附图对本发明的具体实施方式作进一步详细的描述。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
附图说明Description of drawings
附图作为本发明的一部分,用来提供对本发明的进一步的理解,本发明的示意性实施例及其说明用于解释本发明,但不构成对本发明的不当限定。显然,下面描述中的附图仅仅是一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。在附图中:The accompanying drawings, as a part of the present invention, are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation of the present invention. Obviously, the drawings in the following description are only some embodiments, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort. In the attached image:
图1是本发明实施例中一种轨道车辆存储系统的结构示意图;1 is a schematic structural diagram of a rail vehicle storage system in an embodiment of the present invention;
图2是本发明实施例中又一种轨道车辆存储系统的结构示意图;2 is a schematic structural diagram of another rail vehicle storage system in an embodiment of the present invention;
图3是本发明实施例中运载车辆轨道进出口设计示意图;3 is a schematic diagram of the design of the inlet and outlet of the vehicle track in the embodiment of the present invention;
图4是本发明实施例中龙门吊的正面示意图;Fig. 4 is the front schematic diagram of the gantry crane in the embodiment of the present invention;
图5是本发明实施例中龙门吊的侧面示意图。FIG. 5 is a schematic side view of the gantry crane in the embodiment of the present invention.
图中:1、存储场地;11、龙门吊轨道;12、运载车辆轨道;13、运载车辆;14、存储车位;2、第一进出口;3、第二进出口;4、龙门吊;41、横梁;42、立柱;43、运输机构;44、旋转扁担梁;45、定位吊具;46、卷扬机。In the picture: 1. Storage site; 11. Gantry crane track; 12. Carrier vehicle track; 13. Carrier vehicle; 14. Storage parking space; 2. First entrance and exit; 3. Second entrance and exit; 4. Gantry crane; 41.
需要说明的是,这些附图和文字描述并不旨在以任何方式限制本发明的构思范围,而是通过参考特定实施例为本领域技术人员说明本发明的概念。It should be noted that these drawings and written descriptions are not intended to limit the scope of the present invention in any way, but to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,以下实施例用于说明本发明,但不用来限制本发明的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and the following embodiments are used to illustrate the present invention , but are not intended to limit the scope of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
实施例一Example 1
如图1-2所示,本发明公开了一种轨道交通车辆的存储系统,包括存储场地1,存储场地1内相交错设置有多个龙门吊轨道11和多个运载车辆轨道12,龙门吊轨道11和运载车辆轨道12将存储场地分隔成多个存储单元,存储单元内设置有至少一个存储车位14。龙门吊轨道11上设置有龙门吊4用于起吊车辆,运载车辆轨道12上设置有运载车辆13,运载车辆13用于将车辆运进或者运出存储场地1。本实施例中龙门吊轨道11和运载车辆轨道12交错设置,龙门吊轨道11和运载车辆轨道12相交的区域作为装卸区,龙门吊4和运载车辆13不需要转弯即可到达位置,经此设置,可避免在存储场地内预留大量空间作为周转区用于起吊装置或者运载车辆在存储场地内转弯,可有效提高存储场地的面积利用率。As shown in Figures 1-2, the present invention discloses a storage system for rail transit vehicles, including a storage site 1, and a plurality of gantry crane rails 11 and a plurality of carrier vehicle rails 12 are arranged in the storage site 1 in a staggered manner. The gantry crane rails 11 The storage yard is divided into a plurality of storage units by the
本实施例中,龙门吊轨道11平行或者垂直于存储车位14,运载车辆轨道12垂直于龙门吊轨道11,经此设置,龙门吊轨道11和运载车辆轨道14将存储场地分隔呈多个规则的存储单元,存储单元内可根据需求设置存储车位14。In this embodiment, the
本实施例中,每个存储单元内包括多行多列呈矩阵排列的存储车位14,相邻存储车位14之间设置有一定的间距,进而方便每辆车单独取出或者放入。相邻存储单元之间设置龙门吊轨道11、运载车辆轨道12,龙门吊轨道11上设置的龙门吊跨径大,可起吊存储单元内的任一车辆。In this embodiment, each storage unit includes multiple rows and multiple columns of
本实施例中,可以根据龙门吊跨度、存储场地进行设置,例如:本实施例中,龙门吊的跨度为35m,龙门吊的跨度范围内可存储七行车辆,则一个存储单元内设置两列或者三列、七行存储车位,具体设置方式可根据实际情况而定。经过上述设置,在存储场地内合理布置一定数量的龙门吊轨道、运载车辆轨道,即可以提高车辆的出库入库效率,也避免了存储场地资源浪费。In this embodiment, settings can be made according to the span of the gantry crane and the storage site. For example, in this embodiment, the span of the gantry crane is 35m, and seven rows of vehicles can be stored within the span of the gantry crane, so two or three rows of vehicles are set in one storage unit. , Seven rows of storage parking spaces, the specific setting method can be determined according to the actual situation. After the above settings, a certain number of gantry crane tracks and carrier vehicle tracks are reasonably arranged in the storage site, which can improve the efficiency of vehicles in and out of storage and avoid the waste of storage site resources.
本实施例中,相邻的存储车位14之间都留有一定的间距,从而使相邻存储车位14上存储的车辆之间都预留安全距离,可以根据需求从任一存储车位取出或者放入车辆而互不影响,优选的,一个存储单元中,相邻存储车位之间的间距为1.2m,即相邻车体的侧面间距为1.2m,相邻两列存储单元之间间距为2m,即相邻车体的端部间距为2m,经过上述设置,相邻的车辆之间留有一定距离,方便龙门吊起吊。In this embodiment, a certain distance is left between the adjacent
如图3所示,本实施例中,运载车辆轨道12的两端分别设置有第一进出口2和第二进出口3;运载车辆轨道13通过第一进出口2和第二进出口与3存储场地1外界相通,运载车辆13可以从第一进出口2进入存储场地1,从第二进出口3驶离存储场地1、也可以从第二进出口3进入存储场地,从第一进出口2驶离存储场地,经过上述设置,运载车辆13进入或者驶离存储场地1时,可以从单侧进,对侧出,无需倒车,进而可减少倒车时间,提高作业效率。As shown in FIG. 3 , in this embodiment, both ends of the
一些存储场地1的运载车辆轨道12无法在两端分别设置进出口,实现单侧进对侧出,本实施例中,可仅在运载车辆轨道的一端设置第一进出口2,第一进出口设置为“人字形”(如图3所示),运载车辆13通过人字形的进出口路线进入或者驶离存储场地,也可以减少倒车时间,提高作业效率,经过上述设置,运载轨道的进出口可根据不同的需求进行设置,使其满足不同存储场地的多样化需求。Some transport vehicle tracks 12 of the storage site 1 cannot be provided with inlets and outlets at both ends respectively, so as to realize unilateral entry and opposite side exits. Set to "herringbone" (as shown in Figure 3), the carrying
如图3所示,本实施例中,运载车辆13的两端分别设置第一进出口2和第二进出口3,第一进出口2和第二进出口3分别设置为“人字形”,从而一个运载车辆轨道12仅有一辆运载车辆13时,该运载车辆13可以采用单侧进,对侧出的方式进入或者驶离存储场地,若一个运载车辆轨道12上,同时有两辆或者多辆运载车辆13同时作业时,运载车辆13可以沿人字形的进出口进入或者驶离存储场地1,进而可以使不同运载车辆之间的工作互不影响,提高作业效率。As shown in FIG. 3 , in this embodiment, the two ends of the
本实施例中,存储车位14上设置有车凳(图中未示出),车辆放在存储车位14的车凳上进行存储,从而避免车辆存储时位置移动,提高车辆存储的安全性。In this embodiment, the
如图4-5所示,本实施例中,龙门吊轨道11上设置有龙门吊4,龙门吊4包括横梁41,横梁41的左右两端分别设置有一个立柱42,两个立柱42的底部分别设置有一个运输机构43,从而方便龙门吊4在龙门吊轨道11上移动,横梁41的中部设置有卷扬机46,卷扬机46下部连接有旋转扁担梁44,卷扬机46可以控制旋转扁担梁44上升或者下降,从而实现对车辆的起吊,旋转扁担梁44的两端对称设置有定位吊具45,通过定位吊具45将车辆进行固定,固定后再进行起吊。As shown in FIGS. 4-5 , in this embodiment, a gantry crane 4 is provided on the
本实施例中,龙门吊4的额定承载为60吨,从而可以对大重量的车辆进行起吊,龙门吊的跨径为35m,可以对一个储存单位内的车辆进行起吊,旋转扁担梁的旋转角度为360度,方便对车辆和车位或者运载车辆的位置进行匹配,水平移动速度为3m/min,起降移动速度为0.75m/min,经过上述设置,采用龙门吊即可完成车辆的起吊,降低了吊运难度,降低车辆吊运成本,提高了作业效率。In this embodiment, the rated load of the gantry crane 4 is 60 tons, so that it can hoist heavy vehicles. The span of the gantry crane is 35m, which can hoist vehicles in one storage unit. The rotation angle of the rotating pole beam is 360 The speed of horizontal movement is 3m/min, and the movement speed of take-off and landing is 0.75m/min. After the above settings, the gantry crane can be used to complete the lifting of the vehicle, which reduces the hoisting Difficulty, reduce the cost of vehicle hoisting and improve the operation efficiency.
本实施例中,立柱42采用多层贝雷梁拼装,从而使立柱的支撑强度更强,稳定性更好,横梁41采用双层军用梁拼装,安全性能更好。In this embodiment, the
实施例二
本实施公开了一种轨道交通车辆存储系统的存储方法,运载车辆轨道上的运载车辆将需要出库或者入库的车辆运出或者运入存储场地,龙门吊轨道上设置的龙门吊将需要出库或者入库的车辆进行起吊,并调整车辆的方向与存储车位或者运载车辆配合。运载车辆轨道和龙门吊轨道相交的区域作为装卸区,车辆出库或者入库时,运载车辆停放在靠近存储车位的装卸区,龙门吊沿龙门吊轨道行驶至装卸区,进而龙门吊可以起吊存储车位上的车辆放入运载车辆上,或者起吊运载车辆上的车辆放入存储车位。The present embodiment discloses a storage method for a rail transit vehicle storage system. The vehicles on the rails of the carriers transport the vehicles that need to be out of the warehouse or into the storage site, and the gantry cranes set on the rails of the gantry cranes need to be out of the warehouse or into the storage site. The warehousing vehicle is lifted, and the direction of the vehicle is adjusted to match the storage space or the carrying vehicle. The area where the rail of the carrier vehicle and the rail of the gantry crane intersect is used as the loading and unloading area. When the vehicle leaves or enters the warehouse, the carrier vehicle is parked in the loading and unloading area near the storage parking space, and the gantry crane travels along the rail of the gantry crane to the loading and unloading area, and then the gantry crane can lift the vehicle on the storage parking space. Put into a carrier vehicle, or lift the vehicle from a carrier vehicle into a storage bay.
本实施例中,车辆入库的具体步骤如下:In this embodiment, the specific steps of vehicle storage are as follows:
A1:运载车辆载着需要入库的车辆进入存储场地,沿着运载车辆轨道运行至装卸区,龙门吊沿着龙门吊轨道运行至存储场地装卸区;A1: The carrier vehicle carries the vehicle that needs to be stored into the storage site, runs along the track of the carrier vehicle to the loading and unloading area, and the gantry crane runs along the track of the gantry crane to the loading and unloading area of the storage site;
A2:解开车辆与运载车辆之间的固定锁具,并通过龙门吊上的定位吊具与车辆之间定位,准备起吊;A2: Unlock the fixed lock between the vehicle and the carrying vehicle, and locate the vehicle through the positioning spreader on the gantry crane to prepare for lifting;
A3:龙门吊缓慢竖直起吊,达到一定高度后,水平吊运至指定存储车位正上方,龙门吊的旋转扁担梁旋转,调整车辆转动使车辆与存储车位方向一致,缓慢将车辆降落至存储车位上的车凳上完成龙门吊上定位吊具的拆卸。A3: The gantry crane lifts slowly and vertically. After reaching a certain height, it is hoisted horizontally to the top of the designated storage parking space. The rotating pole beam of the gantry crane rotates. Adjust the rotation of the vehicle so that the vehicle is in the same direction as the storage parking space, and slowly lower the vehicle to the storage parking space. Complete the disassembly of the positioning spreader on the gantry crane on the car bench.
车辆出库的具体步骤如下:The specific steps for the vehicle out of the warehouse are as follows:
B1:选定需要出库的车辆,龙门吊行驶至与出库车辆接近的装卸区,同时,运载车辆也行驶至装卸区;B1: Select the vehicle that needs to leave the warehouse, the gantry crane will drive to the loading and unloading area close to the vehicle leaving the warehouse, and at the same time, the carrying vehicle will also drive to the loading and unloading area;
B2:龙门吊缓慢竖直起吊,达到一定高度后水平吊运至就近装卸区上方,龙门吊的旋转扁担梁旋转,调整车辆转动使车辆与运载车辆方向一致,缓慢将车辆落至运载车辆上,并使用运载车辆上的固定索具固定车辆,拆卸龙门吊定位吊具。B2: The gantry crane lifts slowly and vertically. After reaching a certain height, it is hoisted horizontally to the top of the nearby loading and unloading area. The rotating beam of the gantry crane rotates. Adjust the rotation of the vehicle so that the vehicle is in the same direction as the carrying vehicle. Slowly drop the vehicle onto the carrying vehicle and use The fixed rigging on the carrier vehicle fixes the vehicle, and removes the gantry crane to locate the spreader.
上述步骤A1和B1中,车辆出库或者入库时,运载车辆选择接近存储车位的运载车辆轨道驶入或者驶出存储场地,从而提高装卸效率。In the above steps A1 and B1, when the vehicle leaves or enters the warehouse, the carrier vehicle selects the carrier vehicle track close to the storage space to drive into or out of the storage site, thereby improving the loading and unloading efficiency.
本实施例中,车辆存入存储车位或者车辆放至运载车辆后,龙门吊复位,运载车辆驶出存储场地。通过上述存储方法,操作方便,作业效率高。本实施例中的存储方法并非仅适用于轨道交通车辆,其它的大件、较长的物件也可以采用本实施中的存储方法。In this embodiment, after the vehicle is stored in the storage space or the vehicle is placed on the carrying vehicle, the gantry crane is reset, and the carrying vehicle drives out of the storage site. Through the above storage method, the operation is convenient and the work efficiency is high. The storage method in this embodiment is not only applicable to rail transit vehicles, and other large and long objects can also use the storage method in this embodiment.
实施例三
本实施例中,车辆出库和入库也可实现自动化入库、出库。具体的,本实施例中的轨道交通车辆存储系统中,运载车辆和龙门吊上分别设置有接收信号的接收装置,和控制运载车辆和龙门吊自动运行的控制器,存储车位根据位置依次进行编号并上传至远程控制端,存储车位上存储或者取出的车辆信息也上传至远程控制端,从而实现存储系统的智能化管理,降低运营管理成本。In this embodiment, the out-of-warehouse and ware-in of the vehicle can also be automated into and out of the warehousing. Specifically, in the rail transit vehicle storage system in this embodiment, a receiving device for receiving signals is set on the carrier vehicle and the gantry crane respectively, and a controller for controlling the automatic operation of the carrier vehicle and the gantry crane is arranged, and the storage spaces are sequentially numbered and uploaded according to the location. To the remote control terminal, the vehicle information stored or retrieved from the storage parking space is also uploaded to the remote control terminal, so as to realize the intelligent management of the storage system and reduce the operation and management cost.
具体的,车辆需要入库,操作人员可在远程控制端查看存储场地的存储信息,根据需要入库的车辆远程选择一个存储车位,运载车辆上的接收装置接收到远程控制端发出的信号,运载车辆上的控制器控制运载车辆沿着运载车辆轨道行驶至靠近存储车位的装卸区,同时,龙门吊接收装置接收到远程控制端发出的信号,龙门吊上的控制器控制龙门吊移动至靠近存储位置的装卸区,龙门吊上的定位吊具与车辆连接对车辆进行定位,运载车辆上的固定锁具自动打开,龙门吊将车辆起吊后水平移动至存储车位上方位置,龙门吊的旋转系统启动,旋转扁担梁旋转调整车辆的方向与存储车位相匹配,缓慢将车辆降落至车凳上,放置结束,定位吊具自动松开,龙门吊自动复位,运载车辆自动驶离存储场地,入库完成,入库的车辆信息同步上传至远程控制端。出库过程为入库的逆过程,在此不一一赘述。Specifically, if the vehicle needs to be put into the warehouse, the operator can check the storage information of the storage site on the remote control terminal, and remotely select a storage parking space according to the vehicle that needs to be put into the warehouse. The controller on the vehicle controls the carrier vehicle to travel along the carrier vehicle track to the loading and unloading area close to the storage space. At the same time, the gantry crane receiving device receives the signal from the remote control terminal, and the controller on the gantry crane controls the gantry crane to move to the loading and unloading area close to the storage position. The positioning spreader on the gantry crane is connected with the vehicle to locate the vehicle, the fixed lock on the carrying vehicle is automatically opened, the gantry crane lifts the vehicle and moves it horizontally to the position above the storage parking space, the gantry crane's rotation system is activated, and the rotating pole beam rotates to adjust the vehicle The direction matches the storage parking space, slowly lower the vehicle to the car bench, and when the placement is completed, the positioning spreader is automatically released, the gantry crane is automatically reset, the carrying vehicle automatically leaves the storage site, the storage is completed, and the information of the vehicle in storage is uploaded synchronously to the remote console. The outbound process is the reverse process of the inbound process, which will not be repeated here.
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the technology of this patent Within the scope of the technical solution of the present invention, personnel can make some changes or modifications to equivalent examples of equivalent changes by using the above-mentioned technical content, but any content that does not depart from the technical solution of the present invention is based on the technical solution of the present invention. Substantially any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the solutions of the present invention.
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Application publication date: 20201222 |
