CN112058815A - Waste aluminum alloy leftover material dust removal and compression device - Google Patents
Waste aluminum alloy leftover material dust removal and compression device Download PDFInfo
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- CN112058815A CN112058815A CN202010890466.9A CN202010890466A CN112058815A CN 112058815 A CN112058815 A CN 112058815A CN 202010890466 A CN202010890466 A CN 202010890466A CN 112058815 A CN112058815 A CN 112058815A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/32—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
- F16F15/067—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs
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- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
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- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/162—Selection of materials
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- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to the field of aluminum alloy recovery devices, in particular to a dust removal and compression device for waste aluminum alloy scraps, which comprises a base, two vertical plates, a controller, an ash removal mechanism and a collection mechanism, wherein the ash removal mechanism is arranged between the two vertical plates in a sliding manner, the ash removal mechanism comprises a cleaning box, an adsorption component and two noise reduction components, the collection mechanism is arranged at the top of the base in a sliding manner, the collection mechanism comprises a collection box and an extrusion component, a sliding plate is arranged at the top of the base in a sliding manner, the collection box is fixedly arranged at the top of the sliding plate, the extrusion component is arranged at the top of the sliding plate, the collection box is connected with the extrusion component in an inserting manner, and the adsorption component, the extrusion component and the controller are electrically connected with each other. Is beneficial to reducing the processing cost.
Description
Technical Field
The invention relates to the field of aluminum alloy recovery devices, in particular to a dust removal and compression device for waste aluminum alloy scraps.
Background
The aluminum alloy is a non-ferrous metal structural material which is most widely applied in industry, has low density, higher strength which is close to or exceeds that of high-quality steel, good plasticity, can be processed into various sections, has excellent electrical conductivity, thermal conductivity and corrosion resistance, is widely used in industry, and is second to steel in use amount. In order to reduce resource consumption and protect the environment, the waste aluminum alloy is generally recycled.
Chinese patent application No.: CN 201610930244.9; the publication date is as follows: 2017.03.22 discloses a waste aluminum alloy surface purifying device, which belongs to the technical field of aluminum alloy recovery equipment and comprises a first containing device, a second containing device and a centrifugal motor, wherein the first containing device is provided with a side wall and a bottom wall, a sewage discharge outlet is arranged on the first containing device, a sewage discharge pipe is arranged at the sewage discharge outlet, and a sewage discharge valve is arranged on the sewage discharge pipe; the second accommodating device is accommodated in the first accommodating device and is positioned above the bottom wall of the first accommodating device, and through holes are formed in the bottom and the upper part of the second accommodating device at intervals; the centrifugal motor is positioned outside the first accommodating device, and an output shaft of the centrifugal motor penetrates through the bottom wall of the first accommodating device and then is connected with the bottom of the second accommodating device; the device also comprises a vibrator and a placing plate; the vibrating machine is arranged on the inner bottom surface of the second accommodating device, the placing plate is in a grid shape, and the vibrating machine is arranged on the second accommodating device through the vibrating machine. The invention can remove impurities on the surface of the aluminum alloy by using a centrifugal technology and promote the impurities on the surface of the aluminum alloy to be further removed by adopting a vibration mode in the pollution discharge process.
Chinese patent application No.: CN 201921138788.7; the publication date is as follows: 2020.06.30 discloses a scrap aluminum alloy product's compressor arrangement, including the compression shell, and the feeder hopper of fixed intercommunication in compression shell side top, the top fixed mounting of compression shell has the cylinder, the output of cylinder extends to the inside of compression shell and fixed mounting has first compression board. The utility model discloses a cylinder promotes first pressing plate and compresses scrapped aluminium, the motor drives and drives drive gear wheel and rotate, drive gear passes through the follow-up gear drive pivot, the pivot is passed through drive mechanism transmission threaded rod and is rotated, the external screw thread of threaded rod orders about the movable plate and promotes the backup pad, the backup pad promotes the second compression board, be close to the compression each other between two second compression boards and scrap the aluminum alloy, will scrap the aluminum compression to shelving inside the frame, the ascending compression of three side has fully compressed the volume of scrapping the aluminum alloy, avoid leading to scrapped five metals product to occupy a large amount of spaces.
The above two inventive structures have the following disadvantages:
1. after shaking off the impurity on aluminium alloy scrap surface, clear away through abluent mode, the dust contacts with impurity, forms mud easily, not only can the adhesion on the surface of old and useless aluminum alloy, causes clear not thorough, and mud easily adheres on the inner wall of equipment simultaneously, causes the filth of equipment, needs frequently to wash equipment, wastes time and energy, and the practicality of equipment remains to be improved.
2. Each mechanism is independently operated, and the power consumption of the device is larger, so that the aluminum alloy treatment cost is not favorably reduced.
According to the defects of the prior art, a dust removal and compression device and a dust removal and compression method for waste aluminum alloy scraps are needed to be designed, so that shaken-off impurities can be adsorbed, the pollution is prevented, the power consumption of the device is low, and the treatment cost is favorably reduced.
Disclosure of Invention
The invention aims to provide a dust removal and compression device for waste aluminum alloy leftover materials.
In order to achieve the purpose, the invention adopts the following technical scheme:
the dust removal and compression device for the waste aluminum alloy leftover materials comprises a base, two vertical plates, a controller, an ash removal mechanism and a collection mechanism, wherein the two vertical plates are symmetrically arranged at two ends of the top of the base, the controller is fixedly arranged on the outer wall of one vertical plate, the ash removal mechanism is slidably arranged between the two vertical plates and comprises a cleaning box, an adsorption component and two noise reduction components, two sliding rods are slidably arranged on the outer wall of the upper half of each vertical plate, the cleaning box is fixedly arranged between the four sliding rods, a fixed shell is arranged on the outer wall of the cleaning box, the adsorption component is arranged inside the fixed shell, the two noise reduction components are symmetrically arranged on the inner wall of the cleaning box, the collection mechanism is slidably arranged at the top of the base and comprises a collection box and an extrusion component, and a sliding plate is slidably arranged at the top of the base, the collecting box is fixedly arranged at the top of the sliding plate, the extrusion assembly is arranged at the top of the sliding plate, the collecting box and the extrusion assembly are connected in an inserting mode, and the adsorption assembly, the extrusion assembly and the controller are electrically connected.
Further, it is equipped with expanding spring all to overlap on the outer wall of two slide bars of keeping away from the controller, the one end that the controller was kept away from to the clearance case and one of them riser are contradicted with every expanding spring's both ends respectively, it is equipped with spacing spring all to overlap on the outer wall of two slide bars of being close to the controller, the one end that the clearance case is close to the controller is contradicted with every spacing spring's both ends respectively with another riser, the equal fixedly connected with anticreep cap of one end that the clearance case was kept away from to every slide bar, the fixed roof that is equipped with in top of two risers, the top of clearance case is the symmetry and is provided with four pulleys, the bottom of roof is the symmetry and is provided with two slides.
Furthermore, the adsorption component comprises an electromagnet, an iron block and three fans, the electromagnet is fixedly arranged on the outer wall of one side of one vertical plate close to the cleaning box, the iron block is fixedly arranged on the outer wall of the cleaning box, the electromagnet and the iron block are consistent in height, three bearings are inserted into the inner wall of one end of the fixed shell, which is far away from the controller, a rotating shaft is inserted into each bearing, each fan is sleeved on the outer wall of one end of the rotating shaft, which is close to the cleaning box, a rotating disc is rotatably arranged on the outer wall of the vertical plate, on which the electromagnet is arranged, one end of each rotating shaft, which is far away from the fan, is sleeved with a driven wheel, a driving wheel is sleeved on one side of one driven wheel, a traction rope is sleeved between the driving wheel and the rotating disc, a lead weight is fixedly arranged at one end of the traction rope, and an exhaust grid is arranged on the outer wall of one end of the fixed shell, which is close to the belt, and the electromagnet is electrically connected with the controller.
Furthermore, a plurality of filter holes are formed in the inner wall of one end, far away from the controller, of the cleaning box at equal intervals, a filter plate and a protective cover are fixedly arranged inside the fixed shell, a plurality of through holes only allowing dust to pass through are formed in the filter plate, the filter holes are larger than the through holes, a collecting box is slidably arranged at the bottom of the fixed shell, a first containing chamber and a second containing chamber are formed in the collecting box through a partition plate, the top of the partition plate is attached to the bottom of the fixed shell, and a first through groove and a second through groove which are the same as the interface shapes of the first containing chamber and the second containing chamber are formed in the bottom of the fixed shell.
Further, every subassembly of making an uproar of falling all includes baffle, amortization sponge and two telescopic links, and two telescopic links are the symmetry and set up on the one side inner wall of the width direction of cleaning box, the baffle is fixed to be established between two telescopic links to the baffle is unanimous with the cross sectional shape of cleaning box, the amortization sponge laminating sets up on the baffle is close to one end outer wall of cleaning box, all overlaps on the outer wall of every telescopic link to be equipped with buffer spring, and the baffle is close to the one end of cleaning box and the inner wall of cleaning box and is contradicted with a buffer spring's both ends respectively.
Further, the extrusion subassembly includes cylinder, briquetting and two guide bars, the cylinder is fixed to be established at the top of slide, and the output of cylinder passes the collecting box, and the briquetting is fixed to be established on the output of cylinder to the top of briquetting is the oblique angle structure, and two guide bars are the symmetry and insert and establish on the collecting box is close to the one end outer wall of cylinder, and the one end that every guide bar is close to the collecting box all with briquetting fixed connection, the equal fixedly connected with anticreep cover of one end that the collecting box was kept away from to every guide bar, the cylinder is connected with the controller electricity.
Further, it is provided with the slot to be integrated into one piece on the one end outer wall that the clearance case is close to the controller, the inside of slot is vertical the inserting and is equipped with the guard gate, the fixed bolt that is equipped with in top of guard gate, the top of clearance case is equipped with the jack, the bolt is inserted with the jack and is established the connection to install the glass observation window on the guard gate.
Further, the bottom of clearance case is integrated into one piece and is provided with the feed opening, the inside slip of feed opening is provided with down the flitch to the side of feed opening is equipped with electric putter, electric putter and the bottom fixed connection of clearance case, the fixed push pedal that is equipped with on electric putter's the output, the push pedal is close to fixed two connecting rods that are equipped with between the one end of guard gate with the flitch down, electric putter is connected with the controller electricity.
Further, the top of base is the symmetry and is provided with two draw runners, the bottom of slide is the symmetry and is provided with two spouts, every spout all with a draw runner sliding connection to the fixed handle that is equipped with on the outer wall of slide.
Further, the top of collecting box is equipped with the wedge and connects the material mouth to the collecting box is located the clearance case under, the wedge knot material mouth is greater than the feed opening, and inclines on the inner wall of collecting box to be provided with the guide board, the bottom of guide board is higher than the top of briquetting.
The invention has the beneficial effects that:
1. the invention drives the cleaning box to slide between the two vertical plates by designing the adsorption components, namely an electromagnet, an iron block and a fan, utilizes the attraction force of the electromagnet and the iron block to make the cleaning box shake, so that dust and metal debris on the surface of waste aluminum alloy leftover materials in the cleaning box are shaken off, designs a pendant, a belt, a driving wheel, a driven wheel, a turntable and a traction rope, utilizes the break of the balance relation of the force kept between the two telescopic springs and a lead weight to drive the three fans to rotate rapidly, thereby forming negative pressure, and sucks and removes the dust and the metal debris shaken off in the cleaning box, and the suction mode is generated when the cleaning box slides each time, namely the cleaning box slides once to one end close to the turntable, the balance relation is broken, the two telescopic springs shrink, the lead weight utilizes the traction rope to drive the three fans to rotate rapidly, thereby form the negative pressure, adsorb the dust and the metal piece that shake off, when the clearance case is not slided, two expanding spring maintain initial condition, and the equilibrium relation maintains, and three fan irrotational. Compare in prior art, when shaking off the dust and the metal piece on old and useless aluminum alloy leftover bits surface, synchronous and quick utilization negative pressure principle with the two suction, can not form dirty, guaranteed the cleanness of device simultaneously, avoid frequent cleaning device to replace the washing mode through blowing, need not to use the water resource and practiced thrift the water resource.
2. According to the invention, the cleaning box, the fixed shell, the adsorption component and the four sliding rods are designed, and the shaking of the cleaning box and the adsorption of the dust and the metal debris are linked through the adsorption component, so that the dust and the metal debris are adsorbed to the fixed shell from the cleaning box while shaking, the cleaning speed is very high, compared with the prior art, the cleaning efficiency is obviously improved, and meanwhile, the practicability of the device is improved.
3. Synthesize two beneficial effect 1 and 2, will get up with its surperficial dust and the clearance linkage of metal piece to the shake of old and useless aluminum alloy leftover bits, the synchronous operation has reduced the running cost of device, has reduced the whole power consumption of device simultaneously, is favorable to reducing the treatment cost, is fit for promoting.
4. According to the invention, through designing the noise reduction assembly, namely the baffle, the silencing sponge and the two telescopic rods, when the cleaning box shakes to drive the waste aluminum alloy leftover materials in the cleaning box to horizontally shake, when the aluminum alloy leftover materials contact the baffle, the impact force given to the baffle can enable the two buffer springs and the two telescopic rods to contract, so that the baffle is driven to contract, meanwhile, the silencing sponge can be used for silencing the impact sound, the noise generated when the cleaning box operates is reduced, and the noise pollution is reduced.
5. According to the invention, through designing the collecting box and the extruding component, after the surface of the waste aluminum alloy leftover material is cleaned, the waste aluminum alloy leftover material is conveyed to the inside of the collecting box and compressed, so that the storage space of the collecting box is increased, and meanwhile, after the compressed leftover material is taken out, manual treatment is not needed, so that the labor capacity of workers is reduced, the manpower is saved, the follow-up secondary utilization of aluminum alloy waste material is facilitated, and the economic strategy of national sustainable development is met.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings in the embodiments of the present invention are briefly described below.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an enlarged view taken at A in FIG. 1;
FIG. 3 is a rear view of the present invention;
FIG. 4 is a schematic perspective view of the cleaning tank, the adsorption assembly and two noise reduction assemblies of the present invention;
FIG. 5 is an enlarged view of FIG. 4 at B;
FIG. 6 is an exploded perspective view of the cleaning tank and stationary housing of the present invention;
FIG. 7 is a plan sectional view of the cleaning tank of the present invention;
FIG. 8 is an enlarged view at C of FIG. 7;
FIG. 9 is a schematic perspective view of a compression assembly of the present invention;
in the figure: the dust removing device comprises a base 1, a sliding plate 10, a vertical plate 2, a sliding rod 20, a telescopic spring 200, a limiting spring 201, a rotary disc 202, a top plate 21, a controller 3, a dust removing mechanism 4, a cleaning box 40, a fixed shell 400, a filter plate 401, a protective cover 402, a collecting box 403, a partition plate 404, a first containing chamber 405, a second containing chamber 406, an adsorption component 41, an electromagnet 410, an iron block 411, a fan 412, a driven wheel 413, a driving wheel 414, a traction rope 415, a lead weight 416, a belt 417, an exhaust grid 418, a noise reduction component 42, a baffle plate 420, a silencing sponge 421, a telescopic rod 422, a buffer spring 423, a protective door 424, a glass observation window 425, a blanking plate 426, an electric push rod 427, a push plate 428, a collecting mechanism 5, a collecting box 50, an extrusion component 51, an air.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some components of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product.
Referring to fig. 1 to 9, the dust removing and compressing device for waste aluminum alloy scraps comprises a base 1 and two vertical plates 2, wherein the two vertical plates 2 are symmetrically arranged at two ends of the top of the base 1, the dust removing and compressing device further comprises a controller 3, a dust removing mechanism 4 and a collecting mechanism 5, the controller 3 is fixedly arranged on the outer wall of one of the vertical plates 2, the dust removing mechanism 4 is slidably arranged between the two vertical plates 2, the dust removing mechanism 4 comprises a cleaning box 40, an adsorption component 41 and two noise reducing components 42, two sliding rods 20 are slidably arranged on the outer wall of the upper half of each vertical plate 2, the cleaning box 40 is fixedly arranged between the four sliding rods 20, a fixed shell 400 is arranged on the outer wall of the cleaning box 40, the adsorption component 41 is arranged inside the fixed shell 400, the two noise reducing components 42 are symmetrically arranged on the inner wall of the cleaning box 40, the collecting mechanism 5 is slidably arranged at the top of the base 1, the collecting mechanism 5 comprises a collecting box 50 and an extruding component 51, the sliding plate 10 is arranged on the top of the base 1 in a sliding mode, the collecting box 50 is fixedly arranged on the top of the sliding plate 10, the extruding component 51 is arranged on the top of the sliding plate 10, the collecting box 50 and the extruding component 51 are connected in an inserting mode, and the adsorbing component 41, the extruding component 51 and the controller 3 are both electrically connected.
The outer walls of two sliding rods 20 far away from the controller 3 are respectively sleeved with a telescopic spring 200, one end of a cleaning box 40 far away from the controller 3 and one of the vertical plates 2 are respectively abutted against the two ends of each telescopic spring 200, the outer walls of the two sliding rods 20 near the controller 3 are respectively sleeved with a limiting spring 201, one end of the cleaning box 40 near the controller 3 and the other vertical plate 2 are respectively abutted against the two ends of each limiting spring 201, one end of each sliding rod 20 far away from the cleaning box 40 is fixedly connected with an anti-falling cap, the tops of the two vertical plates 2 are fixedly provided with a top plate 21, the top of the cleaning box 40 is symmetrically provided with four pulleys, the bottom of the top plate 21 is symmetrically provided with two slideways, each two pulleys are respectively in sliding connection with one slideway, when the two limiting springs 201 reset after the cleaning box 40 slides once, the cleaning box 40 is blocked to play a limiting role, and the four pulleys are in sliding fit with the two slideways, the smooth sliding of please reason case is guaranteed, and the effect of stabilizing is played, and four anti-drop caps limit four slide bars 20 and prevent from dropping from two vertical plates 2.
The adsorption component 41 comprises an electromagnet 410, an iron block 411 and three fans 412, the electromagnet is fixedly arranged on the outer wall of one side of one vertical plate 2 close to the cleaning box 40, the iron block 411 is fixedly arranged on the outer wall of the cleaning box 40, the height of the electromagnet is consistent with that of the iron block 411, three bearings are inserted into the inner wall of one end of the fixed shell 400 far away from the controller 3, a rotating shaft is inserted into each bearing, each fan 412 is sleeved on the outer wall of one end of one rotating shaft close to the cleaning box 40, a rotary disc 202 is rotatably arranged on the outer wall of the vertical plate 2 provided with the electromagnet, one end of each rotating shaft far away from the fan 412 is sleeved with a driven wheel 413, a driving wheel 414 is sleeved on the side of one driven wheel 413, a traction rope 415 is sleeved between the driving wheel 414 and the rotary disc 202, and a lead weight 416 is fixedly arranged on one end of the traction, a belt 417 is sleeved among three driven wheels 413, a driving wheel 414 is smaller than the turntable 202, an exhaust grid 418 is arranged on the outer wall of one end of the fixed shell 400 close to the belt 417, the electromagnet is electrically connected with the controller 3, after a batch of waste aluminum alloy leftover materials are placed in the cleaning box 40, the electromagnet 410 is started through the controller 3, as the height of the iron block 411 is consistent with that of the electromagnet, the electromagnet is fixedly connected with one of the vertical plates 2, the iron block 411 is fixedly connected with the cleaning box 40, the cleaning box 40 is driven to slide towards one end close to the turntable 202 through the attraction force of the electromagnet and the iron block 411, the sum of the initial tension forces of the two expansion springs 200 is consistent with the gravity of the lead weight 416, the number of winding turns of the traction rope 415 on the driving wheel 414 is more than that on the turntable 202, when the cleaning box 40 slides towards one end close to the turntable 202, the aluminum alloy leftover materials in the cleaning, therefore, dust and metal debris on the surface of the aluminum alloy scrap are shaken off, while the dust and metal debris are shaken off, the balance between the two telescopic springs 200 and the lead weight 416 is broken because the initial tension of the two telescopic springs 200 is reduced, the lead weight 416 starts to descend under the condition of self gravity because the turntable 202 is designed to rotate, the suction process of the electromagnet and the iron block 411 is rapid, the descending speed of the lead weight 416 is rapid, the turntable 202 is sleeved with the driving wheel 414 through the traction rope 415, the turntable 202 is larger than the driving wheel 414, the driving wheel 414 is driven by the turntable 202 to rotate rapidly during the rapid descending process of the lead weight 416, the driving wheel 414 and one of the driven wheels 413 are coaxial, in addition, the other two driven wheels 413 are sleeved with the driven wheels 413 through the belt 417, and each fan 412 is sleeved with one rotating shaft, each driven wheel 413 is sleeved with a rotating shaft, three driven wheels 413 are sleeved through a belt 417, and then three fans 412 are driven to rotate fast with the inside of the fixed shell 400, the exhaust grids 418 are used for exhausting air, so that negative pressure is formed inside the fixed shell 400, when the aluminum alloy leftover materials shake inside the cleaning box 40 to drive dust and metal debris on the surface of the aluminum alloy leftover materials to shake off, the dust and the metal debris are adsorbed into the fixed shell 400 from the inside of the cleaning box 40 by utilizing the negative pressure, when the cleaning box 40 finishes one-time sliding reset, the balance between the two expansion springs 200 and the lead weight 416 is restored to be adsorbed next time, the operation times of the dust removal process are not limited, the dust and the metal debris on the surface of the aluminum alloy leftover materials are completely adsorbed according to the actual dirt condition of the waste aluminum alloy leftover materials, and the description is not repeated.
The inner wall of one end of the cleaning box 40 far away from the controller 3 is provided with a plurality of filtering holes at equal intervals, the inside of the fixed shell 400 is fixedly provided with a filtering plate 401 and a protective cover 402, the filtering plate 401 is provided with a plurality of through holes only allowing dust to pass through, the filtering holes are larger than the through holes, the bottom of the fixed shell 400 is provided with a collecting box 403 in a sliding manner, the inside of the collecting box 403 is provided with a first accommodating chamber 405 and a second accommodating chamber 406 through a partition plate 404, the top of the partition plate 404 is attached to the bottom of the fixed shell 400, the bottom of the fixed shell 400 is provided with a first through groove and a second through groove which have the same interface shapes as the first accommodating chamber 405 and the second accommodating chamber 406, when dust and metal debris on the surface of the aluminum alloy leftover material enter the inside of the fixed shell 400 through the plurality of filtering holes, the plurality of through holes on the filtering plate 401 only allow dust to pass through, so that the metal debris automatically fall into the, the dust falls into the inside of the second receiving chamber 406 from the second through-groove, the partition 404 is used to partition the collected metal chips and dust, when the collecting box 403 is full, the collected metal chips and dust are drawn out from the bottom of the fixed housing 400 to be cleaned, the dust is poured off, the metal chips can be reused, waste is avoided, and the protective cover 402 is used to partition the three fans 412 and the collecting box 403 to play a role of protecting the fans 412.
Each noise reduction assembly 42 comprises a baffle 420, a silencing sponge 421 and two telescopic rods 422, the two telescopic rods 422 are symmetrically arranged on the inner wall of one side of the cleaning box 40 in the width direction, the baffle 420 is fixedly arranged between the two telescopic rods 422, the cross section of the baffle 420 is consistent with that of the cleaning box 40, the silencing sponge 421 is attached to the outer wall of one end, close to the cleaning box 40, of the baffle 420, a buffer spring 423 is sleeved on the outer wall of each telescopic rod 422, one end, close to the cleaning box 40, of the baffle 420 and the inner wall of the cleaning box 40 are respectively abutted against two ends of one buffer spring 423, when the cleaning box 40 shakes to drive waste aluminum alloy leftover materials inside the cleaning box to horizontally shake, when the aluminum alloy leftover materials contact the baffle 420, the impact force given to the baffle 420 enables the two buffer springs 423 and the two telescopic rods 422 to shrink, so as to drive the baffle 420 to shrink, meanwhile, the silencing sponge 421 silences the impact sound, reduces the noise generated when the cleaning box 40 operates, reduces the noise pollution, and can make the aluminum alloy leftover materials inside the cleaning box 40 collide with each other due to the reaction force of the two buffer springs 423, so that the dust and the metal scraps can be shaken off from the surface of the cleaning box more rapidly.
The extrusion assembly 51 comprises an air cylinder 510, a pressing block 511 and two guide rods 512, the air cylinder 510 is fixedly arranged at the top of the sliding plate 10, the output end of the air cylinder 510 penetrates through the collection box 50, the pressing block 511 is fixedly arranged at the output end of the air cylinder 510, the top of the pressing block 511 is of an oblique angle structure, the two guide rods 512 are symmetrically inserted on the outer wall of one end of the collection box 50 close to the air cylinder 510, one end of each guide rod 512 close to the collection box 50 is fixedly connected with the pressing block 511, one end of each guide rod 512 far away from the collection box 50 is fixedly connected with an anti-falling sleeve, the air cylinder 510 is electrically connected with the controller 3, after the dedusted aluminum alloy leftover materials fall into the collection box 50, the air cylinder 510 is started through the controller 3, so that one end of the output end of the aluminum alloy leftover materials, which is close to the collection box 50, extends out, and the pressing block 511 is, and then the aluminum alloy leftover material in the collecting box 50 is extruded and pressed into a cake shape.
The cleaning box 40 is provided with a slot in an integrally formed manner on the outer wall of one end close to the controller 3, a protective door 424 is vertically inserted into the slot, a bolt is fixedly arranged at the top of the protective door 424, a jack is arranged at the top of the cleaning box 40, the bolt is connected with the jack in an inserting manner, a glass observation window 425 is arranged on the protective door 424, when the cleaning and compression work of waste aluminum alloy leftover materials is carried out, the waste aluminum alloy leftover materials are firstly placed into the cleaning box 40 in batches, then the protective door 424 is inserted into the cleaning box 40 along the slot, the cleaning box 40 is sealed, the bolt plays a fixing role, when the cleaning box 40 is prevented from shaking, the protective door 424 is dislocated, the glass observation window 425 can watch the dust cleaning condition of the aluminum alloy leftover materials in the cleaning box 40 in real time, the dust cleaning process is transparent, and the dust cleaning efficiency is improved.
The bottom of the cleaning box 40 is integrally provided with a feed opening, a feed plate 426 is arranged inside the feed opening in a sliding manner, an electric push rod 427 is arranged beside the feed opening, the electric push rod 427 is fixedly connected with the bottom of the cleaning box 40, a push plate 428 is fixedly arranged on the output end of the electric push rod 427, two connecting rods are fixedly arranged between the push plate 428 and one end of the blanking plate 426 close to the protective door 424, the electric push rod 427 is electrically connected with the controller 3, when the batch of waste aluminum alloy leftover materials are dedusted, the controller 3 starts the electric push rod 427, so that the output end of the electric push rod extends out to the end far away from the cleaning box 40, because the output end of the feeding plate is fixedly connected with the blanking plate 426 through two connecting rods, the blanking plate 426 is driven to extend out from one end far away from the cleaning box 40 in the blanking port, thereby opening the feed opening and dropping the aluminum alloy leftover materials after dust removal into the collecting box 50.
The top of base 1 is the symmetry and is provided with two draw runner, the bottom of slide 10 is the symmetry and is provided with two spouts, every spout all with a draw runner sliding connection to the fixed handle that is equipped with on slide 10's the outer wall, end when the old and useless aluminum alloy leftover bits dust removal of batch, press into the pie when the inside aluminum alloy leftover bits of collecting box 50, and pile up when thickness is unanimous with the span of guide board, take slide 10 out from the below of clearing up case 40 through the handle, take out the pie aluminum alloy leftover bits of its inside compression at last, in order to do follow-up centralized processing.
The top of collecting box 50 is equipped with the wedge and connects the material mouth to collecting box 50 is located clearance case 40 under, the wedge knot material mouth is greater than the feed opening to the slope is provided with the guide board on the inner wall of collecting box 50, the bottom of guide board is higher than the top of briquetting 511, and the wedge connects the material mouth to be used for accepting the old and useless aluminum alloy leftover bits after removing dust, joins the material mouth with the wedge and designs to be greater than the feed opening, then guarantees that all aluminum alloy leftover bits homoenergetic fall into the inside of collecting box 50, and the guide board then plays the guide effect, carries the aluminum alloy leftover bits of whereabouts to the inside one end that is close to briquetting 511 of collecting box 50, thereby makes things convenient for the extrusion of briquetting 511.
The working principle of the invention is as follows: when carrying out the dust removal of old and useless aluminum alloy leftover bits and pieces and the inside of clearing box 40 is at first put into with old and useless aluminum alloy leftover bits in batches to compression during operation, then insert on clearing box 40 along the slot with guard gate 424, close clearing box 40, the bolt plays the fixed action, when preventing the shake of clearing box 40, guard gate 424 dislocation, the deashing condition of the inside aluminum alloy leftover bits of clearing box 40 can be watched in real time to glass observation window 425, and then make the deashing process transparentization, be favorable to improving dust collection efficiency.
After a batch of waste aluminum alloy leftover materials are placed in the cleaning box 40, the controller 3 starts the electromagnet 410, the height of the iron block 411 is consistent with that of the electromagnet, the electromagnet is fixedly connected with one vertical plate 2, the iron block 411 is fixedly connected with the cleaning box 40, so that the cleaning box 40 is driven to slide towards one end close to the turntable 202 by the attraction force of the electromagnet and the iron block 411, the sum of the initial tension forces of the two telescopic springs 200 is consistent with the gravity of the lead weight 416, the number of winding turns of the traction rope 415 on the driving wheel 414 is more than that on the turntable 202, when the cleaning box 40 slides towards one end close to the turntable 202, the aluminum alloy leftover materials in the cleaning box rock along with the cleaning box, so that dust and metal scraps on the surface of the aluminum alloy leftover materials are shaken off, and when the scrap materials are shaken off, the initial tension forces of the two telescopic springs 200 are reduced, so that the balance between the two telescopic springs 200 and the lead weight 416 is broken, because the turntable 202 is designed to rotate, the lead weight 416 starts to descend under the condition of self gravity, because the attraction process of the electromagnet and the iron block 411 is rapid, the descending speed of the lead weight 416 is rapid, because the turntable 202 is sleeved with the driving wheel 414 through the traction rope 415, the turntable 202 is larger than the driving wheel 414, the lead weight 416 drives the driving wheel 414 to rotate rapidly through the turntable 202 in the rapid descending process, because the driving wheel 414 and one of the driven wheels 413 are coaxial, in addition, the other two driven wheels 413 are sleeved with the driven wheels 413 through the belt 417, each fan 412 is sleeved with one rotating shaft, each driven wheel 413 is sleeved with one rotating shaft, the three driven wheels 413 are sleeved through the belt 417, further, the three fans 412 are driven to rotate rapidly with the inside of the fixed shell 400, the exhaust grid 418 is used for exhausting air, so that negative pressure is formed inside the fixed shell 400, when the aluminum alloy leftover material shakes inside the cleaning box 40 to drive dust and metal debris on the surface of the aluminum alloy leftover material to shake off, negative pressure is utilized to absorb the dust and the metal debris from the inside of the cleaning box 40 into the fixed shell 400, when the cleaning box 40 finishes one-time sliding reset, the balance between the two expansion springs 200 and the lead weight 416 is restored to be adsorbed next time, the operation frequency of the dust removal process is not limited, the dust removal process needs to be carried out according to the actual dirt condition of the waste aluminum alloy leftover material until the dust and the metal debris on the surface of the aluminum alloy leftover material are completely absorbed, the process is not repeated, when the cleaning box 40 resets after one-time sliding, the two limiting springs 201 block the cleaning box 40 to play a limiting role, the four pulleys are in sliding fit with the two slide ways to ensure that the cleaning box slides stably, a stabilizing role is played, the four anti-falling caps limit the four slide rods 20, preventing from falling off from the two vertical plates 2.
When dust and metal debris on the surface of the aluminum alloy leftover material enter the inside of the fixed shell 400 through the plurality of filter holes, the plurality of through holes in the filter plate 401 only allow dust to pass through, so that the metal debris automatically fall into the inside of the first accommodating chamber 405 from the first through groove, the dust falls into the inside of the second accommodating chamber 406 from the second through groove, the partition plate 404 is used for separating the collected metal debris and the dust, when the collecting box 403 is full, the collecting box is drawn out from the bottom of the fixed shell 400 and cleaned, the dust is poured, the metal debris can be recycled, waste is avoided, the protective cover 402 is used for separating the three fans 412 and the collecting box 403, and the effect of protecting the fans 412 is achieved.
When cleaning case 40 trembles and drives its inside old and useless aluminum alloy leftover bits level and pieces and rock, when aluminum alloy leftover bits contact baffle 420, its impact that gives baffle 420 makes two buffer spring 423 and two telescopic link 422 contractions, thereby drive baffle 420 shrink, meanwhile, amortization sponge 421 carries out the amortization to the impact sound, the noise that produces when reducing cleaning case 40 function, noise pollution abatement, and because two buffer spring 423's reaction force, can make the inside aluminum alloy leftover bits of cleaning case 40 collide mutually, and then make dust and metal piece shake off from its surface more rapidly.
End when the dust removal of batch old and useless aluminum alloy leftover bits, start electric putter 427 through controller 3, thereby make its output to the one end of keeping away from clearance case 40 stretch out, because its output and lower flitch 426 are through two connecting rod fixed connection, therefore drive lower flitch 426 and stretch out to the one end of keeping away from clearance case 40 in the feed opening, thereby make the feed opening open, the aluminum alloy leftover bits after will removing dust fall into the inside of collecting box 50, the wedge connects the material mouth to be used for accepting the old and useless aluminum alloy leftover bits after the dust removal, it is greater than the feed opening to design wedge knot material mouth into, then guarantee all aluminum alloy leftover bits homoenergetic and fall into the inside of collecting box 50, the guide board then plays the guide effect, carry the aluminum alloy leftover bits of whereabouts to the inside one end that is close to briquetting 511 of collecting box 50, thereby make things convenient for the extrusion of briquetting 511.
After the aluminium alloy leftover bits after the dust removal fall into the inside of collecting box 50, start cylinder 510 through controller 3 to make its output want to be close to the one end of collecting box 50 and stretch out, because briquetting 511 and its output fixed connection, therefore drive briquetting 511 in the inside of collecting box 50 to the one end extrusion of keeping away from major axis cylinder 510, and then extrude the inside aluminium alloy leftover bits of collecting box 50, press into the pie with it.
When the aluminum alloy leftover material inside the collecting box 50 is pressed into a pie shape and the stacking thickness is consistent with the span of the guide plate, the sliding plate 10 is drawn out from the lower part of the cleaning box 40 through the handle, and finally the pie-shaped aluminum alloy leftover material compressed inside the sliding plate is taken out for subsequent centralized treatment.
Claims (10)
1. A dust removal and compression device for waste aluminum alloy leftover materials comprises a base (1) and two vertical plates (2), wherein the two vertical plates (2) are symmetrically arranged at two ends of the top of the base (1), and is characterized by further comprising a controller (3), a dust cleaning mechanism (4) and a collecting mechanism (5), the controller (3) is fixedly arranged on the outer wall of one vertical plate (2), the dust cleaning mechanism (4) is slidably arranged between the two vertical plates (2), the dust cleaning mechanism (4) comprises a cleaning box (40), an adsorption component (41) and two noise reduction components (42), two sliding rods (20) are slidably arranged on the outer wall of the upper half part of each vertical plate (2), the cleaning box (40) is fixedly arranged between the four sliding rods (20), a fixed shell (400) is arranged on the outer wall of the cleaning box (40), and the adsorption component (41) is arranged inside the fixed shell (400), two noise reduction assembly (42) are the symmetry and set up on the inner wall of clearance case (40), collection mechanism (5) slide and set up at the top of base (1), and collection mechanism (5) include collecting box (50) and extrusion subassembly (51), and the top of base (1) slides and is provided with slide (10), the fixed top of establishing at slide (10) of collecting box (50), the top at slide (10) is established in extrusion subassembly (51) to collecting box (50) are inserted with extrusion subassembly (51) and are established the connection, adsorption component (41) and extrusion subassembly (51) are electric connection with controller (3).
2. The waste aluminum alloy leftover material dust removal and compression device as claimed in claim 1, wherein the waste aluminum alloy leftover material dust removal and compression device is characterized in that: keep away from all the cover and be equipped with expanding spring (200) on the outer wall of two slide bars (20) of controller (3), the one end and one of them riser (2) of keeping away from controller (3) of clearance case (40) are contradicted with the both ends of every expanding spring (200) respectively, it is equipped with spacing spring (201) all to overlap on the outer wall of two slide bars (20) of being close to controller (3), the one end that clearance case (40) are close to controller (3) and another riser (2) are contradicted with the both ends of every spacing spring (201) respectively, the equal fixedly connected with of one end anticreep cap of clearance case (40) is kept away from in every slide bar (20), roof (21) are fixed to be equipped with in the top of two risers (2), the top of clearance case (40) is the symmetry and is provided with four pulleys, the bottom of roof (21) is the symmetry and is provided with two slides, per two pulleys all with a.
3. The waste aluminum alloy leftover material dust removal and compression device as claimed in claim 2, wherein the waste aluminum alloy leftover material dust removal and compression device is characterized in that: the adsorption component (41) comprises an electromagnet (410), an iron block (411) and three fans (412), the electromagnet is fixedly arranged on the outer wall of one side, close to the cleaning box (40), of one vertical plate (2), the iron block (411) is fixedly arranged on the outer wall of the cleaning box (40), the electromagnet and the iron block (411) are consistent in height, three bearings are inserted into the inner wall of one end, far away from the controller (3), of the fixed shell (400), a rotating shaft is inserted into the inside of each bearing, each fan (412) is sleeved on the outer wall of one end, close to the cleaning box (40), of the rotating shaft, a rotating disc (202) is rotatably arranged on the outer wall of the vertical plate (2) provided with the electromagnet, a driven wheel (413) is sleeved at one end, far away from the fan (412), and a driving wheel sleeve (414) is sleeved on the side of one driven wheel (413), the cover is equipped with haulage rope (415) between action wheel (414) and carousel (202), haulage rope (415) are kept away from the fixed plumb bob (416) that is equipped with of one end of action wheel (414), and the three cover is equipped with belt (417) from between driving wheel (413) to action wheel (414) are less than carousel (202), and fixed shell (400) are equipped with exhaust net (418) on being close to the one end outer wall of belt (417), the electro-magnet is connected with controller (3) electricity.
4. The waste aluminum alloy leftover material dust removal and compression device as claimed in claim 3, wherein the waste aluminum alloy leftover material dust removal and compression device is characterized in that: a plurality of filter holes are formed in the inner wall of one end, far away from the controller (3), of the cleaning box (40) at equal intervals, a filter plate (401) and a protective cover (402) are fixedly arranged inside the fixed shell (400), a plurality of through holes only allowing dust to pass through are formed in the filter plate (401), the filter holes are larger than the through holes, a collecting box (403) is arranged at the bottom of the fixed shell (400) in a sliding mode, a first containing chamber (405) and a second containing chamber (406) are arranged inside the collecting box (403) through a partition plate (404), the top of the partition plate (404) is attached to the bottom of the fixed shell (400), and a first through groove and a second through groove which are identical in interface shape with the first containing chamber (405) and the second containing chamber (406) are formed in the bottom of the fixed shell (400).
5. The waste aluminum alloy leftover material dust removal and compression device as claimed in claim 4, wherein the waste aluminum alloy leftover material dust removal and compression device is characterized in that: every subassembly (42) of making an uproar falls all includes baffle (420), amortization sponge (421) and two telescopic link (422), and two telescopic link (422) are the symmetry and set up on the one side inner wall on the width direction of cleaning box (40), baffle (420) are fixed to be established between two telescopic link (422) to baffle (420) are unanimous with the cross sectional shape of cleaning box (40), amortization sponge (421) laminating sets up on baffle (420) are close to the one end outer wall of cleaning box (40), all overlaps on the outer wall of every telescopic link (422) and is equipped with buffer spring (423), and baffle (420) are close to the one end of cleaning box (40) and the inner wall of cleaning box (40) and contradict with the both ends of a buffer spring (423) respectively.
6. The waste aluminum alloy leftover material dust removal and compression device as claimed in claim 5, wherein the waste aluminum alloy leftover material dust removal and compression device is characterized in that: the extrusion component (51) comprises an air cylinder (510), a pressing block (511) and two guide rods (512), the air cylinder (510) is fixedly arranged at the top of the sliding plate (10), the output end of the air cylinder (510) penetrates through the collecting box (50), the pressing block (511) is fixedly arranged at the output end of the air cylinder (510), the top of the pressing block (511) is of an oblique angle structure, the two guide rods (512) are symmetrically inserted into the outer wall of one end, close to the air cylinder (510), of the collecting box (50), one end, close to the collecting box (50), of each guide rod (512) is fixedly connected with the pressing block (511), one end, far away from the collecting box (50), of each guide rod (512) is fixedly connected with an anti-falling sleeve, and the air cylinder (510) is electrically connected with the controller (.
7. The waste aluminum alloy leftover material dust removal and compression device as claimed in claim 6, wherein the waste aluminum alloy leftover material dust removal and compression device comprises: it is provided with the slot to be integrated into one piece on the one end outer wall that clearance case (40) are close to controller (3), the inside of slot is vertical the inserting and is equipped with guard gate (424), the fixed bolt that is equipped with in top of guard gate (424), the top of clearance case (40) is equipped with the jack, the bolt is inserted with the jack and is established the connection to install glass observation window (425) on guard gate (424).
8. The waste aluminum alloy leftover material dust removal and compression device as claimed in claim 7, wherein the waste aluminum alloy leftover material dust removal and compression device is characterized in that: the bottom of clearance case (40) is integrated into one piece and is provided with the feed opening, the inside slip of feed opening is provided with down flitch (426) to the side of feed opening is equipped with electric putter (427), electric putter (427) and the bottom fixed connection of clearance case (40), fixedly on the output of electric putter (427) being equipped with push pedal (428), fixed being equipped with two connecting rods between the one end that push pedal (428) and down flitch (426) are close to guard gate (424), electric putter (427) are connected with controller (3) electricity.
9. The waste aluminum alloy leftover material dust removal and compression device as claimed in claim 8, wherein: the top of base (1) is the symmetry and is provided with two draw runner, the bottom of slide (10) is the symmetry and is provided with two spouts, every spout all with a draw runner sliding connection to the fixed handle that is equipped with on the outer wall of slide (10).
10. The waste aluminum alloy leftover material dust removal and compression device as claimed in claim 9, wherein: the top of collecting box (50) is equipped with the wedge and connects the material mouth to collecting box (50) are located clearance case (40) under, the wedge knot material mouth is greater than the feed opening, and the slope is provided with the guide plate on the inner wall of collecting box (50), the bottom of guide plate is higher than the top of briquetting (511).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202010890466.9A CN112058815A (en) | 2020-08-29 | 2020-08-29 | Waste aluminum alloy leftover material dust removal and compression device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010890466.9A CN112058815A (en) | 2020-08-29 | 2020-08-29 | Waste aluminum alloy leftover material dust removal and compression device |
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| CN112058815A true CN112058815A (en) | 2020-12-11 |
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| CN202010890466.9A Pending CN112058815A (en) | 2020-08-29 | 2020-08-29 | Waste aluminum alloy leftover material dust removal and compression device |
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| CN113370161A (en) * | 2021-04-26 | 2021-09-10 | 嘉兴晨翔智能装备有限公司 | Automobile body processing platform with hole site calibration function |
| CN112845394B (en) * | 2020-12-31 | 2022-04-26 | 国网黑龙江省电力有限公司黑河供电公司 | Power transmission equipment |
| CN116219209A (en) * | 2023-03-09 | 2023-06-06 | 江苏国源稀土新材料有限公司 | Praseodymium neodymium metal waste recycling device and method |
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Application publication date: 20201211 |