Optical centering device for hoisting top cover of pressure vessel of pressurized water reactor unit
Technical Field
The invention belongs to the field of nuclear power station overhaul, and particularly relates to an optical centering device for hoisting a top cover of a pressure vessel of a pressurized water reactor unit.
Background
In a sealed metal shell. During the refueling overhaul of the pressurized water reactor unit, the reactor roof is lifted from the reactor core to the roof storage room so as to perform nuclear fuel replacement. And after the fuel is replaced, lifting the top cover to the reactor core for reloading.
At present, when the top cover is assembled back, the pressurized water reactor unit is visually centered through the through hole of the top cover flange by taking a guide post arranged on the bottom hole of the pressure vessel as a centering reference. Due to the limitation of the observation angle, the centering mode needs to be carried out by arranging personnel at the bottom of the refueling water tank for auxiliary centering, and the reactor core is exposed at the moment and has extremely high radioactivity. Meanwhile, due to the limitation of a visual mode, centering is needed under the top-down hoisting, the operation is long, and the dosage of the extremely high radiation environment is accepted and the industrial safety risk is high.
Taking an M310 heap type as an example, a hoisting main command sends a command to a ring hoisting driver through an interphone, and a top cover is hoisted to the upper part of a reactor core from a top cover storage room. When the top cover is aligned with the guide post, the gap between the guide post and the top cover through hole is observed for many times, and the ring hanging position is adjusted. Because the position centering accuracy of the three guide posts is required to be ensured, the hoisting command is required to be observed repeatedly to determine the position of the ring crane, and the centering time is long. Meanwhile, as the top cover flange is thicker, people can not visually enter the top cover through hole through the guide post when standing above the water tank, and the workers are required to be arranged at the bottom of the water tank to observe, so that the workers are exposed to the exposed high-radioactivity environment of the reactor core, and the high-radioactivity reactor core has great safety risk. Meanwhile, according to experience feedback, other power plants have similar guide column scraping events at present, and certain influences are caused on equipment safety and major repair lines.
Disclosure of Invention
1. The purpose is as follows:
The optical structure auxiliary centering device for the hoisting operation of the top cover of the pressurized water reactor unit of the nuclear power plant is developed, the operation difficulty of the hoisting operation of the top cover of the pressurized water reactor unit of the pressurized water reactor is reduced, a large amount of centering time is saved, the personnel dosage is reduced, and the visibility and the accuracy of the centering operation are improved so as to ensure the safety of equipment. Has important significance on the safety and economic benefit of the nuclear power plant.
2. The technical scheme is as follows:
The optical centering device for hoisting the top cover of the pressure vessel of the pressurized water reactor unit comprises a transmitting device, a receiving device and a calibrating device, wherein the transmitting device comprises a lifting lug, a connector, a supporting seat, a bottom end cover, a transmitter and a flange, the lifting lug is arranged at the upper end of a supporting head in a threaded connection manner, the supporting head is connected to the supporting seat through a bolt, the receiving device comprises a target and a guide post, and the target is arranged on the guide post. The supporting seat hollow disc is provided with threads at the central part, the emitter is arranged in the fixed sleeve, the fixed sleeve is fixedly connected with the supporting seat through the central threads and fastened by the locking nut, and 6 adjusting screws penetrate through the fixed sleeve to adjust the coaxiality of the emitter and the supporting seat.
The calibration device comprises a calibration cylinder body, a guide plate, a cross mark and a bottom plate, wherein the calibration cylinder body is of an integrated structure and is a hollow cylinder as a whole, the guide plate is a disc, and a center hole is formed in the center of the circle.
The center of the bottom plate is a cross mark.
The connecting line of the cross mark and the central hole of the guide plate is coaxial with the central line of the cylinder body of the calibration cylinder.
The bottom end cover is connected with the supporting seat through a long bolt, the end cover wall of the bottom end cover is tightly contacted with the inner wall of the center of the flange, and the center of the bottom end cover is provided with a through hole with the same diameter as the diameter of the emitter.
The flange is uniformly provided with annular through holes, and the diameter of the supporting seat is larger than the inner diameter of the flange through holes.
The emitter is cylindrical, penetrates through the middle of the connector, penetrates through the fixing sleeve, and the bottom of the emitter is located above the end cover.
The guide posts are arranged on screw holes distributed in the annular shape of the pressure vessel at a certain angle.
3. The effect is as follows:
The invention is successfully applied to the top cover reloading operation of the Qinshan nuclear power Fangjia mountain No. 1 and No. 2 unit. Through field experience feedback, the device has good use effect, effectively shortens the centering time of top cover reinstallation, generates economic benefit and improves the safety of the unit. The device not only ensures the accuracy and safety of the top cover reloading operation centering, but also reduces the personnel operation time under the high-radioactivity environment.
The invention has the following advantages:
1. pressure for pressurized water reactor nuclear power station the top cover of the container is recycled.
2. And due to the optical structural design, visual centering is realized, and centering difficulty is reduced.
3. The light-weight structural design is simple and easy to operate.
4. And the target design, optical centering and hoisting centering precision are high.
5. The centering precision calibration device is designed to ensure the precision of the optical emitter.
6. Visual blind areas are eliminated, pond centering observers are eliminated, and hoisting operation safety is improved.
Drawings
FIG. 1 is a schematic view of an optical centering device
FIG. 2 is a schematic diagram of a marking cylinder in an optical pair
FIG. 3 is a top view of the mounting location of the optical centering device
In the figure, 1, lifting lug, 2, connector, 3, bolt, 4, supporting seat, 5, bottom end cover, 6, emitter, 7, fixing sleeve, 8, adjusting screw, 9, locking nut, 10, top cover flange, 11, target, 12, guide post, 13, calibration cylinder body, 14, guide plate, 15, cross mark, 16 and bottom plate
Detailed Description
The device mainly comprises a transmitting device, a receiving device and a calibrating device.
As shown in fig. 1, the lifting lug 1 is mounted on the connecting head 2 through a threaded connection, and the connecting head 2 is connected on the supporting seat 4 through a bolt. The fixing sleeve 7 is connected with the supporting seat 4 through threads and is fastened through a locking nut 9. The emitter 6 is arranged in the fixed sleeve 7, and the coaxiality of the emitter and the supporting seat 4 can be adjusted by adjusting 6 adjusting screws 8 on the fixed sleeve 7. The bottom end cap 5 is connected with the supporting seat 4 through threads.
As shown in fig. 2, the target 11 is mounted on a guide post 12.
As shown in fig. 3, the calibration cylinder body 13 is integrally processed, and the cylindrical surface of the upper part of the cylinder body is matched with the cylindrical surface of the supporting seat 4 to play a role in positioning. The connecting line of the central cross mark 15 of the bottom plate 16 and the central hole of the guide plate 14 is coaxial with the central line of the calibration cylinder body 13 so as to ensure the centering accuracy.
The device is matched with the through hole of the top cover flange through the cylindrical surface of the supporting seat 4 so as to ensure the centering precision of the center of the through hole and the emitter 6.
The specific operation steps are as follows:
The optical centering device is calibrated by installing the optical centering device on a calibration cylinder of the optical centering device, adjusting the laser emitted by the emitter 6 to pass through the guide plate 14 through the adjusting screw 8, and performing fine adjustment according to the position of the laser on the reticle 15 so as to ensure the precision of the optical centering device.
The optical centering device is installed by connecting one end of a long rope with the lifting lug 1 of the optical centering device. The maintainer climbs the top cover, inserts the optical centering device into the corresponding guide post through hole of the top cover flange 10, and fixes the other end of the long rope on the top cover lifting appliance. The target 11 is mounted in a screw hole at the upper part of the guide post 12.
The auxiliary centering of the top cover of the pressure vessel is that the top cover is lifted to the upper part of the reactor core, and the lifting main command can directly observe the relative position of the laser point emitted by the emitter 6 and the target 11, and find the centering position by adjusting. The top cover is slowly lowered until the guide posts 12 contact the lower end cap 5 and eject the laser emitting device from the through holes. The head is continued to be lowered into position in the core.
The optical centering device is removed and an inspector removes the laser emitting device from the top cover using a long string.