CN112109878A - A folding mechanism suitable for folding variant wings - Google Patents
A folding mechanism suitable for folding variant wings Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种适用于折叠变体机翼的折叠机构。The present invention relates to a folding mechanism suitable for folding variant wings.
背景技术Background technique
对于传统飞行器而言,同时具有优秀的低速飞行性能和高速飞行性能是难以实现的。高速飞机的工作环境动压大,因此不需要很大的机翼面积和机翼厚度便能维持飞行。为了降低阻力,高速飞机通常拥有较小展弦比,较低的机翼厚度,并且机翼前缘多为尖形,以减小激波阻力;而低速飞机工作环境动压小,为保证升力,需要比较大的展弦比和较机翼厚度的机翼,以此来保证飞机拥有较大的机翼面积以及较大的升力系数。For traditional aircraft, it is difficult to achieve excellent low-speed flight performance and high-speed flight performance at the same time. The working environment of high-speed aircraft is high dynamic pressure, so it does not need a large wing area and wing thickness to maintain flight. In order to reduce drag, high-speed aircraft usually have a smaller aspect ratio, lower wing thickness, and the leading edge of the wing is mostly pointed to reduce shock resistance; while low-speed aircraft work environment with low dynamic pressure, in order to ensure lift , requires a larger aspect ratio and a larger wing thickness to ensure that the aircraft has a larger wing area and a larger lift coefficient.
折叠翼变体飞机是通过折叠机翼而显著改变机翼的有效面积,有效浸润面积等机翼几何参数的变体飞机。展弦比,有效后掠角等机翼几何参数的改变会导致全机的升力系数,升阻比,垂直稳定性等气动特征的变化,从而改变飞行器的飞行包线,进而最终实现扩大飞行器飞行包线,增加飞行器的有效工作环境的目标。Folding-wing variant aircraft is a variant aircraft that significantly changes the effective area of the wing, the effective infiltration area and other wing geometric parameters by folding the wings. Changes in wing geometric parameters such as aspect ratio and effective sweep angle will lead to changes in aerodynamic characteristics such as lift coefficient, lift-drag ratio, and vertical stability of the entire aircraft, thereby changing the flight envelope of the aircraft, and finally realizing the expansion of aircraft flight. The envelope, the goal of increasing the effective working environment of the aircraft.
折叠变体飞机的机翼分为三段,每两段机翼之间通过铰链连接,可以实现机翼的折叠运动。机翼折叠的作动器可以分为机械作动器、记忆合金作动器、压电作动器,其中机械作动器较为成熟,广泛运用于舰载机机翼的折叠机,但是这些机构的承力能力较差,而且与机翼结构的耦合严重,不利于机构的维修替换。The wings of the folding variant aircraft are divided into three sections, and the two sections of the wings are connected by hinges, which can realize the folding movement of the wings. The actuators for wing folding can be divided into mechanical actuators, memory alloy actuators, and piezoelectric actuators. Among them, mechanical actuators are relatively mature and are widely used in carrier-based aircraft wing folding machines. However, these mechanisms The bearing capacity of the airfoil is poor, and the coupling with the wing structure is serious, which is not conducive to the maintenance and replacement of the mechanism.
因此,需要开发一种适用于折叠变体飞行器的机翼折叠机构,驱动力矩低,结构紧凑,模块化,且易于与在现有飞行平台上改装,将现有的机型改装为折叠变体机型。最终实现折叠机翼的稳定可控的折叠变形的目的。Therefore, there is a need to develop a wing folding mechanism suitable for folding variant aircraft, with low driving torque, compact structure, modularity, and easy to retrofit on existing flight platforms to convert existing models into folding variants model. The purpose of stable and controllable folding deformation of the folding wing is finally achieved.
发明内容SUMMARY OF THE INVENTION
本发明针对折叠变体飞行器折叠机构的设计的难题,提供了一种适用于折叠变体机翼的折叠机构,安装维修简单、驱动扭矩低、不影响机体结构,且具有一定的通用性。Aiming at the difficulty in designing the folding mechanism of the foldable variant aircraft, the present invention provides a folding mechanism suitable for foldable variant wings, which is simple in installation and maintenance, has low driving torque, does not affect the body structure, and has certain versatility.
本发明所基于的主要考虑包括:The main considerations on which the present invention is based include:
要求设计的基于行星齿轮系的折叠机构,可实现稳定连续的折叠功能;要求折叠机构具有一定的减速比,使机构驱动扭矩较小;要求能够实现多个折叠机构的并联工作,实现载荷的连续分布传力;要求折叠机构机械接口简单、安装方便,折叠机构可以对任何拥有适配机械接口的机翼进行改造。The folding mechanism based on the planetary gear train is required to be designed to achieve stable and continuous folding function; the folding mechanism is required to have a certain reduction ratio, so that the driving torque of the mechanism is small; the parallel operation of multiple folding mechanisms is required to achieve continuous load. Distributed force transmission; the mechanical interface of the folding mechanism is required to be simple and easy to install, and the folding mechanism can transform any wing with a suitable mechanical interface.
根据本发明的一个方面,提供了一种用于折叠变体机翼的折叠机构,其特征在于包括:According to one aspect of the present invention, there is provided a folding mechanism for folding variant wings, characterized by comprising:
太阳轮轴、齿环、行星轮轴承、行星轮、铰链外壳、齿轮盒密封盖、行星架轴、铰链轴承、防油盖、行星架、太阳轮轴轴承、防尘盖,Sun gear shaft, gear ring, planetary gear bearing, planetary gear, hinge housing, gear box sealing cover, planet carrier shaft, hinge bearing, oil proof cover, planet carrier, sun gear shaft bearing, dust cover,
其中:in:
铰链外壳、齿轮盒密封盖、行星架与铰链轴承属于一个铰链机构,该铰链机构提供了折叠机构的转动自由度,The hinge housing, the gear box sealing cover, the planet carrier and the hinge bearing belong to a hinge mechanism, which provides the rotational freedom of the folding mechanism,
行星轮轴承嵌套在行星轮中,行星架轴嵌套在行星轮轴承的内环中,保证行星轮绕行星架轴自由转动,The planetary gear bearing is nested in the planetary gear, and the planetary carrier shaft is nested in the inner ring of the planetary gear bearing to ensure that the planetary gear rotates freely around the planetary carrier shaft.
行星架轴的两端插入行星架的安装孔中,由螺栓垫片进行固定,以保证行星轮的轴线、行星架轴的轴线和行星架绕铰链轴承的轴线的转动角速度相同,Both ends of the planet carrier shaft are inserted into the mounting holes of the planet carrier, and are fixed by bolt washers to ensure that the axis of the planet wheel, the axis of the planet carrier shaft and the axis of the planet carrier around the hinge bearing have the same rotational angular velocity.
齿环和铰链外壳之间通过键与键槽固定,保证齿环和铰链外壳相对静止,The toothed ring and the hinge housing are fixed by keys and keyways to ensure that the toothed ring and the hinge housing are relatively stationary.
太阳轮轴的两端穿过太阳轮轴轴承内环,太阳轮轴轴承嵌入行星架中心的安装孔中,保证太阳轮轴的轴线与铰链轴线重合,Both ends of the sun gear shaft pass through the inner ring of the sun gear shaft bearing, and the sun gear shaft bearing is embedded in the mounting hole in the center of the planet carrier to ensure that the axis of the sun gear shaft coincides with the hinge axis,
齿轮盒密封盖嵌入铰链外壳中并通过螺栓固定,齿轮盒密封盖底部有一圈凹槽安装橡胶密封圈,The gear box sealing cover is embedded in the hinge shell and fixed by bolts. There is a groove at the bottom of the gear box sealing cover to install the rubber sealing ring.
防尘盖与防油盖通过螺栓固定在行星架上,The dust cover and oil cover are fixed on the planet carrier by bolts,
防尘盖夹住太阳轮轴轴承,太阳轮轴轴承夹住太阳轮轴的轴肩,实现太阳轮轴的轴向定位,The dust cover clamps the sun gear shaft bearing, and the sun gear shaft bearing clamps the shoulder of the sun gear shaft to realize the axial positioning of the sun gear shaft.
铰链外壳与折叠变体机翼的固定翼段连接,The hinged shell is connected to the fixed wing segment of the folding variant wing,
行星架与折叠变体机翼的折叠翼段连接,The planet carrier is connected to the folded wing segment of the folded variant wing,
在固定翼段中布置有电机,A motor is arranged in the fixed wing section,
当电机带动太阳轮轴转动时,通过包括太阳轮轴、齿环和行星轮的行星轮系的传递,带动行星架转动,从而带动折叠翼段相对于固定翼段转动,When the motor drives the sun gear shaft to rotate, the planet carrier is driven to rotate through the transmission of the planetary gear train including the sun gear shaft, the gear ring and the planetary gear, thereby driving the folded wing segment to rotate relative to the fixed wing segment.
行星轮系使得带动折叠翼段所需要的力矩由太阳轮轴的输入扭矩与固定翼段结构的支反力矩提供,该输入扭矩与支反力矩所提供的力矩同向。The planetary gear train enables the torque required to drive the folded wing segments to be provided by the input torque of the sun gear shaft and the support and reaction torque of the fixed wing segment structure, and the input torque and the torque provided by the support and reaction torque are in the same direction.
本发明的优点和有益效果包括:The advantages and beneficial effects of the present invention include:
1)折叠机构中的齿轮系布置在铰链的空腔中,使得整个折叠机构更为紧凑、节省空间,便于布置;1) The gear train in the folding mechanism is arranged in the cavity of the hinge, which makes the whole folding mechanism more compact, saves space, and is easy to arrange;
2)机构中的行星齿轮系提供较大减速比,降低了折叠机构的驱动扭矩,即降低了电机的功率需求,进而降低电机的重量与尺寸;2) The planetary gear train in the mechanism provides a large reduction ratio, which reduces the driving torque of the folding mechanism, that is, reduces the power demand of the motor, thereby reducing the weight and size of the motor;
3)折叠机构可以并联布置,通过多个折叠机构单元的联轴可以加长折叠机构的长度,或以任意方式排列来适应不同的机翼结构。;3) The folding mechanism can be arranged in parallel, and the length of the folding mechanism can be lengthened through the coupling of multiple folding mechanism units, or arranged in any way to adapt to different wing structures. ;
4)折叠机构与机翼结构之间连接通过机构和机翼结构末端的耳片螺栓连接,连接方式简单,并且且折叠机构需求的安装空间只在折叠位置,和机翼没有干涉,易于折叠机构的安装、替换与维修。4) The connection between the folding mechanism and the wing structure is connected by the lug bolts at the end of the mechanism and the wing structure. The connection method is simple, and the installation space required by the folding mechanism is only in the folding position, and there is no interference with the wings, which is easy to fold the mechanism. installation, replacement and maintenance.
5)折叠机构的外壳具有承力能力,机翼折叠处的蒙皮以及其支撑结构可以直接布置在折叠机构外壳上,无需附加的支撑结构。5) The shell of the folding mechanism has bearing capacity, and the skin at the folded part of the wing and its supporting structure can be directly arranged on the shell of the folding mechanism without additional supporting structure.
本发明的主要应用对象包括折叠变体飞机机翼折叠机构,也可用于舰载机机翼折叠机构。The main application objects of the present invention include folding variant aircraft wing folding mechanisms, and can also be used for carrier-based aircraft wing folding mechanisms.
附图说明Description of drawings
图1是根据本发明的一个实施例的折叠机构外部示意图。FIG. 1 is an external schematic diagram of a folding mechanism according to an embodiment of the present invention.
图2是根据本发明的一个实施例的折叠机构内部行星齿轮系示意图。FIG. 2 is a schematic diagram of an internal planetary gear train of a folding mechanism according to an embodiment of the present invention.
图3是根据本发明的一个实施例的折叠机构部分结构的剖视图。3 is a cross-sectional view of a partial structure of a folding mechanism according to an embodiment of the present invention.
图4是根据本发明的一个实施例的并联布置的离散布置方案的联接示意图。FIG. 4 is a schematic diagram of a connection of a discrete arrangement scheme of a parallel arrangement according to an embodiment of the present invention.
图5是根据本发明的一个实施例的并联布置的连续布置方案的联接示意图。FIG. 5 is a schematic diagram of the connection of a serial arrangement scheme of a parallel arrangement according to an embodiment of the present invention.
图6是根据本发明的一个实施例的折叠机构的混合布置方案的示意图。FIG. 6 is a schematic diagram of a hybrid arrangement of a folding mechanism according to an embodiment of the present invention.
图7是根据本发明的一个实施例的折叠机构单元实物的图片。FIG. 7 is a picture of the actual folding mechanism unit according to an embodiment of the present invention.
图8是根据本发明的一个实施例的折叠机构驱动测试示意图片。FIG. 8 is a schematic diagram of a driving test of a folding mechanism according to an embodiment of the present invention.
具体实施方式Detailed ways
以下结合附图说明本发明的具体实施的技术方案。The technical solutions of the specific implementation of the present invention will be described below with reference to the accompanying drawings.
本发明针对折叠变体飞行器折叠机构的设计的难题,提供了一种适用于折叠变体机翼的折叠机构,安装维修简单、驱动扭矩低、不影响机体结构,且具有一定的通用性。Aiming at the difficulty in designing the folding mechanism of the foldable variant aircraft, the present invention provides a folding mechanism suitable for foldable variant wings, which is simple in installation and maintenance, has low driving torque, does not affect the body structure, and has certain versatility.
如图1至图3所示,根据本发明的一个实施例的其特征在于折叠机构包括:As shown in FIG. 1 to FIG. 3, an embodiment according to the present invention is characterized in that the folding mechanism includes:
太阳轮轴(1)、齿环(2)、行星轮轴承(3)、行星轮(4)、铰链外壳(5)、齿轮盒密封盖(6)、行星架轴(7)、铰链轴承(8)、防油盖(9)、行星架(10)、太阳轮轴轴承(11)、防尘盖(12),Sun gear shaft (1), gear ring (2), planetary gear bearing (3), planetary gear (4), hinge housing (5), gear box sealing cover (6), planet carrier shaft (7), hinge bearing (8) ), oil-proof cover (9), planet carrier (10), sun gear shaft bearing (11), dust-proof cover (12),
其中:in:
铰链外壳(5)、齿轮盒密封盖(6)、行星架(10)与铰链轴承(8)属于一个铰链机构,该铰链机构提供了折叠机构的转动自由度。The hinge housing (5), the gear box sealing cover (6), the planet carrier (10) and the hinge bearing (8) belong to a hinge mechanism, which provides the rotational freedom of the folding mechanism.
折叠机构中各部件的安装关系如图3所示。行星轮轴承(3)嵌套在行星轮(4)中,行星架轴(7)嵌套在行星轮轴承(3)的内环中,保证行星轮(4)绕行星架轴(7)自由转动。行星轮轴两端插入行星架(10)的安装孔(21)中,由螺栓垫片(未显示)进行固定。此安装关系保证行星轮(4)的轴线、行星架轴(7)的轴线和行星架(10)绕铰链轴承(8)的轴线的转动角速度相同。The installation relationship of each component in the folding mechanism is shown in Figure 3. The planetary gear bearing (3) is nested in the planetary gear (4), and the planet carrier shaft (7) is nested in the inner ring of the planetary gear bearing (3) to ensure that the planetary gear (4) revolves around the planetary carrier shaft (7) Free rotation. Both ends of the planetary wheel shaft are inserted into the mounting holes (21) of the planet carrier (10), and are fixed by bolt washers (not shown). This installation relationship ensures that the axis of the planet wheel (4), the axis of the planet carrier shaft (7) and the planet carrier (10) have the same rotational angular velocity around the axis of the hinge bearing (8).
齿环(2)和铰链外壳(5)之间通过键与键槽固定,保证齿环(2)和铰链外壳(5)相对静止。The toothed ring (2) and the hinge housing (5) are fixed by a key and a keyway to ensure that the toothed ring (2) and the hinge housing (5) are relatively stationary.
太阳轮轴(1)两端穿过太阳轮轴轴承(11)内环,太阳轮轴轴承(11)嵌入行星架(10)中心的安装孔中,保证太阳轮轴(1)的轴线与铰链轴线重合。Both ends of the sun gear shaft (1) pass through the inner ring of the sun gear shaft bearing (11), and the sun gear shaft bearing (11) is embedded in the mounting hole in the center of the planet carrier (10) to ensure that the axis of the sun gear shaft (1) coincides with the hinge axis.
齿轮盒密封盖(6)嵌入铰链外壳(5)中并通过螺栓固定,齿轮盒密封盖(6)底部有一圈凹槽安装橡胶密封圈。防尘盖(12)与防油盖(9)通过螺栓固定在行星架(10)上,防尘盖(12)、防油盖(9)以及齿轮盒密封盖(6)的中心孔孔壁均开梯形槽,梯形槽中可以布置毛毡等密封材料。The gear box sealing cover (6) is embedded in the hinge housing (5) and fixed by bolts, and the bottom of the gear box sealing cover (6) is provided with a groove for installing a rubber sealing ring. The dust-proof cover (12) and the oil-proof cover (9) are fixed on the planet carrier (10) by bolts. Trapezoidal groove, sealing material such as felt can be arranged in the trapezoidal groove.
折叠机构和机翼之间的连接关系如图6所示,铰链外壳(5)与固定翼段(23)连接,行星架(10)与折叠翼段(24)连接。电机布置在固定翼段(23)中。当电机带动太阳轮轴(1)转动时,通过行星轮系的传递,带动行星架(10)转动,即折叠翼段(24)相对于固定翼段(23)转动。由行星轮系的特点,折叠机构带动折叠翼段(24)所需要的力矩由太阳轮轴(1)的输入扭矩与固定翼段(23)结构的支反力矩提供。两者提供的力矩同向,两者提供的力矩的大小和齿环(2)、行星轮(4)、太阳轮轴(1)三个零件的齿数比有关。The connection relationship between the folding mechanism and the wings is shown in Figure 6, the hinge housing (5) is connected with the fixed wing segment (23), and the planet carrier (10) is connected with the folding wing segment (24). The motor is arranged in the fixed wing section (23). When the motor drives the sun gear shaft (1) to rotate, the planet carrier (10) is driven to rotate through the transmission of the planetary gear train, that is, the folded wing segment (24) rotates relative to the fixed wing segment (23). Due to the characteristics of the planetary gear train, the torque required by the folding mechanism to drive the folded wing segments (24) is provided by the input torque of the sun gear shaft (1) and the supporting torque of the fixed wing segment (23) structure. The torque provided by the two is in the same direction, and the magnitude of the torque provided by the two is related to the gear ratio of the three parts of the ring gear (2), the planetary gear (4), and the sun gear shaft (1).
多个折叠机构并联使用时,每个折叠机构的位置已经根据固定翼段(23)和折叠翼段(24)的位置和两翼段机械接口位置而确定,折叠机构的布置方式分为三种情况:When multiple folding mechanisms are used in parallel, the position of each folding mechanism has been determined according to the positions of the fixed wing segment (23) and the folding wing segment (24) and the positions of the mechanical interfaces of the two wing segments, and the arrangement of the folding mechanisms is divided into three situations. :
1.折叠机构离散布置,连接方式如图4所示。每两个折叠机构之间不相邻,两个折叠机构之间的太阳轮轴(1)通过一根转动轴(16)和带有内齿的外套筒(13)联轴,实现动力串联;1. The folding mechanism is discretely arranged, and the connection method is shown in Figure 4. Every two folding mechanisms are not adjacent to each other, and the sun gear shaft (1) between the two folding mechanisms is connected by a rotating shaft (16) and an outer sleeve (13) with internal teeth to realize power series connection;
2.折叠机构连续布置,每两个折叠机构相邻,连接方式如图5所示。两个折叠机构的太阳轮轴(1)通过带有内齿的外套筒(13)直接联接,两个折叠机构的行星架(10)可以通过连接孔(22)栓接;2. The folding mechanisms are arranged continuously, and every two folding mechanisms are adjacent to each other, and the connection method is shown in Figure 5. The sun gear shafts (1) of the two folding mechanisms are directly connected through an outer sleeve (13) with internal teeth, and the planet carriers (10) of the two folding mechanisms can be bolted through the connecting holes (22);
3.折叠机构混合布置。多个折叠机构连续布置组成一个折叠机构组,折叠机构组之间离散布置,连接方式见图6:三个折叠机构单元连续布置组成折叠机构组,两个折叠机构组之间通过传动轴(16)联接后形成完整的折叠机构。3. Mixed arrangement of folding mechanisms. Multiple folding mechanisms are continuously arranged to form a folding mechanism group, and the folding mechanism groups are discretely arranged. The connection method is shown in Figure 6: three folding mechanism units are continuously arranged to form a folding mechanism group. ) is connected to form a complete folding mechanism.
实例:某项目的折叠变体机翼模型样件设计Example: Design of a folded variant wing model prototype for a project
本实例中,折叠机构的布置方式采用混合布置,每三个折叠机构组成一个折叠机构组,两个折叠机构组之间通过外套筒(13)和传动轴(16)联接。布置在翼段内部结构的电机(15)通过锥齿轮换向器(14)将输出扭矩传递到折叠机构上,实现折叠机构组的旋转动作。折叠机构组最外侧的折叠机构的外侧行星架(10)与锥齿轮换向器(14)的壳体通过行星架(10)底部周向布置的安装孔栓接。In this example, the arrangement of the folding mechanisms adopts a mixed arrangement, every three folding mechanisms constitute a folding mechanism group, and the two folding mechanism groups are connected by the outer sleeve (13) and the transmission shaft (16). The motor (15) arranged in the inner structure of the wing segment transmits the output torque to the folding mechanism through the bevel gear commutator (14), so as to realize the rotation action of the folding mechanism group. The outer planet carrier (10) of the outermost folding mechanism of the folding mechanism group is bolted to the housing of the bevel gear commutator (14) through the mounting holes arranged circumferentially at the bottom of the planet carrier (10).
图7显示了根据本发明的一个实施例的折叠机构的实物模型及其静力实验台的照片,图8显示了根据本发明的一个实施例的折叠机演示模型的照片。FIG. 7 shows a photo of a physical model of a folding mechanism and its static test bench according to an embodiment of the present invention, and FIG. 8 shows a photo of a demonstration model of a folding machine according to an embodiment of the present invention.
经地面测试,折叠机构在电机驱动以及换向器传动条件下可以实现±130°的折叠动作并有较大的折叠力矩。After the ground test, the folding mechanism can achieve a folding action of ±130° and has a large folding torque under the condition of motor drive and commutator transmission.
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CN112849391A (en) * | 2021-03-31 | 2021-05-28 | 成都纵横大鹏无人机科技有限公司 | Unfolding-direction folding mechanism of variable wing of unmanned aerial vehicle and unmanned aerial vehicle |
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WO2024105353A1 (en) * | 2022-11-16 | 2024-05-23 | Airbus Operations Limited | Moveable wing tip actuation system |
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