Rolling type cloth dyeing equipment
Technical Field
The invention belongs to the field of textiles, and particularly relates to rolling type cloth dyeing equipment.
Background
The cloth is a material commonly used in decorative materials. Including chemical fiber carpet, non-woven wallhanging, linen, nylon cloth, colored adhesive tape, various cloth such as flannel, the cloth has played considerable effect in decorating the display, often is the main strength that can not neglect in the whole space of selling, and the present cloth dyeing process of dyeing adopts the dip-dyeing method mostly, passes the cloth from the dye vat, causes the dyestuff extravagant, and dyes inhomogeneous, and later stage stoving time is long scheduling problem.
Disclosure of Invention
The invention provides a rolling type cloth dyeing method for overcoming the defects of the prior art, and rolling type cloth dyeing equipment for improving the utilization rate of dye.
In order to achieve the purpose, the invention adopts the following technical scheme: a rolling type cloth dyeing device comprises a support, wherein the support is fixedly arranged on the ground, a dye containing shell is fixedly arranged on the front end face of the support, a dye containing cavity is formed in the dye containing shell, a dye device is arranged on the lower side of the dye containing shell, a drying device is arranged on the right side of the dye containing shell, transportation devices are arranged on two sides of the dye device, the dye device comprises an open slot fixedly arranged on the lower end wall of the dye containing cavity, a hydraulic pump is fixedly arranged on the lower end face of the dye containing shell, the dye containing cavity is communicated with the hydraulic pump through the open slot, supporting shells are respectively arranged on two sides of the lower end face of the support, a sliding cavity is formed in each supporting shell, fixing plates are arranged in the sliding cavity in a sliding mode and are vertically symmetrical, and the upper end face of the upper fixing plate is connected with the upper end wall of the sliding cavity through a first spring, the fixed plate of downside is fixed to be set up subaerial, the terminal surface all is equipped with dyeing assembly before the fixed plate, and the conveyer on right side will not dyed cloth from dyeing apparatus and drying device in the middle of on through after-treatment to left conveyer.
The dyeing device further comprises an arc plate fixedly arranged on the left end face of the fixed plate on the upper side, a rotating cavity is arranged in the support on the left side, a first rotating shaft is rotatably arranged in the rotating cavity, a disc is fixedly arranged on the left end face of the first rotating shaft, a handle is fixedly arranged on the left end face of the disc, a cam is fixedly arranged on the right end face of the first rotating shaft, the cam abuts against the arc plate, when an operator uses the dyeing device to dye cloth, the handle is held and rotates the handle, the handle drives the disc to rotate, the disc drives the first rotating shaft to rotate, the first rotating shaft drives the cam to rotate, the cam drives the arc plate to move up and down, the arc plate drives the fixed plate to move up and down, the fixed plate drives the dyeing component and the drying device on the upper side to move up and down, and the operator can conveniently pass through the dyeing component and the drying device.
Dyeing subassembly is including rotating the second axis of rotation that sets up terminal surface before the fixed plate, the fixed inner wall wheel that is equipped with in the second axis of rotation, the inner wall wheel outside is equipped with the outer wall wheel, the outer terminal surface of inner wall wheel passes through a plurality of second spring coupling with the terminal surface in the outer wall wheel, the inner wall wheel with constitute the dyestuff chamber between the outer wall wheel, the inner wall wheel with the fixed sealed pad that is equipped with of terminal surface around the outer wall wheel, sealed pad covers the dyestuff chamber, the dyeing chamber rear end wall in the dyeing subassembly of upside with the hydraulic pump passes through first hose intercommunication, the dyestuff chamber in the dyeing subassembly of downside with the hydraulic pump passes through the second hose intercommunication.
The dyeing component also comprises a plurality of sliding components uniformly arranged on the outer wall wheel in a circumferential manner, each sliding component comprises a drainage cavity arranged in the outer wall wheel, a triangular block is arranged in the drainage cavity in a sliding manner, one end of the triangular block is fixedly provided with a stress plate, the other end of the triangular block is connected with the inner wall of the dye cavity through a second spring, a first stick is arranged in the drainage cavity in a rolling manner and is abutted against the stress plate, the outer wall wheel is fixedly provided with a sponge, a hydraulic pump can store the dye in the dye containing cavity into the dye cavity through a first hose to generate certain pressure to the dye cavity, when undyed cloth passes through the sponge, the two sponges abut against each other and extrude each other, the undyed cloth drives the sponge at the upper side to rotate anticlockwise, the sponge at the upper side extrudes the first stick to move upwards, the first stick extrudes the stress plate to drive the stress plate to move upwards, the atress board drives the triangle-shaped piece upward movement, and triangle-shaped piece compression second spring, dyestuff chamber and drainage chamber intercommunication this moment, the dyestuff of dyestuff intracavity sprays to the sponge on, and the sponge prints printing and dyeing to the cloth with the dyestuff on, and the same work is done to downside dyeing apparatus with the same reason.
Through setting up dyeing subassembly from top to bottom, can carry out the roll extrusion simultaneously to the cloth from top to bottom and make the dyeing, the dyeing that causes when having avoided traditional dyestuff is inhomogeneous, and is insufficient, and dyestuff low-usage, causes extravagant problem, when practicing thrift the dyestuff through rolling type dyeing, avoids the dyestuff to drip to spatter and causes the pollution.
The dyeing device is characterized by further comprising a pressing component symmetrically arranged on the end face of the fixed plate, the pressing component comprises a supporting rod fixedly arranged on the end face of the fixed plate, an arranging block is fixedly arranged on the end face of the supporting rod, a reserved cavity is arranged in the arranging block, a pressing block is arranged in the reserved cavity in a sliding mode, the pressing block is connected with the reserved cavity through a third spring, a rolling cavity is formed in the pressing block, and a second stick rod is arranged in the rolling cavity in a rolling mode.
When the subassembly was pressed from the left side to the cloth through, the left side was pressed the subassembly and is formed certain extrusion to the cloth, and the cloth that does not dye drives the second rod stick and rotates, carries out smoothing of certain degree to the cloth that will carry out dyeing, and when avoiding dyeing, the fold appears in the cloth, causes the dyeing inhomogeneous, and the right side is pressed the subassembly simultaneously and is passed through the extrusion of certain degree with the cloth that dyes, extrudes the cloth with unnecessary dyestuff in the cloth to drip to the sponge, the convenient cloth that dyes dries.
The drying device is arranged in an up-and-down symmetrical mode and comprises a heat insulation shell fixedly arranged on the end face of the fixing plate, a placement cavity is formed in the heat insulation shell, a vent is formed in the end wall of the placement cavity, a first motor is fixedly arranged on the end wall of the placement cavity, a fan is fixedly arranged on an output shaft of the first motor, and a resistance wire is fixedly arranged on the inner wall of the placement cavity. When dyed cloth passes through the lower part of the drying device, the first motor is started to drive the fan to rotate, the fan can blow heat generated by the resistance wire to the dyed cloth, the cloth is dried in time, and the problem that the dyed cloth fails because the cloth is not dried when the dyed cloth is collected by the finishing device is solved.
The conveying device comprises a ground supporting plate fixedly arranged, a cavity is arranged in the supporting plate, a motor is fixed on the rear end wall of the cavity, a third rotating shaft is fixedly arranged on a motor output shaft, a gear is fixedly arranged on the third rotating shaft, a rack is arranged in the cavity in a sliding mode, the gear is meshed with the rack, a fixed block is fixedly arranged on the upper end face of the rack, a third motor is fixedly arranged on the front end face of the fixed block, and a cloth placing rod is fixedly arranged on the third motor output shaft.
A preformed groove is arranged at the front side of the cloth arranging rod, a clamping plate is detachably arranged in the preformed groove, a clamping cavity is arranged in the clamping plate, a clamping piece is arranged in the clamping cavity in a sliding manner, the left end face of the clamping piece is connected with the right end wall of the clamping cavity through a fourth spring, when an operator dyes and collects the cloth, the third rotating shaft is rotated, the gear drives the rack to move up and down, the rack drives the fixed block to move up and down, the clamping plate is firstly pulled out from the preformed groove, the dried cloth is wound on the cloth arranging rod, at the moment, the clamping piece is stretched rightwards, the clamping plate is inserted into the reserved groove, then the clamping piece is restored to the original position, can be fixed to the cloth with drying and place the stick on, the third motor can start this moment, drives the cloth and settles the stick and rotate, and the cloth is settled the stick and is rotated and make the cloth of drying collect to the cloth and place the stick on.
In view of the above, it is desirable to provide,
1. through setting up dyeing subassembly from top to bottom, can carry out the roll extrusion simultaneously to the cloth from top to bottom and make the dyeing, the dyeing that causes when having avoided traditional dyestuff is inhomogeneous, and is insufficient, and dyestuff low-usage, causes extravagant problem, when practicing thrift the dyestuff through rolling type dyeing, avoids the dyestuff to drip to spatter and causes the pollution.
2. The cloth to be dyed is smoothed to a certain degree, and when dyeing is avoided, the cloth is folded, so that uneven dyeing is caused.
3. In time dry the cloth, when avoiding finishing device to collect the cloth that has dyed, the cloth has not dried yet, causes the problem of dyestuff failure.
Drawings
FIG. 1 is a cross-sectional view of the present invention;
FIG. 2 is a cross-sectional view taken at B-B of FIG. 1;
FIG. 3 is an enlarged view taken at A in FIG. 1;
FIG. 4 is a schematic diagram of the operation of FIG. 3;
FIG. 5 is a cross-sectional view taken at C-C of FIG. 1;
fig. 6 is an enlarged view of fig. 5 at D.
In the figure, a bracket 10, a rotating cavity 11, a first rotating shaft 12, a handle 13, a disc 14, an arc plate 15, a supporting shell 16, a sliding cavity 17, a first spring 18, a dye containing shell 19, a dye containing cavity 20, an open slot 21, a hydraulic pump 22, a first hose 23, a second hose 24, a fixing plate 25, a heat insulation shell 26, a ventilation opening 27, a first motor 28, a placing cavity 29, a fan 30, a resistance wire 31, a fixing block 32, a supporting plate 33, a cavity 34, a third rotating shaft 35, a gear 36, a rack 37, a second rotating shaft 38, an inner wall wheel 39, a dye cavity 40, a second spring 41, a triangular block 42, a stressed plate 43, a first rod 44, a drainage cavity 45, a sponge 46, a supporting rod 48, a placing block 49, a reserved cavity 50, a third spring 51, a pressing block 52, a rolling cavity 53, a second rod 54, a third motor 55, a cloth placing rod 57, a clamping plate 58, a clamping cavity 61, a clamping cavity 20, a clamping plate and a clamping plate, A fourth spring 62, a clamping sheet 63, a cam 64, a sealing gasket 66, an outer wall wheel 67 and a preformed groove 68.
Detailed Description
As shown in fig. 1-6, a rolling type cloth dyeing apparatus comprises a support 10, the support 10 is fixedly arranged on the ground, a dye containing shell 19 is fixedly arranged on the front end face of the support 10, a dye containing cavity 20 is arranged in the dye containing shell 19, a dye device is arranged on the lower side of the dye containing shell 19, a drying device is arranged on the right side of the dye containing shell 19, and transporting devices are arranged on two sides of the dye device. The terminal surface all is equipped with the dyeing subassembly before the fixed plate 25, on the conveyer on left side will not dyed cloth from the conveyer on dyeing apparatus and drying device middle after-treatment to the right side, the dyeing subassembly carries out roll extrusion formula dyeing to the cloth, and drying device dries the cloth, conveniently collects the cloth that has dyed.
The dyestuff device holds the fixed hydraulic pump 22 that is equipped with of terminal surface under the casing 19 including fixed open slot 21 that sets up end wall under the dyestuff holds the chamber 20, the dyestuff hold the chamber 20 with hydraulic pump 22 is linked together through open slot 21. Support shell 16 is equipped with respectively to the back timber lower extreme surface both sides of support 10, be equipped with slip chamber 17 in the support shell 16, it is equipped with fixed plate 25 to slide in the slip chamber 17, fixed plate 25 is symmetry from top to bottom, fixed plate 25 has two, and the up end with slip chamber 17 up end passes through first spring 18 and connects, and the fixed plate 25 of downside also is two and fixed the setting subaerial, all be equipped with dyeing assembly on the fixed plate 25.
Dyeing subassembly is including rotating the second axis of rotation 38 that sets up terminal surface before fixed plate 25, the fixed inner wall wheel 39 that is equipped with in second axis of rotation 38, the inner wall wheel 39 outside is equipped with outer wall wheel 67, the terminal surface is connected through a plurality of second springs 41 with the terminal surface in the outer wall wheel 67 outside the inner wall wheel 39, inner wall wheel 39 with constitute dye chamber 40 between the outer wall wheel 67, inner wall wheel 39 with terminal surface is fixed to be equipped with sealed pad 66 around the outer wall wheel 67. It will be appreciated by those skilled in the art that the gasket 66 is flexible and deformable, as the dye chamber 40 changes. The sealing pad 66 covers the dye chamber 40, the rear end wall of the dye chamber 40 in the upper dyeing unit is communicated with the hydraulic pump 22 through the first hose 23, and the dye chamber 40 in the lower dyeing unit is communicated with the hydraulic pump 22 through the second hose 24.
The dyeing component further comprises a plurality of sliding components uniformly arranged on the outer wall wheel 67 in a circumferential manner, each sliding component comprises a drainage cavity 45 arranged in the outer wall wheel 67, each drainage cavity 45 is divided into a roller cavity 45a and a triangular cavity 45b, the roller cavity 45a is communicated with the triangular cavity 45b, a triangular block 42 is arranged in the triangular cavity 45b in a sliding manner, one end of the triangular block 42 is fixedly provided with a stress plate 43, the other end of the triangular block 42 is connected with the inner wall of the dye cavity 40 through a second spring 41, when the triangular block 42 compresses the second spring 41, the drainage cavity 45 is communicated with the dye cavity 40, a first roller 44 is arranged in the roller cavity 45a in a rolling manner, the first roller 44 is abutted against the stress plate 43, a sponge 46 is fixedly arranged on the outer wall wheel 67, the hydraulic pump 22 can store dye in the dye containing cavity 20 into the dye cavity 40 through a first hose 23, produce certain pressure to dye chamber 40 in, when undyed cloth passes from between two sponges 46, two sponges 46 offset and when extrudeing each other, undyed cloth drives upside sponge 46 anticlockwise rotation, upside sponge 46 extrudes first club 44 upward movement, first club 44 extrusion drives the atress board 43 upward movement, atress board 43 drives triangle 42 upward movement, triangle 42 compression second spring 41, dye chamber 40 and drainage chamber 45 intercommunication this moment, the dyestuff in dye chamber 40 sprays to sponge 46 on, sponge 46 prints the dyestuff to the cloth, the same work is done to downside dyeing apparatus with the same reason.
Through setting up dyeing subassembly from top to bottom, can carry out the roll extrusion simultaneously to the cloth from top to bottom and make the dyeing, the dyeing that causes when having avoided traditional dyestuff is inhomogeneous, and is insufficient, and dyestuff low-usage, causes extravagant problem, when practicing thrift the dyestuff through rolling type dyeing, avoids the dyestuff to drip to spatter and causes the pollution.
The dye device also comprises an arc plate 15 fixedly arranged on the left end surface of the fixed plate 25 on the upper side, a rotating cavity 11 is arranged in the bracket 10 on the right side, a first rotating shaft 12 is rotatably arranged in the rotating cavity 11, a disc 14 is fixedly arranged on the left end face of the first rotating shaft 12, a handle 13 is fixedly arranged on the left end surface of the disc 14, a cam 64 is fixedly arranged on the right end surface of the first rotating shaft 12, the cam 64 is abutted against the arc plate 15, when an operator uses the cloth dyeing machine to dye cloth, the operator holds the handle 13 and rotates the handle 13, the handle 13 drives the disc 14 to rotate, the disc 14 drives the first rotating shaft 12 to rotate, the first rotating shaft 12 drives the cam 64 to rotate, the cam 64 drives the arc plate 15 to move up and down, the arc plate 15 drives the fixing plate 25 to move up and down, the fixing plate 25 drives the dyeing component and the drying device on the upper side to move up and down, and the operator can conveniently penetrate the undyed cloth through the dyeing component and the drying device.
Dyeing apparatus still sets up the pressing means at the terminal surface of fixed plate 25 including the symmetry, pressing means is including the fixed bracing piece 48 that sets up at the terminal surface of fixed plate 25, the fixed settling block 49 that is equipped with of terminal surface of bracing piece 48, be equipped with reserve chamber 50 in the settling block 49, it is equipped with briquetting 52 to slide in the reserve chamber 50, briquetting 52 with reserve chamber 50 passes through the third spring 51 and connects, be equipped with roll chamber 53 in the briquetting 52, roll and be equipped with second rod 54 in the chamber 53 that rolls, the same reason downside drying device is equipped with the looks isostructure. When the subassembly was pressed from the left side to the cloth when passing through, the left side was pressed the subassembly and is formed certain extrusion to the cloth, and the cloth that does not dye drives second rod 54 and rotates, carries out smoothing of certain degree to the cloth that will carry out dyeing, and when avoiding dyeing, the fold appears in the cloth, causes the dyeing inhomogeneous, and the right side is pressed the subassembly simultaneously and is passed through the extrusion of certain degree with the cloth that dyes, extrudes the cloth with unnecessary dyestuff in the cloth to drip to sponge 46 is last, makes things convenient for the cloth that dyes to dry.
The drying device is arranged in an up-and-down symmetrical mode and comprises a heat insulation shell 26 fixedly arranged on the end face of a fixing plate 25, a placement cavity 29 is arranged in the heat insulation shell 26, a vent 27 is formed in the end wall of the placement cavity 29, a first motor 28 is fixedly arranged on the end wall of the placement cavity 29, a fan 30 is fixedly arranged on an output shaft of the first motor 28, a resistance wire 31 is fixedly arranged on the inner wall of the placement cavity 29, and the lower side drying device is provided with the same structure in the same way. When dyed cloth passes through the lower part of the drying device, the first motor 28 is started to drive the fan 30 to rotate, the fan 30 can blow heat generated by the resistance wire 31 to the dyed cloth, the cloth is dried in time, and the problem that the dyed cloth fails because the cloth is not dried when the dyed cloth is collected by the finishing device is solved.
Conveyer is including fixed backup pad 33 that sets up on ground, be equipped with cavity 34 in the backup pad 33, cavity 34 rear end wall fixed motor, the fixed third axis of rotation 35 that is equipped with on the motor output shaft, the fixed gear 36 that is equipped with in the third axis of rotation 35, it is equipped with rack 37 to slide in the cavity 34, gear 36 with rack 37 meshes, the fixed block 32 that is equipped with of rack 37 up end, the fixed third motor 55 that is equipped with of terminal surface before the fixed block 32, the fixed cloth setting rod 57 that is equipped with on the third motor 55 output shaft.
The cloth arrangement rod 57 is provided with a reserved groove 68 on the front side, a clamping plate 58 is detachably arranged in the reserved groove 68, a clamping cavity 61 is arranged in the clamping plate 58, a clamping piece 63 is slidably arranged in the clamping cavity 61, and the left end face of the clamping piece 63 is connected with the right end wall of the clamping cavity 61 through a fourth spring 62. When an operator dyes and collects cloth, the third rotating shaft 35 is rotated, the gear 36 drives the rack 37 to move up and down, the rack 37 drives the fixing block 32 to move up and down, the bolt 56 is adjusted to a proper position, the clamping plate 58 is firstly pulled out of the reserved groove 68, a small amount of dried cloth is pre-wound on the cloth arranging rod 57, the clamping piece 63 is stretched rightwards and the stiffening plate 58 is inserted into the reserved groove 68, the clamping piece 63 is restored to the original position, the clamping piece can clamp the cloth wound on the cloth arranging rod 57, the rest large amount of cloth can be wound to the outer side of the clamping piece 63, the third motor 55 can be started at the moment to drive the cloth arranging rod 57 to rotate, and the cloth arranging rod 57 rotates to enable the dried cloth to be collected on the cloth arranging rod 57.
The working principle is as follows:
when an operator uses the dyeing device to dye cloth, the operator holds the handle 13 and rotates the handle 13, the handle 13 drives the disc 14 to rotate, the disc 14 drives the first rotating shaft 12 to rotate, the first rotating shaft 12 drives the cam 64 to rotate, the cam 64 drives the arc plate 15 to move up and down, the arc plate 15 drives the fixed plate 25 to move up and down, and the fixed plate 25 drives the dyeing component and the drying device on the upper side to move up and down, so that the operator can conveniently penetrate the undyed cloth through the middle of the dyeing component and the drying device;
the hydraulic pump 22 can store the dye in the dye containing cavity 20 to the dye cavity 40 through the first hose 23, a certain pressure is generated in the dye cavity 40, when undyed cloth passes through the space between the two sponges 46, the two sponges 46 are abutted and extruded with each other, the undyed cloth drives the upper sponge 46 to rotate anticlockwise, the upper sponge 46 extrudes the first stick 44 to move upwards, the first stick 44 extrudes the stress plate 43 to move upwards, the stress plate 43 drives the triangular block 42 to move upwards, the triangular block 42 compresses the second spring 41, the dye cavity 40 is communicated with the drainage cavity 45 at the moment, the dye in the dye cavity 40 is sprayed onto the sponges 46, the sponges 46 print the dye on the cloth, and similarly, the lower dyeing device does the same work;
when the dyed cloth passes through the lower part of the drying device, the first motor 28 is started to drive the fan 30 to rotate, the fan 30 can blow heat generated by the resistance wire 31 to the dyed cloth and dry the cloth in time, and the problem that the dyed cloth is not dried yet and fails in dyeing when the dyed cloth is collected by the finishing device is avoided;
when an operator performs cloth dyeing and collection, the gear 36 drives the rack 37 to move up and down and the rack 37 drives the fixing block 32 to move up and down by rotating the third rotating shaft 35. Firstly, the clamping plate 58 is pulled out of the reserved groove 68, the dried cloth is wound on the cloth arranging rod 57, then the clamping piece 63 is stretched rightwards, the clamping plate 58 is inserted into the reserved groove 68, then the clamping piece 63 is restored to the original position, the cloth wound on the cloth arranging rod 57 can be clamped by the clamping piece, the rest of the cloth can be wound to the outside 63, at the moment, the third motor 55 can be started to drive the cloth arranging rod 57 to rotate, and the cloth arranging rod 57 rotates to enable the dried cloth to be collected on the cloth arranging rod 57.
The above description is only illustrative of the present invention. Various modifications, additions and substitutions for the specific embodiments described may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.