CN112044874A - A real-time monitoring system and monitoring method for laser cleaning - Google Patents

A real-time monitoring system and monitoring method for laser cleaning Download PDF

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CN112044874A
CN112044874A CN202011029295.7A CN202011029295A CN112044874A CN 112044874 A CN112044874 A CN 112044874A CN 202011029295 A CN202011029295 A CN 202011029295A CN 112044874 A CN112044874 A CN 112044874A
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cleaning
workpiece
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CN112044874B (en
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陈水宣
洪昭斌
袁和平
马林
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Xiamen University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/0035Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
    • B08B7/0042Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/50Cleaning by methods involving the use of tools involving cleaning of the cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • B08B5/023Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04Cleaning by suction, with or without auxiliary action
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B17/00Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
    • G01B17/02Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations for measuring thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination

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  • Optics & Photonics (AREA)
  • General Physics & Mathematics (AREA)
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  • Cleaning By Liquid Or Steam (AREA)
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Abstract

本发明公开了一种激光清洗的实时监测系统及其监测方法,涉及激光清洗技术领域,其技术方案要点是:包括清洗台以及超声波测厚装置,所述超声波测厚装置连接有处理器,所述清洗台上设置有清洗位以及监测位,所述清洗位上放置所述待清洗工件,且所述清洗位于监测位之间设置有移动机构,所述清洗位与监测位的一侧设置有用于实时清理杂质的除杂吸尘机构,所述监测位上设有用于采集清洗工件的图像采集装置,且所述图像采集装置上设有可变色的辅助光源,所述图像采集装置与可变色的辅助光源均连接于处理器上。本发明能够双重监测清洗效果,并且及时除杂,提高实时监测效果,具有提高其激光清洗效果的优点。

Figure 202011029295

The invention discloses a real-time monitoring system and a monitoring method for laser cleaning, and relates to the technical field of laser cleaning. The cleaning table is provided with a cleaning position and a monitoring position, the workpiece to be cleaned is placed on the cleaning position, and a moving mechanism is provided between the cleaning position and the monitoring position, and one side of the cleaning position and the monitoring position is provided with a useful In the dust-removing and dust-removing mechanism that cleans impurities in real time, the monitoring position is provided with an image acquisition device for collecting and cleaned workpieces, and the image acquisition device is provided with a color-changing auxiliary light source. The auxiliary light sources are connected to the processor. The invention can double monitor the cleaning effect, remove impurities in time, improve the real-time monitoring effect, and has the advantages of improving the laser cleaning effect.

Figure 202011029295

Description

一种激光清洗的实时监测系统及其监测方法A real-time monitoring system and monitoring method for laser cleaning

技术领域technical field

本发明涉及激光清洗技术领域,更具体地说,它涉及一种激光清洗的实时监测系统及其监测方法。The invention relates to the technical field of laser cleaning, and more particularly, to a real-time monitoring system for laser cleaning and a monitoring method thereof.

背景技术Background technique

激光清洗是利用激光辐射工件表面,使表面的污染物、锈蚀物等吸收激光能量后产生瞬间剥离或蒸发等变化,最终从基材上被有效去除的过程,是一种绿色、高效的清洗方式,在工业生产和生活应用中逐渐被大众所接受。现有技术中,需要对激光清洗进行实时监测,以保证激光清洗效果。Laser cleaning is a process in which the surface of the workpiece is irradiated by laser light, so that the pollutants, rust, etc. on the surface absorb the laser energy and undergo changes such as instant peeling or evaporation, and finally are effectively removed from the substrate. It is a green and efficient cleaning method. , gradually accepted by the public in industrial production and life applications. In the prior art, real-time monitoring of laser cleaning is required to ensure the effect of laser cleaning.

如授权公告号为CN208390571U,公告日为2019.01.18的中国专利公开了一种激光清洗实时监测系统,包括激光器、光导系统及实时监控系统;所述激光器包括激光电源和光纤激光腔;所述光导系统内包括光纤、手柄和扫描振镜;所述实时监控系统包括摄像头和计算机;所述扫描振镜和摄像头设置在所述手柄上;所述计算机与所述激光电源相连接以控制所述激光器的工作电源;所述计算机与所述激光腔相连接以控制激光打开并设定激光功率、频率、扫描速度和扫描次数;所述激光器通过光纤与所述手柄相连接,所述光纤激光腔发射的光源穿过手柄内部照射到所述扫描振镜上;所述摄像头与所述计算机相连接以定时拍摄清晰图片并发送至计算机进行分析处理。For example, the Chinese patent with the authorization announcement number of CN208390571U and the announcement date of 2019.01.18 discloses a real-time monitoring system for laser cleaning, including a laser, a light guide system and a real-time monitoring system; the laser includes a laser power supply and a fiber laser cavity; the light guide The system includes an optical fiber, a handle and a scanning galvanometer; the real-time monitoring system includes a camera and a computer; the scanning galvanometer and the camera are arranged on the handle; the computer is connected with the laser power supply to control the laser The computer is connected with the laser cavity to control the laser to turn on and set the laser power, frequency, scanning speed and scanning times; the laser is connected to the handle through an optical fiber, and the fiber laser cavity emits The light source of the device irradiates the scanning galvanometer through the inside of the handle; the camera is connected with the computer to regularly capture clear pictures and send them to the computer for analysis and processing.

通过手柄上的摄像头定时拍摄清洗图像并发送给计算机,由计算机对图像进行分析,以根据清洗表面的形貌、颜色和反射率来判断清洗进程,并根据清洗进程对激光电源进行开断,且拍摄时通过白光光源照射提供照明。但是清洗过程中容易产生碎屑飘散于空气中,影响拍摄时的图片清晰度,并且白光的照射对基材与附着杂质均具有较强的反射强度,容易曝光,对于与基材同色的附着杂质较难分辨,从而影响图像成像分析的准确性,导致监测效果较差,影响清洗效果。The camera on the handle regularly captures the cleaning image and sends it to the computer, and the computer analyzes the image to judge the cleaning process according to the shape, color and reflectivity of the cleaning surface, and switches the laser power supply on and off according to the cleaning process, and Illumination is provided by the illumination of a white light source when shooting. However, during the cleaning process, it is easy to produce debris floating in the air, which affects the clarity of the picture when shooting, and the irradiation of white light has a strong reflection intensity on the substrate and the attached impurities, which is easy to expose. For the attached impurities of the same color as the substrate It is difficult to distinguish, thus affecting the accuracy of image imaging analysis, resulting in poor monitoring effect and affecting cleaning effect.

发明内容SUMMARY OF THE INVENTION

针对现有技术存在的不足,本发明的目的在于提供一种激光清洗的实时监测系统,能够双重监测清洗效果,并且及时除杂,提高实时监测效果,具有提高其激光清洗效果的优点。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a real-time monitoring system for laser cleaning, which can double monitor the cleaning effect, remove impurities in time, improve the real-time monitoring effect, and has the advantage of improving the laser cleaning effect.

为实现上述目的,本发明提供了如下技术方案:For achieving the above object, the present invention provides the following technical solutions:

一种激光清洗的实时监测系统,包括清洗台以及设于清洗台上的超声波测厚装置,所述超声波测厚装置用于实时测试待清洗工件的厚度值,且所述超声波测厚装置连接有用于对测得的厚度值进行分析处理的处理器,所述清洗台上设置有清洗位以及监测位,所述清洗位上放置所述待清洗工件,且所述清洗位于监测位之间设置有用于带动待清洗工件在清洗位与监测位往复移动的移动机构,所述清洗位与监测位的一侧设置有用于实时清理杂质的除杂吸尘机构,所述监测位上设有用于采集清洗工件的图像采集装置,且所述图像采集装置上设有可变色的辅助光源,所述图像采集装置与可变色的辅助光源均连接于处理器上。A real-time monitoring system for laser cleaning, comprising a cleaning table and an ultrasonic thickness measuring device arranged on the cleaning table, the ultrasonic thickness measuring device is used to test the thickness value of the workpiece to be cleaned in real time, and the ultrasonic thickness measuring device is connected effectively For the processor that analyzes and processes the measured thickness value, the cleaning table is provided with a cleaning position and a monitoring position, the workpiece to be cleaned is placed on the cleaning position, and the cleaning is located between the monitoring positions. A moving mechanism that drives the workpiece to be cleaned to reciprocate between the cleaning position and the monitoring position. One side of the cleaning position and the monitoring position is provided with an impurity-removing and dust-removing mechanism for cleaning impurities in real time. The image acquisition device of the workpiece is provided with a color-changing auxiliary light source, and both the image acquisition device and the color-changing auxiliary light source are connected to the processor.

进一步设置:所述超声波测厚装置设置于清洗位靠近监测位的位置,所述清洗位对待清洗工件进行激光清洗的位置位于超声波测厚装置远离监测位的一侧,且所述清洗位上设置有用于驱动超声波测厚装置靠近或远离待清洗工件的升降机构,所述超声波测厚装置上设置有用于监测其与待清洗工件之间间距大小的传感器,所述传感器连接有控制器,所述升降机构连接并受控于控制器上。Further settings: the ultrasonic thickness measuring device is arranged at the position of the cleaning position close to the monitoring position, the position of the cleaning position for laser cleaning of the workpiece to be cleaned is located on the side of the ultrasonic thickness measuring device away from the monitoring position, and the cleaning position is set There is a lifting mechanism for driving the ultrasonic thickness measuring device to be close to or away from the workpiece to be cleaned. The ultrasonic thickness measuring device is provided with a sensor for monitoring the distance between it and the workpiece to be cleaned. The sensor is connected with a controller. The lifting mechanism is connected and controlled by the controller.

进一步设置:所述超声波测厚装置包括安装于清洗台上的固定架、安装于固定架上的超声波测厚主机以及与超声波测厚主机连接的超声波测厚探头,所述超声波测厚探头、待清洗工件的移动路径以及激光清洗点均处于同一直线上,所述升降机构包括安装于固定架顶部的气缸以及与气缸活塞杆连接的固定座,所述超声波测厚探头与传感器均安装于固定座上。Further setting: the ultrasonic thickness measuring device includes a fixing frame installed on the cleaning table, an ultrasonic thickness measuring host installed on the fixing frame, and an ultrasonic thickness measuring probe connected with the ultrasonic thickness measuring host. The moving path of the cleaned workpiece and the laser cleaning point are on the same straight line. The lifting mechanism includes a cylinder installed on the top of the fixed frame and a fixed seat connected with the cylinder piston rod. The ultrasonic thickness measuring probe and the sensor are installed on the fixed seat. superior.

进一步设置:所述移动机构包括移动设于清洗台上的移动座以及与移动座连接的直线电动缸,所述移动座上设置有夹爪以及用于驱动夹爪转动的转动器,且所述夹爪用于夹持待清洗工件。Further setting: the moving mechanism includes a moving base arranged on the cleaning table and a linear electric cylinder connected to the moving base, the moving base is provided with a gripper and a rotator for driving the gripper to rotate, and the The jaws are used to hold the workpiece to be cleaned.

进一步设置:所述夹爪设置为气动夹爪,所述转动器设置为旋转气缸,所述旋转气缸的旋转轴与气动夹爪连接。Further setting: the clamping jaws are set as pneumatic clamping jaws, the rotator is set as a rotating cylinder, and the rotating shaft of the rotating cylinder is connected with the pneumatic clamping jaws.

进一步设置:所述清洗位与监测位过渡的位置处设置为精洗过度位,所述精洗过度位上设置有安装架,所述安装架上滑动时设有移动架以及用于驱动移动架移动的驱动件,所述移动架朝靠近或远离清洗工件的方向移动,所述移动架上转动设置有转动辊,所述转动辊外套设有除尘刷毛套,且所述移动架上设有用于驱动转动辊转动的电机。Further setting: the transition position between the cleaning position and the monitoring position is set as the over-cleaning position, the over-cleaning position is provided with a mounting frame, and when the mounting frame slides, there is a moving frame and a moving frame for driving the moving frame. The moving driving part, the moving frame moves toward or away from the cleaning workpiece, a rotating roller is rotatably arranged on the moving frame, the outer covering of the rotating roller is provided with a dust-removing bristle cover, and the moving frame is provided with a The motor that drives the rotating roller.

进一步设置:所述转动辊与除尘刷毛套均设置为柔性可形变件,且所述转动辊设置为中空辊,且所述转动辊的内壁上沿其轴线方向均匀设置有若干个出气孔,所述转动辊的一端通过轴承连接有吹气管,所述吹气管远离转动辊的一端连接有吹气器。Further settings: the rotating roller and the dust-removing bristle sleeve are both set as flexible and deformable parts, and the rotating roller is set as a hollow roller, and the inner wall of the rotating roller is evenly provided with a number of air outlet holes along its axis direction, so One end of the rotating roller is connected with an air blowing pipe through a bearing, and one end of the air blowing pipe away from the rotating roller is connected with an air blower.

进一步设置:所述除杂吸尘机构包括安装于清洗台上的吸尘器、与吸尘器连接的吸尘管以及与吸尘管连接的多个分管,多个所述分管远离吸尘管的一端均安装有喇叭状的吸尘斗,各个所述吸尘斗均匀分布于清洗位与检测位的延伸线上。Further setting: the impurity removal and dust collection mechanism includes a vacuum cleaner installed on the cleaning table, a vacuum pipe connected to the vacuum cleaner and a plurality of sub-pipes connected to the vacuum pipe, and one end of the plurality of sub-pipes away from the vacuum pipe is installed. There are horn-shaped dust hoppers, and each of the dust hoppers is evenly distributed on the extension line of the cleaning position and the detection position.

通过采用上述技术方案,本发明相对现有技术相比,具有以下优点:By adopting the above-mentioned technical scheme, the present invention has the following advantages compared with the prior art:

1、通过超声波测厚装置以及图像采集装置进行监测,利用厚度的变化监测工件的清洗情况能够提高监测的精度,结合图像采集装置实现双重监测效果,有效提高对清洗效果的监测精度,便于激光清洗机进行调整使用,具有提高其激光清洗效果的优点;1. Monitoring by ultrasonic thickness measurement device and image acquisition device, using thickness change to monitor the cleaning of workpiece can improve the monitoring accuracy, combined with image acquisition device to achieve double monitoring effect, effectively improve the monitoring accuracy of cleaning effect, and facilitate laser cleaning It has the advantage of improving its laser cleaning effect;

2、通过设置的除杂吸尘机构,能够对清洗过程的杂质进行实时清理,避免杂质影响激光清洗,并且保证超声波测厚装置以及图像采集装置测试的精度,提高激光清洗效果;2. Through the set up impurity removal and dust collection mechanism, the impurities in the cleaning process can be cleaned in real time, so as to avoid the impurities affecting the laser cleaning, and ensure the testing accuracy of the ultrasonic thickness measurement device and the image acquisition device, and improve the laser cleaning effect;

3、通过设置的可变色辅助光源,能够根据工件颜色调整对应配合的颜色进行照明,避免照明过程影响图像拍摄成型效果,保证图像采集装置采集图像的精度,提高监测精度;3. Through the set variable color auxiliary light source, the corresponding color can be adjusted according to the color of the workpiece for lighting, so as to avoid the lighting process from affecting the image shooting and forming effect, ensure the accuracy of the image captured by the image acquisition device, and improve the monitoring accuracy;

4、通过气缸推动固定座,方便调整超声波探头的位置,以适用于各种测试场景,提高适用性,并且方便自动化控制,提高自动化监测效果;4. The fixed seat is pushed by the cylinder, which is convenient to adjust the position of the ultrasonic probe to be suitable for various test scenarios, improve the applicability, and facilitate automatic control and improve the effect of automatic monitoring;

5、通过夹爪与旋转气缸的配合,方便待清洗工件安装,并且能够自动化对工件进行换面清洗,方便自动化控制操作,提高激光清洗的效果以及清洗效率;5. Through the cooperation of the clamping jaw and the rotating cylinder, the installation of the workpiece to be cleaned is convenient, and the workpiece can be automatically cleaned by changing the surface, which is convenient for automatic control operation, and improves the effect of laser cleaning and cleaning efficiency;

6、通过设置的精洗过度位,能够对经过的待清洗工件的表面进行精确清洗,保证工件进入监测位进行图像采集时表面无碎屑杂质,提高图像采集成型的精度,提高监测效果;6. The surface of the workpiece to be cleaned can be accurately cleaned by setting the excessive fine cleaning position to ensure that there is no debris and impurities on the surface of the workpiece when the workpiece enters the monitoring position for image acquisition, improving the accuracy of image acquisition and forming, and improving the monitoring effect;

7、通过出气孔与吹气管的配合,能够及时对除尘刷毛套进行清理杂质,并且能够在除尘刷毛套对工件清理的过程中将工件表面的碎屑杂质吹落,以便于除杂吸尘机构及时吸附清理,提高对工件杂质的清理效果,以提高监测精度,具有提高清洗效果的优点。7. Through the cooperation of the air outlet and the air blowing pipe, the dust removal brush cover can be cleaned of impurities in time, and the debris and impurities on the surface of the workpiece can be blown off during the cleaning process of the dust removal brush cover, so as to facilitate the cleaning and vacuuming mechanism It can adsorb and clean in time to improve the cleaning effect of workpiece impurities, so as to improve the monitoring accuracy, which has the advantage of improving the cleaning effect.

本发明的第二目的在于提供一种激光清洗的监测方法,能够双重监测清洗效果,并且及时除杂,提高实时监测效果,具有提高其激光清洗效果的优点。The second object of the present invention is to provide a monitoring method for laser cleaning, which can double monitor the cleaning effect, remove impurities in time, improve the real-time monitoring effect, and has the advantage of improving the laser cleaning effect.

为实现上述目的,本发明提供了如下技术方案:For achieving the above object, the present invention provides the following technical solutions:

一种激光清洗的监测方法,应用上述的激光清洗监测装置,包括如下步骤:A monitoring method for laser cleaning, using the above-mentioned laser cleaning monitoring device, includes the following steps:

S1、将待清洗工件安装于移动机构上,由移动机构带动待清洗工件像监测位移动,并在移动的过程中通过超声波测厚装置测得待清洗工件的起始厚度,通过图像采集装置采集待清洗工件起始图像信息;S1. Install the workpiece to be cleaned on the moving mechanism, and the moving mechanism drives the workpiece to be cleaned to move as a monitoring position, and in the process of moving, the initial thickness of the workpiece to be cleaned is measured by an ultrasonic thickness measuring device, and collected by an image acquisition device. The initial image information of the workpiece to be cleaned;

S2、处理器中记录上待清洗工件中基材的起始厚度与起始图像信息,并根据基材颜色确定辅助光源的颜色,避免辅助光源的光色与基材颜色一致;S2, the processor records the initial thickness and initial image information of the substrate in the workpiece to be cleaned, and determines the color of the auxiliary light source according to the color of the substrate, so as to avoid the light color of the auxiliary light source being consistent with the color of the substrate;

S3、控制移动机构带动待清洗工件复位至起始位置,并开启激光清洗,清洗过程中移动机构带动待清洗工件向监测位移动,同时启用除杂吸尘机构吸尘除杂处理;S3. Control the moving mechanism to drive the workpiece to be cleaned to return to the starting position, and turn on laser cleaning. During the cleaning process, the moving mechanism drives the workpiece to be cleaned to move to the monitoring position, and at the same time, the dust-removing and dust-collecting mechanism is activated for dust-removing processing;

S4、待清洗工件移动至超声波测厚装置处时,由超声波测厚装置测得初步清洗后的工件厚度值,并反馈至处理器中与起始厚度值做比较分析工件清洗情况;S4. When the workpiece to be cleaned is moved to the ultrasonic thickness measuring device, the thickness value of the workpiece after preliminary cleaning is measured by the ultrasonic thickness measuring device, and fed back to the processor to compare and analyze the cleaning situation of the workpiece with the initial thickness value;

S5、待清洗工件移动至监测位时,由图像采集装置采集清洗后的工件图像,并反馈至处理器中与起始图像信息做比较分析确定工件清洗情况;S5. When the workpiece to be cleaned moves to the monitoring position, the image acquisition device collects the image of the workpiece after cleaning, and feeds it back to the processor for comparison and analysis with the initial image information to determine the cleaning situation of the workpiece;

S6;处理器综合步骤S4与S5的分析结果确定工件清洗程度,若未清洗干净则重复步骤S3,若清洗干净则结束清洗。S6; the processor combines the analysis results of steps S4 and S5 to determine the cleaning degree of the workpiece, if not cleaned, repeat step S3, if cleaned, end cleaning.

进一步设置:步骤S6结束时,将工件对位于激光清洗的表面进行换面,从而对工件下一表面开启激光清洗作业。Further setting: at the end of step S6, the surface of the workpiece that is located in the laser cleaning is changed, so that the laser cleaning operation is started on the next surface of the workpiece.

通过采用上述技术方案,本发明相对现有技术相比,具有以下优点:By adopting the above-mentioned technical scheme, the present invention has the following advantages compared with the prior art:

1通过超声波测厚装置以及图像采集装置进行监测,利用厚度的变化监测工件的清洗情况能够提高监测的精度,结合图像采集装置实现双重监测效果,有效提高对清洗效果的监测精度,便于激光清洗机进行调整使用,具有提高其激光清洗效果的优点;同时,清洗过程能够自动化控制,方便快捷,能够及时有效清理杂质,并能够根据工件照明所需要的颜色进行调换,有效提高监测精度,便于激光清洗机精确清洗,具有提高其激光清洗效果的优点。1. Monitoring through ultrasonic thickness measuring device and image acquisition device, using thickness change to monitor the cleaning of workpiece can improve the accuracy of monitoring, combined with image acquisition device to achieve double monitoring effect, effectively improve the monitoring accuracy of cleaning effect, convenient for laser cleaning machine Adjustment and use has the advantage of improving its laser cleaning effect; at the same time, the cleaning process can be automatically controlled, convenient and fast, and can effectively remove impurities in time, and can be exchanged according to the color required by the workpiece lighting, effectively improving the monitoring accuracy and facilitating laser cleaning. It can be cleaned accurately by the machine, which has the advantage of improving its laser cleaning effect.

附图说明Description of drawings

图1为激光清洗的实时监测系统的结构示意图;Fig. 1 is the structural representation of the real-time monitoring system of laser cleaning;

图2为清洗过度位处部分结构的剖视示意图;FIG. 2 is a schematic cross-sectional view of a part of the structure at the excessive cleaning position;

图3为图2中A处的放大示意图;Fig. 3 is the enlarged schematic diagram of A place in Fig. 2;

图4为清洗台关于清洗位于监测位的部分结构示意图。FIG. 4 is a schematic diagram of a part of the structure of the cleaning station at the monitoring position for cleaning.

图中:1、清洗台;11、清洗位;12、监测位;13、清洗过度位;131、安装架;132、移动架;133、驱动件;134、转动辊;1341、出气孔;1342、吹气管;1343、吹气器;135、除尘刷毛套;136、电机;2、超声波测厚装置;21、固定架;22、超声波测厚主机;23、超声波测厚探头;3、处理器;4、移动机构;41、移动座;411、夹爪;412、转动器;42、直线电动缸;5、除杂吸尘机构;51、吸尘器;52、吸尘管;53、分管;54、吸尘斗;6、图像采集装置;7、辅助光源;8、升降机构;81、气缸;82、固定座;9、传感器;10、控制器。In the figure: 1. Cleaning table; 11. Cleaning position; 12. Monitoring position; 13. Over-cleaning position; 131. Mounting frame; 132. Moving frame; 133. Driving part; 134. Rotating roller; , air blowing pipe; 1343, air blower; 135, dust removal brush cover; 136, motor; 2, ultrasonic thickness measurement device; 21, fixed frame; 22, ultrasonic thickness measurement host; 23, ultrasonic thickness measurement probe; 3, processor ;4, moving mechanism; 41, moving seat; 411, gripper; 412, rotator; 42, linear electric cylinder; 5, cleaning and vacuuming mechanism; 51, vacuum cleaner; 52, suction pipe; 53, branch pipe; 54 6. Image acquisition device; 7. Auxiliary light source; 8. Lifting mechanism; 81. Air cylinder; 82. Fixed seat; 9. Sensor; 10. Controller.

具体实施方式Detailed ways

参照图1至图4对激光清洗的实时监测系统做进一步说明。The real-time monitoring system for laser cleaning will be further described with reference to FIG. 1 to FIG. 4 .

实施例一:一种激光清洗的实时监测系统,如图1所示,包括清洗台1以及设于清洗台1上的超声波测厚装置2,超声波测厚装置2用于实时测试待清洗工件的厚度值,超声波测厚装置2连接有用于对测得的厚度值进行分析处理的处理器3,以便于根据超声波测厚装置2对清洗往复清洗过程中的待清洗工件进行实时厚度检测,并反馈至处理器3中实时监测处理,通常在处理器3中设定待清洗工件的基材厚度值,从而对大于基材厚度值的部分即可判定为污浊附着物,在激光清洗过程将污浊附着物去除的过程中,待清洗工件的厚度逐渐减小,并接近基材厚度值,从而方便准确实时监测激光清洗效果,以便于激光清洗操作的调整。Embodiment 1: A real-time monitoring system for laser cleaning, as shown in Figure 1, includes a cleaning table 1 and an ultrasonic thickness measuring device 2 arranged on the cleaning table 1. The ultrasonic thickness measuring device 2 is used to test the workpiece to be cleaned in real time. Thickness value, the ultrasonic thickness measuring device 2 is connected with a processor 3 for analyzing and processing the measured thickness value, so as to perform real-time thickness detection on the workpiece to be cleaned during the cleaning and reciprocating cleaning process according to the ultrasonic thickness measuring device 2, and feedback Go to the processor 3 for real-time monitoring and processing. Usually, the thickness value of the substrate of the workpiece to be cleaned is set in the processor 3, so that the part larger than the thickness value of the substrate can be determined as a dirt attachment, and the dirt is attached during the laser cleaning process. During the process of removing the objects, the thickness of the workpiece to be cleaned gradually decreases and is close to the thickness of the substrate, which facilitates accurate and real-time monitoring of the laser cleaning effect and facilitates the adjustment of the laser cleaning operation.

如图1所示,在清洗台1上设置有清洗位11以及监测位12,且清洗位11与监测位12之间设置有用于驱动待清洗工件在清洗位11于监测位12往复移动的移动机构4,从而将待清洗工件放置于清洗位11上,激光清洗机的清洗头对位于清洗位11处,超声波测厚装置2设置于清洗位11靠近监测位12的位置,清洗位11对待清洗工件进行激光清洗的位置位于超声波测厚装置2远离监测位12的一侧,且超声波位于清洗头对位激光清洗的侧部,以便于对激光清洗后的部分进行厚度的实时监测,从而方便移动机构4往复移动进行激光清洗作业,若厚度偏小则不再送入清洗位11清洗,若厚度偏大则往复送入清洗位11清洗,便于准确判断激光清洗程度,不受杂质以及光照干扰,保证监测的准确性。进一步的,在监测位12上设有用于采集清洗工件的图像采集装置6,从而对于送入监测位12的工件进行图像采集,方便配合超声波测厚装置2进行把握工件的清洗程度,采用双重监测,保证监测的准确性,以提高激光清洗效果。As shown in FIG. 1 , a cleaning position 11 and a monitoring position 12 are provided on the cleaning table 1 , and between the cleaning position 11 and the monitoring position 12 is a movement for driving the workpiece to be cleaned to reciprocate between the cleaning position 11 and the monitoring position 12 Mechanism 4, so that the workpiece to be cleaned is placed on the cleaning position 11, the cleaning head pair of the laser cleaning machine is located at the cleaning position 11, the ultrasonic thickness measuring device 2 is set at the cleaning position 11 close to the monitoring position 12, and the cleaning position 11 is to be cleaned. The position of the workpiece for laser cleaning is located on the side of the ultrasonic thickness measuring device 2 away from the monitoring position 12, and the ultrasonic wave is located on the side of the cleaning head for laser cleaning, so as to facilitate real-time monitoring of the thickness of the laser-cleaned part, so as to facilitate movement The mechanism 4 reciprocates to carry out the laser cleaning operation. If the thickness is too small, it will not be sent to the cleaning position 11 for cleaning. If the thickness is too large, it will be sent back and forth to the cleaning position 11 for cleaning. Monitoring accuracy. Further, an image acquisition device 6 for collecting and cleaning the workpiece is provided on the monitoring position 12, so that image acquisition is performed on the workpiece sent into the monitoring position 12, which is convenient to cooperate with the ultrasonic thickness measuring device 2 to grasp the cleaning degree of the workpiece. Double monitoring is adopted. , to ensure the accuracy of monitoring to improve the effect of laser cleaning.

如图1所示,本实施例中,图像采集装置6上设有可变色的辅助光源7,图像采集装置6与可变色的辅助光源7均连接于处理器3上。具体的,图像采集装置6设置为照相机,辅助光源7采用可变色的LED灯带环绕于照明机摄像头周侧,并且LED灯的颜色变化受控于处理器3上,以方便根据工件的外表颜色进行调色处理,提高图像采集精度。As shown in FIG. 1 , in this embodiment, a color-changing auxiliary light source 7 is provided on the image acquisition device 6 , and both the image acquisition device 6 and the color-changing auxiliary light source 7 are connected to the processor 3 . Specifically, the image acquisition device 6 is set as a camera, the auxiliary light source 7 adopts a color-changing LED light strip to surround the peripheral side of the camera head of the illuminator, and the color change of the LED light is controlled by the processor 3, so as to facilitate the appearance of the workpiece according to the color of the workpiece. Perform toning processing to improve image capture accuracy.

如图1和图2所示,在清洗位11与监测位12的一侧设置有用于实时清理杂质的除杂吸尘机构5,能够对清洗过程中的杂质进行实时清理。进一步的,在清洗位11与监测位12过渡的位置处设置为精洗过度位,精洗过度位上固定设置有安装架131,在安装架131上滑动时设有移动架132以及用于驱动移动架132移动的驱动件133,移动架132朝靠近或远离清洗工件的方向移动,移动架132上转动设置有转动辊134,转动辊134外套设有除尘刷毛套135,且在移动架132上设有用于驱动转动辊134转动的电机136。在待清洗工件清洗随移动机构4推动过程中,杂质一方面通过除杂吸尘机构5吸收,另一方面工件经过精洗过度位,利用驱动件133推动移动架132靠近工件,并利用电机136调动转动辊134转动,使得除尘刷毛套135对工件进行清刷处理,进一步保证工件表面没有残留杂质,从而方便图像采集装置6的精确采集,提高监测的准确性。其中,移动架132与除尘刷毛套135能够隔离清洗位11,避免杂质清洗过程中飘至监测位12上影响监测效果。As shown in FIG. 1 and FIG. 2 , an impurity-removing and dust-removing mechanism 5 for cleaning impurities in real time is provided on one side of the cleaning position 11 and the monitoring position 12 , which can clean the impurities in the cleaning process in real time. Further, at the transition position between the cleaning position 11 and the monitoring position 12, a fine-washing excessive position is set, and a mounting frame 131 is fixed on the fine-washing excessive position. The driving member 133 of the moving frame 132 moves. The moving frame 132 moves toward or away from the cleaning workpiece. A rotating roller 134 is rotatably arranged on the moving frame 132. A motor 136 for driving the rotation roller 134 to rotate is provided. During the process of cleaning the workpiece to be cleaned with the moving mechanism 4, on the one hand, impurities are absorbed by the impurity-removing and dust-absorbing mechanism 5, and on the other hand, the workpiece is over-finished. The rotating roller 134 is mobilized to rotate, so that the dust removal bristle cover 135 cleans the workpiece, further ensuring that there is no residual impurities on the surface of the workpiece, thereby facilitating the accurate acquisition of the image acquisition device 6 and improving the monitoring accuracy. Among them, the moving frame 132 and the dust-removing bristle cover 135 can isolate the cleaning position 11, so as to prevent impurities from floating on the monitoring position 12 during the cleaning process to affect the monitoring effect.

如图2和图3所示,具体的,转动辊134与除尘刷毛套135均设置为柔性可形变件,以保证抵触工件时不损害工件,并且保证除尘刷毛套135与工件的贴合度,便于有效去除杂质。其中,转动辊134设置为中空辊,且在转动辊134的内壁上沿其轴线方向均匀设置有若干个出气孔1341,转动辊134的一端通过轴承连接有吹气管1342,吹气管1342远离转动辊134的一端连接有吹气器1343,通过向转动辊134内吹气,能够利用出气孔1341吹气,从而在转动去除杂质的过程中,利用吹气进一步将工件表面的杂质吹落,并且能够及时清理除尘刷毛套135,保证滚动过程中能够持续性的对工件进行清刷,吹落的杂质则由除杂吸尘机构5吸走送出,实现及时除杂的效果,保证图像采集装置6采集的准确性。As shown in FIG. 2 and FIG. 3 , specifically, the rotating roller 134 and the dust-removing bristle cover 135 are both set as flexible and deformable parts, so as to ensure that the workpiece is not damaged when colliding with the workpiece, and the fit of the dust-removing bristle cover 135 to the workpiece is ensured. Facilitates the effective removal of impurities. Among them, the rotating roller 134 is set as a hollow roller, and several air outlet holes 1341 are evenly arranged on the inner wall of the rotating roller 134 along its axis direction. One end of the rotating roller 134 is connected with a blowing pipe 1342 through a bearing, and the blowing pipe 1342 is far away from the rotating roller. An air blower 1343 is connected to one end of the 134. By blowing air into the rotating roller 134, the air outlet hole 1341 can be used to blow air, so that in the process of rotating and removing impurities, the air blowing can be used to further blow off the impurities on the surface of the workpiece, and can The dust removal brush cover 135 is cleaned in time to ensure that the workpiece can be continuously cleaned during the rolling process, and the blown impurities are sucked away by the impurity removal and vacuum mechanism 5 to achieve the effect of timely impurity removal and ensure that the image acquisition device 6 collects accuracy.

如图1和图2所示,除杂吸尘机构5包括安装于清洗台1上的吸尘器51、与吸尘器51连接的吸尘管52以及与吸尘管52连接的多个分管53,多个分管53远离吸尘管52的一端均安装有喇叭状的吸尘斗54,各个吸尘斗54均匀分布于清洗位11与监测位12的延伸线上,以保证对工件移动路径及时进行吸尘除杂,一方面避免杂质影响激光清洗,另一方面及时除杂保证超声波测厚装置2与图像采集装置6的准确性,提高实时监测精度,从而提高清洗处理效果。As shown in FIG. 1 and FIG. 2 , the impurity removing and vacuuming mechanism 5 includes a vacuum cleaner 51 installed on the cleaning table 1 , a vacuum cleaner 52 connected to the vacuum cleaner 51 , and a plurality of branch pipes 53 connected to the vacuum cleaner 52 . The end of the branch pipe 53 away from the dust suction pipe 52 is equipped with a horn-shaped dust collector 54, and each dust collector 54 is evenly distributed on the extension line of the cleaning position 11 and the monitoring position 12, so as to ensure the timely vacuuming of the moving path of the workpiece. Impurity removal, on the one hand, prevents impurities from affecting laser cleaning, and on the other hand removes impurities in time to ensure the accuracy of the ultrasonic thickness measurement device 2 and the image acquisition device 6, and to improve the real-time monitoring accuracy, thereby improving the cleaning processing effect.

如图1和图4所示,移动机构4包括移动设于清洗台1上的移动座41以及与移动座41连接的直线电动缸42,直线电动缸42安装于清洗台1上,从而方便带动移动座41直线移动,待清洗工件只需放置于移动座41上,即可随同移动座41的移动而移动。具体的,在移动座41上设置有夹爪411以及用于驱动夹爪411转动的转动器412,夹爪411用于夹持待清洗工件,转动器412安装于移动座41上且其转轴与夹爪411连接,从而能够通过夹爪411固定待清洗工件,在待清洗工件一面清洗完成后,利用转动器412控制夹爪411转动,即可自动切换待清洗工件对位于激光清洗头的清洗面,方便快捷。具体的,夹爪411设置为气动夹爪411,转动器412设置为旋转气缸81,旋转气缸81的旋转轴与气动夹爪411连接,从而均采用气动形式推动,方便进行控制管理,提高自动化控制效果。As shown in FIG. 1 and FIG. 4 , the moving mechanism 4 includes a moving base 41 arranged on the cleaning table 1 and a linear electric cylinder 42 connected to the moving base 41 . The linear electric cylinder 42 is installed on the cleaning table 1 so as to facilitate driving The moving base 41 moves linearly, and the workpiece to be cleaned only needs to be placed on the moving base 41 to move along with the movement of the moving base 41 . Specifically, the movable base 41 is provided with a gripper 411 and a rotator 412 for driving the gripper 411 to rotate. The gripper 411 is used to clamp the workpiece to be cleaned, and the rotator 412 is installed on the movable base 41 and its rotating shaft is connected to the The clamping jaws 411 are connected, so that the workpiece to be cleaned can be fixed by the clamping jaws 411. After the workpiece to be cleaned is cleaned on one side, the rotation of the clamping jaws 411 is controlled by the rotator 412, and the workpiece to be cleaned can be automatically switched to the cleaning surface of the laser cleaning head. ,Convenient. Specifically, the gripper 411 is set as a pneumatic gripper 411, the rotator 412 is set as a rotary cylinder 81, and the rotating shaft of the rotary cylinder 81 is connected with the pneumatic gripper 411, so that both are driven by pneumatic means, which facilitates control management and improves automatic control. Effect.

如图1和图4所示,清洗位11上设置有用于驱动超声波测厚装置2靠近或远离待清洗工件的升降机构8,超声波测厚装置2上设置有用于监测其与待清洗工件之间间距大小的传感器9,传感器9连接有控制器10,升降机构8连接并受控于控制器10上,以便于控制超声波测厚装置2的位置,实现自动化控制。具体的,超声波测厚装置2包括安装于清洗台1上的固定架21、安装于固定架21上的超声波测厚主机22以及与超声波测厚主机22连接的超声波测厚探头23,超声波测厚探头23、待清洗工件的移动路径以及激光清洗点均处于同一直线上,通过控制超声波测厚探头23靠近并抵触于待清洗工件上,即可对其进行测厚测试,方便监测其清洗效果。升降机构8包括安装于固定架21顶部的气缸81以及与气缸81活塞杆连接的固定座82,超声波测厚探头23与传感器9均安装于固定座82上,通过气缸81推动固定座82升降,即可带动超声波测厚探头23移动,方便快捷。As shown in Figures 1 and 4, the cleaning position 11 is provided with a lifting mechanism 8 for driving the ultrasonic thickness measuring device 2 to be close to or away from the workpiece to be cleaned. The sensor 9 with the size of the distance, the sensor 9 is connected with the controller 10, the lifting mechanism 8 is connected and controlled by the controller 10, so as to control the position of the ultrasonic thickness measuring device 2 and realize automatic control. Specifically, the ultrasonic thickness measurement device 2 includes a fixed frame 21 installed on the cleaning table 1, an ultrasonic thickness measurement host 22 installed on the fixed frame 21, and an ultrasonic thickness measurement probe 23 connected to the ultrasonic thickness measurement host 22. Ultrasonic thickness measurement The probe 23, the moving path of the workpiece to be cleaned and the laser cleaning point are all on the same straight line. By controlling the ultrasonic thickness measuring probe 23 to approach and contact the workpiece to be cleaned, the thickness measurement test can be performed on it, which is convenient for monitoring its cleaning effect. The lifting mechanism 8 includes a cylinder 81 installed on the top of the fixed frame 21 and a fixed base 82 connected with the piston rod of the cylinder 81. The ultrasonic thickness measuring probe 23 and the sensor 9 are both installed on the fixed base 82, and the fixed base 82 is pushed up and down by the cylinder 81. The ultrasonic thickness measuring probe 23 can be driven to move, which is convenient and quick.

工作原理:使用时,将待清洗工件放置于夹爪411上并利用夹爪411固定住,接着控制转动器412将待清洗工件需要清洗的表面对位于激光清洗头,使其能够进行激光清洗作业。清洗时,待清洗工件分段进行,对其表面某一段先清洗后,利用移动机构4带动待清洗工件移动,即可切换下一位置进行清洗,并且清洗过程实时启用除杂吸尘机构5进行除杂,避免杂质影响激光清洗,同时保证超声波测厚装置2与图像采集装置6数据采集的准确性。然后通过超声波测厚装置2对清洗后的部分进行测厚测试,并将厚度值反馈至处理器3中分析。之后将其继续移动,使得清洗工件经过精洗过度位清理更细的表面杂质,从而进入监测位12,利用图像采集装置6进行准确拍摄,并在拍摄过程中调整辅助光源7的颜色,使其适应于清洗工件的表面颜色提供光源,保证拍摄成像的清晰度。接着通过处理器3对图像进行分析处理,得出其清洗效果,并根据清洗效果控制移动机构4是否带动清洗工件复位进行二次精确清洗,且若需要二次清洗则控制其清洗点,可根据转动器412与移动机构4的配合精确调整清洗工件对位于激光清洗头的位置,方便自动化精准清洗,保证清洗效果。通过上述方案,本发明能够双重监测清洗效果,并且及时除杂,提高实时监测效果,具有提高其激光清洗效果的优点。Working principle: When in use, place the workpiece to be cleaned on the clamping jaw 411 and fix it with the clamping jaw 411, and then control the rotator 412 to align the surface of the workpiece to be cleaned with the laser cleaning head, so that it can perform laser cleaning operations. . When cleaning, the workpiece to be cleaned is carried out in sections. After cleaning a certain section of the surface, the moving mechanism 4 is used to drive the workpiece to be cleaned to move, and the next position can be switched for cleaning. In the cleaning process, the cleaning and dust removal mechanism 5 is activated in real time. Remove impurities, avoid impurities affecting laser cleaning, and at the same time ensure the accuracy of data collection by the ultrasonic thickness measurement device 2 and the image acquisition device 6 . Then, a thickness measurement test is performed on the cleaned part by the ultrasonic thickness measurement device 2 , and the thickness value is fed back to the processor 3 for analysis. After that, it continues to move, so that the cleaned workpiece is cleaned by the over-cleaning position to remove finer surface impurities, so as to enter the monitoring position 12, and the image acquisition device 6 is used for accurate shooting, and the color of the auxiliary light source 7 is adjusted during the shooting process to make it The surface color suitable for cleaning the workpiece provides a light source to ensure the clarity of the shooting image. Then, the image is analyzed and processed by the processor 3 to obtain its cleaning effect, and according to the cleaning effect, the moving mechanism 4 is controlled whether to drive the cleaning workpiece to reset for secondary accurate cleaning, and if secondary cleaning is required, the cleaning point is controlled. The cooperation of the rotator 412 and the moving mechanism 4 precisely adjusts the position of the cleaning workpiece on the laser cleaning head, which facilitates automatic and precise cleaning and ensures the cleaning effect. Through the above solution, the present invention can double monitor the cleaning effect, remove impurities in time, improve the real-time monitoring effect, and have the advantage of improving the laser cleaning effect.

实施例二:本实施例在于提供一种激光清洗的监测方法,应用实施例1中的激光清洗监测装置,包括如下步骤:Embodiment 2: This embodiment provides a monitoring method for laser cleaning, using the laser cleaning monitoring device in Embodiment 1, including the following steps:

S1、将待清洗工件安装于移动机构4上,由移动机构4带动待清洗工件像监测位12移动,并在移动的过程中通过超声波测厚装置2测得待清洗工件的起始厚度,通过图像采集装置6采集待清洗工件起始图像信息;S1, the workpiece to be cleaned is installed on the moving mechanism 4, the workpiece to be cleaned is driven by the moving mechanism 4 to move as the monitoring position 12, and the initial thickness of the workpiece to be cleaned is measured by the ultrasonic thickness measuring device 2 during the movement, and by The image acquisition device 6 collects the initial image information of the workpiece to be cleaned;

S2、处理器3中记录上待清洗工件中基材的起始厚度与起始图像信息,并根据基材颜色确定辅助光源7的颜色,避免辅助光源7的光色与基材颜色一致;S2, the initial thickness and initial image information of the base material in the workpiece to be cleaned are recorded in the processor 3, and the color of the auxiliary light source 7 is determined according to the color of the base material, so as to avoid that the light color of the auxiliary light source 7 is consistent with the color of the base material;

S3、控制移动机构4带动待清洗工件复位至起始位置,并开启激光清洗,清洗过程中移动机构4带动待清洗工件向监测位12移动,同时启用除杂吸尘机构5吸尘除杂处理,并且待清洗工件的清洗分段进行,激光清洗时移动机构4不动,在该分段清洗完成后再由移动机构4带动待清洗工件移动;S3. Control the moving mechanism 4 to drive the workpiece to be cleaned to reset to the starting position, and turn on laser cleaning. During the cleaning process, the moving mechanism 4 drives the workpiece to be cleaned to move to the monitoring position 12, and at the same time, the impurity-removing and dust-collecting mechanism 5 is activated to collect and remove impurities. And the cleaning of the workpiece to be cleaned is carried out in sections, the moving mechanism 4 does not move during the laser cleaning, and the moving mechanism 4 drives the workpiece to be cleaned to move after the subsection cleaning is completed;

S4、待清洗工件移动至超声波测厚装置2处时,由超声波测厚装置2测得初步清洗后的工件厚度值,并反馈至处理器3中与起始厚度值做比较分析工件清洗情况,并通过精洗过度位进一步清理工件表面;S4. When the workpiece to be cleaned is moved to the ultrasonic thickness measuring device 2, the thickness value of the workpiece after preliminary cleaning is measured by the ultrasonic thickness measuring device 2, and fed back to the processor 3 to compare and analyze the cleaning situation of the workpiece with the initial thickness value. And further clean the surface of the workpiece through the fine cleaning excessive position;

S5、待清洗工件移动至监测位12时,由图像采集装置6采集清洗后的工件图像,并反馈至处理器3中与起始图像信息做比较分析确定工件清洗情况;S5, when the workpiece to be cleaned is moved to the monitoring position 12, the image of the workpiece after cleaning is collected by the image acquisition device 6, and fed back to the processor 3 for comparison and analysis with the initial image information to determine the cleaning situation of the workpiece;

S6;处理器3综合步骤S4与S5的分析结果确定工件清洗程度,若未清洗干净则重复步骤S3,若清洗干净则结束清洗。S6; the processor 3 determines the degree of cleaning of the workpiece by combining the analysis results of steps S4 and S5, and repeats step S3 if it is not cleaned, and ends the cleaning if it is cleaned.

进一步的,在步骤S6结束时,将工件对位于激光清洗的表面进行换面,从而对工件下一表面开启激光清洗作业,工件的换面以及移动均连接并受控于控制器10上,只需在控制器10上设定执行程序即可自动化进行,方便快捷,提高清洗效率。Further, at the end of step S6, the workpiece is changed to the surface located in the laser cleaning, so that the laser cleaning operation is started on the next surface of the workpiece, and the surface changing and movement of the workpiece are connected and controlled by the controller 10, only It is necessary to set the execution program on the controller 10 to perform automatic operation, which is convenient and quick, and improves the cleaning efficiency.

通过上述方案,本发明能够双重监测清洗效果,并且及时除杂,彻底清理杂质,提高实时监测效果,具有提高其激光清洗效果的优点。Through the above scheme, the present invention can double monitor the cleaning effect, remove impurities in time, thoroughly clean the impurities, improve the real-time monitoring effect, and has the advantage of improving the laser cleaning effect.

以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims (10)

1.一种激光清洗的实时监测系统,其特征在于,包括清洗台(1)以及设于清洗台(1)上的超声波测厚装置(2),所述超声波测厚装置(2)用于实时测试待清洗工件的厚度值,且所述超声波测厚装置(2)连接有用于对测得的厚度值进行分析处理的处理器(3),所述清洗台(1)上设置有清洗位(11)以及监测位(12),所述清洗位(11)上放置所述待清洗工件,且所述清洗位(11)于监测位(12)之间设置有用于带动待清洗工件在清洗位(11)与监测位(12)往复移动的移动机构(4),所述清洗位(11)与监测位(12)的一侧设置有用于实时清理杂质的除杂吸尘机构(5),所述监测位(12)上设有用于采集清洗工件的图像采集装置(6),且所述图像采集装置(6)上设有可变色的辅助光源(7),所述图像采集装置(6)与可变色的辅助光源(7)均连接于处理器(3)上。1. a real-time monitoring system of laser cleaning, is characterized in that, comprises cleaning table (1) and the ultrasonic thickness measuring device (2) that is arranged on cleaning table (1), described ultrasonic thickness measuring device (2) is used for The thickness value of the workpiece to be cleaned is tested in real time, and the ultrasonic thickness measuring device (2) is connected with a processor (3) for analyzing and processing the measured thickness value, and a cleaning position is provided on the cleaning table (1). (11) and a monitoring position (12), where the workpiece to be cleaned is placed on the cleaning position (11), and between the cleaning position (11) and the monitoring position (12) is arranged a device for driving the workpiece to be cleaned during cleaning A moving mechanism (4) for reciprocating movement between the position (11) and the monitoring position (12), the cleaning position (11) and the monitoring position (12) are provided with an impurity-removing and dust-removing mechanism (5) for real-time cleaning of impurities , the monitoring position (12) is provided with an image acquisition device (6) for collecting and cleaned workpieces, and the image acquisition device (6) is provided with a color-changing auxiliary light source (7), and the image acquisition device ( 6) Both the auxiliary light source (7) with variable color are connected to the processor (3). 2.根据权利要求1所述的一种激光清洗的实时监测系统,其特征在于,所述超声波测厚装置(2)设置于清洗位(11)靠近监测位(12)的位置,所述清洗位(11)对待清洗工件进行激光清洗的位置位于超声波测厚装置(2)远离监测位(12)的一侧,且所述清洗位(11)上设置有用于驱动超声波测厚装置(2)靠近或远离待清洗工件的升降机构(8),所述超声波测厚装置(2)上设置有用于监测其与待清洗工件之间间距大小的传感器(9),所述传感器(9)连接有控制器(10),所述升降机构(8)连接并受控于控制器(10)上。2. The real-time monitoring system for laser cleaning according to claim 1, wherein the ultrasonic thickness measuring device (2) is arranged at a position where the cleaning position (11) is close to the monitoring position (12), and the cleaning The position (11) where the workpiece to be cleaned is laser cleaned is located on the side of the ultrasonic thickness measuring device (2) away from the monitoring position (12), and the cleaning position (11) is provided with a drive for driving the ultrasonic thickness measuring device (2). A lifting mechanism (8) close to or away from the workpiece to be cleaned, the ultrasonic thickness measuring device (2) is provided with a sensor (9) for monitoring the distance between it and the workpiece to be cleaned, and the sensor (9) is connected with a A controller (10), the lifting mechanism (8) is connected and controlled by the controller (10). 3.根据权利要求2所述的一种激光清洗的实时监测系统,其特征在于,所述超声波测厚装置(2)包括安装于清洗台(1)上的固定架(21)、安装于固定架(21)上的超声波测厚主机(22)以及与超声波测厚主机(22)连接的超声波测厚探头(23),所述超声波测厚探头(23)、待清洗工件的移动路径以及激光清洗点均处于同一直线上,所述升降机构(8)包括安装于固定架(21)顶部的气缸(81)以及与气缸(81)活塞杆连接的固定座(82),所述超声波测厚探头(23)与传感器(9)均安装于固定座(82)上。3. A real-time monitoring system for laser cleaning according to claim 2, wherein the ultrasonic thickness measuring device (2) comprises a fixing frame (21) installed on the cleaning table (1), a fixing frame (21) installed on a fixed The ultrasonic thickness measuring host (22) on the rack (21) and the ultrasonic thickness measuring probe (23) connected with the ultrasonic thickness measuring host (22), the ultrasonic thickness measuring probe (23), the moving path of the workpiece to be cleaned and the laser The cleaning points are all on the same straight line, and the lifting mechanism (8) includes a cylinder (81) mounted on the top of the fixing frame (21) and a fixing seat (82) connected with the piston rod of the cylinder (81). The ultrasonic thickness measurement The probe (23) and the sensor (9) are both mounted on the fixing base (82). 4.根据权利要求1所述的一种激光清洗的实时监测系统,其特征在于,所述移动机构(4)包括移动设于清洗台(1)上的移动座(41)以及与移动座(41)连接的直线电动缸(42),所述移动座(41)上设置有夹爪(411)以及用于驱动夹爪(411)转动的转动器(412),且所述夹爪(411)用于夹持待清洗工件。4. A real-time monitoring system for laser cleaning according to claim 1, characterized in that, the moving mechanism (4) comprises a moving seat (41) arranged on the cleaning table (1), and a moving seat (41) arranged on the cleaning table (1). 41) A connected linear electric cylinder (42), the moving base (41) is provided with a gripper (411) and a rotator (412) for driving the gripper (411) to rotate, and the gripper (411) ) is used to clamp the workpiece to be cleaned. 5.根据权利要求4所述的一种激光清洗的实时监测系统,其特征在于,所述夹爪(411)设置为气动夹爪(411),所述转动器(412)设置为旋转气缸(81),所述旋转气缸(81)的旋转轴与气动夹爪(411)连接。5. A real-time monitoring system for laser cleaning according to claim 4, wherein the gripper (411) is configured as a pneumatic gripper (411), and the rotator (412) is configured as a rotary cylinder (411). 81), the rotating shaft of the rotating cylinder (81) is connected with the pneumatic gripper (411). 6.根据权利要求1所述的一种激光清洗的实时监测系统,其特征在于,所述清洗位(11)与监测位(12)过渡的位置处设置为精洗过度位,所述精洗过度位上设置有安装架(131),所述安装架(131)上滑动时设有移动架(132)以及用于驱动移动架(132)移动的驱动件(133),所述移动架(132)朝靠近或远离清洗工件的方向移动,所述移动架(132)上转动设置有转动辊(134),所述转动辊(134)外套设有除尘刷毛套(135),且所述移动架(132)上设有用于驱动转动辊(134)转动的电机(136)。6. A kind of real-time monitoring system of laser cleaning according to claim 1, is characterized in that, the position where described cleaning position (11) and monitoring position (12) transition is set as fine cleaning excessive position, described fine cleaning A mounting frame (131) is provided on the transition position, and a moving frame (132) and a driving member (133) for driving the moving frame (132) to move are provided when the mounting frame (131) slides. 132) Move toward or away from the cleaning workpiece, a rotating roller (134) is rotatably arranged on the moving frame (132), and a dust-removing bristle cover (135) is provided on the outer casing of the rotating roller (134), and the moving frame (132) is The frame (132) is provided with a motor (136) for driving the rotating roller (134) to rotate. 7.根据权利要求6所述的一种激光清洗的实时监测系统,其特征在于,所述转动辊(134)与除尘刷毛套(135)均设置为柔性可形变件,且所述转动辊(134)设置为中空辊,且所述转动辊(134)的内壁上沿其轴线方向均匀设置有若干个出气孔(1341),所述转动辊(134)的一端通过轴承连接有吹气管(1342),所述吹气管(1342)远离转动辊(134)的一端连接有吹气器(1343)。7 . The real-time monitoring system for laser cleaning according to claim 6 , wherein the rotating roller ( 134 ) and the dust removal bristle cover ( 135 ) are both set as flexible deformable parts, and the rotating roller ( 134) is set as a hollow roller, and the inner wall of the rotating roller (134) is evenly provided with several air outlet holes (1341) along its axis direction, and one end of the rotating roller (134) is connected with a blowing pipe (1342) through a bearing ), an air blower (1343) is connected to one end of the air blowing pipe (1342) away from the rotating roller (134). 8.根据权利要求1所述的一种激光清洗的实时监测系统,其特征在于,所述除杂吸尘机构(5)包括安装于清洗台(1)上的吸尘器(51)、与吸尘器(51)连接的吸尘管(52)以及与吸尘管(52)连接的多个分管(53),多个所述分管(53)远离吸尘管(52)的一端均安装有喇叭状的吸尘斗(54),各个所述吸尘斗(54)均匀分布于清洗位(11)与检测位的延伸线上。8. A real-time monitoring system for laser cleaning according to claim 1, characterized in that, the impurity removing and vacuuming mechanism (5) comprises a vacuum cleaner (51) installed on the cleaning table (1), and a vacuum cleaner (51). 51) The connected suction pipe (52) and a plurality of branch pipes (53) connected with the suction pipe (52), and one end of the plurality of branch pipes (53) away from the suction pipe (52) is installed with a trumpet-shaped Dust hoppers (54), each of the dust hoppers (54) is evenly distributed on the extension line between the cleaning position (11) and the detection position. 9.一种激光清洗的监测方法,其特征在于,应用权利要求1-8任意一项所述的激光清洗监测装置,包括如下步骤:9. A monitoring method for laser cleaning, characterized in that, applying the laser cleaning monitoring device described in any one of claims 1-8, comprising the steps of: S1、将待清洗工件安装于移动机构(4)上,由移动机构(4)带动待清洗工件像监测位(12)移动,并在移动的过程中通过超声波测厚装置(2)测得待清洗工件的起始厚度,通过图像采集装置(6)采集待清洗工件起始图像信息;S1. Install the workpiece to be cleaned on the moving mechanism (4), and the moving mechanism (4) drives the workpiece to be cleaned to move as the monitoring position (12), and during the moving process, the ultrasonic thickness measuring device (2) measures the workpiece to be cleaned. The initial thickness of the cleaned workpiece, and the initial image information of the workpiece to be cleaned is collected by the image acquisition device (6); S2、处理器(3)中记录上待清洗工件中基材的起始厚度与起始图像信息,并根据基材颜色确定辅助光源(7)的颜色,避免辅助光源(7)的光色与基材颜色一致;S2. The initial thickness and initial image information of the substrate in the workpiece to be cleaned are recorded in the processor (3), and the color of the auxiliary light source (7) is determined according to the color of the substrate, so as to avoid the light color of the auxiliary light source (7) being different from the color of the auxiliary light source (7). The color of the substrate is the same; S3、控制移动机构(4)带动待清洗工件复位至起始位置,并开启激光清洗,清洗过程中移动机构(4)带动待清洗工件向监测位(12)移动,同时启用除杂吸尘机构(5)吸尘除杂处理;S3. Control the moving mechanism (4) to drive the workpiece to be cleaned to return to the starting position, and turn on the laser cleaning. During the cleaning process, the moving mechanism (4) drives the workpiece to be cleaned to move to the monitoring position (12), and simultaneously activates the impurity-removing and dust-collecting mechanism ( 5) Vacuuming and removing impurities; S4、待清洗工件移动至超声波测厚装置(2)处时,由超声波测厚装置(2)测得初步清洗后的工件厚度值,并反馈至处理器(3)中与起始厚度值做比较分析工件清洗情况;S4. When the workpiece to be cleaned is moved to the ultrasonic thickness measuring device (2), the thickness value of the workpiece after preliminary cleaning is measured by the ultrasonic thickness measuring device (2), and fed back to the processor (3) to be compared with the initial thickness value. Comparative analysis of workpiece cleaning; S5、待清洗工件移动至监测位(12)时,由图像采集装置(6)采集清洗后的工件图像,并反馈至处理器(3)中与起始图像信息做比较分析确定工件清洗情况;S5, when the workpiece to be cleaned is moved to the monitoring position (12), the image of the workpiece after cleaning is collected by the image acquisition device (6), and fed back to the processor (3) for comparison and analysis with the initial image information to determine the cleaning situation of the workpiece; S6;处理器(3)综合步骤S4与S5的分析结果确定工件清洗程度,若未清洗干净则重复步骤S3,若清洗干净则结束清洗。S6; the processor (3) combines the analysis results of steps S4 and S5 to determine the cleaning degree of the workpiece, if not cleaned, repeat step S3, if cleaned, end cleaning. 10.根据权利要求9所述的一种激光清洗的监测方法,其特征在于,步骤S6结束时,将工件对位于激光清洗的表面进行换面,从而对工件下一表面开启激光清洗作业。10 . The monitoring method for laser cleaning according to claim 9 , wherein, when step S6 ends, the workpiece is changed to the surface located in the laser cleaning, so that the laser cleaning operation is started on the next surface of the workpiece. 11 .
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