CN112067429A - Active telescopic exhaust pipe of steel pipe hydrostatic testing machine - Google Patents
Active telescopic exhaust pipe of steel pipe hydrostatic testing machine Download PDFInfo
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Abstract
本发明涉及一种钢管水压试验机主动伸缩排气管,该排气管安装在水压试验机排气端,采用液压驱动升降,结构为多节设有内环腔的套筒依次套接组成,伸缩套筒内中轴贯通可导气,通过在设有内环腔的套筒内供压,实现伸缩套筒多节伸出,实现升高排气,液压主动伸缩导气,克服了漂浮升降的难以控制的弊端,导气筒不受水位影响,液压升降平衡性好,导气管不受漂浮影响其偏置,可简单安装增设位移传感器实现对升降的监控具有可控性强,安全性好,效率高,体积小优点。
The invention relates to an active telescopic exhaust pipe of a steel pipe hydraulic testing machine. The exhaust pipe is installed at the exhaust end of the hydraulic testing machine, and is driven up and down by hydraulic pressure. The central axis in the telescopic sleeve can guide the air. By supplying pressure in the sleeve with the inner ring cavity, the telescopic sleeve can be extended in multiple sections to achieve elevated exhaust, and the hydraulic active telescopic air guide can overcome the problem of The disadvantages of floating and lifting are difficult to control. The air guide tube is not affected by the water level, the hydraulic lifting balance is good, and the air guide pipe is not affected by the floating. Good, high efficiency, small size advantages.
Description
技术领域technical field
本发明涉及钢管水压试验机,具体是一种钢管水压试验机主动伸缩排气管。The invention relates to a steel pipe hydraulic testing machine, in particular to an active telescopic exhaust pipe of the steel pipe hydraulic testing machine.
背景技术Background technique
水压试验机是用来对钢管、螺旋焊管、铸管等进行承压试验的设备,目的是检验钢管的质量,从而判定钢管是否符合相关标准及满足用户需要,是一种质量检验设备,适合各类钢管生产企业。The hydraulic testing machine is a device used for pressure testing of steel pipes, spiral welded pipes, cast pipes, etc. The purpose is to test the quality of steel pipes, so as to determine whether the steel pipes meet relevant standards and meet user needs. Various types of steel pipe manufacturers.
水压试验机检验钢管时要求两端封闭,通过充水阀向钢管内填充低压水,之后再进行打高压试验。在此过程中,由于管内有空气,需要有排气通道将管内空气排出,由于空气的比重比水的比重小,空气都聚集于钢管内部,并且随着水的充入,气体汇聚于钢管内部的上部,这时就需要有排气管从顶部将空气引导排出。根据所试验钢管的管径不同,所需要排气管的长短也不同,在更换钢管规格的过程中需要将排气管的长度也进行更换。但是在全自动水压机试验的过程中,排气管无法进行人工更换,也无法进行调整,就会使试验效率大大降低。在专利ZL2019 2 2067540.2中,采用浮球式结构,根据水位高低自动伸缩实现排气管长度的调节,在此方案中受空间限制,浮力的大小不能无限制增加,所以伸缩套筒的行程受到一定的限制。不能够满足更多规格情况的使用。When testing the steel pipe, the hydraulic testing machine requires both ends to be closed, and low-pressure water is filled into the steel pipe through the water filling valve, and then the high-pressure test is carried out. In this process, since there is air in the pipe, an exhaust channel is required to discharge the air in the pipe. Since the specific gravity of air is smaller than that of water, the air is gathered inside the steel pipe, and with the filling of water, the gas is gathered inside the steel pipe. At this time, an exhaust pipe is required to guide the air out from the top. Depending on the diameter of the tested steel pipe, the required length of the exhaust pipe is also different, and the length of the exhaust pipe needs to be replaced during the process of changing the steel pipe specification. However, in the process of the automatic hydraulic press test, the exhaust pipe cannot be manually replaced or adjusted, which will greatly reduce the test efficiency. In the patent ZL2019 2 2067540.2, the floating ball structure is adopted, and the length of the exhaust pipe can be adjusted by automatic expansion and contraction according to the water level. In this scheme, due to space constraints, the size of the buoyancy cannot be increased indefinitely, so the stroke of the telescopic sleeve is limited to a certain extent. limits. Can not meet the use of more specifications.
发明内容SUMMARY OF THE INVENTION
本发明为了解决钢管水压机排气管可控的问题,发明一种钢管水压试验机主动伸缩排气管。In order to solve the problem of controllability of the exhaust pipe of the steel pipe hydraulic test machine, the invention invents an active expansion and contraction exhaust pipe of the steel pipe hydraulic test machine.
本发明采取以下技术方案:The present invention adopts following technical scheme:
一种钢管水压试验机主动伸缩排气管,包括水平相互连接的左框架和右框架,左框架体外侧设置充水阀和排气阀,左框架体内侧设置的端座,端座上设置的可多节伸缩的伸缩套筒,多节伸缩的伸缩套筒是通过液压驱动伸缩,伸缩套筒包括初级筒、中间级套筒、末级套筒,初级筒套筒直径最小并设置连接地脚固定于端座上孔口,中间级套筒包括中间级外筒、中间级内筒,中间级外筒、中间级内筒同轴套接构成上端封闭的中间环筒腔,中间环筒腔入口处的中间级外筒内环壁体和中间级内筒外环壁体分别设置限位台以及密封沟槽,中间环筒腔下端开口适配容纳初级筒体进入,末级套筒由末级外筒、末级内筒同轴套合组成,末级外筒、末级内筒套接构成上端封闭的末级环筒腔,末级环筒腔下端开口适配容纳中间级套筒体进入,末级环筒腔入口处的末级外筒内环壁体和末级内筒外环壁体分别设置限位台以及密封沟槽,各密封沟槽分别设置密封,初级筒体设置有外接压力输入的壁孔道,壁孔道上端连通中间环筒腔,中间级套上端向设置沟通末级环筒腔和中间环筒腔的油道,末级内筒上端向内圈设置导气通孔。An active telescopic exhaust pipe of a steel pipe hydraulic testing machine, comprising a left frame and a right frame which are horizontally connected to each other, a water filling valve and an exhaust valve are arranged outside the left frame body, an end seat is arranged inside the left frame body, and the end seat is arranged Multi-section telescopic telescopic sleeve, the multi-section telescopic telescopic sleeve is driven and stretched by hydraulic pressure, the telescopic sleeve includes a primary cylinder, an intermediate-stage sleeve, and a final-stage sleeve. The primary cylinder sleeve has the smallest diameter and is set to connect The feet are fixed on the orifice on the end seat, and the intermediate-stage sleeve includes an intermediate-stage outer cylinder and an intermediate-stage inner cylinder. The inner ring wall of the intermediate stage outer cylinder and the outer ring wall of the intermediate stage inner cylinder at the entrance are respectively provided with a limit table and a sealing groove. The outer cylinder of the final stage and the inner cylinder of the final stage are coaxially sleeved together. The outer cylinder of the final stage and the inner cylinder of the final stage are sleeved together to form a final-stage ring-cylinder cavity with a closed upper end. The lower-end opening of the final-stage ring-cylinder cavity is adapted to accommodate the intermediate-stage sleeve body Enter, the inner ring wall of the outer cylinder of the final stage and the outer ring wall of the inner cylinder of the final stage at the entrance of the final stage ring cylinder cavity are respectively provided with a limit table and a sealing groove, each sealing groove is respectively provided with a seal, and the primary cylinder is provided with The wall channel for external pressure input, the upper end of the wall channel is connected to the intermediate ring cylinder cavity, the upper end of the intermediate stage sleeve is provided with an oil channel connecting the final stage ring cylinder cavity and the intermediate ring cylinder cavity, and the upper end of the final stage inner cylinder is provided with an air guide through hole to the inner ring .
进入中间环筒腔的初级筒设置凸台,初级筒在中间环筒腔轴向位移伸出时,与中间环筒腔入口处设置的限位台适配限位,进入末级环筒腔的中间级套筒设置凸台,中间级套筒在末级环筒腔轴向位移伸出时,与末级环筒腔入口处设置的限位台适配限位。The primary cylinder that enters the intermediate ring cylinder cavity is provided with a boss. When the primary cylinder extends axially from the intermediate ring cylinder cavity, it is adapted to the limit table set at the entrance of the intermediate ring cylinder cavity, and enters the final ring cylinder cavity. The middle-stage sleeve is provided with a boss, and when the middle-stage sleeve is extended in the axial displacement of the final-stage ring-cylinder cavity, it is adapted to limit the position with the limit platform set at the entrance of the final-stage ring-cylinder cavity.
壁孔道下端连接软管,端座设置压力输入口连接软管。The lower end of the wall channel is connected to a hose, and the end seat is provided with a pressure input port to connect the hose.
初级筒的连接地脚处还设置拉绳传感器,拉绳传感器的拉绳端固定于末级套筒体外。A pull-rope sensor is also arranged at the connection foot of the primary cylinder, and the pull-rope end of the pull-rope sensor is fixed to the outer body of the final-stage sleeve.
中间级套筒为一个中间级筒或者多级环套的中间级筒。The intermediate stage sleeve is an intermediate stage cylinder or an intermediate stage cylinder of multi-stage ring sleeves.
中间级外筒、中间级内筒套合采用螺钉固定;末级外筒、末级内筒套合并采用螺钉固定,套合连接处设置沟槽及密封。The outer cylinder of the intermediate stage and the inner cylinder of the intermediate stage are assembled by screws; the outer cylinder of the final stage and the inner cylinder of the final stage are assembled by screws, and the grooves and seals are arranged at the joints of the sleeves.
中间级外筒内环壁体和中间级内筒外环壁体分别设置的密封沟槽是相邻的上下两道密封沟槽,靠近中间环筒腔内的上密封沟槽设置唇口向内的第一外圈正向密封、第一内圈正向密封,下密封沟槽设置唇口向外的第一外圈反向密封、第一内圈反向密封;末级外筒内环壁体和末级内筒外环壁体分别设置的密封沟槽是相邻的上下两道密封沟槽,靠近末级环筒腔内的上密封沟槽设置唇口向内的第二外圈正向密封、第二内圈正向密封,下密封沟槽设置唇口向外的第二外圈反向密封、第二内圈反向密封。The sealing grooves respectively set on the inner ring wall of the intermediate stage outer cylinder and the outer ring wall body of the intermediate stage inner cylinder are the adjacent upper and lower sealing grooves, and the lip is set inward near the upper sealing groove in the intermediate ring cylinder cavity. The first outer ring is forward sealed, the first inner ring is forward sealed, the lower sealing groove is provided with the first outer ring reverse seal and the first inner ring reverse seal with the lip outward; the inner ring wall of the last stage outer cylinder The sealing grooves respectively set on the outer ring wall of the inner cylinder of the final stage and the outer ring body of the final stage are two adjacent sealing grooves. The forward seal and the second inner ring are positively sealed, and the lower sealing groove is provided with the lip outwards for the second outer ring for reverse sealing and the second inner ring for reverse sealing.
末级内筒上端还硫化设置橡胶顶管,橡胶顶管与导气通孔同轴封闭沟通,橡胶顶管顶端为设有缺口的圆弧形。The upper end of the inner cylinder of the final stage is also vulcanized with a rubber jacking pipe, the rubber jacking pipe and the air guiding through hole are coaxially closed and communicated, and the top end of the rubber jacking pipe is an arc shape with a gap.
与现有技术相比,本发明可以获得以下技术效果:液压控制主动伸缩导气,克服了漂浮升降难以控制的弊端,导气筒不受水位影响,液压升降平衡性好,导气管不受漂浮影响其偏置,可简单安装增设位移传感器实现对升降的监控。Compared with the prior art, the present invention can obtain the following technical effects: the hydraulically controlled active telescopic air guide overcomes the disadvantage that floating and lifting are difficult to control, the air guide cylinder is not affected by the water level, the hydraulic lifting balance is good, and the air guide pipe is not affected by floating Its offset can be simply installed and added with a displacement sensor to monitor the lifting.
本发明实现了水压机主动伸缩排气,可控性强,安全性好,效率高,位置感测能力提高,体积小。The invention realizes the active expansion and contraction of the hydraulic press, strong controllability, good safety, high efficiency, improved position sensing capability and small volume.
附图说明Description of drawings
图1是本发明的设备结构安装图;Fig. 1 is the device structure installation diagram of the present invention;
图2是本发明伸缩套筒3缩回状态示意图;2 is a schematic diagram of the retracted state of the
图3是本发明伸缩套筒3升起状态示意图;3 is a schematic diagram of the raised state of the
图4是本发明图2的A-A放大图。Fig. 4 is an enlarged view of A-A of Fig. 2 of the present invention.
其中,1-左框架、2-端座、3-伸缩套筒、4-被试钢管、5-右框架、6-初级筒、7-中间级外筒、8-中间级内筒、9-末级外筒、10-末级内筒、11-壁孔道、12-软管、13-第一外圈反向密封、14-第一内圈反向密封、15-第一内圈正向密封、16-第一外圈正向密封、17-中间环筒腔,18-油道、19-末级环筒腔、20-螺钉一、21-O型圈、22-螺钉二、23-拉绳传感器、24-拉绳固定点、25-排气阀、26-充水阀、27-橡胶顶管、28-通气孔、29-第二外圈反向密封、30-第二内圈反向密封、31-第二内圈正向密封、32-第二外圈正向密封。Among them, 1-left frame, 2-end seat, 3-extension sleeve, 4-tested steel pipe, 5-right frame, 6-primary cylinder, 7-intermediate outer cylinder, 8-intermediate inner cylinder, 9- Last stage outer cylinder, 10-last stage inner cylinder, 11-wall hole, 12-hose, 13-first outer ring reverse seal, 14-first inner ring reverse seal, 15-first inner ring forward Seal, 16- the first outer ring positive seal, 17- intermediate ring cylinder cavity, 18- oil passage, 19- final ring cylinder cavity, 20- screw one, 21-O-ring, 22- screw two, 23- Rope sensor, 24-rope fixing point, 25-exhaust valve, 26-fill valve, 27-rubber top pipe, 28-vent hole, 29-second outer ring reverse seal, 30-second inner ring Reverse seal, 31-forward seal of the second inner ring, 32-forward seal of the second outer ring.
具体实施方式Detailed ways
如图1-4所示,本发明所采取的技术方案是:提供一种钢管水压试验机主动伸缩排气管,该主动伸缩排气管安装在水压试验机左框架1的排气端;其结构为中轴贯通的伸缩套筒3,其为分节结构,中轴贯通可导气,伸缩套筒3由初级筒6、中间级、末级的套筒套接组成,三节套筒直径一节比一节大,初级筒6的套筒直径最小并设置连接地脚,初级筒6底端通过螺栓连接地脚固定于端座2上孔端,中间级套筒由中间级外筒7、中间级内筒8同轴套合组成,中间级外筒7上端设置内环台,内环台设置定位止口,中间级内筒8上端向设置定位台、并与中间级外筒7定位止口适配,定位台处设置螺钉一20连接固定中间级外筒7、中间级内筒8,从而构成上端封闭的中间环筒腔17,中间环筒腔17下端开口适配容纳初级筒6体进入,中间环筒腔17入口处的中间级外筒7内环壁体和中间级内筒8外环壁体分别设置限位台以及相邻的上下两道密封沟槽,靠近中间环筒腔17内的上密封沟槽设置唇口向内的第一外圈正向密封16、第一内圈正向密封15,封闭中间环筒腔17并防止其压力外泄,下密封沟槽设置唇口向外的第一外圈反向密封13、第一内圈反向密封14,防止外部水压泄入中间环筒腔17内,进入中间环筒腔17的初级筒6设置凸台,初级筒6在中间环筒腔17轴向位移伸出时,与入口处设置的限位台适配限位,防止初级筒6从中间环筒腔17滑脱,初级筒6在中间环筒腔17轴向位移缩回时,依靠中间级外筒7上端设置内环台限位。As shown in Figures 1-4, the technical solution adopted in the present invention is to provide an active telescopic exhaust pipe of a steel pipe hydrostatic testing machine, and the active telescopic exhaust pipe is installed at the exhaust end of the left frame 1 of the hydrostatic testing machine ; Its structure is a
末级套筒由末级外筒9、末级内筒10同轴套合组成,末级外筒9上端设置内环台,内环台设置定位止口和密封槽,末级内筒10上端外圈设置定位台、并与末级外筒9定位止口适配,定位台处设置螺钉二22连接固定末级外筒9、末级内筒10,从而构成上端封闭的末级环筒腔19,密封槽内设置O型圈21防止末级环筒腔19压力外泄,末级环筒腔19下端开口适配容纳中间级套筒体进入,末级环筒腔19入口处的末级外筒9内环壁体和末级内筒10外环壁体分别设置限位台以及相邻的上下两道密封沟槽,靠近末级环筒腔19内的上密封沟槽设置唇口向内的第二外圈正向密封32、第二内圈正向密封31,封闭末级环筒腔19并防止其压力外泄,下密封沟槽设置唇口向外的第二外圈反向密封29、第二内圈反向密封30,防止外部水压泄入末级环筒腔19内,进入末级环筒腔19的中间级套筒设置凸台,中间级套筒在末级环筒腔19轴向位移伸出时,与入口处设置的限位台适配限位,防止中间级套筒从末级环筒腔19滑脱,中间级套筒在末级环筒腔19轴向位移缩回时,依靠末级外筒9上端向设置内环台限位,末级内筒10上端向内圈设置导气通孔,末级内筒10上端还硫化设置橡胶顶管27,橡胶顶管27与导气通孔同轴封闭沟通,橡胶顶管27顶端为设有缺口的圆弧形,利于被试钢管4排出顶端更多的气体。The last stage sleeve is composed of the last stage
中间级外筒7上端向的内环台设置沟通末级环筒腔19和中间环筒腔17的油道18。The inner ring platform facing the upper end of the intermediate-stage
如图3-4,初级筒6体设置有外接压力输入的壁孔道11,壁孔道11上端连通中间环筒腔17,下端连接软管12,端座2设置压力输入口并连接软管12,当输入压力时,压力介质进入中间环筒腔17及末级环筒腔19,可导气的伸缩套筒3升起,泄压时,伸缩套筒3下降,较粗级套筒高于较细级套筒的套接安装方式有益效果是增加上部负载重量,有利于实现稳定快速下降复位。As shown in Figure 3-4, the
分节结构形式的伸缩套筒3,以中间级套筒结构为基础,单个中间级套筒可以适应性设置为多个规格直径不同的中间级套筒相互套接组成,从而满足不同高度的导气工况需求。The
如图3-4,初级筒6的连接地脚处还设置拉绳传感器23,其拉绳端固定于末级套筒体外的拉绳固定点24,实现位移的精确控制测量。As shown in Fig. 3-4, a
上述用于排气的伸缩套筒3,其分节结构已经示出和描述了本发明的技术要点,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,如实施例中分级结构为三级,进一步增设一个中间级套筒成为四级,依次类推,通过增设多个中间级套筒即可实现多级结构的变化,目的是通过多级结构实现伸缩排气,具体结构在此不一一赘述。The above-mentioned
工作方式为:The way it works is:
如图1-2,主动伸缩排气管安装在水压试验机左框架1的排气端,右框架5装设被试钢管4对夹封闭机构,当对被试钢管4进行试验时,先将被试钢管4填充满低压水,在这个过程中,充水阀26打开,低压水灌入被试钢管4,排气阀25打开,被试钢管4内部的空气从伸缩套筒3内部通道进入端座2内,经由通气孔28从排气阀25排出。As shown in Figure 1-2, the active telescopic exhaust pipe is installed at the exhaust end of the left frame 1 of the hydraulic testing machine, and the
如图2-4,注水排气时,伸缩套筒3执行升起动作,端座2设置的压力输入口输入压力,压力介质由软管12、壁孔道11进入中间环筒腔17及末级环筒腔19,压力建立,可导气的伸缩套筒3升起,橡胶顶管27顶靠被试钢管4内腔顶部,更有利于气体排净,压力输入口泄压或负压时,伸缩套筒3靠自重下降;同时被试钢管4填充满水压时,管内增压也可促进伸缩套筒3下降,从而快速泄出中间环筒腔17及末级环筒腔19内压。伸缩套筒3内允许水进入。伸缩套筒3的中间环筒腔17和末级环筒腔19内充入的介质可以是油或者水,优选为油,当介质为油时,第一外圈反向密封13、第一内圈反向密封14防止被试钢管4内腔的水压或气压进入中间环筒腔17,产生泄漏失压或污染;第二外圈反向密封29、第二内圈反向密封30防止被试钢管4内腔的水压或气压进入末级环筒腔19,产生泄漏失压或污染;第一内圈正向密封15、第一外圈正向密封16防止中间环筒腔17内的油/水进入被试钢管4内,产生泄漏;第二内圈正向密封31、第二外圈正向密封32防止末级环筒腔19内的油/水进入被试钢管4内,产生泄漏。As shown in Figure 2-4, when the water is injected and exhausted, the
被试钢管4打压的同时,伸缩套筒3可以通过供入高/低压力使伸缩套筒3伸缩。While the
伸缩套筒3的上升/下降,牵引拉绳传感器23的拉绳端升降,实现伸缩套筒3升高位的检测。When the
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