CN112091506B - Balance arm swinging and overlapping tool - Google Patents

Balance arm swinging and overlapping tool Download PDF

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Publication number
CN112091506B
CN112091506B CN202010870925.7A CN202010870925A CN112091506B CN 112091506 B CN112091506 B CN 112091506B CN 202010870925 A CN202010870925 A CN 202010870925A CN 112091506 B CN112091506 B CN 112091506B
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China
Prior art keywords
positioning
positioning seat
pin shaft
balance arm
seat
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CN202010870925.7A
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Chinese (zh)
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CN112091506A (en
Inventor
谭彪
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Hunan Zhonglian Zhongke Construction Hoisting Machinery Co ltd
Zoomlion Heavy Industry Science and Technology Co Ltd
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Hunan Zhonglian Zhongke Construction Hoisting Machinery Co ltd
Zoomlion Heavy Industry Science and Technology Co Ltd
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Application filed by Hunan Zhonglian Zhongke Construction Hoisting Machinery Co ltd, Zoomlion Heavy Industry Science and Technology Co Ltd filed Critical Hunan Zhonglian Zhongke Construction Hoisting Machinery Co ltd
Priority to CN202010870925.7A priority Critical patent/CN112091506B/en
Publication of CN112091506A publication Critical patent/CN112091506A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The invention relates to a balance arm machining device and discloses a balance arm lap tool which comprises a mounting platform (1), wherein a support assembly is arranged on the mounting platform (1), the support assembly is suitable for adjusting the mounting position of the support assembly relative to the mounting platform (1), a positioning seat is detachably arranged on the support assembly, the positioning seat comprises a base positioning seat (31) used for positioning a balance arm base (43) and a chord positioning seat assembly used for positioning a chord of a balance arm, and the structure of the base positioning seat (31) is the same as the connecting structure of an upper tower crane support used for connecting the balance arm base (43). The invention can be suitable for processing the balance arms with different lengths and different types, and the processed balance arms can be well assembled and connected with the upper tower crane support.

Description

Balance arm swinging and overlapping tool
Technical Field
The invention relates to a balance arm machining device, in particular to a balance arm swinging and erecting tool.
Background
Tower cranes, i.e. tower cranes, are common hoisting equipment in construction sites and are mainly used for vertical and horizontal transportation of materials in the construction of house buildings. The top of the tower crane is provided with a cargo boom and a balance arm, and the balance arm is a device for balancing the cargo boom when the tower crane lifts materials.
When the balance arm is machined, the chord member of the balance arm is usually fixed to a lap tool, and then the web member of the balance arm is welded. The existing balance arm swinging and overlapping tool can only be used for processing a balance arm with one length, and in addition, the balance arm needs to be installed on an upper support of a tower crane after the processing is finished, but the problem that the balance arm produced by the existing swinging and overlapping tool cannot be installed with the upper support easily occurs.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a balance arm swinging tool which can be suitable for machining balance arms with different lengths and different types, and the machined balance arms can be well assembled and connected with an upper support of a tower crane.
In order to solve the technical problem, the invention provides a balance arm overlapping tool which comprises an installation platform, wherein a support assembly is arranged on the installation platform, the support assembly is suitable for adjusting the installation position of the support assembly relative to the installation platform, a positioning seat is detachably arranged on the support assembly and comprises a base positioning seat for positioning a balance arm base and a chord positioning seat assembly for positioning a chord of the balance arm, and the structure of the base positioning seat is the same as the connection structure of a tower crane upper support for connecting the balance arm base.
Preferably, the connection structure of tower machine upper bracket includes tower machine upper bracket otic placode, the base positioning seat includes the first location otic placode the same with tower machine upper bracket otic placode structure, first location otic placode with all be equipped with first pinhole on the balance arm base, first location otic placode with the balance arm base is through insert first round pin axle in the first pinhole and connect.
Preferably, the first positioning ear plate is provided with a first positioning hole, a first wear-resistant sleeve is arranged in the first positioning hole, and the first wear-resistant sleeve is provided with the first pin hole; an adjusting gasket is arranged between the first positioning lug plate and the balance arm base.
Preferably, the positioning seat is detachably mounted on the bracket assembly through a bolt assembly and a reinforcing pin shaft.
Preferably, the bracket component comprises a left bracket, a right bracket and a middle bracket positioned between the left bracket and the right bracket, the left bracket, the right bracket and the middle bracket are respectively detachably or slidably connected to the mounting platform, and the base positioning seat is detachably mounted on the middle bracket.
Preferably, the chord positioning seat assembly comprises an upper chord positioning seat and a lower chord positioning seat, the upper chord positioning seat is arranged at the upper end of the left support and the upper end of the right support respectively, and the upper chord positioning seat positioned at the upper end of the left support and the upper chord positioning seat positioned at the upper end of the right support are correspondingly arranged; the lower chord positioning seat is arranged at the lower end of the left support and the lower end of the right support respectively, and the lower chord positioning seat at the lower end of the left support and the lower chord positioning seat at the lower end of the right support are arranged correspondingly.
Preferably, the upper chord positioning seat comprises a first pin shaft seat and a first gland, a second pin hole is formed in the upper chord, a second pin shaft is arranged in the second pin hole, a first arc-shaped groove used for enabling the second pin shaft to be placed in the radial direction is formed in the first pin shaft seat, and the first gland is detachably buckled on the first pin shaft seat to be matched with the first arc-shaped groove to form a second positioning hole matched with the second pin shaft.
Preferably, the first arc-shaped groove is a semicircular groove.
Preferably, the lower chord positioning seat comprises a second pin shaft seat and a second gland, a third pin hole is formed in the end face of the end portion of the lower chord, a third pin shaft is arranged in the third pin hole, a second arc-shaped groove used for enabling the third pin shaft to be placed in the radial direction is formed in the contact portion of the second pin shaft seat and the end face of the end portion of the lower chord, and the second gland is detachably buckled on the second pin shaft seat to be matched with the second arc-shaped groove to form a third positioning hole matched with the third pin shaft.
Preferably, the lower chord positioning seat comprises a second positioning lug plate, the end part of the lower chord is provided with a connecting lug plate, the second positioning lug plate and the connecting lug plate are respectively provided with a fourth pin hole, the second positioning lug plate and the connecting lug plate are fixedly connected by inserting a threaded pin shaft into the fourth pin hole, the threaded pin shaft comprises a pin shaft column arranged in the fourth pin hole, one end of the pin shaft column is provided with a positioning head, the other end of the pin shaft column is provided with a threaded rod, and a nut is arranged on the threaded rod.
Preferably, a fourth positioning hole is formed in the second positioning ear plate, a second wear-resistant sleeve is arranged in the fourth positioning hole, and the fourth pin hole is formed in the second wear-resistant sleeve; and an adjusting gasket is arranged between the second positioning lug plate and the connecting lug plate.
The structure of the base positioning seat is the same as the connecting structure of the upper support of the tower crane, so that the base of the balance arm can be accurately positioned in size, the size change of the base of the balance arm caused by welding deformation is reduced, the processed base of the balance arm can be well installed on the upper support of the tower crane, the production efficiency and the installation precision can be greatly improved, and the labor intensity and the production cost of workers are reduced; the bracket assembly capable of adjusting the mounting position of the bracket assembly on the mounting platform can adapt to the processing of the balance arms with different lengths, the positioning seat is detachably mounted on the bracket assembly, and the positioning seat can be replaced to adapt to different types of balance arms, so that the universality of the invention is stronger.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Drawings
FIG. 1 is a schematic structural diagram of one embodiment of the present invention;
FIG. 2 is a schematic structural diagram of another embodiment of the present invention;
fig. 3 is a schematic view of a connection structure of a balance arm lap tool and a balance arm according to an embodiment of the present invention;
fig. 4 is a schematic view of a connection structure of a balance arm swing tool and a balance arm according to another embodiment of the present invention;
FIG. 5 is an enlarged schematic view of the structure at A in FIG. 3;
FIG. 6 is a top view of the upper chord positioning seat and upper chord connecting structure of FIG. 5 (with the first gland removed);
FIG. 7 is an enlarged view of the structure at B in FIG. 3;
fig. 8 is a top sectional view of the base positioning seat and the balance arm base coupling structure on the left side in fig. 7;
FIG. 9 is an enlarged view of the structure of FIG. 3 at C;
FIG. 10 is a sectional top view of the lower chord positioning seat and lower chord attachment structure of FIG. 9;
FIG. 11 is an enlarged view of the structure of FIG. 4 at D;
fig. 12 is a plan view of the lower chord positioning seat and lower chord connecting structure in fig. 11 (with the second gland removed).
Description of the reference numerals
1 mounting platform 21 left bracket
22 middle support 23 right support
31 base seat 311 first positioning ear plate
312 first pin 313 first wear sleeve
32 upper chord positioning seat 321 first pin shaft seat
3211 first arc groove 322 first gland
323 second pin 33 lower chord positioning seat
331 second positioning lug plate 332 threaded pin
3321 Pin post 3322 stop
3323 threaded rod 333 second wear sleeve
334 split washer 335 nut
336 second pin shaft seat 3361 second arc-shaped groove
337 second gland 338 third Pin
41 upper chord 42 lower chord
43 balance arm base 5 adjusting shim
Detailed Description
In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
The following detailed description of embodiments of the invention refers to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.
The invention provides a balance arm lap tool which comprises an installation platform 1, wherein a support assembly is arranged on the installation platform 1, the support assembly is suitable for adjusting the installation position of the support assembly relative to the installation platform 1, so that the balance arm lap tool can be suitable for machining balance arms with different lengths, a positioning seat is detachably arranged on the support assembly, so that the balance arm lap tool can be suitable for machining balance arms with different types, the positioning seat comprises a base positioning seat 31 for positioning a balance arm base 43 and a chord positioning seat assembly for positioning a chord of the balance arm, and the structure of the base positioning seat 31 is the same as the connecting structure of an upper support of a tower crane for connecting the balance arm base 43.
It should be noted that the balance arm base 43 is a connection part of the balance arm and the upper support of the tower crane, and is a concentrated intersection point of the component force of the upper part of the whole tower crane, and therefore, the size positioning of the part is very critical. Because the balance arm can produce certain deformation after the welding, and current pendulum is taken the frock and can not pinpoint the balance arm, causes the balance arm dimensional change who processes out too big for balance arm base 43 and tower machine upper bracket can't be installed, need process once more and install once more the balance arm, thereby increased workman intensity of labour and manufacturing cost, reduced production efficiency and installation accuracy. The base positioning seat 31 has the same structure as the connecting structure of the upper support of the tower crane, so that the balance arm base 43 can be accurately positioned in size, the size change of the balance arm base 43 caused by welding deformation is reduced, the processed balance arm base 43 can be well installed with the upper support of the tower crane, the production efficiency and the installation precision can be greatly improved, and the labor intensity and the production cost of workers are reduced.
Specifically, the connection structure of tower machine upper bracket includes tower machine upper bracket otic placode, as shown in fig. 3, fig. 7 and fig. 8, base positioning seat 31 includes the first location otic placode 311 the same with tower machine upper bracket otic placode structure, first location otic placode 311 with all be equipped with first pinhole on the balance arm base 43, first location otic placode 311 with balance arm base 43 is through insert first round pin axle 312 in the first round pin hole and connect. The pin holes and the pin shafts are used for positioning, so that the positioning is more accurate. Wherein, the whole overall dimension of first location otic placode 311 is preferred to be greater than the overall dimension of tower machine upper bracket otic placode by 3mm to can carry out more accurate size location to balance arm base 43, further guarantee that the balance arm base 43 that processes out and tower machine upper bracket assemble the success better.
Preferably, a first positioning hole is formed in the first positioning ear plate 311, a first wear-resistant sleeve 313 is arranged in the first positioning hole, and the first pin hole is formed in the first wear-resistant sleeve 313. Because when fixing a position or demolising at every turn, all need to beat the round pin axle into the pinhole or extract from the pinhole to can make the pinhole on the first location otic placode 311 produce wearing and tearing, need change whole positioning seat when changing, thereby increased the expense of frock maintenance. Through setting up first wear-resisting cover 313, set up the pinhole on first wear-resisting cover 313, after the pinhole wearing and tearing, only need change wear-resisting cover can, the expense that the frock that can significantly reduce was maintained, reduction in production cost.
Specifically, the positioning seat is detachably mounted on the support assembly through a bolt assembly and a reinforcing pin shaft. More specifically, the positioning seat includes mounting substrate, all be equipped with bolt assembly on four corners of mounting substrate, be located and be equipped with the reinforcing pin axle between two bolt assembly of relative both sides. Wherein the bolt assembly includes a bolt, an elastic washer, and a flat washer. The reinforcing pin shafts are arranged between the bolt assemblies, so that the connection between the positioning seat and the bracket assembly is firmer; through with positioning seat detachably install on the bracket component, can adapt to the balanced arm of different grade type through changing the positioning seat. For example, when the size of the pin hole on the balance arm base 43 is changed, the base positioning seat 31 can be replaced with the base positioning seat 31 matched with the changed size of the pin hole, so that the universality is stronger, and the processing method is suitable for processing more types of balance arms. Of course, the positioning seat can also be detachably mounted on the bracket assembly only through a bolt assembly or only through a reinforcing pin shaft.
Specifically, as shown in fig. 1 to 4, the bracket assembly includes a left bracket 21, a right bracket 23 and a middle bracket 22 located therebetween, the left bracket 21, the right bracket 23 and the middle bracket 22 are detachably connected to the mounting platform 1 through a bolt assembly and a reinforcing pin shaft, respectively, and the base positioning seat 31 is detachably mounted on the middle bracket 22. The left support 21, the right support 23 and the middle support 22 are respectively detachably connected to the mounting platform 1, the mounting positions of the left support 21, the right support 23 and the middle support 22 on the mounting platform 1 can be respectively adjusted, the distance between the left support 21 and the right support 23 can be adjusted according to the length of the balance arm to be processed, and therefore the processing of the balance arms with different lengths can be adapted, the universality is higher, of course, the left support 21, the right support 23 and the middle support 22 can also be respectively connected to the mounting platform 1 in a sliding manner, and the mounting positions of the left support 21, the right support 23 and the middle support 22 on the mounting platform 1 can also be adjusted in the same manner, so that the processing of the balance arms with different lengths can be adapted; and, three supports are separately independent processing, can reduce the processing degree of difficulty of putting up the frock. Fig. 1 and 3 are diagrams showing a swing tool for processing a balance arm of one length and a connection structure between the balance arm and the swing tool, and fig. 2 and 4 are diagrams showing a swing tool for processing a balance arm of another length and a connection structure between the balance arm and the swing tool. In addition, the mounting platform 1 can be set to be a hole plate structure with a plurality of mounting holes, so that the mounting position of the bracket assembly on the mounting platform 1 can be adjusted at will, and the processing of the balance arms with different lengths can be better adapted.
Specifically, the chord positioning seat assembly comprises an upper chord positioning seat 32 and a lower chord positioning seat 33, the upper ends of the left support 21 and the right support 23 are respectively provided with two upper chord positioning seats 32, the two upper chord positioning seats 32 positioned at the upper end of the left support 21 and the two upper chord positioning seats 32 positioned at the upper end of the right support 23 are respectively arranged in a one-to-one correspondence manner, and the four upper chord positioning seats 32 are positioned at the same height; the lower ends of the left support 21 and the right support 23 are respectively provided with two lower chord positioning seats 33, the two lower chord positioning seats 33 at the lower end of the left support 21 and the two lower chord positioning seats 33 at the lower end of the right support 23 are respectively arranged in a one-to-one correspondence manner, and the four lower chord positioning seats 33 are positioned at the same height. Thus, the chord seat assembly can be used to position a truss type balance arm having two upper chords 41 and two lower chords 42.
The upper chord positioning seat 32 is used for positioning an upper chord 41 of the balance arm, as shown in fig. 3, 5 and 6, the upper chord positioning seat 32 includes two first pin shaft seats 321 and two first pressing covers 322, two ear plates are arranged on the upper chord 41, second pin holes are arranged on the two ear plates, second pin shafts 323 are inserted into the two second pin holes, first arc-shaped grooves 3211 for radially placing the second pin shafts 323 are arranged on the two first pin shaft seats 321, the two first pressing covers 322 are detachably fastened on the corresponding first pin shaft seats 321 respectively, and arc-shaped grooves matched with the first arc-shaped grooves 3211 are arranged on the two first pressing covers 322 to be matched with the first arc-shaped grooves 3211 to form second positioning holes matched with the second pin shafts 323.
In actual operation, the two upper chords 41 are riveted together through connecting pieces such as connecting rods, the second pin shaft 323 is inserted into the second pin hole of the upper chord 41, the two ear plates are placed between the two first pin shaft seats 321 from top to bottom, the second pin shaft 323 is radially placed into the first arc-shaped groove 3211, the first gland 322 is buckled on the first pin shaft seats 321 to compress the second pin shaft 323, and the pin shaft is not required to be knocked in and pulled out of the pin hole through arc-shaped groove positioning, so that the time for knocking the pin shaft and the abrasion of the pin hole can be reduced, the working efficiency is improved, and the maintenance cost of the tool is reduced; the hinge pin is compressed through the pressing cover, so that the positioning is more accurate, and the deformation caused by riveting the upper chord 41 of the balance arm can be effectively reduced. The first pressing cover 322 is detachably fastened to the first pin shaft seat 321 through a bolt assembly, and the bolt assembly includes a bolt, an elastic gasket, and a flat gasket. Of course, the first cover 322 can also be detachably fastened to the first pin shaft seat 321 by a snap or other quick-fit fastener. Preferably, the first arc-shaped groove 3211 is a semicircular groove, so that the positioning effect is better. Of course, it is also possible to provide only one first pin shaft seat 321 and one first press cover 322, and when positioning, the first pin shaft seat 321 is disposed between two ear plates, which also falls within the scope of the present invention.
The lower chord positioning seat 33 is used for positioning the end part of the lower chord 42 of the balance arm, the connecting mode of the end part of the lower chord 42 is different, the structure of the lower chord positioning seat 33 connected with the lower chord positioning seat is also different, and the lower chord positioning seat 33 matched with the lower chord positioning seat can be replaced according to the connecting mode of the end part of the lower chord 42, so that the balance arm is suitable for processing of more types of balance arms. The end of the lower chord 42 is connected by an end plate and a pin, specifically, as shown in fig. 4, 11 and 12, the end of the lower chord 42 is connected by an end plate, two third pin holes are formed in the end surface of the end of the lower chord 42 along the width direction of the end, a third pin 338 is disposed in each third pin hole, the lower chord positioning seat 33 matched with the third pin 338 includes a second pin shaft seat 336 and a second gland 337, two second arc-shaped grooves 3361 for radially placing the third pin 338 are disposed at the contact position of the second pin shaft seat 336 and the end surface of the end of the lower chord 42, and the second gland 337 is detachably fastened to the second pin shaft seat 336 to form a third positioning hole matched with the third pin shaft 338 by matching with the second arc-shaped grooves 3361. In actual operation, the two third pin shafts 338 can be inserted into the two third pin holes of the lower chord 42 respectively, then the third pin shafts 338 are placed into the second arc-shaped groove 3361 along the radial direction, and finally the second gland 337 is buckled on the second pin shaft seat 336 to compress the third pin shafts 338; the hinge pin is compressed through the pressing cover, so that the positioning is more accurate, and the deformation caused by the machining of the balance arm is effectively reduced. The second pressing cover 337 is detachably fastened to the second pin shaft seat 336 by a bolt assembly, which includes a bolt, an elastic washer, and a flat washer. Preferably, the second arc-shaped groove 3361 is a semicircular groove, so that the positioning effect is better.
Or, as shown in fig. 3, 9 and 10, the end of the lower chord 42 is connected by a pin, the end of the lower chord 42 is provided with two connecting ear plates, the two connecting ear plates are both provided with fourth pin holes, the lower chord positioning seat 33 matched with the lower chord positioning seat comprises a second positioning ear plate 331, and the second positioning ear plate 331 is also provided with fourth pin holes correspondingly. During positioning, the second positioning lug plate 331 is placed between the two connecting lug plates, and the second positioning lug plate 331 and the two connecting lug plates are fastened and connected together by inserting a threaded pin 332 into the fourth pin holes of the second positioning lug plate 331 and the two connecting lug plates. The threaded pin shaft 332 comprises a pin shaft column 3321 arranged in the fourth pin hole, one end of the pin shaft column 3321 is provided with a limiting head 3322, the other end of the pin shaft column 3321 is provided with a threaded rod 3323, and the threaded rod 3323 is provided with a nut 335 and an open gasket 334. The pin holes and the pin shafts are used for positioning, so that the positioning is more accurate; the two connecting lug plates and the second positioning lug plate 331 are tightly connected by adopting the threaded pin shaft 332, so that the balance arm can be effectively prevented from being deformed during processing.
Preferably, a fourth positioning hole is formed in the second positioning ear plate 331, a second wear-resistant sleeve 333 is arranged in the fourth positioning hole, and the fourth pin hole is formed in the second wear-resistant sleeve 333. Through setting up second wear-resisting cover 333, set up the fourth pinhole on second wear-resisting cover 333, after the pinhole wearing and tearing, only need change wear-resisting cover can, the expense of frock maintenance that can significantly reduce, reduction in production cost.
Furthermore, after the balance arm is machined, the connecting component between the positioning seat and the balance arm needs to be removed, that is, the first pin shaft 312 on the base positioning seat 31 is removed from the first pin hole, the first gland 322 and the second pin shaft 323 on the upper chord positioning seat 32 are removed, the second gland 337 and the third pin shaft 338 or the threaded pin shaft 332 on the lower chord positioning seat 33 are removed, then the whole balance arm is removed from the swing tooling, in order to facilitate the removal of the balance arm, an adjusting gasket 5 is arranged at the connection position of each positioning seat and the balance arm, that is, an adjusting gasket 5 is arranged between the first positioning ear plate 311 of the base positioning seat 31 and the balance arm base 43, an adjusting gasket 5 is arranged between the first pin shaft seat 321 of the upper chord positioning seat 32 and the ear plate of the upper chord 41, an adjusting gasket 5 is arranged between the second pin shaft seat 336 of the lower chord positioning seat 33 and the end face of the end of the lower chord 42 or between the second positioning ear plate 331 and the two connecting ear plates, after the balance arm is processed, the connecting parts between the positioning seats and the balance arm and the adjusting gaskets 5 are completely removed, the adjusting gaskets 5 are removed to enable gaps to exist between the positioning seats and the balance arm, so that the whole balance arm can be lifted out of the swing-up tool by using a crane, the balance arm is moved out conveniently and quickly, the production efficiency is improved, and meanwhile, the labor intensity of workers is greatly reduced.
Preferably, a processing platform, a ladder leading to the processing platform, and guard rails arranged on two sides of the ladder are respectively arranged on the left support 21 and the right support 23. From this, the workman can get into processing platform through the cat ladder when carrying out the operation, processes the balance arm on processing platform for it is more convenient to process, can eliminate high altitude construction's potential safety hazard simultaneously, guarantees workman's safety.
In conclusion, the structure of the base positioning seat 31 is the same as the connecting structure of the upper support of the tower crane, so that the balance arm base 43 can be accurately positioned in size, the size change of the balance arm base 43 caused by welding deformation is reduced, the processed balance arm base 43 can be well installed on the upper support of the tower crane, the production efficiency and the installation precision can be greatly improved, the labor intensity of workers and the production cost are reduced, the balance arm base 43 is positioned by the full-circle pin holes and the pin shafts, the situation that the balance arm base 43 is not easy to drop in the groove in the semicircular groove positioning can be avoided, and the positioning is more accurate; the left support 21, the right support 23 and the middle support 22 are respectively detachably connected to the mounting platform 1, the mounting positions of the left support, the right support and the middle support on the mounting platform 1 can be respectively adjusted, so that the processing of the balance arms with different lengths can be adapted, the positioning seat is detachably mounted on the support component, the positioning seat can be replaced to adapt to different types of balance arms, the universality is stronger, the processing of more types of balance arms can be suitable, the floor area of the tool is reduced by about 80m2, the three supports are separately and independently processed, and the processing difficulty of the swing tool can be reduced; the upper chord positioning seat 32 is positioned by adopting a gland pressing pin shaft, so that the positioning is more accurate, and the deformation caused by riveting the upper chord 41 of the balance arm can be effectively reduced; through the accurate location of each positioning seat to the balance arm, can reduce the processing of balance arm and warp for the balance arm need not carry out whole boring machine processing again after processing, can reduce about 40% manufacturing cost.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the above embodiments, and various simple modifications can be made to the technical solution of the present invention within the technical idea of the present invention, and these simple modifications are within the protective scope of the present invention.
It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and the invention is not described in any way for the possible combinations in order to avoid unnecessary repetition.
In addition, any combination of the various embodiments of the present invention is also possible, and the same should be considered as the disclosure of the present invention as long as it does not depart from the spirit of the present invention.

Claims (9)

1. The utility model provides a balanced arm pendulum builds frock, its characterized in that, includes mounting platform (1), be equipped with the bracket component on mounting platform (1), the bracket component is suitable for relatively mounting platform (1) adjusts its mounted position, detachably is equipped with the positioning seat on the bracket component, the positioning seat is including base positioning seat (31) that are used for fixing a position balanced arm base (43) and the chord member location seat subassembly that is used for fixing a position balanced arm chord member, wherein, the bracket component includes left socle (21), right branch frame (23) and well support (22) that is located between the two, left socle (21) right branch frame (23) with well support (22) can be dismantled respectively or connect slidable on mounting platform (1), base positioning seat (31) detachably installs on well support (22), the structure of base positioning seat (31) and the connection structure of the tower crane upper bracket that is used for connecting balanced arm base (43) The same, the connection structure of tower machine upper bracket includes tower machine upper bracket otic placode, base positioning seat (31) include with tower machine upper bracket otic placode structure the same first location otic placode (311), first location otic placode (311) with all be equipped with first pinhole on balance arm base (43), first location otic placode (311) with balance arm base (43) are through insert first round pin axle (312) in the first pinhole and connect.
2. The balance arm overlapping tool according to claim 1, wherein a first positioning hole is formed in the first positioning lug plate (311), a first wear-resistant sleeve (313) is arranged in the first positioning hole, and the first pin hole is formed in the first wear-resistant sleeve (313); an adjusting gasket (5) is arranged between the first positioning lug plate (311) and the balance arm base (43).
3. The balance arm overlapping tool according to claim 1, wherein the positioning seat is detachably mounted on the support assembly through a bolt assembly and a reinforcing pin shaft.
4. The balance arm overlapping tool according to claim 1, wherein the chord positioning seat assembly comprises an upper chord positioning seat (32) and a lower chord positioning seat (33), the upper chord positioning seat (32) is respectively arranged at the upper end of the left support (21) and the upper end of the right support (23), and the upper chord positioning seat (32) at the upper end of the left support (21) and the upper chord positioning seat (32) at the upper end of the right support (23) are correspondingly arranged; the lower chord positioning seat (33) is arranged at the lower end of the left support (21) and the lower end of the right support (23), and the lower chord positioning seat (33) at the lower end of the left support (21) and the lower chord positioning seat (33) at the lower end of the right support (23) are correspondingly arranged.
5. The balance arm overlapping tool according to claim 4, wherein the upper chord positioning seat (32) comprises a first pin shaft seat (321) and a first gland (322), a second pin hole is formed in the upper chord (41), a second pin shaft (323) is arranged in the second pin hole, a first arc-shaped groove (3211) for allowing the second pin shaft (323) to be radially placed in is formed in the first pin shaft seat (321), and the first gland (322) is detachably buckled on the first pin shaft seat (321) to be matched with the first arc-shaped groove (3211) to form a second positioning hole matched with the second pin shaft (323).
6. The balance arm overlapping tool according to claim 5, wherein the first arc-shaped groove (3211) is a semicircular groove.
7. The balance arm overlapping tool according to claim 4, wherein the lower chord positioning seat (33) comprises a second pin shaft seat (336) and a second pressing cover (337), a third pin hole is formed in an end face of the end of the lower chord (42), a third pin shaft (338) is arranged in the third pin hole, a second arc-shaped groove (3361) for allowing the third pin shaft (338) to be radially placed in is formed in a portion, which is in contact with the end face of the end of the lower chord (42), of the second pin shaft seat (336), and the second pressing cover (337) is detachably fastened on the second pin shaft seat (336) to be matched with the second arc-shaped groove (3361) to form a third positioning hole matched with the third pin shaft (338).
8. The balance arm swinging and building tool according to claim 4, wherein the lower chord positioning seat (33) comprises a second positioning lug plate (331), a connecting lug plate is arranged at the end of the lower chord (42), a fourth pin hole is formed in each of the second positioning lug plate (331) and the connecting lug plate, the second positioning lug plate (331) and the connecting lug plate are fastened and connected by inserting a threaded pin shaft (332) into the fourth pin hole, the threaded pin shaft (332) comprises a pin shaft column (3321) arranged in the fourth pin hole, a positioning head (3322) is arranged at one end of the pin shaft column (3321), a threaded rod (3323) is arranged at the other end of the pin shaft column, and a nut (335) is arranged on the threaded rod (3323).
9. The balance arm overlapping tool according to claim 8, wherein a fourth positioning hole is formed in the second positioning lug plate (331), a second wear-resistant sleeve (333) is arranged in the fourth positioning hole, and a fourth pin hole is formed in the second wear-resistant sleeve (333); an adjusting gasket (5) is arranged between the second positioning lug plate (331) and the connecting lug plate.
CN202010870925.7A 2020-08-26 2020-08-26 Balance arm swinging and overlapping tool Active CN112091506B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116871566B (en) * 2023-07-10 2025-12-05 中联重科建筑机械(江苏)有限责任公司 Machining tooling and machining methods for integrated upper supports for tower cranes

Citations (7)

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Publication number Priority date Publication date Assignee Title
JPS6012155B2 (en) * 1980-12-08 1985-03-30 本田技研工業株式会社 Reversing balance device for reversing members
CN201592324U (en) * 2009-11-26 2010-09-29 自贡天成工程机械有限公司 Tooling for assembling and welding transition joints of tower-type crane
CN202317514U (en) * 2011-11-03 2012-07-11 常州常冶华天冶金设备有限公司 Assembling tool equipment of balance arm of tower crane
CN103722330A (en) * 2013-12-12 2014-04-16 中联重科股份有限公司 The welding tooling of the mounting seat and the connection method of the lifting mechanism and the balance arm
CN204381743U (en) * 2014-12-30 2015-06-10 湖南大汉至诚建设机械有限公司 A kind of crane arm positioning tool
CN110814610A (en) * 2019-10-23 2020-02-21 湖南中联重科建筑起重机械有限责任公司 Welding tooling
CN210756063U (en) * 2019-08-30 2020-06-16 江苏三炬顺重工有限公司 Tower top welding positioning device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6012155B2 (en) * 1980-12-08 1985-03-30 本田技研工業株式会社 Reversing balance device for reversing members
CN201592324U (en) * 2009-11-26 2010-09-29 自贡天成工程机械有限公司 Tooling for assembling and welding transition joints of tower-type crane
CN202317514U (en) * 2011-11-03 2012-07-11 常州常冶华天冶金设备有限公司 Assembling tool equipment of balance arm of tower crane
CN103722330A (en) * 2013-12-12 2014-04-16 中联重科股份有限公司 The welding tooling of the mounting seat and the connection method of the lifting mechanism and the balance arm
CN204381743U (en) * 2014-12-30 2015-06-10 湖南大汉至诚建设机械有限公司 A kind of crane arm positioning tool
CN210756063U (en) * 2019-08-30 2020-06-16 江苏三炬顺重工有限公司 Tower top welding positioning device
CN110814610A (en) * 2019-10-23 2020-02-21 湖南中联重科建筑起重机械有限责任公司 Welding tooling

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