CN112076864A - Multimedia medium destroyer - Google Patents
Multimedia medium destroyer Download PDFInfo
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- CN112076864A CN112076864A CN202011029904.9A CN202011029904A CN112076864A CN 112076864 A CN112076864 A CN 112076864A CN 202011029904 A CN202011029904 A CN 202011029904A CN 112076864 A CN112076864 A CN 112076864A
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- 239000000428 dust Substances 0.000 claims abstract description 60
- 238000000227 grinding Methods 0.000 claims abstract description 43
- 238000000746 purification Methods 0.000 claims abstract description 30
- 230000006378 damage Effects 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 230000001681 protective effect Effects 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 4
- 239000000126 substance Substances 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 20
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 7
- 238000010298 pulverizing process Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000819 phase cycle Methods 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2411—Filter cartridges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/24—Passing gas through crushing or disintegrating zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
- B02C2023/165—Screen denying egress of oversize material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Physics & Mathematics (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Environmental & Geological Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Description
技术领域technical field
本发明涉及介质销毁技术领域,具体涉及一种多媒体介质销毁机。The invention relates to the technical field of medium destruction, in particular to a multimedia medium destruction machine.
背景技术Background technique
随着电子技术的日新月异,信息存储介质也多种多样,例如传统的电脑硬盘,移动硬盘,U盘,固态存储盘等大容量存储介质,再如光盘、磁盘和电子底片等传统软存储装置,上述信息存储介质作为电脑或电子装置的存储介质,其中包含了大量的国家机密和企业机密,必须在其废弃后进行较为安全的销毁处理,以防止机密的外泄。传统的销毁信息存储介质的方式是按照电子存储介质的材料组成,对其分别进行粉碎处理。例如对于电脑硬盘,移动硬盘,固态存储盘等含有坚硬金属外壳的存储介质,进行相应的销毁处理。With the rapid development of electronic technology, there are also various information storage media, such as traditional computer hard disks, mobile hard disks, U disks, solid-state storage disks and other large-capacity storage media, and traditional soft storage devices such as optical disks, magnetic disks, and electronic negatives. The above-mentioned information storage medium, as a storage medium of a computer or an electronic device, contains a large number of state secrets and corporate secrets, and must be destroyed safely after being discarded to prevent the leakage of secrets. The traditional way of destroying information storage media is to pulverize the electronic storage media according to their material composition. For example, for computer hard disks, mobile hard disks, solid-state storage disks and other storage media containing hard metal shells, corresponding destruction processing is carried out.
中国实用新型专利CN206334738U公开了一种废旧硬盘破碎机,包括机架箱体、箱体内部的减速电机、破碎用的刀片和破碎料收集箱。但该技术方案中,减速电机和刀片为固定设置,由于刀片随着时间磨损较为严重,因此需要间隔进行维修和更换,但是该技术方案中刀片不便拆卸和维修,且粉碎不彻底,有时候还会粉碎不到重要的存储芯片等问题。Chinese utility model patent CN206334738U discloses a waste hard disk crusher, which includes a rack box, a deceleration motor inside the box, a blade for crushing and a crushed material collection box. However, in this technical solution, the geared motor and the blade are fixed. Because the blade is worn out over time, it needs to be repaired and replaced at intervals. However, in this technical solution, the blade is inconvenient to disassemble and repair, and the smashing is not complete. It will not smash important memory chips and other issues.
有鉴于此,急需对现有的介质销毁机的结构进行改进,以便于实现安全销毁,提高粉碎效率,且不会产生有害物质的多媒体介质销毁机,信息载体销毁残留物不留隐患,确保信息永远无法还原。In view of this, there is an urgent need to improve the structure of the existing media destruction machine, in order to achieve safe destruction, improve the smashing efficiency, and not produce harmful substances. can never be restored.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是目前的介质销毁装置无法实现安全销毁信息载体销毁残留物留有隐患,且会产生有害物质的问题。The technical problem to be solved by the present invention is that the current medium destruction device cannot realize the safe destruction of the information carrier, and the destruction residues leave hidden dangers and produce harmful substances.
为了解决上述技术问题,本发明所采用的技术方案是提供一种多媒体介质销毁机,包括整机壳体,所述整机壳体内设有,In order to solve the above technical problems, the technical solution adopted in the present invention is to provide a multimedia medium destroying machine, which includes a complete machine casing, and the complete machine casing is provided with,
双级粉碎机构,设置在所述整机壳体的介质粉碎仓内,包括上下设置的破碎刀具和转子滚筒研磨组件,所述转子滚筒研磨组件可抽拉地设置在所述破碎刀具下方,所述整机壳体的正面设有与所述粉碎仓对应的粉碎仓门;The two-stage crushing mechanism is arranged in the medium crushing bin of the whole machine shell, and includes a crushing tool and a rotor drum grinding assembly arranged up and down. The rotor drum grinding assembly can be drawn under the crushing tool. The front side of the whole machine casing is provided with a crushing bin door corresponding to the crushing bin;
除尘净化滤筒,设置在所述整机壳体的除尘净化仓内,包括负压除尘风机和除尘过滤桶,所述整机壳体的左侧面设有与所述除尘净化滤筒对应的除尘净化仓门。The dust removal and purification filter cartridge is arranged in the dust removal and purification bin of the whole machine shell, and includes a negative pressure dust removal fan and a dust removal filter barrel. Dust and purify the warehouse door.
上述方案中,所述破碎刀具的外侧设有封闭的一级粉碎仓,所述一级粉碎仓通过螺钉固定,所述转子滚筒研磨组件的外侧设有封闭的二级粉碎仓,所述二级粉碎仓包括仓体,以及设置在所述仓体外侧面便于人手推拉的把手。In the above solution, the outer side of the crushing tool is provided with a closed primary crushing bin, the primary crushing bin is fixed by screws, and the outer side of the rotor drum grinding assembly is provided with a closed secondary crushing bin. The crushing bin includes a bin body, and a handle arranged on the outer side of the bin for easy pushing and pulling by human hands.
上述方案中,所述介质粉碎仓的内壁的两侧上设有滑槽,所述转子滚筒研磨组件的底部设有两侧分别设有U型固定条,所述U型固定条的外端的开口处设有挡片,所述U型固定条内设有与所述滑槽适配的滑轨,所述滑槽、滑轨和挡片的配置为:In the above scheme, the inner wall of the medium crushing bin is provided with chutes on both sides, the bottom of the rotor drum grinding assembly is provided with U-shaped fixing bars on both sides, and the openings at the outer ends of the U-shaped fixing bars are provided. There is a baffle plate at the place, the U-shaped fixing strip is provided with a slide rail adapted to the chute, and the configuration of the chute, the slide rail and the baffle is:
向内推动所述转子滚筒研磨组件,所述滑轨沿所述滑槽向内滑动,所述转子滚筒研磨组件进入所述二级粉碎仓,所述挡片抵靠在所述滑槽的前端,通过可拆卸螺丝固定。Push the rotor drum grinding assembly inward, the slide rail slides inward along the chute, the rotor drum grinding assembly enters the secondary crushing bin, and the blocking piece abuts against the front end of the chute , fixed by detachable screws.
上述方案中,所述转子滚筒研磨组件的出料口的下方设有过滤筛网,所述转子滚筒研磨组件的底部设有滤网支架,所述过滤筛网置于所述滤网支架内,通过紧固螺丝固定在所述转子滚筒研磨组件的出料口处。In the above solution, a filter screen is provided below the discharge port of the rotor drum grinding assembly, and a filter screen support is provided at the bottom of the rotor drum grinding assembly, and the filter screen is placed in the filter screen support, It is fixed at the outlet of the rotor drum grinding assembly by tightening screws.
上述方案中,所述整机壳体的顶部设有与所述介质粉碎仓连通的进料仓,所述进料仓的顶部设有进料仓盖,所述进料仓盖的开口端通过仓盖锁具固定。In the above solution, the top of the shell of the whole machine is provided with a feeding bin communicating with the medium crushing bin, the top of the feeding bin is provided with a feeding bin cover, and the open end of the feeding bin cover passes through. The lid lock is fixed.
上述方案中,所述整机壳体的右侧设有电机旋转方向检查口,内部设有旋转按钮,所述电机旋转方向检查口处设有保护盖板。In the above solution, a motor rotation direction inspection port is provided on the right side of the complete machine casing, a rotation button is provided inside, and a protection cover plate is provided at the motor rotation direction inspection port.
上述方案中,所述转子滚筒研磨组件包括转子刀具,以及设置在所述转子刀具两侧的定子刀具,所述定子刀具的底部设有定位板,所述定子刀具通过定位板固定在所述转子滚筒研磨组件的底部的两侧。In the above solution, the rotor drum grinding assembly includes a rotor cutter, and a stator cutter arranged on both sides of the rotor cutter, the bottom of the stator cutter is provided with a positioning plate, and the stator cutter is fixed on the rotor through the positioning plate. Both sides of the bottom of the barrel grinding assembly.
上述方案中,所述二级粉碎仓内设有用于安装所述转子刀具的支撑轴,所述转子刀具套装在所述支撑轴上,所述支撑轴上设有方键,所述转子刀具内设有与所述方键适配的键槽,外端通过固定法兰与所述二级粉碎仓的外壁固定。In the above solution, the secondary crushing bin is provided with a support shaft for installing the rotor cutter, the rotor cutter is sleeved on the support shaft, the support shaft is provided with a square key, and the rotor cutter is inside. A keyway adapted to the square key is provided, and the outer end is fixed with the outer wall of the secondary crushing bin through a fixing flange.
上述方案中,所述转子滚筒研磨组件的下方设有碎料收集箱,所述过滤筛网置于所述碎料收集箱内,所述碎料收集箱顶部两侧设有用于检测碎屑是否清理干净的尾料检测光电传感器,所述碎料收集箱的下方固定设有收集袋。In the above solution, a debris collection box is arranged below the rotor drum grinding assembly, the filter screen is placed in the debris collection box, and two sides of the top of the debris collection box are provided for detecting whether the debris is not. The cleaned tailings detect a photoelectric sensor, and a collection bag is fixed under the scrap collection box.
上述方案中,所述整机壳体上还设有操作面板,所述操作面板上设有电源开关、紧急停止开关、电源指示灯、启动按钮、停止按钮、倒退按钮、门开/料满指示灯、卡滞指示灯和停止送料指示灯。In the above solution, an operation panel is also provided on the casing of the whole machine, and the operation panel is provided with a power switch, an emergency stop switch, a power indicator light, a start button, a stop button, a reverse button, and a door open/full material indication. light, stuck indicator and stop feed indicator.
与现有技术相比,本发明,包括整机壳体,整体壳体内设有设置在整机壳体的粉碎仓内的双级粉碎机构,和设置在整机壳体的除尘净化仓内的除尘净化滤筒,双级粉碎机构包括上下设置的破碎刀具和转子滚筒研磨组件,转子滚筒研磨组件可抽拉的设置在破碎刀具下方,整机壳体的正面设有与粉碎仓对应的粉碎仓门,除尘净化滤筒包括负压除尘风机和除尘过滤桶,整机壳体的左侧面设有与除尘净化滤筒对应的除尘净化仓门。整体采用封闭式结构,双级粉碎机构实现介质完全销毁,提高粉碎效率,抽拉式的转子滚筒研磨组件取放方便,便于检修维护,内置除尘净化滤筒,能够过滤空气,去除有害物质,提高环境安全性。Compared with the prior art, the present invention includes a complete machine casing, and the integral casing is provided with a two-stage pulverizing mechanism disposed in the pulverizing bin of the complete machine shell, and a dust removal and purification bin disposed in the complete machine shell. Dust removal and purification filter cartridge, the two-stage crushing mechanism includes a crushing tool and a rotor drum grinding assembly arranged up and down. The rotor drum grinding assembly can be pulled and set under the crushing tool. The front of the whole machine shell is provided with a crushing bin corresponding to the crushing bin. The door, the dust removal and purification filter cartridge includes a negative pressure dust removal fan and a dust removal filter barrel. The whole adopts a closed structure, and the two-stage crushing mechanism realizes the complete destruction of the medium and improves the crushing efficiency. Environmental safety.
附图说明Description of drawings
图1为本发明中多媒体介质销毁机的结构示意图;Fig. 1 is the structural representation of the multimedia medium destruction machine in the present invention;
图2为本发明中多媒体介质销毁机的内部结构示意图;Fig. 2 is the internal structure schematic diagram of the multimedia medium destruction machine in the present invention;
图3为本发明中转子滚筒研磨组件拉出的结构示意图;3 is a schematic structural diagram of the pull-out of the rotor drum grinding assembly in the present invention;
图4为本发明中转子刀具安装结构示意图;4 is a schematic diagram of the rotor cutter installation structure in the present invention;
图5为本发明中钉子刀具安装的结构示意图;Fig. 5 is the structural representation of nail cutter installation in the present invention;
图6为本发明中转子刀具和定子刀具的侧视图;Fig. 6 is the side view of rotor cutter and stator cutter in the present invention;
图7为本发明中图2中A部的局部放大示意图。FIG. 7 is a partial enlarged schematic view of the part A in FIG. 2 in the present invention.
具体实施方式Detailed ways
本发明提供了一种多媒体介质销毁机,以便于实现安全销毁,提高粉碎效率,且不会产生有害物质的多媒体介质销毁机,信息载体销毁残留物不留隐患,确保信息永远无法还原。下面结合说明书附图和具体实施方式对本发明做出详细说明。The invention provides a multimedia medium destruction machine, which is convenient for realizing safe destruction, improves the smashing efficiency, and does not generate harmful substances. The information carrier destroys residues without leaving hidden dangers, ensuring that information can never be restored. The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments of the description.
如图1所示,本发明提供的多媒体介质销毁机,包括整机壳体100,整机壳体100内设有:As shown in FIG. 1 , the multimedia media destruction machine provided by the present invention includes a
双级粉碎机构,设置在整机壳体100的粉碎仓内,上下设置的破碎刀具300和转子滚筒研磨组件400,转子滚筒研磨组件400可抽拉的设置在破碎刀具300下方,整机壳体100的正面设有与粉碎仓对应的粉碎仓门120;The two-stage crushing mechanism is arranged in the crushing bin of the
除尘净化滤筒500,设置在整机壳体100的除尘净化仓内,包括负压除尘风机和除尘过滤桶,整机壳体100的左侧面设有与除尘净化滤筒500对应的除尘净化仓门510。The dust removal and
粉碎仓门120和除尘净化仓门510的外部设有拉手开关150,内部设有锁舌140,壳体内壁上设有与锁舌140卡接的锁扣,卡接严密,开关方便。粉碎仓门上还设有扇叶出风口502。A
本发明的壳体整体采用全封闭式结构,内部分为粉碎仓和除尘净化仓,粉碎仓内部两级高效粉碎设计。可使用高速涡轮旋转刀体作为初级破碎刀组将物料粉碎成10x8-15mm颗粒,再落入独特设计的滚筒刀组利用金属筛网进行研磨筛选成直径小于0.2mm的细粉,实现安全销毁,信息载体销毁残留物不留隐患,确保信息永远无法还原。全密闭的整体设计,配合除尘净化仓内置先进的除尘净化系统,通过除尘滤筒自带的净化滤芯过滤空气,去除有害物质,使工作环境完全达到办公标准。具有免于维护、经久耐用和成本低廉的特点。操作简单易用,只需按键启动,粉碎完成自动停机。抽拉滑道式的滚筒研磨刀组具有取放方便,便于维护保养的优点。The shell of the present invention adopts a fully enclosed structure as a whole, and the interior is divided into a crushing bin and a dust removal and purification bin, and the interior of the crushing bin is designed with two-stage high-efficiency crushing. The high-speed turbine rotating cutter body can be used as the primary crushing cutter group to crush the material into 10x8-15mm particles, and then fall into the uniquely designed drum cutter group to grind and screen into fine powder with a diameter of less than 0.2mm using a metal screen to achieve safe destruction. The information carrier destroys residues without leaving hidden dangers, ensuring that the information can never be restored. The fully enclosed overall design, combined with the advanced dust removal and purification system built into the dust removal and purification chamber, filters the air through the purification filter element that comes with the dust removal filter cartridge, removes harmful substances, and makes the working environment fully meet the office standards. It is maintenance free, durable and low cost. The operation is simple and easy to use, just press the button to start, and the crushing is completed and the machine stops automatically. The pull-out slide-type drum grinding knife group has the advantages of convenient pick and place and easy maintenance.
采用高速涡轮旋转研磨切削方式,在粉碎过程中会产生大量的碎屑粉尘,为使机器内部不被粉尘污染以及保持干净整洁的工作环境,采用了内部独立真空除尘系统设计,可有效地清除粉碎过程中产生的粉尘污染,被真空气流清除的粉尘集中收集在除尘过滤器的HPEA滤芯内,当滤芯集满粉尘时,位于除尘过滤器上方的指示灯亮起报警,此时需立即清理或更换滤芯。The high-speed turbine rotation grinding and cutting method is adopted, and a large amount of debris and dust will be generated during the crushing process. In order to prevent the inside of the machine from being polluted by dust and maintain a clean and tidy working environment, an internal independent vacuum dust removal system is designed, which can effectively remove the crushing The dust pollution generated in the process, the dust removed by the vacuum airflow is collected in the HPEA filter element of the dust filter. When the filter element is full of dust, the indicator light above the dust filter will light up to alarm. At this time, the filter element needs to be cleaned or replaced immediately. .
如图2和图3所示,破碎刀具300的外侧设有封闭的一级粉碎仓,一级粉碎仓通过螺钉固定,转子滚筒研磨组件400的外侧设有封闭的二级粉碎仓,二级粉碎仓包括仓体,以及设置在仓体外侧面便于人手推拉的出城净化滤筒401。As shown in FIG. 2 and FIG. 3 , the outer side of the crushing
介质粉碎仓110内壁的两侧上设有滑槽410,转子滚筒研磨组件400的底部设有两侧分别设有U型固定条430,U型固定条430的外端的开口处设有挡片,U型固定条430内设有与滑槽410适配的滑轨420,滑槽410、滑轨420和挡片的配置为:The two sides of the inner wall of the medium crushing
向内推动转子滚筒研磨组件400,滑轨420沿滑槽410向内滑动,转子滚筒研磨组件400进入二级粉碎仓,挡片抵靠在滑槽410的前端,通过可拆卸螺丝固定。The rotor
转子滚筒研磨组件400的出料口的下方设有过滤筛网441,转子滚筒研磨组件400的底部设有滤网支架440,过滤筛网441置于滤网支架440内,通过紧固螺丝固定在转子滚筒研磨组件400的出料口处。A
如图1所示,整机壳体100的顶部设有与介质粉碎仓110连通的进料仓200,进料仓200的顶部设有进料仓盖210,进料仓盖的开口端通过仓盖锁具固定,进料仓盖210上设有与进料仓200连通的投料口211,破碎刀具300位于投料口211的下方,与投料口211相通。As shown in FIG. 1 , the top of the
整机壳体100的右侧设有电机旋转方向检查口,内部设有旋转按钮,电机旋转方向检查口处设有保护盖板;具体为:The right side of the
(1)松开设备右侧保护盖板上的四颗十字紧固螺丝;取下保护盖板;(1) Loosen the four Phillips fastening screws on the protective cover on the right side of the device; remove the protective cover;
(2)将设备操作面板130上的电源开关131顺时针旋转90度至“I”位置,电源接通;(2) Rotate the
(3)操作面板130上面的黄色“电源”指示灯亮起(如果电源指示灯133未亮起,表示电源并未接通);(3) The yellow "power" indicator light on the
(4)按下操作面板130上的绿色“启动”键启动设备;(4) Press the green "start" key on the
(5)从设备右侧拆下保护盖板的位置观察切削刀具的旋转方向是否为顺时针方向;(5) Observe whether the rotation direction of the cutting tool is clockwise from the position where the protective cover is removed from the right side of the equipment;
(6)如果切削刀具的旋转是逆时针方向时,说明电源供给导线的相线顺序接返;(6) If the rotation of the cutting tool is counterclockwise, it means that the phase lines of the power supply wires are connected in sequence;
(7)关闭电源开关131;断开已连接的电源;(7) Turn off the
(8)重新连接电源三条R-S-T火线的相序。(8) Reconnect the phase sequence of the three R-S-T live wires of the power supply.
如图4、图5、图6所示,转子滚筒研磨组件400包括设置在二级粉碎仓内设有转子刀具450,以及设置在转子刀具450两侧的定子刀具470,定子刀具470的底部设有定位板471,定子刀具470通过定位板471固定在研磨切削组件底部的两侧。As shown in FIG. 4 , FIG. 5 , and FIG. 6 , the rotor
二级粉碎仓内设有支撑轴460,转子刀具450套装在支撑轴460上,支撑轴460上设有方键461,转子刀具450内设有与方键461适配的键槽451,外端通过固定法兰442与二级粉碎仓的外壁固定。There is a
转子滚筒研磨组件400的下方还设有碎料收集箱,过滤筛网441置于碎料收集箱的入口处,碎料收集箱顶部两侧设有用于检测碎屑是否清理干净的尾料检测光电传感器443,碎料收集箱的下方固定设有收集袋。本实施例中,利用碎料收集箱对粉碎后的碎料进行收集和筛选,并利用尾料检测光电传感器443检测内部废料的存量,具有智能过载检测,以便提醒操作人员及时清理。具体可内置35升大容量的碎屑收集盒,减少清理周期。碎屑收集箱装满和粉碎仓门打开时,机器自动停机,红色报警指示灯提示等安全设计。There is also a scrap collection box below the rotor
整机壳体100上还设有操作面板130,操作面板130上设有电源开关131、电源开关132、电源指示灯133、启动按钮134、停止按钮136、倒退按钮136、门开/料满指示灯137、卡滞指示灯138和停止送料指示灯139,具体地:The
如图7所示,操作面板130位于设备的左侧前端,主要按键及功能显示如下:As shown in Figure 7, the
电源开关131:顺时针旋转开关90度至“I”位置,电源接通。逆时针将开关旋转至“O”位置,电源切断。Power switch 131: Rotate the switch 90 degrees clockwise to the "I" position, and the power is turned on. Turn the switch counterclockwise to the "O" position to cut off the power.
电源开关132:在紧急情况下,按下电源开关132的红色按钮,设备的粉碎电机和涡流电机同时停止运转。重新释放电源开关132需要使用专用的钥匙。取出随机配备的黑色钥匙并插入电源开关132的锁孔内,旋转钥匙,电源开关132的红色按钮向上弹起。Power switch 132: In an emergency, press the red button of the
电源指示灯133:当电源开关131旋转至“I”的位置,电源接通,黄色的电源指示灯133同时亮起。Power indicator light 133: When the
启动按钮134:接通电源,黄色电源指示灯133亮起后,按下绿色“启动”按键,设备的粉碎仓驱动电机和涡轮气流电机同时启动运转。Start button 134: Turn on the power, after the
停止按钮135:在设备运转过程中,按下红色“停止”按键,设备停止运转,30秒钟后除尘系统自动停机。Stop button 135: During the operation of the equipment, press the red "stop" button, the equipment stops running, and the dust removal system automatically stops after 30 seconds.
倒退按钮136:在粉碎过程中出现卡滞停机报警后,按住绿色“倒退”按键,切削刀具反转将粉碎仓中的卡滞物料退出。Reverse button 136: After the stuck stop alarm occurs during the crushing process, press and hold the green "backward" button, the cutting tool will reverse and the stuck material in the crushing bin will be ejected.
门开/料满指示灯137:当设备的进料仓盖610、粉碎仓柜门400或除尘净化仓门510打开时,红色指示灯亮起时,设备自动停机。红色指示灯亮起时,提示碎屑收集箱内的碎屑已满,需要清理。Door open/material full indicator light 137: When the feeding bin cover 610, the crushing
卡滞指示灯138:在粉碎过程中出现卡滞停机,红色指示灯同时亮起报警提示。Stuck indicator light 138: In the process of shredding, the machine will be stuck and stopped, and the red indicator light will turn on the alarm prompt at the same time.
停止送料指示灯139:当红色指示灯亮起时,表示粉碎仓中投入的粉碎销毁物料达到饱和状态,此时不可再将物料投入粉碎仓中,以免造成设备过载卡滞停机。当红色指示灯熄灭后,可再次持续向粉碎仓中投入待粉碎物料。Stop feeding indicator light 139: When the red indicator light is on, it means that the crushed and destroyed materials put into the crushing bin have reached a saturated state. At this time, no more materials can be put into the crushing bin, so as to avoid overloading and stalling of the equipment. When the red indicator light goes out, the material to be crushed can be continuously put into the crushing bin again.
优选的,整体壳体的底部的四角处分别设有锁止轮,滑动锁止轮上设有刹车组件,设备通过锁止轮进行移动,然后踩下刹车组件,使锁止轮锁死,锁止轮不可移动,实现设备的安全放置,移动方便,使用时不会移动。Preferably, the four corners of the bottom of the overall housing are respectively provided with locking wheels, and the sliding locking wheels are provided with brake assemblies. The stop wheel is immovable, which realizes the safe placement of the equipment, is easy to move, and will not move when in use.
本发明的粉碎介质为:CD、DVDs、BL-DVDs等光存储盘片,USB存储器,SSD固态硬盘,CF、SD、TF、MS、M2、MMC等存储卡,IC、ID等磁卡,智能手机,SDRAM、DDRSDRAM、RDRAM内存,集成电路芯片,PCB线路板。The crushing medium of the present invention is: CD, DVDs, BL-DVDs and other optical storage discs, USB memory, SSD solid state hard disk, CF, SD, TF, MS, M2, MMC and other memory cards, IC, ID and other magnetic cards, smart phones , SDRAM, DDRSDRAM, RDRAM memory, integrated circuit chips, PCB circuit boards.
本发明的工作方法下:Under the working method of the present invention:
1、电源开关131顺时针旋转90度至“I”,电源接通,黄色的电源指示灯133同时亮起;1. The
2、按下绿色的启动按钮134,整机壳体100的粉碎仓驱动电机和负压除尘风机同时启动运转,将所需粉碎物料从投料口211中投入粉碎仓中进行粉碎;在进行批量粉碎工作时,可以根据停止送料指示灯139的提示,投入相应数量的物料,进行连续粉碎工作。避免连续投入过多的物料,造成设备过载卡滞。2. Press the
3、完成所有物料的粉碎销毁后,等待30秒钟后,按下红色的“停止”按键,设备停止运转进入待机状态,负压除尘风机继续运转30秒钟后自动停止;3. After completing the crushing and destruction of all materials, wait for 30 seconds, press the red "stop" button, the equipment stops running and enters the standby state, and the negative pressure dust removal fan continues to run for 30 seconds and then automatically stops;
4、如果设备在较长的时间内不再使用,将设备操作面板130左侧的电源开关131从“I”的位置逆时针旋转90度至“O”位置,切断电源。4. If the device will not be used for a long time, turn the
请在设备粉碎完成空载运转30秒钟后,再关闭设备,避免有残留的物料滞留在粉碎仓中!Please turn off the equipment after 30 seconds of no-load operation after crushing to avoid residual materials remaining in the crushing bin!
在紧急状况下,按下操作面板130左侧的电源开关132,设备将停止工作。将开关逆时针旋转后自动弹起,设备恢复至正常待机状态。In an emergency, press the
5、设备粉碎过程中发生过载卡滞:5. Overload jam occurs during the crushing process of the equipment:
在设备粉碎过程中,突然停止运转,并自动启动反转程序后自动停机,红色“卡滞”故障指示灯和“停止送料”指示灯同时亮起报警提示,此时设备发生了过载卡滞故障,卡滞故障发生通常是因为投入一级粉碎仓的物料过多,造成一级粉碎仓堵塞,造成主驱动电机过载停机,具体解决方法为:During the crushing process of the equipment, it suddenly stops running, and automatically starts the reversing program and then stops automatically. The red "stuck" fault indicator and the "stop feeding" indicator light at the same time as an alarm prompt, at this time the equipment has an overload and stuck fault. , The stuck failure is usually caused by too much material put into the primary crushing bin, causing the primary crushing bin to be blocked, causing the main drive motor to be overloaded and shut down. The specific solutions are:
(1)清理一级粉碎仓:(1) Clean the primary crushing bin:
关闭设备电源开关131,切断电源的供给。Turn off the
用随机配备的金属钥匙打开粉碎仓保护盖锁具,向后翻起保护盖。Use the metal key provided with the machine to open the lock of the protective cover of the crushing chamber, and flip the protective cover back.
清除粉碎仓内和切削刀具中未被粉碎的物料。Remove the uncrushed materials in the crushing bin and cutting tools.
关闭粉碎仓保护盖,并用钥匙将其锁止。Close the shredding compartment cover and lock it with the key.
(2)清理一级粉碎下料仓:(2) Clean up the first-level crushing silo:
关闭设备电源开关131,切断电源的供给。The
打开粉碎仓柜门,松开粉碎下料仓保护盖的手拧螺丝,向外侧拉开保护盖。Open the door of the smashing bin, loosen the hand screw of the protective cover of the smashing bin, and pull the protective cover to the outside.
清除下料仓内和切削刀具中的物料碎屑。Remove material debris from the unloading bin and cutting tools.
关闭下料仓保护盖,并用手拧螺丝将其锁紧。Close the protective cover of the unloading bin and lock it with the screws by hand.
关闭粉碎仓柜门,再次重新启动程设备。Close the shredder cabinet door and restart the process equipment again.
6、碎屑料满自动感应报警:6. Automatic induction alarm when the scrap material is full:
在设备运转粉碎过程中,当红色“门开/料满”指示灯亮起时,提示碎屑收集袋内的尾料已满,需要清理更换碎屑收集袋。During the operation and crushing of the equipment, when the red "door open/full" indicator lights up, it indicates that the tailings in the debris collection bag are full, and the debris collection bag needs to be cleaned and replaced.
更换碎屑收集袋的具体步骤为:The specific steps to replace the debris collection bag are:
(1)当红色“门开/料满”指示灯亮起,设备自动停机;(1) When the red "door open/full" indicator light is on, the equipment will automatically stop;
(2)打开设备右前方的粉碎仓柜门,拉出碎屑收集箱,取出集满碎屑的塑料袋后,再更换一个全新的碎屑收集袋。(2) Open the door of the crushing bin at the right front of the equipment, pull out the debris collection box, take out the plastic bag full of debris, and then replace it with a new debris collection bag.
(3)关闭粉碎仓柜门,重新启动设备,继续进行粉碎工作。(3) Close the door of the crushing bin, restart the equipment, and continue the crushing work.
7、除尘滤芯的清理7. Cleaning of dust filter
(1)将设备操作面板130左侧的电源开关131从“O”的位置顺时针旋转90度至“I”位置,接通电源。黄色电源指示灯133同时亮起。(1) Rotate the
(2)按下绿色“启动”按键,设备的粉碎仓驱动电机和负压除尘风机同时启动运转。(2) Press the green "start" button, the drive motor of the crushing bin and the negative pressure dust removal fan of the equipment will start running at the same time.
(3)打开除尘净化仓门,检查位于过滤器上方的指示灯是否点亮。(3) Open the dust removal and purification compartment door and check whether the indicator light above the filter is on.
(4)关闭设备电源开关131,切断电源的供给。(4) Turn off the
(5)打开左侧除尘净化仓门,取出除尘过滤器。(5) Open the left dust removal and purification compartment door and take out the dust removal filter.
(6)握住过滤器上盖手柄,将带有HPEA滤芯的上盖从过滤器滤筒中向上取出。(6) Holding the handle of the filter upper cover, lift the upper cover with the HPEA filter element upwards from the filter cartridge.
(7)拆下过滤器上盖用于固定滤芯的两颗螺丝。(7) Remove the two screws used to fix the filter element on the upper cover of the filter.
(8)将HPEA滤芯从过滤器上盖中取下。(8) Remove the HPEA filter element from the filter upper cover.
(9)将滤芯放入塑料袋中,并将塑料袋口扎紧,用手拍打滤芯或将套在塑料袋中的滤芯向地面反复敲击3-4次,以便将灰尘从滤芯中清除。(9) Put the filter element into the plastic bag, tie the plastic bag tightly, tap the filter element with your hand or tap the filter element in the plastic bag to the ground repeatedly 3-4 times to remove the dust from the filter element.
(10)重复上述动作,直至目视观察滤芯已被情理干净,无粉尘颗粒附着在滤芯的过滤棉上。(10) Repeat the above actions until it is visually observed that the filter element has been cleaned and no dust particles are attached to the filter cotton of the filter element.
(11)将HPEA滤芯重新装入过滤器上盖中,并用螺丝锁紧。(11) Reinstall the HPEA filter element into the filter upper cover and fasten it with screws.
(12)将过滤器滤筒中的粉尘杂质清理干净后,把带有HPEA滤芯的上盖装回滤筒内。(12) After cleaning the dust and impurities in the filter cartridge, put the upper cover with the HPEA filter element back into the filter cartridge.
(13)把清理或更换完HPEA滤芯的除尘过滤器装回设备的除尘净化仓内。(13) Put the dust removal filter after cleaning or replacing the HPEA filter element back into the dust removal and purification bin of the equipment.
(14)关闭除尘净化仓门,重新启动设备。(14) Close the dust removal and purification compartment door and restart the equipment.
与现有技术相比,本发明,包括整机壳体,整体壳体内设有设置在整机壳体的粉碎仓内的双级粉碎机构,和设置在整机壳体的除尘净化仓内的除尘净化滤筒,双级粉碎机构包括上下设置的破碎刀具和转子滚筒研磨组件,转子滚筒研磨组件可抽拉的设置在破碎刀具下方,整机壳体的正面设有与粉碎仓对应的粉碎仓门,除尘净化滤筒包括负压除尘风机和除尘过滤桶,整机壳体的左侧面设有与除尘净化滤筒对应的除尘净化仓门。整体采用封闭式结构,双级粉碎机构实现介质完全销毁,提高粉碎效率,抽拉式的转子滚筒研磨组件取放方便,便于检修维护,内置除尘净化滤筒,能够过滤空气,去除有害物质,提高环境安全性。Compared with the prior art, the present invention includes a complete machine casing, and the integral casing is provided with a two-stage pulverizing mechanism disposed in the pulverizing bin of the complete machine shell, and a dust removal and purification bin disposed in the complete machine shell. Dust removal and purification filter cartridge, the two-stage crushing mechanism includes a crushing tool and a rotor drum grinding assembly arranged up and down. The rotor drum grinding assembly can be pulled and set under the crushing tool. The front of the whole machine shell is provided with a crushing bin corresponding to the crushing bin. The door, the dust removal and purification filter cartridge includes a negative pressure dust removal fan and a dust removal filter barrel. The whole adopts a closed structure, and the two-stage crushing mechanism realizes the complete destruction of the medium and improves the crushing efficiency. Environmental safety.
本发明并不局限于上述最佳实施方式,任何人应该得知在本发明的启示下做出的结构变化,凡是与本发明具有相同或相近的技术方案,均落入本发明的保护范围之内。The present invention is not limited to the above-mentioned best embodiment. Anyone should be aware of the structural changes made under the inspiration of the present invention, and any technical solutions that are the same or similar to those of the present invention shall fall within the protection scope of the present invention. Inside.
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