CN112048789A - A kind of multi-strand yarn automatic stitching equipment and its working method - Google Patents
A kind of multi-strand yarn automatic stitching equipment and its working method Download PDFInfo
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- CN112048789A CN112048789A CN202010942162.2A CN202010942162A CN112048789A CN 112048789 A CN112048789 A CN 112048789A CN 202010942162 A CN202010942162 A CN 202010942162A CN 112048789 A CN112048789 A CN 112048789A
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- 238000000034 method Methods 0.000 title claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 238000009736 wetting Methods 0.000 claims abstract description 23
- 238000009434 installation Methods 0.000 claims description 18
- 238000006243 chemical reaction Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 241001589086 Bellapiscis medius Species 0.000 description 1
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007378 ring spinning Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/14—Details
- D01H1/18—Supports for supply packages
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/04—Guides for slivers, rovings, or yarns; Smoothing dies
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/30—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
- D01H13/302—Moistening, e.g. for wet spinning
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Abstract
本发明公开了一种多股纱线自动合线设备,包括供纱机构、润湿机构、合线机构、收线机构和线筒支撑机构,所述润湿机构位于供纱机构的一侧,所述收线机构位于润湿机构远离供纱机构的一侧,收线机构与润湿机构之间设有合线机构,所述线筒支撑机构位于收线机构上方;该种多股纱线自动合线设备的工作方法,具体包括如下步骤:步骤一、导纱;步骤二、加捻合线;步骤三、调整收线筒;步骤四、启动设备合线。本发明通过设置水槽,使细纱从水槽内经过并润湿,提高了单股细纱的抗拉强度,通过在纱板滑槽内安装导纱滑块和弹簧,使通过导纱滑块通孔的细纱在受到较大拉力时,将拉力转化分解,减少了细纱频繁断裂的问题,提高了合线的生产效率。
The invention discloses a multi-strand yarn automatic stitching device, comprising a yarn supplying mechanism, a wetting mechanism, a stitching mechanism, a thread take-up mechanism and a bobbin supporting mechanism, wherein the wetting mechanism is located on one side of the yarn supplying mechanism, The thread take-up mechanism is located on the side of the wetting mechanism away from the yarn supplying mechanism, a thread stitching mechanism is arranged between the thread take-up mechanism and the wetting mechanism, and the bobbin support mechanism is located above the thread take-up mechanism; this kind of multi-strand yarn The working method of the automatic stitching equipment specifically includes the following steps: step 1, guiding the yarn; step 2, twisting and stitching the thread; step 3, adjusting the thread take-up spool; The invention improves the tensile strength of a single strand of spun yarn by arranging a water tank to make the spun yarn pass through and wet the water tank. When the spun yarn is subjected to a large pulling force, the pulling force is converted and decomposed, which reduces the problem of frequent breakage of the spun yarn and improves the production efficiency of the stitching.
Description
技术领域technical field
本发明属于纺织机械技术领域,具体地,涉及一种多股纱线自动合线设备及其工作方法。The invention belongs to the technical field of textile machinery, and in particular relates to a multi-strand yarn automatic stitching device and a working method thereof.
背景技术Background technique
股线一般由二股或二股以上长丝或细纱制备而成,股线制备时需要使用并、捻线设备,其传统的制线方法是先将长丝束或单纱用环锭机或倍捻机进行初加捻,然后再将加捻后的二股或二股以上长丝束或单纱合并喂入捻线机进行复捻加工获得二股或二股以上的成品纱线,这种方式生产效率低,使用不同的机器分步完成;另一种制备复捻纱线的方法是使用并捻一体机(一步捻线机)在一台设备上完成初捻、并丝、复捻,这种方式效率高,一般情况下,一步捻线机包括机架、导纱架、初捻锭子、复捻锭子、输送罗拉、单纱导纱部件、并纱导纱部件及并合后导纱部件,初捻锭子由上龙带传动,复捻锭子由下龙带传动,导纱架、初捻锭子、输送罗拉、复捻锭子从上向下依次设置在机架上。所要合并的各单丝卷装经各自初捻锭子加捻后经过单纱导纱部件、并纱导纱部件、输送罗拉、并合后导纱部件后,通过复捻锭子加捻卷绕成形。Strands are generally prepared from two or more filaments or spun yarns. When preparing strands, doubling and twisting equipment is required. The traditional method of making filaments is to first use a ring spinning machine or double twisting of filament bundles or single yarns. The machine performs initial twisting, and then the twisted two or more filament bundles or single yarns are fed into the twisting machine for double twist processing to obtain two or more finished yarns. This method has low production efficiency. It is done in steps using different machines; another way to prepare multi-twisted yarn is to use a doubling and twisting machine (one-step twister) to complete primary twisting, doubling, and double twisting on one device, which is highly efficient , Under normal circumstances, a one-step twisting machine includes a frame, a yarn guide, a primary twisting spindle, a double twisting spindle, a conveying roller, a single yarn guide part, a yarn guide part and a combined yarn guide part, and a primary twist spindle. It is driven by the upper dragon belt, and the double twisting spindle is driven by the lower dragon belt. The monofilament packages to be combined are twisted by their respective primary twisting spindles, pass through a single yarn guide part, a doubling yarn guide part, a conveying roller, and a combined yarn guide part, and then are twisted and wound by a multi-twisting spindle.
但无论用哪种生产方式,在二股或以上纱线在捻并时,经常会发生一组中的一股纱线断,而其余几根纱线未断,从而造成缺股纱线,如果当车工不能及时发现,就会造成废品纱,浪费原材料。纱线断裂通常在捻线锭子启动提速至其工作转速时出现,尤其当具有大量单独长丝或由摩擦敏感材料例如聚丙烯或聚酯构成的纱线被用于捻合时,断纱出现的频率越高。断纱后需要停机重新导纱,操作繁琐还浪费细纱,当在工位上频繁出现断纱时,对合线设备的效率存在整体不利的效果。But no matter which production method is used, when two or more yarns are twisted, one of the yarns in one group is often broken, while the other yarns are not broken, resulting in missing yarns. If the turner cannot find it in time, it will cause waste yarn and waste raw materials. Yarn breaks usually occur when the twisting spindle is started up to its operating speed, especially when yarns with a large number of individual filaments or made of friction-sensitive materials such as polypropylene or polyester are used for twisting. higher frequency. After yarn breakage, it is necessary to stop the machine to guide the yarn again, which is cumbersome and wastes the spun yarn. When the yarn breakage occurs frequently at the workstation, it will have an overall adverse effect on the efficiency of the stitching equipment.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种多股纱线自动合线设备及其工作方法,解决了现有技术中存在的纱线受到较大拉力时断裂的问题。The purpose of the present invention is to provide an automatic multi-ply yarn stitching device and a working method thereof, which solve the problem of yarn breakage in the prior art when the yarn is subjected to a large pulling force.
本发明的目的可以通过以下技术方案实现:The object of the present invention can be realized through the following technical solutions:
一种多股纱线自动合线设备,包括供纱机构、润湿机构、合线机构、收线机构和线筒支撑机构,所述润湿机构位于供纱机构的一侧,所述收线机构位于润湿机构远离供纱机构的一侧,收线机构与润湿机构之间设有合线机构,所述线筒支撑机构位于收线机构上方;A multi-strand yarn automatic stitching device includes a yarn supplying mechanism, a wetting mechanism, a threading mechanism, a thread take-up mechanism and a bobbin support mechanism, wherein the wetting mechanism is located on one side of the yarn supplying mechanism, and the thread take-up mechanism The mechanism is located on the side of the wetting mechanism away from the yarn supplying mechanism, a thread stitching mechanism is arranged between the thread take-up mechanism and the wetting mechanism, and the bobbin support mechanism is located above the thread take-up mechanism;
所述合线机构包括合线台、导纱支架、导纱板、纱板滑槽、导纱滑块、固定板、导纱张力轮、升降轴、轴套、限位块、弹簧导杆、集纱器、导线轮、导轮座、导轮轴,所述合线台与润湿机构之间设有导纱支架,所述导纱支架与合线台侧壁固定连接,导纱支架的一端固定有导纱板,导纱板远离导纱支架的一侧内部开有若干均匀分布的纱板滑槽,纱板滑槽内安装有导纱滑块,导纱滑块与导纱板滑动连接,所述导纱滑块中心开有通孔,纱板滑槽内设有弹簧,弹簧一端与导纱滑块固定连接,弹簧另一端与导纱板固定连接,导纱板远离导纱支架的一端固定有固定板;The thread stitching mechanism includes a thread stitching table, a yarn guide bracket, a yarn guide plate, a yarn plate chute, a yarn guide slider, a fixed plate, a yarn guide tension wheel, a lifting shaft, a shaft sleeve, a limit block, a spring guide rod, Yarn collector, wire pulley, guide wheel seat, guide wheel shaft, a yarn guide bracket is arranged between the yarn stitching table and the wetting mechanism, the yarn guide bracket is fixedly connected with the side wall of the yarn stitching table, one end of the yarn guide bracket The yarn guide plate is fixed, and the side of the yarn guide plate away from the yarn guide bracket is provided with several evenly distributed yarn plate chutes. The yarn guide slider is installed in the yarn plate chutes, and the yarn guide slider is slidably connected to the yarn guide plate. There is a through hole in the center of the yarn guide slider, and a spring is arranged in the yarn plate chute. One end is fixed with a fixing plate;
所述合线台上表面靠近导纱板的一侧设有若干均匀分布的导纱张力轮,若干所述导纱张力轮中心设有升降轴,所述升降轴一端与导纱张力轮转动连接,升降轴另一端固定有限位块,所述限位块与导纱张力轮之间设有轴套,所述轴套与升降轴滑动连接,轴套与合线台固定连接,限位块与合线台滑动连接,限位块下方设有弹簧导杆,所述弹簧导杆一端与限位块固定连接,弹簧导杆另一端与合线台滑动连接,所述弹簧导杆与合线台之间设有弹簧,弹簧一端与限位块固定连接,弹簧另一端与合线台固定连接;The side of the upper surface of the stitching table close to the yarn guide plate is provided with several evenly distributed yarn guide tension wheels, and the center of several of the yarn guide tension wheels is provided with a lifting shaft, and one end of the lifting shaft is rotatably connected with the yarn guide tension wheel , the other end of the lifting shaft is fixed with a limit block, a shaft sleeve is arranged between the limit block and the yarn guide tension wheel, the shaft sleeve is slidably connected with the lifting shaft, the shaft sleeve is fixedly connected with the wire stitching table, and the limit block is connected with The wire bonding table is slidably connected, a spring guide rod is arranged under the limit block, one end of the spring guide rod is fixedly connected with the limit block, the other end of the spring guide rod is slidably connected with the wire bonding table, and the spring guide rod is connected with the wire bonding table There is a spring in between, one end of the spring is fixedly connected with the limit block, and the other end of the spring is fixedly connected with the wire bonding table;
所述合线台上表面中心固定有集纱器,所述集纱器远离导纱张力轮的一侧设有导轮座,所述导轮座上安装有导线轮,所述导线轮与导轮座转动连接,导轮座与合线台之间设有导轮轴,所述导轮轴与合线台固定连接,导轮轴与导轮座转动连接。A yarn collector is fixed in the center of the upper surface of the stitching table, and a guide wheel seat is arranged on the side of the yarn collector away from the yarn guide tension wheel. A guide wheel is installed on the guide wheel seat. The wheel base is rotatably connected, and a guide wheel shaft is arranged between the guide wheel base and the wire bonding table, the guide wheel shaft is fixedly connected with the wire bonding table, and the guide wheel shaft is rotatably connected with the guide wheel seat.
进一步,所述供纱机构包括固定架、纱筒转轴、纱筒夹紧盘、夹紧盘滑槽、夹紧滑块、第一固定座、第一导纱杆,所述固定架上方设有纱筒转轴,纱筒转轴与固定架上表面转动连接,所述纱筒转轴上套接有纱筒夹紧盘,纱筒夹紧盘上安装有细纱筒,所述纱筒夹紧盘中心开有通孔,纱筒夹紧盘内部开有若干夹紧盘滑槽,若干所述夹紧盘滑槽以纱筒夹紧盘中心为圆心呈圆形阵列分布,若干夹紧盘滑槽内均安装有夹紧滑块,所述夹紧滑块与纱筒夹紧盘滑动连接,若干夹紧盘滑槽内均设有弹簧,弹簧一端与夹紧滑块固定连接,弹簧另一端与纱筒夹紧盘固定连接,固定架上表面固定有两个对立设置的第一固定座,两个第一固定座之间设有第一导纱杆,所述第一导纱杆的两端分别与两个第一固定座固定连接。Further, the yarn supplying mechanism includes a fixing frame, a yarn spool rotating shaft, a yarn spool clamping disc, a clamping disc chute, a clamping slider, a first fixing seat, and a first yarn guide rod. The fixing frame is provided with a The bobbin rotating shaft, the bobbin rotating shaft is rotatably connected with the upper surface of the fixing frame, the bobbin clamping disk is sleeved on the bobbin rotating shaft, and the spun yarn bobbin is installed on the bobbin clamping disk, and the center of the bobbin clamping disk is open. There are through holes, and several clamping disc chutes are opened inside the yarn spool clamping disc. Several of the clamping disc chutes are distributed in a circular array with the center of the yarn spool clamping disc as the center of the circle. A clamping slider is installed, and the clamping slider is slidably connected to the bobbin clamping disc. A spring is arranged in several clamping disc chutes. One end of the spring is fixedly connected to the clamping slider, and the other end of the spring is connected to the bobbin. The clamping disc is fixedly connected, the upper surface of the fixing frame is fixed with two oppositely arranged first fixing seats, and a first yarn guide rod is arranged between the two first fixed seats, and the two ends of the first yarn guide rod are respectively connected to the The two first fixing bases are fixedly connected.
进一步,所述润湿机构包括水槽、第二固定座、第二导纱杆、第三导纱杆,所述水槽顶端靠近供纱机构的一侧固定有两个对立设置的第二固定座,两个所述第二固定座之间设有第二导纱杆,所述第二导纱杆两端分别与两个第二固定座固定连接,所述水槽内部中心底端设有第三导纱杆,所述第三导纱杆与第二导纱杆平行设置,第三导纱杆两端与水槽内壁固定连接。Further, the wetting mechanism includes a water tank, a second fixed seat, a second yarn guide rod, and a third yarn guide rod, and two oppositely arranged second fixed seats are fixed on the side of the top of the water tank close to the yarn supplying mechanism, A second yarn guide rod is arranged between the two second fixed seats, the two ends of the second yarn guide rod are respectively fixedly connected with the two second fixed seats, and a third guide rod is arranged at the bottom end of the center inside the water tank A yarn rod, the third yarn guide rod is arranged in parallel with the second yarn guide rod, and both ends of the third yarn guide rod are fixedly connected with the inner wall of the water tank.
进一步,所述水槽底端中心安装有排水阀,排水阀与水槽内部连通。Further, a drain valve is installed in the center of the bottom end of the water tank, and the drain valve communicates with the inside of the water tank.
进一步,所述收线机构包括机架、第三固定座、导线杆、主动带轮、从动带轮、槽筒轴、槽筒脚座、导线槽筒,所述机架内部设有变频电机,机架一侧设有主动带轮,主动带轮与变频电机输出端固定连接,机架与合线台固定连接,机架靠近合线机构一侧顶端固定有两个对立设置的第三固定座,两个所述第三固定座之间设有导线杆,所述导线杆两端分别与两个第三固定座固定连接,机架上表面靠近合线机构的一侧固定有两个对立设置的槽筒脚座,两个所述槽筒脚座之间设有槽筒轴,槽筒轴与槽筒脚座转动连接,两个所述槽筒脚座之间还设有导线槽筒,导线槽筒安装固定在槽筒轴上,所述槽筒轴靠近主动带轮的一端固定有从动带轮,主动带轮与从动带轮通过皮带传动连接。Further, the wire take-up mechanism includes a frame, a third fixed seat, a wire rod, a driving pulley, a driven pulley, a grooved cylinder shaft, a grooved cylinder foot seat, and a wire grooved cylinder, and a frequency conversion motor is arranged inside the frame. , There is an active pulley on one side of the frame, the active pulley is fixedly connected with the output end of the variable frequency motor, the frame is fixedly connected with the wire bonding table, and the top of the frame close to the wire bonding mechanism side is fixed with two oppositely arranged third fixed A wire rod is arranged between the two third fixing bases, the two ends of the wire rod are fixedly connected to the two third fixing bases respectively, and two opposite sides are fixed on the upper surface of the frame close to the wire bonding mechanism. The groove barrel foot seat is provided, a groove barrel shaft is arranged between the two groove barrel foot seat, the groove barrel shaft is rotatably connected with the groove barrel foot seat, and a wire groove barrel is also arranged between the two groove barrel foot seat. The wire groove drum is installed and fixed on the groove drum shaft, and a driven pulley is fixed at one end of the groove drum shaft close to the driving pulley, and the driving pulley and the driven pulley are connected by belt transmission.
进一步,所述线筒支撑机构包括收线支架、安装轴、套筒、短轴、横杆、线筒支撑杆、线筒固定轴,两个所述收线支架对立固定在机架上表面远离导线槽筒的一侧,两个收线支架之间设有安装轴,所述安装轴两端分别与两个收线支架固定连接,安装轴中心安装有套筒,所述套筒与安装轴转动连接,套筒中心设有短轴,所述短轴一端与套筒外壁固定连接,短轴另一端贯穿横杆,短轴与横杆转动连接,所述横杆两端分别对立设置有线筒支撑杆,两根所述线筒支撑杆的一端与横杆固定连接,两根线筒支撑杆之间设有两个线筒固定轴,所述线筒固定轴与线筒支撑杆转动连接,线筒支撑杆远离线筒固定轴的一侧固定有把手,所述线筒固定轴之间安装有收线筒。Further, the spool support mechanism includes a wire take-up bracket, an installation shaft, a sleeve, a short shaft, a cross bar, a spool support rod, and a spool fixing shaft, and the two wire take-up brackets are oppositely fixed on the upper surface of the frame away from On one side of the wire groove barrel, an installation shaft is arranged between the two wire take-up brackets, both ends of the installation shaft are fixedly connected to the two wire take-up brackets, respectively, and a sleeve is installed in the center of the installation shaft, and the sleeve is connected to the installation shaft. Rotationally connected, the center of the sleeve is provided with a short shaft, one end of the short shaft is fixedly connected to the outer wall of the sleeve, the other end of the short shaft penetrates the crossbar, the short shaft is connected in rotation with the crossbar, and the two ends of the crossbar are respectively provided with wire barrels opposite to each other. Support rods, one end of the two spool support rods is fixedly connected with the cross bar, two spool fixing shafts are arranged between the two spool support rods, and the spool fixing shafts are rotatably connected with the spool support rods, A handle is fixed on the side of the bobbin support rod away from the bobbin fixing shaft, and a bobbin is installed between the bobbin fixing shafts.
一种多股纱线自动合线设备的工作方法,具体包括如下步骤:A working method of a multi-strand yarn automatic stitching device specifically includes the following steps:
步骤一、将细纱筒上的单股细纱引出,先将细纱从第一导纱杆下方穿过,从第二导纱杆上方通过,然后将细纱浸入水槽内的水中,从第三导纱杆下方绕过,再穿过对应位置导纱滑块中心的通孔,绕过对应位置导纱张力轮,穿入集纱器中,依次对多个细纱筒重复上述导纱操作;Step 1. Pull out the single strand of spun yarn on the spun spool, first pass the spun yarn under the first yarn guide rod, pass above the second yarn guide rod, then immerse the spun yarn in the water in the water tank, and pass the spun yarn from the third yarn guide rod. Go around below, and then pass through the through hole in the center of the yarn guide slider at the corresponding position, bypass the yarn guide tension wheel at the corresponding position, and penetrate into the yarn collector, and repeat the above yarn guide operation for multiple spun bobbins in turn;
步骤二、将集纱器中的多股细纱进行加捻合线,然后将线从导线轮下方穿过,再将线从导线杆上绕过,然后将线理进导线槽筒的槽内,最后将线头固定在收线筒上;Step 2: Twist the multiple strands of spun yarn in the yarn collector, then pass the thread under the wire wheel, then pass the wire around the wire rod, and then put the wire into the groove of the wire groove drum, Finally, fix the thread end on the take-up reel;
步骤三、调整横杆与安装轴的角度,使收线筒与导线槽筒轴线平行,然后使用把手将线筒支撑杆向导线槽筒的位置靠近,使收线筒表面与导线槽筒表面接触;Step 3. Adjust the angle between the cross bar and the installation shaft so that the take-up barrel is parallel to the axis of the wire groove barrel, and then use the handle to move the bobbin support rod to the position of the wire groove barrel, so that the surface of the wire take-up barrel is in contact with the surface of the wire groove barrel. ;
步骤四、启动机架内部的变频电机,使导线槽筒旋转,导线槽筒带动收线筒相向旋转,收线筒开始自动收线,细纱筒自动旋转供纱,最终实现将多股细纱合并成一根线。Step 4. Start the frequency conversion motor inside the frame to rotate the wire groove cylinder, the wire groove cylinder drives the wire take-up cylinder to rotate oppositely, the wire take-up cylinder starts to automatically take up the thread, and the spun yarn cylinder automatically rotates for yarn supply, and finally realizes the combination of multiple strands of spun yarn into one. root line.
本发明的有益效果:Beneficial effects of the present invention:
本发明通过在纱筒夹紧盘内设置夹紧滑块,随着纱筒夹紧盘在纱筒转轴上下移动,使夹紧滑块与纱筒转轴表面配合在夹紧盘滑槽内滑动,安装细纱筒时,直接将细纱筒向下按压,夹紧滑块即可将细纱筒有效夹紧,取下细纱筒时,可直接将细纱筒向上拔出,此结构的设计大大提高了更换细纱筒的效率,从而提高合线步骤的生产效率;In the present invention, the clamping slide block is arranged in the bobbin clamping disc, and as the bobbin clamping disc moves up and down on the bobbin rotating shaft, the clamping slide block is matched with the surface of the bobbin rotating shaft to slide in the clamping disc chute, When installing the spun spool, directly press the spun spool down, and the clamping slider can effectively clamp the spun spool. When the spun spool is removed, the spun spool can be pulled up directly. The design of this structure greatly improves the replacement of spun yarn. The efficiency of the barrel, thereby improving the production efficiency of the wire bonding step;
本发明通过设置水槽,使细纱从水槽内经过并润湿,提高了单股细纱的抗拉强度,使细纱在合线时不容易断裂,而且经过润湿后的细沙表面更加光滑,提高了合线质量;通过在导纱板上开纱板滑槽,并在纱板滑槽内安装导纱滑块和弹簧,使通过导纱滑块通孔的细纱在受到较大拉力,如设备刚开始启动瞬时拉力较大时,可有效将细纱上的拉力转化分解,减少了细纱因受到较大拉力而断裂的问题,减少停机导纱的次数,从而提高了合线的生产效率;By setting the water tank, the invention makes the spun yarn pass through the water tank and is wetted, so that the tensile strength of the single-strand spun yarn is improved, so that the spun yarn is not easily broken when stitching, and the wetted fine sand surface is smoother, which improves the performance of the yarn. The quality of threading; by opening the yarn plate chute on the yarn guide plate, and installing the yarn guide slider and spring in the yarn plate chute, the spun yarn passing through the through hole of the yarn guide slider is subject to a large pulling force, such as when the equipment is just When the instantaneous tension is large at the beginning of startup, the tension on the spun yarn can be effectively converted and decomposed, which reduces the problem of the spun yarn breaking due to the large tension force, and reduces the number of times of stopping and guiding the yarn, thereby improving the production efficiency of stitching;
本发明通过将导线轮与合线台转动配合,当细线在导线槽筒的槽内随着导线槽筒转动而来回摆动时,导线轮会随着细线的摆动而改变导线方向,从而减小细线与导线轮边角的摩擦,防止细线出现因摩擦较大导致的断裂,提高了收线过程的可靠性;In the present invention, the wire wheel is rotated and matched with the wire stitching table, when the thin wire swings back and forth in the groove of the wire groove cylinder with the rotation of the wire groove cylinder, the wire wheel will change the direction of the wire with the swing of the thin wire, thereby reducing the The friction between the small thin wire and the corner of the wire wheel prevents the thin wire from breaking due to large friction, and improves the reliability of the wire take-up process;
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明一种多股纱线自动合线设备的结构示意图;Fig. 1 is the structural representation of a kind of multi-strand yarn automatic stitching equipment of the present invention;
图2为本发明一种多股纱线自动合线设备的俯视图;Figure 2 is a top view of a multi-strand yarn automatic stitching device of the present invention;
图3为本发明纱筒夹紧盘的结构示意图;Fig. 3 is the structural representation of the bobbin clamping disc of the present invention;
图4为本发明纱筒夹紧盘的俯视图;Fig. 4 is the top view of the bobbin clamping disc of the present invention;
图5为本发明导纱板的结构示意图;Fig. 5 is the structural representation of the yarn guide plate of the present invention;
图6为本发明导纱滑块与导纱板的装配图;Fig. 6 is the assembly drawing of the yarn guide slider and the yarn guide plate of the present invention;
图7为本发明导纱张力轮的装配示意图;Fig. 7 is the assembly schematic diagram of the yarn guide tension wheel of the present invention;
图8为本发明导线轮处的结构示意图;Fig. 8 is the structural representation at the wire wheel of the present invention;
图9为本发明线筒支撑机构的结构示意图。FIG. 9 is a schematic structural diagram of the bobbin supporting mechanism of the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1、供纱机构;101、固定架;102、纱筒转轴;103、纱筒夹紧盘;104、夹紧盘滑槽;105、夹紧滑块;106、细纱筒;107、第一固定座;108、第一导纱杆;2、润湿机构;201、水槽;202、排水阀;203、第二固定座;204、第二导纱杆;205、第三导纱杆;3、合线机构;301、合线台;302、导纱支架;303、导纱板;304、纱板滑槽;305、导纱滑块;306、固定板;307、导纱张力轮;308、升降轴;309、轴套;310、限位块;311、弹簧导杆;312、集纱器;313、导线轮;314、导轮座;315、导轮轴;4、收线机构;401、机架;402、第三固定座;403、导线杆;404、主动带轮;405、从动带轮;406、槽筒轴;407、槽筒脚座;408、导线槽筒;5、线筒支撑机构;501、收线支架;502、安装轴;503、套筒;504、短轴;505、横杆;506、线筒支撑杆;507、线筒固定轴;508、把手;509、收线筒。1. Yarn supplying mechanism; 101, Fixing frame; 102, Yarn bobbin shaft; 103, Yarn bobbin clamping disc; 104, Chuck disc chute; 105, Clamping slider; 106, Spinning bobbin; 107, First fixing seat; 108, the first yarn guide rod; 2, the wetting mechanism; 201, the water tank; 202, the drain valve; 203, the second fixed seat; 204, the second yarn guide rod; 205, the third yarn guide rod; 3, 301, stitching table; 302, yarn guide bracket; 303, yarn guide plate; 304, yarn plate chute; 305, yarn guide slider; 306, fixed plate; 307, yarn guide tension wheel; 308, Lifting shaft; 309, shaft sleeve; 310, limit block; 311, spring guide rod; 312, yarn collector; 313, wire wheel; 314, guide wheel seat; 315, guide wheel shaft; 4, wire take-up mechanism; 401, Rack; 402, the third fixed seat; 403, wire rod; 404, driving pulley; 405, driven pulley; 406, groove shaft; 407, groove foot; 408, wire groove; 5, wire Spool support mechanism; 501, wire take-up bracket; 502, installation shaft; 503, sleeve; 504, short shaft; 505, cross bar; 506, spool support rod; 507, spool fixing shaft; 508, handle; 509, Take-up reel.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-9所示,本发明为一种多股纱线自动合线设备,包括供纱机构1、润湿机构2、合线机构3、收线机构4和线筒支撑机构5,所述润湿机构2位于供纱机构1的一侧,所述收线机构4位于润湿机构2远离供纱机构1的一侧,收线机构4与润湿机构2之间设有合线机构3,所述线筒支撑机构5位于收线机构4上方;1-9, the present invention is a multi-strand yarn automatic stitching device, including a yarn supplying mechanism 1, a wetting mechanism 2, a stitching mechanism 3, a thread take-up mechanism 4 and a bobbin supporting mechanism 5, The wetting mechanism 2 is located on one side of the yarn supplying mechanism 1, and the thread take-up mechanism 4 is located on the side of the wetting mechanism 2 away from the yarn supplying mechanism 1, and there is a joint line between the thread take-up mechanism 4 and the wetting mechanism 2. Mechanism 3, the bobbin support mechanism 5 is located above the wire take-up mechanism 4;
所述合线机构3包括合线台301、导纱支架302、导纱板303、纱板滑槽304、导纱滑块305、固定板306、导纱张力轮307、升降轴308、轴套309、限位块310、弹簧导杆311、集纱器312、导线轮313、导轮座314、导轮轴315,所述合线台301与润湿机构2之间设有导纱支架302,所述导纱支架302与合线台301侧壁固定连接,导纱支架302的一端固定有导纱板303,导纱板303远离导纱支架302的一侧内部开有若干均匀分布的纱板滑槽304,纱板滑槽304内安装有导纱滑块305,导纱滑块305与导纱板303滑动连接,所述导纱滑块305中心开有通孔,纱板滑槽304内设有弹簧,弹簧一端与导纱滑块305固定连接,弹簧另一端与导纱板303固定连接,导纱板303远离导纱支架302的一端固定有固定板306;The thread stitching mechanism 3 includes a thread stitching table 301, a
所述合线台301上表面靠近导纱板303的一侧设有若干均匀分布的导纱张力轮307,若干所述导纱张力轮307中心设有升降轴308,所述升降轴308一端与导纱张力轮307转动连接,升降轴308另一端固定有限位块310,所述限位块310与导纱张力轮307之间设有轴套309,所述轴套309与升降轴308滑动连接,轴套309与合线台301固定连接,限位块310与合线台301滑动连接,限位块310下方设有弹簧导杆311,所述弹簧导杆311一端与限位块310固定连接,弹簧导杆311另一端与合线台301滑动连接,所述弹簧导杆311与合线台301之间设有弹簧,弹簧一端与限位块310固定连接,弹簧另一端与合线台301固定连接;The side of the upper surface of the stitching table 301 close to the
所述合线台301上表面中心固定有集纱器312,所述集纱器312远离导纱张力轮307的一侧设有导轮座314,所述导轮座314上安装有导线轮313,所述导线轮313与导轮座314转动连接,导轮座314与合线台301之间设有导轮轴315,所述导轮轴315与合线台301固定连接,导轮轴315与导轮座314转动连接。A
所述供纱机构1包括固定架101、纱筒转轴102、纱筒夹紧盘103、夹紧盘滑槽104、夹紧滑块105、第一固定座107、第一导纱杆108,所述固定架101上方设有纱筒转轴102,纱筒转轴102与固定架101上表面转动连接,所述纱筒转轴102上套接有纱筒夹紧盘103,纱筒夹紧盘103上安装有细纱筒106,所述纱筒夹紧盘103中心开有通孔,纱筒夹紧盘103内部开有若干夹紧盘滑槽104,若干所述夹紧盘滑槽104以纱筒夹紧盘103中心为圆心呈圆形阵列分布,若干夹紧盘滑槽104内均安装有夹紧滑块105,所述夹紧滑块105与纱筒夹紧盘103滑动连接,若干夹紧盘滑槽104内均设有弹簧,弹簧一端与夹紧滑块105固定连接,弹簧另一端与纱筒夹紧盘103固定连接,固定架101上表面固定有两个对立设置的第一固定座107,两个第一固定座107之间设有第一导纱杆108,所述第一导纱杆108的两端分别与两个第一固定座107固定连接。The yarn supplying mechanism 1 includes a fixing
所述润湿机构2包括水槽201、第二固定座203、第二导纱杆204、第三导纱杆205,所述水槽201顶端靠近供纱机构1的一侧固定有两个对立设置的第二固定座203,两个所述第二固定座203之间设有第二导纱杆204,所述第二导纱杆204两端分别与两个第二固定座203固定连接,所述水槽201内部中心底端设有第三导纱杆205,所述第三导纱杆205与第二导纱杆204平行设置,第三导纱杆205两端与水槽201内壁固定连接。The wetting mechanism 2 includes a
所述水槽201底端中心安装有排水阀202,排水阀202与水槽201内部连通。A
所述收线机构4包括机架401、第三固定座402、导线杆403、主动带轮404、从动带轮405、槽筒轴406、槽筒脚座407、导线槽筒408,所述机架401内部设有变频电机,机架401一侧设有主动带轮404,主动带轮404与变频电机输出端固定连接,机架401与合线台301固定连接,机架401靠近合线机构3一侧顶端固定有两个对立设置的第三固定座402,两个所述第三固定座402之间设有导线杆403,所述导线杆403两端分别与两个第三固定座402固定连接,机架401上表面靠近合线机构3的一侧固定有两个对立设置的槽筒脚座407,两个所述槽筒脚座407之间设有槽筒轴406,槽筒轴406与槽筒脚座407转动连接,两个所述槽筒脚座407之间还设有导线槽筒408,导线槽筒408安装固定在槽筒轴406上,所述槽筒轴406靠近主动带轮404的一端固定有从动带轮405,主动带轮404与从动带轮405通过皮带传动连接。The wire take-up mechanism 4 includes a
所述线筒支撑机构5包括收线支架501、安装轴502、套筒503、短轴504、横杆505、线筒支撑杆506、线筒固定轴507,两个所述收线支架501对立固定在机架401上表面远离导线槽筒408的一侧,两个收线支架501之间设有安装轴502,所述安装轴502两端分别与两个收线支架501固定连接,安装轴502中心安装有套筒503,所述套筒503与安装轴502转动连接,套筒503中心设有短轴504,所述短轴504一端与套筒503外壁固定连接,短轴504另一端贯穿横杆505,短轴504与横杆505转动连接,所述横杆505两端分别对立设置有线筒支撑杆506,两根所述线筒支撑杆506的一端与横杆505固定连接,两根线筒支撑杆506之间设有两个线筒固定轴507,所述线筒固定轴507与线筒支撑杆506转动连接,线筒支撑杆506远离线筒固定轴507的一侧固定有把手508,所述线筒固定轴507之间安装有收线筒509。The spool support mechanism 5 includes a wire take-up
一种多股纱线自动合线设备的工作方法,具体包括如下步骤:A working method of a multi-strand yarn automatic stitching device specifically includes the following steps:
步骤一、将细纱筒106上的单股细纱引出,先将细纱从第一导纱杆108下方穿过,从第二导纱杆204上方通过,然后将细纱浸入水槽201内的水中,从第三导纱杆205下方绕过,再穿过对应位置导纱滑块305中心的通孔,绕过对应位置导纱张力轮307,穿入集纱器312中,依次对多个细纱筒106重复上述导纱操作;Step 1: Pull out the single strand of spun yarn on the spun
步骤二、将集纱器312中的多股细纱进行加捻合线,然后将线从导线轮313下方穿过,再将线从导线杆403上绕过,然后将线理进导线槽筒408的槽内,最后将线头固定在收线筒509上;Step 2: Twist the multiple strands of spun yarn in the
步骤三、调整横杆505与安装轴502的角度,使收线筒509与导线槽筒408轴线平行,然后使用把手508将线筒支撑杆506向导线槽筒408的位置靠近,使收线筒509表面与导线槽筒408表面接触;Step 3: Adjust the angle between the
步骤四、启动机架401内部的变频电机,使导线槽筒408旋转,导线槽筒408带动收线筒509相向旋转,收线筒509开始自动收线,细纱筒106自动旋转供纱,最终实现将多股细纱合并成一根线。Step 4. Start the frequency conversion motor inside the
本发明工作原理:The working principle of the present invention:
使用时,将细纱筒106较粗的一端朝下套在纱筒转轴102上,细纱筒106底端与纱筒夹紧盘103接触,纱筒夹紧盘103内的夹紧滑块105位于细纱筒106内部,将细纱筒106向下按压,夹紧滑块105被纱筒转轴102挤压,夹紧滑块105沿夹紧盘滑槽104滑动,将细纱筒106夹紧,设备进行合线工作时,细纱筒106即可与纱筒转轴102一起转动进行供纱;拆卸时直接将细纱筒106向上拔出,夹紧滑块105被弹簧挤压朝纱筒转轴102中心滑动,夹紧滑块105自动与细纱筒106分离;When in use, put the thicker end of the
单股细纱强度较差容易断开,细纱依次经过第一导纱杆108、第二导纱杆204和第三导纱杆205,使细纱浸入到水槽201的水中,润湿后的细纱抗拉强度有效增强;单股细纱穿过导纱滑块305,当细纱受到较大的拉力时,导纱滑块305向下滑动将纱板滑槽304内的弹簧压缩,可将细纱上较大的拉力有效分解;升降轴308被合线台301内的弹簧顶起,细纱经过导纱张力轮307时,导纱张力轮307将细纱抬起,为细纱提供一部分张力,同时也能在细纱受到较大拉力时,通过压缩升降轴308下方的弹簧,导纱张力轮307下移分解了一部分拉力;The single-strand spun yarn has poor strength and is easy to break. The spun yarn passes through the first
细纱经过集纱器312后合并成一根细线,细线经过导线轮313最后到达导线槽筒408内,机架401内的变频电机输出端与主动带轮404固定连接,变频电机启动时带动主动带轮404旋转,主动带轮404通过皮带传动带动从动带轮405旋转,从动带轮405带动槽筒轴406转动,槽筒轴406最终带动导线槽筒408转动,导线槽筒408在转动过程中细线会来回摆动,而导线轮313通过导轮座314和导轮轴315与合线台301转动连接,细线改变方向时导线轮313也会随之转动改变导线方向,减小细线与导线轮313之间的摩擦,防止细线出现因摩擦较大导致的断裂;After passing through the
线筒支撑机构5通过将收线筒509与导线槽筒408紧密接触摩擦,使收线筒509与导线槽筒408相向旋转,实现收线筒509自动收线的功能,横杆505通过短轴504与套筒503转动连接,可调节收线筒509轴线与导线槽筒408轴线的角度,使两端大小不一样的收线筒509也可以安装使用。The bobbin support mechanism 5 makes the
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上内容仅仅是对本发明的构思所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明的构思或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above contents are only examples and descriptions of the concept of the present invention. Those skilled in the art can make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the concept of the invention. Or beyond the scope defined by the claims, all belong to the protection scope of the present invention.
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