CN112077976B - Shaving flattening device - Google Patents
Shaving flattening device Download PDFInfo
- Publication number
- CN112077976B CN112077976B CN202010991434.8A CN202010991434A CN112077976B CN 112077976 B CN112077976 B CN 112077976B CN 202010991434 A CN202010991434 A CN 202010991434A CN 112077976 B CN112077976 B CN 112077976B
- Authority
- CN
- China
- Prior art keywords
- wall
- roller
- flattening
- belt
- flattening device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/02—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Road Paving Machines (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及刨花压平装置技术领域,具体为一种刨花压平装置。The invention relates to the technical field of wood shavings flattening devices, in particular to a wood shavings flattening device.
背景技术Background technique
刨花板在深加工过程中,经常出现客户投诉板面大刨花,影响贴面等后续加工工艺,成为刨花板初级和深加工一大难题,而且板面大刨花也是造成产品降级的一个重要影响因素。During the deep processing of particleboard, customers often complain about large particles on the board surface, which affects subsequent processing such as veneering, becoming a major problem in the primary and deep processing of particleboard. In addition, large particles on the board surface are also an important factor causing product degradation.
现有技术中,刨花在经过铺装机后均匀铺平在铺装皮带上,由于重力原因,细料或小的刨花落至皮带的底部,大的刨花则呈现在皮带的上面,但有的刨花落下来后呈直立状态,在经过压平辊时,压平辊压力过小,大刨花不足以压下去,压力过大,造成板坯出现压痕,影响局部密度和其他性能,所以在刨花经过压平辊后顺着铺装带进入到热压工段压制成成品,当成品板经过砂光时,末被压平的刨花呈现在板的表面,对素板的质量造成很大的影响,增加了后续深加工的难度,造成产品优等品率低下,浪费了生产成本的问题,为此,我们提出一种刨花压平装置。In the prior art, the shavings are evenly spread on the paving belt after passing through the paving machine. Due to gravity, fine materials or small shavings fall to the bottom of the belt, and large shavings appear on the top of the belt. However, some shavings are upright after falling down. When passing through the flattening roller, the pressure of the flattening roller is too small, and the large shavings are not enough to press down. The pressure is too large, causing indentations on the slab, affecting the local density and other properties. Therefore, after the shavings pass through the flattening roller, they follow the paving belt into the hot pressing section and are pressed into finished products. When the finished board is sanded, the shavings that have not been flattened appear on the surface of the board, which has a great impact on the quality of the plain board, increases the difficulty of subsequent deep processing, causes a low rate of high-quality products, and wastes production costs. For this reason, we propose a shavings flattening device.
发明内容Summary of the invention
本发明的目的在于提供一种刨花压平装置,以解决上述背景技术中提出的解决板面大刨花,提高产品优等品率,节约生产成本的问题。The purpose of the present invention is to provide a wood shavings flattening device to solve the problem of solving the problem of large wood shavings on the board surface, improving the rate of high-quality products and saving production costs proposed in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种刨花压平装置,包括机架和横向连杆,所述机架外壁一侧贴合有滑轨板,且滑轨板内壁贴合有滑块,所述滑块外壁一侧连接有支撑台,且支撑台内壁贴合有弹簧,所述弹簧末端连接有锁定插销,且锁定插销外壁四周贴合有锁定插孔,所述滑轨板外壁一侧贴合有齿条,且齿条外壁啮合有齿轮,所述齿轮内壁中部贯穿有横向连杆,所述支撑台外壁一侧安装有旋转电机,且支撑台外壁另一侧连接有均平辊驱动减速机构,所述均平辊驱动减速机构末端连接有均平辊,且均平辊外壁下端平行分布有铺装带,所述均平辊外壁一侧平行分布有被动辊,且被动辊外壁一端连接有压平辊驱动减速机构,所述被动辊外壁四周贴合有压平皮带,且压平皮带内壁一侧贴合有驱动辊,所述驱动辊外壁两侧安装有侧固定板,且侧固定板外壁一侧连接有伸缩杆,所述侧固定板内壁贴合有第一螺栓,且第一螺栓末端连接有直角连接架,所述直角连接架外壁两侧贴合有压辊直线导轨,且压辊直线导轨外壁两侧贯穿有第二螺栓,所述铺装带外壁两侧安装有侧挡板,所述被动辊与压平皮带内壁相切,且压平辊驱动减速机构通过被动辊和压平皮带与驱动辊之间构成传动结构。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a wood shavings flattening device, comprising a frame and a transverse connecting rod, a slide rail plate is attached to one side of the outer wall of the frame, and a slider is attached to the inner wall of the slide rail plate, one side of the outer wall of the slider is connected to a support platform, and a spring is attached to the inner wall of the support platform, a locking pin is connected to the end of the spring, and locking holes are attached to the outer wall of the locking pin around, a rack is attached to one side of the outer wall of the slide rail plate, and a gear is meshed with the outer wall of the rack, a transverse connecting rod passes through the middle of the inner wall of the gear, a rotating motor is installed on one side of the outer wall of the support platform, and a leveling roller driving reduction mechanism is connected to the other side of the outer wall of the support platform, a leveling roller is connected to the end of the leveling roller driving reduction mechanism, and a paving belt is distributed in parallel at the lower end of the outer wall of the leveling roller A passive roller is distributed parallel to one side of the outer wall of the leveling roller, and a flattening roller driving reduction mechanism is connected to one end of the outer wall of the passive roller, a flattening belt is attached to the outer wall of the passive roller, and a driving roller is attached to one side of the inner wall of the flattening belt, side fixing plates are installed on both sides of the outer wall of the driving roller, and a telescopic rod is connected to one side of the outer wall of the side fixing plate, a first bolt is attached to the inner wall of the side fixing plate, and a right-angle connecting frame is connected to the end of the first bolt, a roller linear guide is attached to both sides of the outer wall of the right-angle connecting frame, and a second bolt penetrates both sides of the outer wall of the roller linear guide, side baffles are installed on both sides of the outer wall of the paving belt, the passive roller is tangent to the inner wall of the flattening belt, and the flattening roller driving reduction mechanism forms a transmission structure through the passive roller and the flattening belt and the driving roller.
优选的,所述滑轨板与机架之间相互焊接,且滑轨板与滑块之间构成滑动结构。Preferably, the slide rail plate and the frame are welded to each other, and a sliding structure is formed between the slide rail plate and the slider.
优选的,所述支撑台通过弹簧与锁定插销之间构成弹性结构,且锁定插销的外壁与锁定插孔的内壁之间相互配合。Preferably, the support platform forms an elastic structure with the locking pin through a spring, and the outer wall of the locking pin and the inner wall of the locking hole cooperate with each other.
优选的,所述齿条与滑轨板之间为焊接一体化结构,且齿条的整体长度与滑轨板的长度相同。Preferably, the rack and the slide rail plate are welded into an integrated structure, and the overall length of the rack is the same as the length of the slide rail plate.
优选的,所述齿条与齿轮之间相互啮合,且齿条和齿轮沿横向连杆外壁两侧对称分布。Preferably, the rack and the gear are meshed with each other, and the rack and the gear are symmetrically distributed along both sides of the outer wall of the transverse connecting rod.
优选的,所述旋转电机通过均平辊驱动减速机构与均平辊之间构成传动结构,且均平辊与横向连杆之间相互平行。Preferably, the rotating motor drives the speed reduction mechanism through the leveling roller to form a transmission structure with the leveling roller, and the leveling roller and the transverse connecting rod are parallel to each other.
优选的,所述侧固定板分别安装于驱动辊和被动辊外壁两侧,且侧固定板沿伸缩杆竖直中心线两侧对称分布。Preferably, the side fixing plates are respectively installed on both sides of the outer walls of the driving roller and the passive roller, and the side fixing plates are symmetrically distributed along both sides of the vertical center line of the telescopic rod.
优选的,所述第一螺栓分别贯穿于侧固定板和直角连接架外壁一侧,且直角连接架外壁壁一侧第一螺栓贯穿处横向截面呈现条状结构。Preferably, the first bolts penetrate through the side fixing plate and one side of the outer wall of the right-angle connecting frame respectively, and the transverse cross-section of the point where the first bolts penetrate through one side of the outer wall of the right-angle connecting frame presents a strip-shaped structure.
优选的,所述第二螺栓分别贯穿于直角连接架和压辊直线导轨外壁一侧,且压辊直线导轨与机架之间为焊接一体化结构。Preferably, the second bolts penetrate through the right-angle connecting frame and one side of the outer wall of the pressure roller linear guide rail respectively, and the pressure roller linear guide rail and the frame are welded into an integrated structure.
优选的,所述侧挡板沿铺装带外壁两侧对称分布,且侧挡板与铺装带之间相互垂直。Preferably, the side baffles are symmetrically distributed along both sides of the outer wall of the paving belt, and the side baffles and the paving belt are perpendicular to each other.
与现有技术相比,本发明的有益效果是:该刨花压平装置设置有对板坯表面刨花进行压平,解决板坯表面压不紧或压的过紧问题,造成局部密度、静曲强度等性能的变化,降低大刨花对产品降级的影响,提高产品质量和性能。Compared with the prior art, the beneficial effects of the present invention are: the shavings flattening device is provided to flatten the shavings on the surface of the slab, thereby solving the problem that the surface of the slab is not pressed tightly or is pressed too tightly, causing changes in local density, static bending strength and other properties, reducing the influence of large shavings on product degradation, and improving product quality and performance.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明三维结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;
图2为本发明侧视结构示意图;FIG2 is a schematic diagram of the side structure of the present invention;
图3为本发明锁定插销和锁定插孔结构示意图;FIG3 is a schematic diagram of the structure of the locking pin and the locking socket of the present invention;
图4为本发明图1中A处局部放大结构示意图;FIG4 is a schematic diagram of a partial enlarged structure of point A in FIG1 of the present invention;
图5为本发明图1中B处局部放大结构示意图。FIG. 5 is a schematic diagram of a partially enlarged structure of point B in FIG. 1 of the present invention.
图中:1、机架;2、滑轨板;3、滑块;4、支撑台;5、弹簧;6、锁定插销;7、锁定插孔;8、齿条;9、齿轮;10、横向连杆;11、旋转电机;12、均平辊驱动减速机构;13、均平辊;14、铺装带;15、被动辊;16、压平辊驱动减速机构;17、压平皮带;18、驱动辊;19、侧固定板;20、伸缩杆;21、第一螺栓;22、直角连接架;23、压辊直线导轨;24、第二螺栓;25、侧挡板。In the figure: 1. frame; 2. slide plate; 3. slider; 4. support table; 5. spring; 6. locking pin; 7. locking socket; 8. rack; 9. gear; 10. transverse connecting rod; 11. rotating motor; 12. leveling roller drive reduction mechanism; 13. leveling roller; 14. paving belt; 15. passive roller; 16. flattening roller drive reduction mechanism; 17. flattening belt; 18. driving roller; 19. side fixing plate; 20. telescopic rod; 21. first bolt; 22. right-angle connecting frame; 23. flattening roller linear guide; 24. second bolt; 25. side baffle.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-5,本发明提供一种技术方案:一种刨花压平装置,包括机架1、滑轨板2、滑块3、支撑台4、弹簧5、锁定插销6、锁定插孔7、齿条8、齿轮9、横向连杆10、旋转电机11、均平辊驱动减速机构12、均平辊13、铺装带14、被动辊15、压平辊驱动减速机构16、压平皮带17、驱动辊18、侧固定板19、伸缩杆20、第一螺栓21、直角连接架22、压辊直线导轨23、第二螺栓24、侧挡板25,机架1外壁一侧贴合有滑轨板2,且滑轨板2内壁贴合有滑块3,滑轨板2与机架1之间相互焊接,且滑轨板2与滑块3之间构成滑动结构,滑轨板2利用机架1进行固定来确保装置能进行竖直方向的稳定移动,而滑轨板2内部则为梯形状结构,这与滑块3外壁结构结构保持一致,这样的好处是保证了均平辊13在上下移动或者在旋转运行的过程中不会发生左右晃动,提高了装置整体的稳定性;Please refer to Figures 1-5. The present invention provides a technical solution: a wood shavings flattening device, including a frame 1, a slide plate 2, a slider 3, a support platform 4, a spring 5, a locking pin 6, a locking socket 7, a rack 8, a gear 9, a transverse connecting rod 10, a rotating motor 11, a leveling roller drive reduction mechanism 12, a leveling roller 13, a paving belt 14, a passive roller 15, a flattening roller drive reduction mechanism 16, a flattening belt 17, a driving roller 18, a side fixing plate 19, a telescopic rod 20, a first bolt 21, a right-angle connecting frame 22, a pressure roller linear guide 23, and a second bolt 24. Side baffle 25. A slide plate 2 is attached to one side of the outer wall of the frame 1, and a slider 3 is attached to the inner wall of the slide plate 2. The slide plate 2 and the frame 1 are welded to each other, and a sliding structure is formed between the slide plate 2 and the slider 3. The slide plate 2 is fixed by the frame 1 to ensure that the device can move stably in the vertical direction, and the inside of the slide plate 2 is a trapezoidal structure, which is consistent with the outer wall structure of the slider 3. The advantage of this is that it ensures that the leveling roller 13 will not shake left and right during the up and down movement or rotation operation, thereby improving the overall stability of the device;
滑块3外壁一侧连接有支撑台4,且支撑台4内壁贴合有弹簧5,弹簧5末端连接有锁定插销6,且锁定插销6外壁四周贴合有锁定插孔7,支撑台4通过弹簧5与锁定插销6之间构成弹性结构,且锁定插销6的外壁与锁定插孔7的内壁之间相互配合,支撑台4的内部安装有弹簧5和锁定插销6,当使用者在向上或者向下移动均平辊13时,锁定插销6会收到来自锁定插孔7上下两侧的挤压,从而触发弹簧5有横向的弹性收缩,最终锁定插销6会离开锁定插孔7内部,继续沿着机架1外壁移动,当锁定插销6遇到下一个锁定插孔7时,弹簧5就会立刻进行复位运动,从而促使锁定插销6进入到锁定插孔7的内部,锁定插销6整体呈“T”型状结构,所以弹簧5不会将锁定插销6彻底弹出;The locking pin 6 is pressed against the locking hole 7 by the spring 5 when the user moves the leveling roller 13 upward or downward, and the locking pin 6 is squeezed from the upper and lower sides of the locking hole 7, thereby triggering the spring 5 to have a lateral elastic contraction, and finally the locking pin 6 will leave the locking hole 7 and continue to move along the outer wall of the frame 1. When the locking pin 6 encounters the next locking hole 7, the spring 5 will immediately perform a reset movement, thereby prompting the locking pin 6 to enter the locking hole 7. The locking pin 6 is in a "T"-shaped structure as a whole, so the spring 5 will not completely pop out the locking pin 6.
滑轨板2外壁一侧贴合有齿条8,且齿条8外壁啮合有齿轮9,齿条8与滑轨板2之间为焊接一体化结构,且齿条8的整体长度与滑轨板2的长度相同;A rack 8 is attached to one side of the outer wall of the slide rail plate 2, and a gear 9 is meshed with the outer wall of the rack 8. The rack 8 and the slide rail plate 2 are welded into an integrated structure, and the overall length of the rack 8 is the same as the length of the slide rail plate 2;
齿轮9内壁中部贯穿有横向连杆10,齿条8与齿轮9之间相互啮合,且齿条8和齿轮9沿横向连杆10外壁两侧对称分布,齿条8与滑轨板2处于同样长度是为了保证滑块3和齿轮9两个零件在任意位置都保持处于相同水平线上,保证均平辊13在上下移动中处于较为平稳的运动状态,防止速度过快撞击到机架1或者铺装带14底部,导致装置出现损坏,齿条8和齿轮9与滑块3和滑轨板2之间的相对运动是为了均平辊13可根据板坯厚度进行不同高度的调整;A transverse connecting rod 10 runs through the middle of the inner wall of the gear 9, the rack 8 and the gear 9 are meshed with each other, and the rack 8 and the gear 9 are symmetrically distributed along the outer wall of the transverse connecting rod 10. The rack 8 and the slide plate 2 are at the same length to ensure that the slider 3 and the gear 9 are kept on the same horizontal line at any position, to ensure that the leveling roller 13 is in a relatively stable motion state when moving up and down, to prevent the speed from hitting the frame 1 or the bottom of the paving belt 14 too fast, causing damage to the device, and the relative movement between the rack 8 and the gear 9 and the slider 3 and the slide plate 2 is to enable the leveling roller 13 to be adjusted to different heights according to the thickness of the slab;
支撑台4外壁一侧安装有旋转电机11,且支撑台4外壁另一侧连接有均平辊驱动减速机构12,均平辊驱动减速机构12末端连接有均平辊13,且均平辊13外壁下端平行分布有铺装带14,旋转电机11通过均平辊驱动减速机构12与均平辊13之间构成传动结构,且均平辊13与横向连杆10之间相互平行;A rotating motor 11 is installed on one side of the outer wall of the support platform 4, and a leveling roller driving reduction mechanism 12 is connected to the other side of the outer wall of the support platform 4, a leveling roller 13 is connected to the end of the leveling roller driving reduction mechanism 12, and a paving belt 14 is distributed in parallel at the lower end of the outer wall of the leveling roller 13, the rotating motor 11 forms a transmission structure with the leveling roller 13 through the leveling roller driving reduction mechanism 12, and the leveling roller 13 and the transverse connecting rod 10 are parallel to each other;
均平辊13外壁一侧平行分布有被动辊15,且被动辊15外壁一端连接有压平辊驱动减速机构16,被动辊15外壁四周贴合有压平皮带17,且压平皮带17内壁一侧贴合有驱动辊18,被动辊15与压平皮带17内壁相切,且压平辊驱动减速机构16通过被动辊15和压平皮带17与驱动辊18之间构成传动结构,均平辊驱动减速机构12主要起到连接并且传递旋转电机11产生的动能,起到带动均平辊13进行旋转的作用,均平辊驱动减速机构12主要采用链条进行传动,同时旋转电机11与均平辊驱动减速机构12处的直径要大于均平辊13与均平辊驱动减速机构12处的直径,这样就可以起到减速的效果,防止因为旋转电机11转速过快导致机器工作不稳定,均平辊13外壁为锯齿状结构,均平辊13需要先对进来堆积不平整的板坯进行扫平和打散,防止堆积的板坯进入到压平装置,损坏压平皮带17和铺装带14;A passive roller 15 is distributed parallel to one side of the outer wall of the leveling roller 13, and one end of the outer wall of the passive roller 15 is connected to a flattening roller driving reduction mechanism 16, a flattening belt 17 is attached to the outer wall of the passive roller 15, and a driving roller 18 is attached to one side of the inner wall of the flattening belt 17, the passive roller 15 is tangent to the inner wall of the flattening belt 17, and the flattening roller driving reduction mechanism 16 forms a transmission structure through the passive roller 15 and the flattening belt 17 and the driving roller 18, and the leveling roller driving reduction mechanism 12 mainly connects and transmits the kinetic energy generated by the rotating motor 11, and drives the leveling roller 13 to move. The leveling roller driving speed reduction mechanism 12 mainly adopts a chain for transmission. At the same time, the diameter of the rotating motor 11 and the leveling roller driving speed reduction mechanism 12 is larger than the diameter of the leveling roller 13 and the leveling roller driving speed reduction mechanism 12. This can achieve a deceleration effect to prevent the machine from working unstably due to the excessive speed of the rotating motor 11. The outer wall of the leveling roller 13 is a serrated structure. The leveling roller 13 needs to first level and break up the unevenly stacked slabs to prevent the accumulated slabs from entering the flattening device and damaging the flattening belt 17 and the paving belt 14.
被动辊15与压平皮带17内壁相切,且压平辊驱动减速机构16通过被动辊15和压平皮带17与驱动辊18之间构成传动结构,旋转电机11通过压平辊驱动减速机构16带动被动辊15进行旋转,被动辊15在通过压平皮带17带动驱动辊18进行运动,当板坯进入压平装置后,打散铺平的板坯接触到被动辊15进行初步压平,之后压平皮带17和被动辊15对板坯表面刨花进行压平,从而解决板面大刨花的问题;The passive roller 15 is tangent to the inner wall of the flattening belt 17, and the flattening roller driving reduction mechanism 16 forms a transmission structure between the passive roller 15, the flattening belt 17 and the driving roller 18. The rotating motor 11 drives the passive roller 15 to rotate through the flattening roller driving reduction mechanism 16, and the passive roller 15 drives the driving roller 18 to move through the flattening belt 17. When the slab enters the flattening device, the flattened slab contacts the passive roller 15 for preliminary flattening, and then the flattening belt 17 and the passive roller 15 flatten the shavings on the surface of the slab, thereby solving the problem of large shavings on the board surface.
驱动辊18外壁两侧安装有侧固定板19,且侧固定板19外壁一侧连接有伸缩杆20,侧固定板19分别安装于驱动辊18和被动辊15外壁两侧,且侧固定板19沿伸缩杆20竖直中心线两侧对称分布;Side fixing plates 19 are installed on both sides of the outer wall of the driving roller 18, and a telescopic rod 20 is connected to one side of the outer wall of the side fixing plate 19. The side fixing plates 19 are respectively installed on both sides of the outer wall of the driving roller 18 and the passive roller 15, and the side fixing plates 19 are symmetrically distributed along both sides of the vertical center line of the telescopic rod 20;
侧固定板19内壁贴合有第一螺栓21,且第一螺栓21末端连接有直角连接架22,第一螺栓21分别贯穿于侧固定板19和直角连接架22外壁一侧,且直角连接架22外壁壁一侧第一螺栓21贯穿处横向截面呈现条状结构,在压平的过程中使用者可以通过调整第一螺栓21来调节压平皮带17的松紧程度,避免过紧或过松对板坯的铺装效果造成影响;The inner wall of the side fixing plate 19 is fitted with a first bolt 21, and the end of the first bolt 21 is connected to a right-angle connecting frame 22. The first bolt 21 penetrates through one side of the outer wall of the side fixing plate 19 and the right-angle connecting frame 22 respectively, and the transverse cross-section of the penetration point of the first bolt 21 on one side of the outer wall of the right-angle connecting frame 22 presents a strip-shaped structure. During the flattening process, the user can adjust the tightness of the flattening belt 17 by adjusting the first bolt 21 to avoid affecting the paving effect of the slab by being too tight or too loose;
直角连接架22外壁两侧贴合有压辊直线导轨23,且压辊直线导轨23外壁两侧贯穿有第二螺栓24,第二螺栓24分别贯穿于直角连接架22和压辊直线导轨23外壁一侧,且压辊直线导轨23与机架1之间为焊接一体化结构,第二螺栓24主要起到对直角连接架22在压辊直线导轨23上高度的调整,同时侧固定板19又与直角连接架22通过第二螺栓24进行连接,这样就可以调整驱动辊18和被动辊15在竖直方向上的位置;The roller linear guide rails 23 are attached to both sides of the outer wall of the right-angle connecting frame 22, and the second bolts 24 are penetrated on both sides of the outer wall of the roller linear guide rail 23. The second bolts 24 penetrate the right-angle connecting frame 22 and one side of the outer wall of the roller linear guide rail 23 respectively, and the roller linear guide rail 23 and the frame 1 are welded into an integrated structure. The second bolts 24 mainly play a role in adjusting the height of the right-angle connecting frame 22 on the roller linear guide rail 23. At the same time, the side fixing plate 19 is connected to the right-angle connecting frame 22 through the second bolts 24, so that the position of the driving roller 18 and the passive roller 15 in the vertical direction can be adjusted;
铺装带14外壁两侧安装有侧挡板25,侧挡板25沿铺装带14外壁两侧对称分布,且侧挡板25与铺装带14之间相互垂直,侧挡板25起到对板坯宽度上的限定,压平后板坯随着铺装带14被运送到下一个加工工段。Side baffles 25 are installed on both sides of the outer wall of the paving belt 14. The side baffles 25 are symmetrically distributed along both sides of the outer wall of the paving belt 14, and the side baffles 25 and the paving belt 14 are perpendicular to each other. The side baffles 25 limit the width of the slab. After flattening, the slab is transported to the next processing section along the paving belt 14.
工作原理:对于这类的刨花压平装置,首先滑轨板2利用机架1进行固定来确保装置能进行竖直方向的稳定移动,而滑轨板2内部则为梯形状结构,这与滑块3外壁结构保持一致,这样的好处是保证了均平辊13在上下移动或者在旋转运行的过程中不会发生左右晃动,提高了装置整体的稳定性,支撑台4的内部安装有弹簧5和锁定插销6,当使用者在向上或者向下移动均平辊13时,锁定插销6会收到来自锁定插孔7上下两侧的挤压,从而触发弹簧5有横向的弹性收缩,最终锁定插销6会离开锁定插孔7内部,继续沿着机架1外壁移动,当锁定插销6遇到下一个锁定插孔7时,弹簧5就会立刻进行复位运动,从而促使锁定插销6进入到锁定插孔7的内部,锁定插销6整体呈“T”型状结构,所以弹簧5不会将锁定插销6彻底弹出,齿条8与滑轨板2处于同样长度是为了保证滑块3和齿轮9两个零件在任意位置都保持处于相同水平线上,保证均平辊13在上下移动中处于较为平稳的运动状态,防止速度过快撞击到机架1或者铺装带14底部,导致装置出现损坏,齿条8和齿轮9与滑块3和滑轨板2之间的相对运动是为了均平辊13可根据板坯厚度进行不同高度的调整,均平辊驱动减速机构12主要起到连接并且传递旋转电机11产生的动能,起到带动均平辊13进行旋转的作用,均平辊驱动减速机构12主要采用链条进行传动,同时旋转电机11与均平辊驱动减速机构12处的直径要大于均平辊13与均平辊驱动减速机构12处的直径,这样就可以起到减速的效果,防止因为旋转电机11转速过快导致机器工作不稳定,均平辊13外壁为锯齿状结构,均平辊13需要先对进来堆积不平整的板坯进行扫平和打散,防止堆积的板坯进入到压平装置,损坏压平皮带17和铺装带14,旋转电机11通过压平辊驱动减速机构16带动被动辊15进行旋转,被动辊15在通过压平皮带17带动驱动辊18进行运动,当板坯进入压平装置后,打散铺平的板坯接触到被动辊15进行初步压平,之后压平皮带17和被动辊15对板坯表面刨花进行压平,在压平的过程中使用者可以通过调整第一螺栓21来调节压平皮带17的松紧程度,避免过紧或过松对板坯的铺装效果造成影响,第二螺栓24主要起到对直角连接架22在压辊直线导轨23上高度的调整,同时侧固定板19又与直角连接架22通过第二螺栓24进行连接,这样就可以调整驱动辊18和被动辊15在竖直方向上的位置,侧挡板25起到对板坯宽度上的限定,压平后板坯随着铺装带14被运送到下一个加工工段,就这样完成整个刨花压平装置的使用过程。Working principle: For this type of shavings flattening device, first, the slide plate 2 is fixed with the frame 1 to ensure that the device can move stably in the vertical direction, and the interior of the slide plate 2 is a trapezoidal structure, which is consistent with the outer wall structure of the slider 3. The advantage of this is that it ensures that the leveling roller 13 will not shake left and right during the up and down movement or rotation operation, thereby improving the overall stability of the device. A spring 5 and a locking pin 6 are installed inside the support table 4. When the user moves the leveling roller 13 up or down, the locking pin 6 will be squeezed from the upper and lower sides of the locking hole 7, thereby triggering the spring 5 to have a lateral elastic contraction, and finally the locking pin 6 will leave the locking hole 7 and continue to move along the outer wall of the frame 1. When the locking pin 6 encounters the next locking hole 7, The spring 5 will immediately perform a reset movement, thereby prompting the locking pin 6 to enter the interior of the locking socket 7. The locking pin 6 is in a "T"-shaped structure as a whole, so the spring 5 will not completely pop out the locking pin 6. The rack 8 and the slide plate 2 are of the same length to ensure that the slider 3 and the gear 9 are kept on the same horizontal line at any position, ensuring that the leveling roller 13 is in a relatively stable movement state during the up and down movement to prevent the speed from hitting the frame 1 or the bottom of the paving belt 14 too fast, causing damage to the device. The relative movement between the rack 8 and the gear 9 and the slider 3 and the slide plate 2 is to enable the leveling roller 13 to be adjusted to different heights according to the thickness of the slab. The leveling roller drive reduction mechanism 12 mainly connects and transmits the kinetic energy generated by the rotating motor 11 to drive the leveling roller 13. The flat roller 13 is used to rotate, and the flat roller drive reduction mechanism 12 is mainly driven by a chain. At the same time, the diameters of the rotating motor 11 and the flat roller drive reduction mechanism 12 are larger than the diameters of the flat roller 13 and the flat roller drive reduction mechanism 12. This can achieve a deceleration effect to prevent the machine from working unstably due to the excessive speed of the rotating motor 11. The outer wall of the flat roller 13 is a serrated structure. The flat roller 13 needs to first sweep and break up the unevenly stacked slabs to prevent the accumulated slabs from entering the flattening device and damaging the flattening belt 17 and the paving belt 14. The rotating motor 11 drives the passive roller 15 to rotate through the flattening roller drive reduction mechanism 16. The passive roller 15 drives the driving roller 18 to move through the flattening belt 17. When the slab enters the flattening device The broken and flattened slab contacts the passive roller 15 for preliminary flattening, and then the flattening belt 17 and the passive roller 15 flatten the shavings on the surface of the slab. During the flattening process, the user can adjust the tightness of the flattening belt 17 by adjusting the first bolt 21 to avoid affecting the paving effect of the slab by being too tight or too loose. The second bolt 24 mainly plays a role in adjusting the height of the right-angle connecting frame 22 on the roller linear guide 23. At the same time, the side fixing plate 19 is connected to the right-angle connecting frame 22 through the second bolt 24. In this way, the position of the driving roller 18 and the passive roller 15 in the vertical direction can be adjusted. The side baffle 25 limits the width of the slab. After flattening, the slab is transported to the next processing section along with the paving belt 14, thus completing the use process of the entire shavings flattening device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010991434.8A CN112077976B (en) | 2020-09-21 | 2020-09-21 | Shaving flattening device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010991434.8A CN112077976B (en) | 2020-09-21 | 2020-09-21 | Shaving flattening device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112077976A CN112077976A (en) | 2020-12-15 |
| CN112077976B true CN112077976B (en) | 2024-04-19 |
Family
ID=73739278
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010991434.8A Expired - Fee Related CN112077976B (en) | 2020-09-21 | 2020-09-21 | Shaving flattening device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112077976B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114714467B (en) * | 2022-04-19 | 2022-09-13 | 沭阳县金森源木业有限公司 | Roll forming device for shaving board processing |
| CN117359746A (en) * | 2023-07-28 | 2024-01-09 | 临沂金座木业机械制造有限公司 | Material distributing and paving equipment for mould pressing tray production |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1328697A (en) * | 1969-09-06 | 1973-08-30 | Zanini L | Method and device for producing strip material |
| CN2875749Y (en) * | 2006-04-06 | 2007-03-07 | 苏福马股份有限公司 | Spread shaping device of mechanical spreading machine |
| CN107283554A (en) * | 2017-06-24 | 2017-10-24 | 合肥集知网信息技术有限公司 | A kind of automation processing and fabricating equipment for wood shavings wood plank |
| CN208343097U (en) * | 2018-06-28 | 2019-01-08 | 临沂兴滕人造板机械有限公司 | A kind of potent chipboard spreading machine |
| CN109304786A (en) * | 2018-11-23 | 2019-02-05 | 浙江焱木科技有限公司 | A kind of particle board pressing plate molding equipment |
| CN110900786A (en) * | 2019-12-17 | 2020-03-24 | 北京好运达智创科技有限公司 | Automatic sleeper mold material distribution flattening device, control method and control system |
| CN111319110A (en) * | 2020-04-17 | 2020-06-23 | 广西横县星林木业科技有限公司 | A kind of wood board cutting and slicing equipment |
| CN210875548U (en) * | 2019-11-07 | 2020-06-30 | 江阴市忠平科技有限公司 | Shredding machine |
| CN212266124U (en) * | 2020-09-21 | 2021-01-01 | 丰林亚创(惠州)人造板有限公司 | Wood shaving flattening device |
-
2020
- 2020-09-21 CN CN202010991434.8A patent/CN112077976B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1328697A (en) * | 1969-09-06 | 1973-08-30 | Zanini L | Method and device for producing strip material |
| CN2875749Y (en) * | 2006-04-06 | 2007-03-07 | 苏福马股份有限公司 | Spread shaping device of mechanical spreading machine |
| CN107283554A (en) * | 2017-06-24 | 2017-10-24 | 合肥集知网信息技术有限公司 | A kind of automation processing and fabricating equipment for wood shavings wood plank |
| CN208343097U (en) * | 2018-06-28 | 2019-01-08 | 临沂兴滕人造板机械有限公司 | A kind of potent chipboard spreading machine |
| CN109304786A (en) * | 2018-11-23 | 2019-02-05 | 浙江焱木科技有限公司 | A kind of particle board pressing plate molding equipment |
| CN210875548U (en) * | 2019-11-07 | 2020-06-30 | 江阴市忠平科技有限公司 | Shredding machine |
| CN110900786A (en) * | 2019-12-17 | 2020-03-24 | 北京好运达智创科技有限公司 | Automatic sleeper mold material distribution flattening device, control method and control system |
| CN111319110A (en) * | 2020-04-17 | 2020-06-23 | 广西横县星林木业科技有限公司 | A kind of wood board cutting and slicing equipment |
| CN212266124U (en) * | 2020-09-21 | 2021-01-01 | 丰林亚创(惠州)人造板有限公司 | Wood shaving flattening device |
Non-Patent Citations (1)
| Title |
|---|
| 第五讲 刨花板坯铺装;唐永裕;木材加工机械;19870228(01);全文 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112077976A (en) | 2020-12-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112077976B (en) | Shaving flattening device | |
| CN206981530U (en) | Steel pipe punches device for discharging | |
| CN117022995A (en) | L-shaped conveying belt machine | |
| CN106516822A (en) | Centerless winding device | |
| CN212266124U (en) | Wood shaving flattening device | |
| CN117533618A (en) | A kind of thin cigarette unboxing machine | |
| CN118125090A (en) | Material loading machine's for triamine board processing device of joining in marriage | |
| CN207391495U (en) | A kind of blanking is collected with buffering material-supporting device | |
| CN106737106B (en) | Baseball bat grinding device | |
| CN214976791U (en) | A flattening device for the manufacture of tin bars | |
| CN108105307A (en) | A kind of mechanical automation equipment damping device | |
| CN205989387U (en) | A kind of band sawing machine | |
| CN212551094U (en) | Quick flattening device for bent iron plate | |
| CN209493768U (en) | A kind of new and effective point tongue anti-bouncing device | |
| CN208514005U (en) | A kind of vertical machine of T-steel group | |
| CN209598588U (en) | Gantry welding machine is used in a kind of production of communication tower | |
| CN221733868U (en) | Visual guide piezoelectric spraying dispenser | |
| CN217098174U (en) | Wood fiber preformer with side leakage prevention function | |
| CN221680496U (en) | A high-safety reciprocating hoist | |
| CN221758611U (en) | A conveying device for filter production | |
| CN222361496U (en) | A conveyor | |
| CN218706141U (en) | Stable supporting structure of small conveying line body | |
| CN221368996U (en) | Deviation preventing device for conveying belt | |
| CN114933159B (en) | Uninterrupted feeding machine for paper tube production line | |
| CN218078839U (en) | A detection device for fermented fermented glutinous rice |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20240419 |