CN112090555A

CN112090555A - Formula breaker is hit to flying by pottery piece

Info

Publication number: CN112090555A
Application number: CN202011065109.5A
Authority: CN
Inventors: 刘立超
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-09-30
Filing date: 2020-09-30
Publication date: 2020-12-18

Abstract

The invention relates to a ceramic fragment striking-off type crushing device, which effectively solves the problems that ceramic fragments are not easy to crush and easily damage instruments; the technical scheme includes that the device comprises a plurality of supporting rods, an outer shell capable of moving up and down is arranged on each supporting rod, a rotatable barrel is inserted into the center of the outer shell, a vertical baffle is mounted above the barrel, an annular groove is formed in the barrel, a cylinder is placed in the annular groove, the upper end of the cylinder is rotatably connected with the middle of the outer shell, and a plurality of through grooves are uniformly distributed on the circumference of the lower portion of the cylinder; the cylinder can be driven to move up and down by the up-and-down movement of the outer shell; a feeding hopper is fixed above the supporting rod, the lower end of the feeding hopper is arranged inside the outer shell, and a discharge channel is arranged at the lower left of the outer shell; an electromagnetic push rod is arranged in the charging hopper, and a spherical plug is arranged at the end part of the electromagnetic push rod; the box body is provided with the press switch, and the protruding block can push the press switch after rotating to enable the electromagnetic push rod to contract.

Description

Formula breaker is hit to flying by pottery piece

Technical Field

The invention relates to the field of ceramic production, in particular to a ceramic fragment striking-off type crushing device.

Background

The ceramic product has the characteristics of water impermeability, corrosion resistance, high temperature resistance, high hardness and the like, and is widely applied to various fields. Due to the fact that ceramic products are high in brittleness, the ceramic products can be damaged by various accidents during production, processing and selling are affected, the ceramic products can only be used as industrial garbage for landfill treatment, the treatment cost is high, environmental pollution is easy to cause, and due to the characteristics of the ceramic products, the ceramic products can exist for a long time and cannot be weathered.

Therefore, the method has extremely high value for recycling the waste ceramics, and in the current stage, the ceramics are generally recycled by crushing the ceramics firstly, then grinding the crushed ceramics by using a ball mill, and finally adding new materials according to a certain proportion for re-firing. The texture of pottery is harder, uses the unable breakage of traditional rotating vane, causes the damage of blade very easily, and breakage when using the extrusion, on the one hand can not extrude in a large number, and on the other hand is to some horizontally potsherds, and the effect is limited. There is therefore a need for a more simple, convenient and cost-effective way of solving the above problems.

Disclosure of Invention

In view of the above situation, in order to solve the problems in the prior art, the invention aims to provide a ceramic fragment impact type crushing device, which can effectively solve the problems that ceramic fragments are not easy to crush and are easy to damage instruments.

The technical scheme for solving the problem is that the novel energy-saving support rod device comprises a plurality of vertical support rods, wherein an outer shell capable of moving up and down is mounted on each support rod, and the middle part of the outer shell is sunken towards the middle to form an hourglass shape; a plurality of impact plates are uniformly distributed on the inner side wall of the upper part of the outer shell in the circumferential direction, a rotatable barrel is inserted in the center of the outer shell, a vertical baffle is arranged above the barrel, an annular groove is formed in the barrel, a cylinder is arranged in the annular groove, the upper end of the cylinder is rotatably connected with the middle part of the outer shell, and a plurality of through grooves are uniformly distributed on the lower part of the cylinder in the circumferential direction; the cylinder can be driven to move up and down by the up-and-down movement of the outer shell;

the lower end of the outer shell is connected with a vertical supporting leg, a driving box is fixed below the outer shell, a supporting rod capable of moving left and right in a reciprocating mode is installed inside the driving box, and the supporting rod moves left and right to push the supporting leg to move up and down in a reciprocating mode; the supporting rod consists of a left section and a right section, the two sections of supporting rods are hinged with a connecting rod, and the free ends of the two connecting rods are hinged together; an extrusion plate capable of moving back and forth is installed inside the driving box, a horizontally placed and intermittently rotating disc is installed on the rear side of the extrusion plate, a protruding block is arranged on the disc, the protruding block rotates to push the extrusion plate to move forward, the two connecting rods enable the supporting rod at the left section to move leftward, and then the stroke of the supporting leg is increased;

a feeding hopper is fixed above the supporting rod, the lower end of the feeding hopper is arranged inside the outer shell, and a discharge channel is arranged at the lower left of the outer shell; an electromagnetic push rod is arranged in the charging hopper, and a spherical plug is arranged at the end part of the electromagnetic push rod; the box body is provided with a press switch, and the protruding block can push the press switch after rotating to enable the electromagnetic push rod to contract.

The invention has the following effects:

1. automatic intermittent feeding and intermittent discharging can be realized;

2. ceramic fragments can be placed in the cylinder body for acceleration;

3. the ceramic chip is suitable for ceramic chips with various shapes, thicknesses and sizes;

4. one-time feeding and continuous crushing can be realized, and discharging is carried out;

5. the power is saved, and all functions can be realized by only one motor;

6. the crushing is more thorough.

Drawings

Fig. 1 is a front view of the present invention.

FIG. 2 is a front sectional view of the present invention.

Fig. 3 is a perspective view of the cylinder of the present invention.

Fig. 4 is a cross-sectional view taken along line a-a of fig. 2.

Fig. 5 is a cross-sectional view taken along line B-B in fig. 4.

Fig. 6 is a state diagram i of the outer housing engaged with the cartridge.

Fig. 7 is a state diagram ii of the outer housing and the cylinder body being engaged.

Detailed Description

The following describes in further detail embodiments of the present invention with reference to the accompanying drawings.

As shown in fig. 1 to 7, the present invention comprises a plurality of vertical support rods 1, wherein an outer shell 2 capable of moving up and down is installed on each support rod 1, and the middle part of the outer shell 2 is concave towards the middle to form an hourglass shape; a plurality of impact plates 3 are uniformly distributed on the inner side wall of the upper part of the outer shell 2 in the circumferential direction, a rotatable barrel 4 is inserted in the center of the outer shell 2, a vertical baffle 5 is arranged above the barrel 4, an annular groove 6 is arranged on the barrel 4, a cylinder 7 is arranged in the annular groove 6, the upper end of the cylinder 7 is rotatably connected with the middle part of the outer shell 2, and a plurality of through grooves 8 are uniformly distributed on the lower part of the cylinder 7 in the circumferential direction; the cylinder 7 can be driven to move up and down by the up-and-down movement of the outer shell 2;

the lower end of the outer shell 2 is connected with a vertical supporting leg 10, a driving box 11 is fixed below the outer shell 2, a supporting rod 12 capable of moving left and right in a reciprocating mode is installed inside the driving box 11, and the supporting rod 12 can move left and right to push the supporting leg 10 to move up and down in a reciprocating mode; the supporting rod 12 consists of a left section and a right section, the two sections of the supporting rod 12 are both hinged with a connecting rod 13, and the free ends of the two connecting rods 13 are hinged together; an extrusion plate 14 capable of moving back and forth is installed inside the driving box 11, a disc 15 which is horizontally placed and rotates intermittently is installed on the rear side of the extrusion plate 14, a bulge 16 is arranged on the disc 15, the bulge 16 rotates to push the extrusion plate 14 to move forward, the two connecting rods 13 enable the supporting rod 12 at the left section to move leftward, and then the stroke of the supporting leg 10 is increased;

a feeding hopper 17 is fixed above the supporting rod 1, the lower end of the feeding hopper 17 is arranged inside the outer shell 2, and a discharge channel 18 is arranged at the lower left of the outer shell 2; an electromagnetic push rod 19 is arranged in the charging hopper 17, and a spherical plug 20 is arranged at the end part of the electromagnetic push rod 19; the box body 22 is provided with a press switch 21, and the bulge 16 can push the press switch 21 after rotating so as to enable the electromagnetic push rod 19 to contract.

In order to realize the rotation of the cylinder body 4, a plurality of supporting rods 1 are fixed with a box body 22, a driving shaft 23 is installed in the box body 22, the driving shaft 23 is driven by a motor to rotate, the lower end of the cylinder body 4 is arranged in the box body 22, the cylinder body 4 and the box body 22 are installed through a tapered roller bearing, a gear ring 24 is sleeved on the cylinder body 4 in the box body 22, and a first gear 25 meshed with the gear ring 24 is installed on the driving shaft 23.

In order to enable the supporting rod 12 to move left and right and push the supporting leg 10 to move up and down, a rotating shaft 26 in the front and back direction is installed on the left side of the box body 22, a second gear 27 is sleeved on the rotating shaft 26, and a cross rod 28, the rotating shaft 26, the second gear 27 and the cross rod 28 are all fixed together; a groove 29 is formed at the left end of the cross rod 28, a driving lever 30 in the front-back direction is mounted on the supporting leg 10, and the driving lever 30 is respectively arranged in the groove 29 of the cross rod 28; the upper side of the left end of the strut 12 is provided with a rack which is meshed with the second gear 27.

In order to facilitate the installation of the outer shell 2 and the up-and-down movement along the support rod 1, a plurality of sleeves 31 are fixed on the outer side of the outer shell 2, and the sleeves 31 are sleeved on the support rod 1.

In order to realize the left-right reciprocating movement of the supporting rod 12, a vertical shaft 32 is arranged on the right side of the supporting rod 12, an eccentric wheel 33 is arranged on the vertical shaft 32, and the outer edge surface of the eccentric wheel 33 is in contact with the left end of the supporting rod 12; the vertical shaft 32 and the driving shaft 23 are linked through a reduction gear set.

In order to realize the intermittent rotation of the disc 15, a geneva gear 34 is installed on the right side of the driving box 11, a driving wheel in the geneva gear 34 is linked with the driving shaft 23, and a driven wheel in the geneva gear 34 is linked with the disc 15; the driving wheel in the geneva gear 34 rotates four times and the driven wheel rotates one time.

In order to better realize the forward and backward movement of the compression plate 14, a plurality of guide rods 35 in the forward and backward direction are installed in the driving box 11, and the compression plate 14 can move forward and backward along the guide rods 35.

For better impact, a plurality of pointed protrusions 16 are uniformly distributed on the side wall of each impact plate 3.

In order to realize feeding, the lower end of the feeding hopper 17 is fixed with a feeding pipe, the upper end of the outer shell 2 is provided with an opening, the feeding pipe is arranged in the opening, and the plug 20 can plug the feeding pipe after moving downwards.

For more stable rotation, the lower part of the cylinder 4 is provided with a filler.

In order to realize that the electromagnetic push rod 19 contracts after the push switch 21 is electrified, the electromagnetic push rod 19 comprises a shell, a core rod capable of moving up and down along the shell is installed inside the shell, a magnetic material is fixed at the upper end of the core rod, a spring capable of enabling the core rod to reset downwards is sleeved on the core rod, an electromagnet is fixed at the top of the shell, and the electromagnet pushes the push switch 21 to be electrified.

In order to avoid the outer shell 2 from excessively descending, the support rod 1 is provided with a limiting block for limiting the downward movement of the sleeve 31.

When the ceramic crusher is used, firstly, ceramic plates or ceramic blocks to be crushed are added into the hopper 17; at this moment, the electromagnet is not electrified, so the plug 20 can plug the feeding pipe of the feeding hopper 17 at this moment, so that the materials can not enter the inner part of the outer shell 2 temporarily, and only when the electromagnetic push rod 19 is electrified, the plug 20 rises, and the materials can enter the outer shell 2 and the barrel 4.

In the initial state, since the outer case 2 is heavy, the cross bar 28 assumes a low left-right high state in which the outer case 2 is at the lowermost part of its stroke; referring to fig. 1, several chambers of the cylinder 7 are completely arranged in the annular groove 6 of the cylinder body 4, so that the baffle 5 at the upper end of the cylinder 7 is not wrapped by the cylinder 7; the middle part of the outer shell 2 is inwards sunken to form inclined planes which are symmetrical up and down, and the lower end edge of the inclined plane above is connected with the upper end of the cylinder 7 through an annular ball track.

Then, the motor is started, and at the moment, the motor can drive the barrel 4 to rotate through the driving shaft 23 and drive the eccentric wheel 33 to rotate through the reduction gear set; while the eccentric wheel 33 rotates, the sheave drives the disc 15 to rotate in a clearance manner.

Firstly, the eccentric wheel 33 rotates to extrude the strut 12, specifically to extrude the strut 12 at the right end of the two struts 12, and the strut 12 at the left section is pushed by the strut 12 at the right section, so that the strut 12 moves leftwards; because the rack is arranged on the upper end face of the supporting rod 12, the rack can drive the cross rod 28 to swing, and after the cross rod 28 swings, the supporting leg 10 moves upwards, so that the outer shell 2 moves upwards; when the near end of the eccentric wheel 33 is contacted with the support rod 12, the outer shell 2 moves downwards under the action of self weight and reciprocates in sequence, so that the reciprocating up-and-down movement of the outer shell 2 is realized; the cylinder 7 is synchronously driven to move up and down by the up-and-down movement of the outer shell 2; in this state, the stroke of the outer shell 2 is controlled only by the eccentric 33, so that the stroke of the cylinder 7 moving up and down is limited, i.e. the through groove 8 at the lower end of the cylinder 7 is not higher than the upper end surface of the cylinder 4 at this time.

After the inside of shell body 2 and barrel 4 was entered into along the charging tube material of loading hopper 17 to the material, because the charging tube aims at barrel 4 this moment, at the in-process that drum 7 reciprocated, the inside of drum 7 can be entered into to the ceramic fragment, because the barrel 4 is whole to rotate at a high speed, and the upper end of barrel 4 is equipped with baffle 5, therefore the baffle 5 can stir the pottery and carry out high-speed rotation at will.

When the outer shell 2 descends, the cylinder 7 also descends, the cylinder 7 cannot contain ceramic fragments, and the ceramic fragments can fly out under the action of centrifugal force, which is shown in the state of the attached figure 2; the flying ceramic fragments can strike the impact plate 3, so that the crushing effect is achieved; broken ceramic chips are scattered in the upper half of the outer shell 2 and collected at the tapered surface of the upper shell.

Then the outer shell 2 is lifted, see fig. 6, and at this time the cylinder 7 is also lifted, and at this time the ceramic pieces crushed as above enter the space between the cylinder 4 and the cylinder 7 again under the action of the conical surface; performing high-speed rotation; after which crushing is carried out again.

Reciprocating in proper order, can realize the abundant breakage of potsherd.

On the other hand, since the disc 15 is intermittently rotated by the geneva gear 34, that is, the eccentric wheel 33 rotates one turn, the disc 15 rotates one quarter turn; and the disc 15 is provided with a bulge 16; when the bulge 16 rotates to extrude the extrusion plate 14, the extrusion plate 14 moves forwards and pushes the hinge point of the two connecting rods 13, so that the angle of the two connecting rods 13 is increased, and at the moment, the right section of the strut 12 is limited by the eccentric wheel 33, and the left section of the strut 12 can move leftwards, so that the left section of the strut 12 moves leftwards for a certain distance under the action of the extrusion plate 14; the upper support rod 12 reciprocates in a matching manner; the distance that the strut 12 moves to the left becomes greater; thereby increasing the distance that the outer case 2 moves upward.

Referring to fig. 7, when the upward movement distance of the outer shell 2 increases, the cylinder 7 also moves upward for a larger distance relative to the cylinder 4, so that the through groove 8 on the cylinder 7 is higher than the upper end surface of the cylinder 4, and the broken ceramic fragments in the cylinder 4 can be thrown out through the through groove 8 and automatically removed through the discharge channel 18; automatic discharging is realized.

Then, when the disc 15 continues to rotate and the protrusion 16 on the disc 15 is not pressing the extrusion plate 14, the outer shell 2 will return to the short stroke reciprocating movement again for the crushing and charging process.

Referring to fig. 5, the disk 15 rotates along the pointer, and the disk 15 rotates 90 degrees at a time, so that when the forehead protrusions 16 on the disk 15 press the extrusion plate 14 to move forward, the forehead protrusions reset backward; at the moment, the materials in the cylinder body 4 can be discharged; then the disc 15 continues to rotate, the bulge 16 on the disc 15 pushes the press switch 21, the electromagnetic push rod 19 moves upwards at the moment, the plug 20 does not block the feeding pipe at the moment, and the materials enter the barrel 4 and the outer shell 2; after the disc 15 rotates to the protrusion 16 and the push switch 21 is not pressed, the electromagnetic push rod 19 is powered off, and the plug 20 is reset under the action of the spring in the electromagnetic push rod, so that the plug 20 plugs the charging pipe again, and charging is stopped.

The whole cycle is realized in conclusion; the whole process is automated by the reciprocating process of feeding, crushing and discharging, and the ceramic fragments can be sufficiently crushed; the number of times of each crushing is mainly determined by the size and the position of the bulge 16 on the disc 15 and the rotation period of the geneva gear 34, and the geneva gear can be prefabricated as required in specific use.

The device ingeniously utilizes the up-and-down movement of the outer shell 2 and drives the cylinder 7 to synchronously move, and when the two move up and down in short stroke, the materials can be thrown out and hit on the impact plate 3; then the outer shell 2 rises, and the crushed fragments are poured into the cylinder 4 again, and then the circulation is carried out again to realize repeated crushing; meanwhile, when the two parts move up and down in a staggered way with long strokes, after the crushed fragments are poured into the barrel body 4 by the outer shell body 2, the through groove 8 on the cylinder 7 is swung open, so that the crushed materials are automatically thrown out; automatic discharging is realized.

The device drives the ceramic fragments to rotate at a high speed by utilizing the cylinder body 4, and the ceramic fragments are thrown out after being accelerated to a certain degree, so that the ceramic fragments are impacted on the impact plate 3, thereby forming sufficient crushing, utilizing the brittleness of the ceramic, not generating more abrasion to the device, and improving the crushing efficiency; and can be suitable for the crushing of ceramic fragments with various shapes, various thicknesses and various sizes.

This device has utilized and has come the entering of control material through electromagnetism push rod 19, makes the material discharge back after the breakage, can be timely carry out automatic replenishment, has improved the convenience, does not need regularly reinforced, has saved the manpower.

In the device, by using the intermittent rotation of the disc 15 and the bulge 16 on the disc 15, on one hand, the stroke of the support rod 12 is enlarged, so that the whole device can automatically discharge materials after being crushed for multiple times; on the other hand, the 16 bumps are used for extruding the press switch 21, so that automatic charging is realized; therefore, automation of the whole process is realized, extra manpower and control are not needed for control, and simplicity and high efficiency are realized.

Claims

1. A ceramic fragment beating type crushing device comprises a plurality of vertical supporting rods (1), and is characterized in that an outer shell (2) capable of moving up and down is mounted on each supporting rod (1), and the middle of the outer shell (2) is sunken towards the middle to form an hourglass shape; a plurality of impact plates (3) are uniformly distributed on the inner side wall of the upper part of the outer shell (2) in the circumferential direction, a rotatable barrel (4) is inserted in the center of the outer shell (2), a vertical baffle (5) is installed above the barrel (4), an annular groove (6) is formed in the barrel (4), a cylinder (7) is placed in the annular groove (6), the upper end of the cylinder (7) is rotatably connected with the middle part of the outer shell (2), and a plurality of through grooves (8) are uniformly distributed on the lower circumference of the cylinder (7); the cylinder (7) can be driven to move up and down by the up-and-down movement of the outer shell (2);

the lower end of the outer shell (2) is connected with vertical supporting legs (10), a driving box (11) is fixed below the outer shell (2), a supporting rod (12) capable of moving left and right in a reciprocating mode is installed inside the driving box (11), and the supporting rod (12) can move left and right to push the supporting legs (10) to move up and down in a reciprocating mode; the supporting rod (12) consists of a left section and a right section, the two sections of the supporting rod (12) are respectively hinged with a connecting rod (13), and the free ends of the two connecting rods (13) are hinged together; an extrusion plate (14) capable of moving back and forth is installed inside the driving box (11), a disc (15) which is horizontally placed and intermittently rotates is installed on the rear side of the extrusion plate (14), a protrusion (16) block is arranged on the disc (15), after the protrusion (16) block rotates to push the extrusion plate (14) to move forward, the two connecting rods (13) enable the supporting rod (12) at the left section to move leftwards, and then the stroke of the supporting leg (10) is increased;

a feeding hopper (17) is fixed above the supporting rod (1), the lower end of the feeding hopper (17) is arranged inside the outer shell (2), and a discharge channel (18) is arranged at the lower left of the outer shell (2); an electromagnetic push rod (19) is arranged in the charging hopper (17), and a spherical plug (20) is arranged at the end part of the electromagnetic push rod (19); a press switch (21) is installed on the box body (22), and the boss (16) block can push the press switch (21) after rotating, so that the electromagnetic push rod (19) contracts.

2. The ceramic fragment beating type crushing device according to claim 1, wherein a box body (22) is fixed on a plurality of supporting rods (1), a driving shaft (23) is installed in the box body (22), the driving shaft (23) is driven by a motor to rotate, the lower end of a cylinder (4) is arranged in the box body (22), the cylinder (4) and the box body (22) are installed through a tapered roller bearing, a gear ring (24) is sleeved on the cylinder (4) in the box body (22), and a first gear (25) meshed with the gear ring (24) is installed on the driving shaft (23).

3. The ceramic fragment flying-type crushing device according to claim 1, wherein a rotating shaft (26) in the front-back direction is installed on the left side of the box body (22), a second gear (27) is sleeved on the rotating shaft (26), and a cross rod (28), the rotating shaft (26), the second gear (27) and the cross rod (28) are all fixed together on the rotating shaft (26); a groove (29) is formed in the left end of the cross rod (28), a shifting rod (30) in the front-back direction is mounted on the supporting leg (10), and the shifting rod (30) is respectively arranged in the groove (29) of the cross rod (28); the upper side surface of the left end of the supporting rod (12) is provided with a rack which is meshed with the second gear (27).

4. A ceramic fragment fly-through crushing device according to claim 1, wherein a plurality of sleeves (31) are fixed on the outer side of the outer shell (2), and the sleeves (31) are sleeved on the support rod (1).

5. A ceramic chip breaking-off type crushing device according to claim 1, wherein a vertical shaft (32) is arranged at the right side of the supporting rod (12), an eccentric wheel (33) is arranged on the vertical shaft (32), and the outer edge surface of the eccentric wheel (33) is contacted with the left end of the supporting rod (12); the vertical shaft (32) and the driving shaft (23) are linked through a reduction gear set.

6. The ceramic fragment fly-through crushing device according to claim 1, wherein a geneva wheel mechanism (34) is installed at the right side of the driving box (11), a driving wheel in the geneva wheel mechanism (34) is linked with a driving shaft (23), and a driven wheel in the geneva wheel mechanism (34) is linked with a disc (15); the driving wheel in the sheave mechanism (34) rotates for four turns, and the driven wheel rotates for one turn.

7. A ceramic chip breaking-off crusher according to claim 1, characterized in that a plurality of guide rods (35) are installed in said driving box (11) in the front-rear direction, and the pressing plate (14) can move back and forth along the guide rods (35).

8. A ceramic fragment fly-through crushing apparatus according to claim 1, wherein a plurality of pointed protrusions (16) are uniformly distributed on the side wall of each impact plate (3).

9. The ceramic fragment fly-through crushing device according to claim 1, wherein a feeding pipe is fixed at the lower end of the feeding hopper (17), an opening is formed at the upper end of the outer shell (2), the feeding pipe is arranged in the opening, and the feeding pipe can be blocked after the plug (12) moves downwards.

10. The ceramic fragment beating type crushing device according to claim 1, wherein the electromagnetic push rod (19) comprises a shell, a core rod capable of moving up and down along the shell is installed inside the shell, a magnetic material is fixed at the upper end of the core rod, a spring capable of enabling the core rod to reset downwards is sleeved on the core rod, an electromagnet is fixed at the top of the shell, and the electromagnet pushes a press switch (21) to be electrified.