CN112075644A - A kind of chestnut shell breaking processing device - Google Patents
A kind of chestnut shell breaking processing device Download PDFInfo
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- CN112075644A CN112075644A CN202010991886.6A CN202010991886A CN112075644A CN 112075644 A CN112075644 A CN 112075644A CN 202010991886 A CN202010991886 A CN 202010991886A CN 112075644 A CN112075644 A CN 112075644A
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- 241001070941 Castanea Species 0.000 title claims description 21
- 235000014036 Castanea Nutrition 0.000 title claims description 21
- 235000006667 Aleurites moluccana Nutrition 0.000 claims abstract 3
- 240000004957 Castanea mollissima Species 0.000 claims abstract 3
- 235000018244 Castanea mollissima Nutrition 0.000 claims abstract 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 3
- 238000001125 extrusion Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 238000010411 cooking Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
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- 238000001035 drying Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
- A23N5/006—Machines for hulling, husking or cracking nuts for chestnuts
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Abstract
Description
技术领域technical field
本发明涉及的是板栗相关的加工设备技术领域,具体涉及的是一种板栗加工装置。The present invention relates to the technical field of chestnut-related processing equipment, in particular to a chestnut processing device.
背景技术Background technique
目前市场上常见的板栗商品为了提高产品的储存和运输都是经过预处理和烘干后再进行密封封装的,密封后的板栗是一个干硬的坚果,板栗的内皮与果仁由于含水量极少,内皮(通常所谓的涩皮、毛皮)即会与果仁紧密的粘粘在一体,为了便于后期消费者的剥食,目前通常的办法是在煮制前将干燥脱水的板栗进行破壳的处理,破壳后的板栗在后面的煮制过程中,其外壳与内皮由于得到了充分的湿润内皮重新伸展开来,此时再次进行烘干脱水的板栗内皮就会贴合到板栗外壳的内壁上,从而使消费者在后期更易的剥食。At present, the common chestnut products on the market are pre-treated and dried before being sealed and packaged in order to improve the storage and transportation of the product. The sealed chestnut is a dry and hard nut. Less, the inner skin (usually so-called astringent skin, fur) will stick closely with the nuts, in order to facilitate the peeling of consumers in the later period, the current usual method is to break the dried and dehydrated chestnuts before cooking. In the subsequent cooking process, the shell and inner skin of the broken chestnut will be re-stretched due to the fully moistened inner skin. At this time, the chestnut inner skin that is dried and dehydrated again will be attached to the chestnut shell. on the inner wall, thus making it easier for consumers to peel food in the later stage.
目前针对板栗煮制前的破壳设备大致主要是通过机械柔性挤压或者搓揉的方式来进行的,它是通过两条胶皮板链对板栗的挤压来实现的,此种办法板栗的破壳效率较低,果仁容易被揉碎,其最主要的原因是经过第一次烘干脱水后的整个板栗都是坚硬且易碎的。At present, the shell breaking equipment for chestnuts before cooking is mainly carried out by mechanically flexible extrusion or rubbing. The shell efficiency is low, and the nuts are easily crushed. The main reason is that the whole chestnut after the first drying and dehydration is hard and brittle.
发明内容SUMMARY OF THE INVENTION
本发明目的是提供一种板栗破壳加工装置,它能有效地解决背景技术中所存在的问题。The purpose of the present invention is to provide a chestnut shell breaking processing device, which can effectively solve the problems existing in the background technology.
为了解决背景技术中所存在的问题,它包含一个破壳箱体1,该破壳箱体1的两侧分别焊接有驱动箱体2;In order to solve the problems existing in the background art, it includes a shell breaking
所述破壳箱体1的中部设置有水平布置的输送辊道3,该输送辊道3的内部设置有沿其长度方向布置的长支轴输送带4,所述输送辊道3的两端分别安装有可以与其啮合的从动链轮5,所述输送辊道3的内部设置有一个垫板6,该垫板6的两侧分别焊接固定在破壳箱体1的侧壁上,所述垫板6的上顶面处紧贴在上层长支轴输送带4的下底面处;The middle of the shell-breaking
两个驱动箱体2之间设置有一根驱动轴8,该驱动轴8的其中一端部延伸出驱动箱体2与安装在驱动箱体2外侧面处驱动电机7的动力输出轴端轴向对接;A
所述输送辊道3的上方安装有由驱动轴8驱动的破壳装置,所述的破壳装置包含贯通开设在破壳箱体1与驱动箱体2之间的导向滑槽9,该导向滑槽9内设置有一个可以沿其长度方向间隙滑动配合的导向滑块10,所述导向滑槽9的上方设置有一条与其平行设置的定位滑槽11,该定位滑槽11的两端分别垂直设置有旋转滑槽12,所述导向滑块10迎向驱动箱体2的一侧垂直安装有可以与其转动连接配合的导向轴13,该导向轴13上固定安装有第一从动连杆15和与导向轴13转动连接配合的第二从动连杆16,所述第一从动连杆15的端部固定安装有一个可以沿定位滑槽11和旋转滑槽12的长度方向滑动的定位轴杆14,所述第二从动连杆16的端部安装有可以与其转动连接配合的驱动连杆17,该驱动连杆17的端部固定安装在驱动轴8上,所述导向轴13的端部延伸至破壳箱体1内与固定座18固定连接成一个整体,该固定座18侧面处的两端分别焊接固定有破壳轴杆19,所述固定座18与破壳轴杆19相邻一侧的两端分别焊接固定有驱动轴杆20,所述的破壳轴杆19与驱动轴杆20为相互垂直布置;A shell breaking device driven by a
两个破壳轴杆19之间的端部焊接固定有一个定位板21,该定位板21的四角处分别设置有与其轴向间隙滑动配合的第一丝杆22,所述第一丝杆22的下端与破壳板23垂直固定连接成一体,该第一丝杆22上旋接有可以在第一弹簧25驱动下贴合在定位板21上顶面处的第一螺母24,所述的第一丝杆22上套设有第一弹簧25,该第一弹簧25的两端分别顶在定位板21与破壳板23之间。A
两个驱动轴杆20之间的端部焊接固定有一个定位条26,所述定位条26的两端分别设置有与其轴向间隙滑动配合的第二丝杆27,该第二丝杆27的端部安装有驱动叉杆28,所述驱动叉杆28的端部通过铰轴安装有可以与长支轴输送带4啮合配合的单向链轮29,所述第二丝杆27上套设有第二弹簧30,该第二弹簧30顶在驱动叉杆28与定位条26之间,所述第二丝杆27上旋接有可以在第二弹簧30驱动下紧贴在定位条26上的第二螺母31。A
所述的单向链轮29为内部设置有棘爪与棘轮机构的单向机构。The one-
所述长支轴输送带4的两侧为可以与从动链轮5和单向链轮29啮合配合的链条32,两条链条32之间通过数根等距排列的长支轴34垂直固定成一个整体,位于同一端的两个从动链轮5之间通过与其同心的从动轴辊33轴向对接成一体,该从动轴辊33上圆周均布有可以与长支轴输送带4中长支轴34啮合的齿条35。The two sides of the long
所述破壳箱体1顶部的一端固定安装有一个投料管36,该投料管36的下端延伸至输送辊道3的正上方,所述输送辊道3与投料管36相对一端的两侧分别焊接有连接耳座37,所述的长支轴输送带4通过该连接耳座37延伸出破壳箱体1。A
所述破壳板23的两端分别向上弧形弯折出弧形预压板38。Both ends of the
由于采用了以上技术方案,本发明具有以下有益效果:结构简单,通过物理挤压的方式来对板栗进行破壳处理的方式,大大的提高了整体的破壳效果,且整体的破壳效率较高。Due to the adoption of the above technical solutions, the present invention has the following beneficial effects: the structure is simple, and the shell-breaking treatment is performed on the chestnut by means of physical extrusion, which greatly improves the overall shell-breaking effect, and the overall shell-breaking efficiency is higher than high.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本发明的俯视图;Fig. 1 is the top view of the present invention;
图2是本发明中从动轴辊的俯视图;Fig. 2 is the top view of the driven shaft roller in the present invention;
图3是本发明中破壳箱体的剖视图;Fig. 3 is the sectional view of the broken shell box in the present invention;
图4是图1的局部放大图;Fig. 4 is a partial enlarged view of Fig. 1;
图5是本发明中驱动箱体的剖视图;Fig. 5 is the sectional view of the drive box in the present invention;
图6、图7和图8是本发明的传动结构示意图。6, 7 and 8 are schematic diagrams of the transmission structure of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention.
参看图1-5,本具体实施方式是采用以下技术方案予以实现,它包含一个破壳箱体1,该破壳箱体1的两侧分别焊接有驱动箱体2;Referring to Figures 1-5, this specific embodiment is implemented by the following technical solutions, which includes a shell breaking
所述破壳箱体1的中部设置有水平布置的输送辊道3,该输送辊道3的内部设置有沿其长度方向布置的长支轴输送带4,所述输送辊道3的两端分别安装有可以与其啮合的从动链轮5,所述输送辊道3的内部设置有一个垫板6,该垫板6的两侧分别焊接固定在破壳箱体1的侧壁上,所述垫板6的上顶面处紧贴在上层长支轴输送带4的下底面处;The middle of the shell-breaking
两个驱动箱体2之间设置有一根驱动轴8,该驱动轴8的其中一端部延伸出驱动箱体2与安装在驱动箱体2外侧面处驱动电机7的动力输出轴端轴向对接;A
所述输送辊道3的上方安装有由驱动轴8驱动的破壳装置,所述的破壳装置包含贯通开设在破壳箱体1与驱动箱体2之间的导向滑槽9,该导向滑槽9内设置有一个可以沿其长度方向间隙滑动配合的导向滑块10,所述导向滑槽9的上方设置有一条与其平行设置的定位滑槽11,该定位滑槽11的两端分别垂直设置有旋转滑槽12,所述导向滑块10迎向驱动箱体2的一侧垂直安装有可以与其转动连接配合的导向轴13,该导向轴13上固定安装有第一从动连杆15和与导向轴13转动连接配合的第二从动连杆16,所述第一从动连杆15的端部固定安装有一个可以沿定位滑槽11和旋转滑槽12的长度方向滑动的定位轴杆14,所述第二从动连杆16的端部安装有可以与其转动连接配合的驱动连杆17,该驱动连杆17的端部固定安装在驱动轴8上,所述导向轴13的端部延伸至破壳箱体1内与固定座18固定连接成一个整体,该固定座18侧面处的两端分别焊接固定有破壳轴杆19,所述固定座18与破壳轴杆19相邻一侧的两端分别焊接固定有驱动轴杆20,所述的破壳轴杆19与驱动轴杆20为相互垂直布置;A shell breaking device driven by a
两个破壳轴杆19之间的端部焊接固定有一个定位板21,该定位板21的四角处分别设置有与其轴向间隙滑动配合的第一丝杆22,所述第一丝杆22的下端与破壳板23垂直固定连接成一体,该第一丝杆22上旋接有可以在第一弹簧25驱动下贴合在定位板21上顶面处的第一螺母24,所述的第一丝杆22上套设有第一弹簧25,该第一弹簧25的两端分别顶在定位板21与破壳板23之间。A
两个驱动轴杆20之间的端部焊接固定有一个定位条26,所述定位条26的两端分别设置有与其轴向间隙滑动配合的第二丝杆27,该第二丝杆27的端部安装有驱动叉杆28,所述驱动叉杆28的端部通过铰轴安装有可以与长支轴输送带4啮合配合的单向链轮29,所述第二丝杆27上套设有第二弹簧30,该第二弹簧30顶在驱动叉杆28与定位条26之间,所述第二丝杆27上旋接有可以在第二弹簧30驱动下紧贴在定位条26上的第二螺母31。A
所述的单向链轮29为内部设置有棘爪与棘轮机构的单向机构。The one-
所述长支轴输送带4的两侧为可以与从动链轮5和单向链轮29啮合配合的链条32,两条链条32之间通过数根等距排列的长支轴34垂直固定成一个整体,位于同一端的两个从动链轮5之间通过与其同心的从动轴辊33轴向对接成一体,该从动轴辊33上圆周均布有可以与长支轴输送带4中长支轴34啮合的齿条35。The two sides of the long
所述破壳箱体1顶部的一端固定安装有一个投料管36,该投料管36的下端延伸至输送辊道3的正上方,所述输送辊道3与投料管36相对一端的两侧分别焊接有连接耳座37,所述的长支轴输送带4通过该连接耳座37延伸出破壳箱体1。A feeding
所述破壳板23的两端分别向上弧形弯折出弧形预压板38。Both ends of the
下面结合附图1-8对本具体实施方式中技术方案部分的使用方法及其原理作进一步的阐述:Below in conjunction with accompanying drawing 1-8, the use method and the principle of the technical solution part in this specific embodiment are further elaborated:
首先启动驱动电机7带动驱动轴8转动,驱动轴8在转动的过程中通过驱动连杆17和第二从动连杆16带动导向滑块10沿着导向滑槽9的长度方向来回往复移动,导向滑块10在往复移动的过程中由于第一从动连杆15是固定安装在导向轴13上的,而导向轴13又是与导向滑块10转动连接配合的,因此导向滑块10可以通过第一从动连杆15带动定位轴杆14沿着定位滑槽11的长度方向滑动,当导向滑块10拖动定位轴杆14通过定位滑槽11进入到旋转滑槽12内后,导向滑块10开始往回推,定位轴杆14继续沿着旋转滑槽12的长度方向上升,随着导向滑块10的继续回推拖动定位轴杆14滑入定位滑槽11内,也就是说第一从动连杆15是来回90°拨动的;First, start the
由于第一从动连杆15是固定安装在导向轴13上的,可以通过导向轴13带动固定座18来回90°往复运动的;Since the first driven
当破壳板23和弧形预压板38在长支轴输送带4上移动时,将长支轴输送带4上的板栗压嵌到相邻的两个长支轴34之间,从而实现破裂板栗外壳的目的;When the
当导向滑块10运行到定位滑槽11端部时,固定座18在导向轴13的驱动下开始90°的翻转,由于破壳轴杆19与驱动轴杆20为相互垂直布置的,而固定座18在90°翻转过程中首先通过破壳轴杆19和定位板21压缩第一弹簧25开始翻转,固定座18在90°翻转完毕后此时单向链轮29与长支轴输送带4上的链条32啮合,随着导向滑块10的移动,拖动长支轴输送带4往连接耳座37的方向移动,也就是说在本具体实施方式中长支轴输送带4是没有驱动链轮的,完全是依靠单向链轮29与链条32啮合后带动长支轴输送带4移动的,因此从动链轮5也仅仅是作为导向链轮的作用使用的,由于物理压嵌板栗与拖动长支轴输送带4都是由导向滑块10带动的,机械行程都是相同的,因此可以做到拖出(长支轴输送带4)多少,就能够压多少;When the
压嵌有板栗的长支轴输送带4在经过从动轴辊33时,由于从动轴辊33上圆周均布有可以与长支轴输送带4中长支轴34啮合的齿条35,因此齿条35的可以将压嵌在两个相邻长支轴34之间的板栗重新顶出,从而实现自动落料的目的。When the chestnut-embedded long
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (6)
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103230082A (en) * | 2012-06-07 | 2013-08-07 | 吴伯珊 | Hand-operated Chinese chestnut shucking machine |
KR20170049914A (en) * | 2015-10-29 | 2017-05-11 | 차건환 | A cutting apparatus of a chestnut peel |
CN108464512A (en) * | 2018-07-05 | 2018-08-31 | 安徽农业大学 | A kind of quick-fried in oil Chinese chestnut opening rejuvenator |
CN208480567U (en) * | 2017-10-31 | 2019-02-12 | 长安大学 | A kind of Chinese chestnut sheller |
CN210642336U (en) * | 2019-09-29 | 2020-06-02 | 唐山市欣弘食品科技有限责任公司 | Shelling device for processing Chinese chestnuts |
CN211298346U (en) * | 2019-08-19 | 2020-08-21 | 徐州满春食品有限公司 | Nut shelling device for food processing |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103230082A (en) * | 2012-06-07 | 2013-08-07 | 吴伯珊 | Hand-operated Chinese chestnut shucking machine |
KR20170049914A (en) * | 2015-10-29 | 2017-05-11 | 차건환 | A cutting apparatus of a chestnut peel |
CN208480567U (en) * | 2017-10-31 | 2019-02-12 | 长安大学 | A kind of Chinese chestnut sheller |
CN108464512A (en) * | 2018-07-05 | 2018-08-31 | 安徽农业大学 | A kind of quick-fried in oil Chinese chestnut opening rejuvenator |
CN211298346U (en) * | 2019-08-19 | 2020-08-21 | 徐州满春食品有限公司 | Nut shelling device for food processing |
CN210642336U (en) * | 2019-09-29 | 2020-06-02 | 唐山市欣弘食品科技有限责任公司 | Shelling device for processing Chinese chestnuts |
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