CN112108853B - A stabilizer bar vulcanized bushing fixing and pressing device and its pressing and fixing method - Google Patents
A stabilizer bar vulcanized bushing fixing and pressing device and its pressing and fixing method Download PDFInfo
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- CN112108853B CN112108853B CN202011121984.0A CN202011121984A CN112108853B CN 112108853 B CN112108853 B CN 112108853B CN 202011121984 A CN202011121984 A CN 202011121984A CN 112108853 B CN112108853 B CN 112108853B
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- clamping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
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Abstract
The invention discloses a stabilizer bar vulcanized bushing fixing and press-fitting device and a press-fitting and fixing method thereof, and the stabilizer bar vulcanized bushing fixing and press-fitting device comprises a rack, wherein a workbench is erected on the rack, a stabilizer bar placing tool and a bushing press-fitting tool are erected on the workbench, the stabilizer bar placing tool comprises two clamp seats arranged at intervals, a first clamp groove is formed in the middle of each clamp seat, the bushing press-fitting tool comprises two clamp fixing seats arranged at intervals, a second clamp groove is formed in the middle of each clamp fixing seat, a third clamp groove perpendicular to the second clamp groove is formed in the middle of each clamp fixing seat, and two liftable press heads arranged at intervals are erected above the bushing press-fitting tool; the two semicircular bushings are directly clamped at two ends of the stabilizer bar through the device, the bushings are fixedly clamped between the two semicircular bushings through the ear seat plates, the base plates and the clamping plates, and then the bushings are placed into the vulcanizing chamber to be vulcanized into a whole. The invention has convenient operation, time and labor saving, and can ensure the product quality only by clamping the stabilizer bar, the placing bush, the ear seat plate, the base plate and the clamping plate.
Description
The technical field is as follows:
the invention relates to the field of production and processing of stabilizer bars, and mainly relates to a stabilizer bar vulcanization bushing fixing and press-fitting device and a press-fitting and fixing method thereof.
Background art:
the stabilizer bar is an auxiliary elastic element in the automobile suspension, and the stabilizer bar is used for preventing the automobile body from generating excessive transverse rolling during turning and keeping the automobile body balanced as much as possible. The purpose is to reduce the lateral roll degree of the automobile and improve the smoothness. The stabilizer bar is in fact a torsion bar spring lying transversely and can be considered functionally as a special elastic element.
Present stabilizer bar is adding man-hour, the bush need be through vulcanizing the process, strengthen work piece pulling force and intensity, increase ageing resistance and the elastic function of bush and stabilizer bar, need before vulcanizing the stabilizer bar, bush and bush clamp pre-assembling, then use the both ends that fastener chucking bush pressed from both sides to vulcanize, among the prior art, its bush is directly to carry out the suit through the manual work with the suit of stabilizer bar mostly, the suit position of its bush is difficult to confirm, often need aim at or mark in advance, rethread clamp is fixed after the suit, its troublesome poeration, waste time and energy, at the bottom of the work efficiency, and the bush is at the vulcanization in-process, its poor stability, easy dislocation, thereby influence product quality.
The invention content is as follows:
the invention aims to make up the defects of the prior art, and provides a stabilizer bar vulcanization bushing fixing and press-fitting device and a press-fitting fixing method thereof, which are convenient to operate, time-saving and labor-saving, only need to clamp a stabilizer bar, place a bushing, an ear seat plate, a base plate and a clamping plate, ensure the quality of products and meet the requirements of batch processing and production.
The invention is realized by the following technical scheme:
the utility model provides a fixed pressure equipment device of stabilizer bar vulcanization bush, includes the frame, the frame is put on the shelf and is equipped with the workstation, the workstation is put on the shelf and is equipped with the stabilizer bar and places frock and bush pressure equipment frock, the stabilizer bar is placed the frock cassette that sets up including two intervals, the middle part of cassette is equipped with the draw-in groove one that is used for clamping the stabilizer bar, bush pressure equipment frock clamps the fixing base including two intervals set up, the middle part that clamps the fixing base is equipped with the draw-in groove two that is used for clamping the stabilizer bar, the middle part that clamps the fixing base is equipped with and is used for placing the draw-in groove three that the bush placed the ear bedplate with draw-in groove two perpendicular settings, bush pressure equipment frock top is put up the pressure head of the liftable that two intervals set up.
The position between the two clamping seats is adjustable, the adjustment is performed through a first screw rod between the two clamping seats, a first guide rod is arranged on one side of the first screw rod, two screw thread sections with opposite spiral directions are arranged on the first screw rod, the two clamping seats are respectively in guiding connection with the first screw rod and the first guide rod at corresponding positions, and a driving motor is installed at the end part of the first screw rod.
The side walls of the clamping seats on two sides of the clamping groove are different in height, and the height of the rear side of the clamping groove is higher than that of the front side of the clamping seat.
The distance between the two clamping fixing seats is adjustable, the adjustment is adjusted through a screw rod II between the two clamping fixing seats, a driving motor is installed at the end of the screw rod II, two screw thread sections with opposite spiral directions are arranged on the screw rod II, the two clamping fixing seats are respectively installed on the screw rod II at the corresponding positions, a guide rail is arranged on the workbench, and a guide groove matched with the guide rail in a guiding mode is formed in the bottom end of each clamping fixing seat.
The width of the third clamping groove is slightly smaller than that of the ear seat plate and slightly larger than that of a clamping plate for clamping and fixing the ear seat plate and the base plate.
One side of workstation erect and be equipped with two intervals and set up the mount, install lead screw three and guide arm two between the mount, install the slide that two intervals set up on lead screw three and the guide arm two, the lift cylinder is installed respectively to the inboard of slide, the pressure head is installed respectively to the piston rod of lift cylinder stretches out the end, be equipped with two sections screw thread sections opposite in spiral direction on the lead screw three, two slides respectively with correspond the lead screw three of department and guide arm two go up the direction connection, driving motor is installed to the tip of lead screw three.
According to the method for press-fitting and fixing the vulcanized bushing of the stabilizer bar of the fixed press-fitting device, two semicircular bushings are directly clamped at two ends of the stabilizer bar through the device, the bushings are fixedly clamped between the two semicircular bushings through the ear seat plate, the base plate and the clamping plate, and the method comprises the following specific steps:
(1) preparing materials: firstly, a large number of stabilizer bars are placed on a material placing frame of a material placing area of equipment, a large number of bushings, ear seat plates, base plates and clamping plates are respectively placed in corresponding placing frames, and then the stabilizer bars are placed on a workbench of a fixed press-mounting device for standby;
(2) firstly, manually taking the ear seat plate, placing the ear seat plate at a position of a clamping groove II for clamping the fixed seat, positioning the ear seat plate on the clamping groove II for later use, and manually taking a stabilizer bar to be clamped in a clamping groove I of a clamping seat of the stabilizer bar placing tool;
(3) manually taking the bushings and placing the bushings on the ear seat plates of the bushing press-fitting tool after the bushings at the two ends are correspondingly clamped respectively;
(3) after the stabilizer bar and the bushing are placed in the bushing press-fitting tool, manually taking the base plates, respectively placing the base plates on the upper end surfaces of the corresponding bushings correspondingly, then starting a pressing head above the base plates to press the positions of the base plates, compressing the punched bushings into clamping grooves of the lug seat plates, and simultaneously enabling the positions of the base plates to fall to be matched with the lug seat plates;
(4) finally, after the clamping plate is manually taken by a person to clamp the two ends of the base plate and the two ends of the ear seat plate, the pressing head is lifted, the base plate and the ear seat plate are clamped by the clamping plate through the elasticity of the lining, and then the stabilizer bar which is clamped and fixed is placed on the material placing frame;
(5) and repeating the steps to carry out corresponding operation on each stabilizer bar, thus finishing the requirement of fixed press mounting of batch stabilizer bars and bushing vulcanized money.
Stabilizer bar and bush clamp through ear bedplate, backing plate and cardboard and fix after, send to vulcanizing the workshop and vulcanize, just can become required product after vulcanizing needs to dismantle ear bedplate, backing plate and cardboard, and for convenient operation in its dismouting in-process adopts dedicated dismantlement spanner, places corresponding recycle frame inner loop after dismantling ear bedplate, backing plate and cardboard and uses, dismantle the spanner including the handle, the grip block is installed to the front end tip of handle, the middle part of grip block is equipped with the draw-in groove four that is used for blocking the cardboard, the both sides face of draw-in groove four is equipped with the fluting respectively, the fluting corresponds the cooperation with the draw-in groove at cardboard middle part.
The four widths of the clamping groove are matched with the thickness of the clamping plate, and the width of the groove is slightly larger than the width of the clamping groove of the clamping plate and smaller than the width of the clamping plate.
The principle is as follows: place the frock through the stabilizer bar and clamp the stabilizer bar and place, make things convenient for clamping at bush both ends and the affirmation of bush position, can compress tightly fixedly the bush after clamping through bush pressure equipment frock, it is fixed to compress tightly to carry out the chucking through the cardboard after fixing, then send into to the vulcanization chamber in batches, it is integrative to vulcanize, the fixed process that clamps of bush has been simplified through this device, its convenient operation, time saving and labor saving, only need to clamp the stabilizer bar, place the bush, the ear bedplate, backing plate and cardboard can, its frock structure has made things convenient for the position of clamping of bush, through compressing tightly putting into the vulcanization chamber after fixing, and the fixity of this structure is good, be difficult to the dislocation, the stability of bush in vulcanization process has been guaranteed, the quality of product has been guaranteed, the requirement of batch processing production has been satisfied.
The invention has the advantages that:
the structure of the invention has reasonable design, simplifies the clamping and fixing process of the bushing, is convenient to operate, saves time and labor, only needs to clamp the stabilizer bar, place the bushing, the ear seat plate, the base plate and the clamping plate, and then places the stabilizer bar, the ear seat plate, the base plate and the clamping plate into the vulcanizing chamber after the stabilizer bar, the ear seat plate, the base plate and the clamping plate are pressed and fixed.
Description of the drawings:
FIG. 1 is a top view of the present invention.
Fig. 2 is a side view of the present invention.
Fig. 3 is a schematic structural diagram of the card socket.
Fig. 4 is a schematic cross-sectional view of the bushing after press fitting by the fixing member.
Fig. 5 is a schematic structural view of the breakout wrench.
Reference numerals:
1. a frame; 2. a work table; 3. a stabilizer bar placing tool; 4. a bushing press-fitting tool; 3-1, a card seat; 3-2, a first clamping groove; 4-1, clamping a fixed seat; 4-2, a second clamping groove; 4-3, a third clamping groove; 5. a pressure head; 6. a first screw rod; 7. a first guide rod; 8. a second screw rod; 9. a guide rail; 10. an ear seat plate; 11. a base plate; 12. clamping a plate; 13. a fixed mount; 14. a third screw rod; 15. a second guide rod; 16. a slide base; 17. a lifting cylinder; 18. disassembling the wrench; 18-1, a handle; 18-2, a clamping block; 18-3 parts of groove, 18-4 parts of clamping groove and a groove.
The specific implementation mode is as follows:
see the drawings.
A fixed press-fitting device for a vulcanized bushing of a stabilizer bar comprises a rack 1, a workbench 2 is erected on the rack 1, a stabilizer bar placing tool 3 and a bushing press-fitting tool 4 are erected on the workbench 2, the stabilizer bar placing tool 3 comprises two clamping seats 3-1 arranged at intervals, a first clamping groove 3-2 for clamping the stabilizer bar is arranged in the middle of each clamping seat 3-1, the bushing press-fitting tool 4 comprises two clamping fixing seats 4-1 arranged at intervals, a second clamping groove 4-2 for clamping the stabilizer bar is arranged in the middle of each clamping fixing seat 4-1, a third clamping groove 4-3 which is perpendicular to the second clamping groove 4-2 and used for placing a bushing and placing lug seat plate is arranged in the middle of each clamping fixing seat 4-1, and two liftable press heads 5 arranged at intervals are erected above the bushing press-fitting tool 4.
Furthermore, the position between the two clamping seats 3-1 is adjustable, the adjustment is adjusted through a first screw rod 6 between the two clamping seats, a first guide rod 7 is arranged on one side of the first screw rod 6, two screw thread sections with opposite spiral directions are arranged on the first screw rod 6, the two clamping seats 3-1 are respectively in guiding connection with the first screw rod 6 and the first guide rod 7 at the corresponding positions, and a driving motor is arranged at the end part of the first screw rod 6; the position between the clamping seats is adjustable, so that the distance between the two clamping seats is changed, the clamping requirements of different positions of the bushing are met, and the requirements of different-length stabilizer bars during bushing installation are met. The side walls of the clamping seats at the two sides of the first clamping groove 3-2 are different in height, and the height of the rear side of the clamping seat is higher than that of the front side of the clamping seat; the height of the front side of the first clamping groove is lower than that of the rear side, the position of the stabilizer bar can be limited when the stabilizer bar is clamped, and the stabilizer bar can be conveniently clamped.
Further, the distance between the two clamped fixing seats 4-1 is adjustable, the adjustment is adjusted through a second screw rod 8 between the two clamped fixing seats, a driving motor is installed at the end part of the second screw rod 8, two screw thread sections with opposite spiral directions are arranged on the second screw rod 8, the two clamped fixing seats 4-1 are respectively installed on the second screw rods 8 at corresponding positions, a guide rail 9 is arranged on the workbench 2, and a guide groove matched with the guide rail in a guiding manner is arranged at the bottom end of each clamped fixing seat 4-1; the position between the clamping fixing seats is adjustable, the clamping requirements of different positions of the bushing are met, the requirements of mounting the bushing of the stabilizer bar with different lengths are met, the adjustment is convenient, the two clamping fixing seats can move oppositely or oppositely only by driving the screw rod to rotate through the motor, and therefore the requirement that the stabilizer bar with different lengths is clamped and fixed is met. The width of the third clamping groove 4-3 is slightly smaller than that of the ear seat plate 10 and slightly larger than that of a clamping plate 12 for clamping and fixing the ear seat plate 10 and the base plate 11; through the design of three width of draw-in groove, one side can be used to support fixed ear bedplate, and on the other hand guarantees to compress tightly the card income of back cardboard.
Further, two fixing frames 13 are arranged on one side of the workbench 2 at intervals, a third screw rod 14 and a second guide rod 15 are arranged between the fixing frames 13, two sliding seats 16 which are arranged at intervals are arranged on the third screw rod 14 and the second guide rod 15, lifting cylinders 17 are respectively arranged on the inner sides of the sliding seats 16, pressure heads 5 are respectively arranged at the extending ends of piston rods of the lifting cylinders 17, two thread sections with opposite spiral directions are arranged on the third screw rod 14, the two sliding seats 16 are respectively connected with the third screw rod 14 and the second guide rod 15 at the corresponding positions in a guiding manner, and a driving motor is arranged at the end part of the third screw rod 14; through the design of two movable mounts, make the position between two pressure heads adjustable to satisfy the needs of different stabilizer bar bush pressure equipment positions, its adjustment drives the lead screw through driving motor and rotates three, thereby drives the slide and slides on the lead screw relatively or in opposite directions, thereby adjusts the position between two pressure heads.
According to the press-fitting fixing method for the fixed press-fitting device, the two semicircular bushings are directly clamped at two ends of the stabilizer bar through the device, the bushings are fixedly clamped between the two semicircular bushings through the ear seat plate 10, the backing plate 11 and the clamping plate 12, and the method comprises the following specific steps:
(1) preparing materials: firstly, a large number of stabilizer bars are placed on a material placing frame of a material placing area of equipment, and a large number of bushings, lug seat plates 10, base plates 11 and clamping plates 12 are respectively placed in corresponding placing frames and then placed on a workbench of a fixed press-mounting device for standby;
(2) firstly, manually taking the ear seat plate 10, placing the ear seat plate 10 at the position of a second clamping groove 4-2 of a clamping fixed seat 4-1, positioning the ear seat plate 10 on the second clamping groove 4-2 for standby, and manually taking a stabilizer bar to be clamped in a first clamping groove 3-2 of a clamping seat 3-1 of a stabilizer bar placing tool;
(3) manually taking the bushings, and respectively clamping the bushings at two ends of the stabilizer bar, wherein the clamping position of the bushings is determined by the position of the clamping seat 3-1, after the stabilizer bar is clamped, the bushings are directly clamped on the stabilizer bar at the outer side of the clamping seat 3-1, and after the bushings at the two ends are correspondingly clamped, the bushings are manually taken and placed on the ear seat plates 10 of the bushing press-fitting tool 4;
(4) after the stabilizer bar and the bushing are placed in the bushing press-fitting tool 4, the base plate 11 is manually taken, the base plate 11 is correspondingly placed on the upper end face of the corresponding bushing, the pressing head 5 above the base plate is started to press the position of the base plate 11, the punched bushing is compressed and enters the clamping groove of the lug seat plate, and meanwhile, the position of the base plate 11 also falls to be matched with the lug seat plate 10;
(5) finally, after the clamping plate 12 is manually taken by a person to clamp the two ends of the backing plate 11 and the ear seat plate 100, the pressure head is lifted, the backing plate 11 and the ear seat plate 10 are clamped by the clamping plate 12 through the elasticity of the lining, and then the stabilizer bar which is clamped and fixed is placed on the material placing frame;
(6) and repeating the steps to carry out corresponding operation on each stabilizer bar, thus finishing the requirement of fixed press mounting of batch stabilizer bars and bushing vulcanized money.
Further, after the stabilizer bar and the bushing are clamped and fixed through the ear seat plate 10, the base plate 11 and the clamping plate 12, the stabilizer bar and the bushing are conveyed to a vulcanization workshop for vulcanization, the ear seat plate 10, the base plate 11 and the clamping plate 12 are required to be disassembled to form a required product after vulcanization, in the disassembling and assembling process, a special disassembling wrench 18 is adopted for facilitating operation, the ear seat plate 10, the base plate 11 and the clamping plate 12 are disassembled and then placed in a corresponding recycling frame for recycling, the disassembling wrench 18 comprises a handle 18-1, a clamping block 18-2 is installed at the front end of the handle 18-1, a clamping groove four 18-3 used for clamping the clamping plate 12 is arranged in the middle of the clamping block 18-2, two side faces of the clamping groove four 18-3 are respectively provided with a slot 18-4, and the slot 18-4 is correspondingly matched with the clamping groove in the middle of the clamping plate 12; through the design of dismantling the spanner, the convenience is to the dismantlement of cardboard, and during its use, directly block the cardboard and then press the handle, can dismantle the cardboard, labour saving and time saving dismantles fastly, and is efficient, has satisfied the operation requirement. The width of the clamping groove IV 18-3 is matched with the thickness of the clamping plate 12, and the width of the notch 18-4 is slightly larger than the width of the clamping groove of the clamping plate and smaller than the width of the clamping plate; through the design of the specification of grip block draw-in groove four, make it enough satisfy the tip that clamps the cardboard, can stagger with ear bedplate, backing plate again simultaneously, guarantee that it only acts on the cardboard to convenient the dismantlement.
In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, "first," "second," "third," and "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be further noted that, unless otherwise specifically stated or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, connected through an intermediate medium, or connected through the insides of two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to specific circumstances.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011121984.0A CN112108853B (en) | 2020-10-20 | 2020-10-20 | A stabilizer bar vulcanized bushing fixing and pressing device and its pressing and fixing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011121984.0A CN112108853B (en) | 2020-10-20 | 2020-10-20 | A stabilizer bar vulcanized bushing fixing and pressing device and its pressing and fixing method |
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| Publication Number | Publication Date |
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| CN112108853A CN112108853A (en) | 2020-12-22 |
| CN112108853B true CN112108853B (en) | 2021-12-10 |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119319414A (en) * | 2024-12-03 | 2025-01-17 | 中车大连机车车辆有限公司 | Door type lining press-fitting device and press-fitting method for hook body |
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| CN210847762U (en) * | 2019-05-06 | 2020-06-26 | 苏州康诺管业有限公司 | Bending tool for electric appliance shell |
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|---|---|
| CN112108853A (en) | 2020-12-22 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
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Denomination of invention: A stabilizer bar vulcanization liner fixed press installation device and its press installation fixing method Effective date of registration: 20230713 Granted publication date: 20211210 Pledgee: Anhui Taiji Financing Guarantee Co.,Ltd. Pledgor: ANQING HENGRUIDA AUTO PARTS MANUFACTURING CO.,LTD. Registration number: Y2023980048253 |
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Granted publication date: 20211210 Pledgee: Anhui Taiji Financing Guarantee Co.,Ltd. Pledgor: ANQING HENGRUIDA AUTO PARTS MANUFACTURING CO.,LTD. Registration number: Y2023980048253 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A stabilizer bar vulcanization liner fixed press installation device and its press installation fixing method Granted publication date: 20211210 Pledgee: Anhui Taiji Financing Guarantee Co.,Ltd. Pledgor: ANQING HENGRUIDA AUTO PARTS MANUFACTURING CO.,LTD. Registration number: Y2025980034995 |