CN112027447B - Automatic steaming device - Google Patents
Automatic steaming device Download PDFInfo
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- CN112027447B CN112027447B CN202010052756.6A CN202010052756A CN112027447B CN 112027447 B CN112027447 B CN 112027447B CN 202010052756 A CN202010052756 A CN 202010052756A CN 112027447 B CN112027447 B CN 112027447B
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- 238000010025 steaming Methods 0.000 title claims abstract description 82
- 230000007246 mechanism Effects 0.000 claims abstract description 108
- 238000003860 storage Methods 0.000 claims abstract description 57
- 238000000034 method Methods 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims abstract description 15
- 230000001360 synchronised effect Effects 0.000 claims description 51
- 238000001514 detection method Methods 0.000 claims description 48
- 230000007704 transition Effects 0.000 claims description 22
- 210000000078 claw Anatomy 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 12
- 230000005484 gravity Effects 0.000 claims description 8
- 230000003139 buffering effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 235000008429 bread Nutrition 0.000 abstract description 4
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 235000013305 food Nutrition 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Reciprocating Conveyors (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及一种自动上蒸车装置,主要用于蒸制食品加工过程中将蒸盘自 动放入蒸车,属于食品加工机械技术领域。The invention relates to an automatic steaming car device, which is mainly used for automatically placing a steaming plate into a steaming car during the process of steaming food, and belongs to the technical field of food processing machinery.
背景技术Background Art
蒸制食品以馒头工业化生产为例,现有工业化流程可以完成至将馒头通过 自动摆盘机放至蒸盘上,但是将蒸盘放入蒸车这一工序却仍然没有一个较为成 熟的机器来自动化地完成。目前依然是依靠人工完成将蒸盘码放至蒸车的这一 工序。Taking the industrial production of steamed bread as an example, the existing industrial process can complete the process of placing the bread on the steaming tray through the automatic tray placing machine, but there is still no mature machine to automatically complete the process of placing the steaming tray on the steaming cart. At present, the process of placing the steaming tray on the steaming cart is still completed manually.
发明内容Summary of the invention
本发明提供一种自动上蒸车装置,进一步完善馒头类主食品工业化生产线, 丰富生产线设备,提高生产线自动化程度,以解决现有技术存在的上述问题。The present invention provides an automatic steaming car device to further improve the industrial production line of steamed bread main food, enrich the production line equipment, and improve the automation level of the production line to solve the above-mentioned problems existing in the prior art.
本发明的技术方案是:一种自动上蒸车装置,其特征在于,包括推盘机构、 托盘机构和架体机构,推盘机构安装在托盘机构的入口端,该推盘机构的入口 端在应用时与自动摆盘机的蒸盘出口位置相对应,该推盘机构的出口端位于托 盘机构的下方;该托盘机构能够上下滑动地安装在架体机构内,具有上下和左 右移动的输送功能,用于将推盘机构推送过来的蒸盘托送至双列多层蒸车的任意一个存放位置,完成蒸盘的自动摆放过程。The technical solution of the present invention is: an automatic steaming car loading device, characterized in that it includes a tray pushing mechanism, a tray mechanism and a frame mechanism, the tray pushing mechanism is installed at the inlet end of the tray mechanism, the inlet end of the tray pushing mechanism corresponds to the steaming plate outlet position of the automatic plate placing machine when used, and the outlet end of the tray pushing mechanism is located below the tray mechanism; the tray mechanism can be installed in the frame mechanism in an up-and-down sliding manner, has the function of conveying up-and-down and left-and-right movement, and is used to transport the steaming plate pushed by the tray pushing mechanism to any storage position of the double-row multi-layer steaming car, thereby completing the automatic placement process of the steaming plate.
所述的推盘机构包括肋板、固定板、缓冲座、推盘托条、推盘步进电机、 驱动轴、驱动带轮、驱动皮带、推盘带轮、支架、推盘皮带、同步带安装架、 过渡台、过渡板支架、提升气缸、伸展气缸、液压缓冲器、推盘架、推盘夹子、 轴承座、转轴、推盘滑块、可调皮带夹子、推盘滑轨、导槽板、导向板、导向 轴承和导向连接板。The pushing plate mechanism includes a rib plate, a fixed plate, a buffer seat, a pushing plate support bar, a pushing plate stepping motor, a driving shaft, a driving pulley, a driving belt, a pushing plate pulley, a bracket, a pushing plate belt, a synchronous belt mounting bracket, a transition table, a transition plate bracket, a lifting cylinder, an extension cylinder, a hydraulic buffer, a pushing plate frame, a pushing plate clamp, a bearing seat, a rotating shaft, a pushing plate slider, an adjustable belt clamp, a pushing plate slide rail, a guide groove plate, a guide plate, a guide bearing and a guide connecting plate.
固定板固定安装在自动摆盘机E的出口位置;肋板一端与自动摆盘机的机 架连接,另一端固定连接在固定板上;固定板下侧伸出,上侧中部开窗口,伸 展气缸的缸体固定安装在固定板下侧伸出位置;伸展气缸的活塞板通过中间过渡件,与提升气缸的缸体固定连接;提升气缸的活塞伸缩方向与伸展气缸的活 塞伸缩方向垂直,提升气缸的活塞板从固定板的窗口处伸出;在提升气缸的活 塞板上固定安装缓冲座和推盘托条,在缓冲座的下方紧固安装液压缓冲器,液 压缓冲器的冲头正对着提升气缸的尾部,在提升气缸的活塞伸出时,液压缓冲 器的冲头作用在提升气缸的尾部,实现运动缓冲作用;The fixed plate is fixedly installed at the exit position of the automatic plate-setting machine E; one end of the rib plate is connected to the frame of the automatic plate-setting machine, and the other end is fixedly connected to the fixed plate; the lower side of the fixed plate is extended, and a window is opened in the middle of the upper side, and the cylinder body of the extension cylinder is fixedly installed at the extended position of the lower side of the fixed plate; the piston plate of the extension cylinder is fixedly connected to the cylinder body of the lifting cylinder through an intermediate transition piece; the extension direction of the piston of the lifting cylinder is perpendicular to the extension direction of the piston of the extension cylinder, and the piston plate of the lifting cylinder extends from the window of the fixed plate; a buffer seat and a push plate support strip are fixedly installed on the piston plate of the lifting cylinder, and a hydraulic buffer is tightly installed below the buffer seat, and the punch of the hydraulic buffer is facing the tail of the lifting cylinder. When the piston of the lifting cylinder is extended, the punch of the hydraulic buffer acts on the tail of the lifting cylinder to achieve motion buffering;
两个支架固定安装在气缸组合部分的固定板上,同步带安装架固定吊装在 支架下方,在同步带安装架上固定安装推盘步进电机、过渡板支架、过渡台、 推盘滑轨和导槽板,推盘步进电机安装在同步带安装架的前端下侧,过渡板支 架固定安装在同步带安装架的上侧,过渡台安装在同步带安装架的后端下侧, 推盘滑轨安装在同步带安装架的下侧居中位置,导槽板安装在同步带安装架的内侧边上。The two brackets are fixedly mounted on the fixed plate of the cylinder assembly part, the synchronous belt mounting frame is fixedly hoisted under the bracket, the push plate stepper motor, transition plate bracket, transition table, push plate slide rail and guide groove plate are fixedly mounted on the synchronous belt mounting frame, the push plate stepper motor is installed on the front lower side of the synchronous belt mounting frame, the transition plate bracket is fixedly mounted on the upper side of the synchronous belt mounting frame, the transition table is installed on the rear lower side of the synchronous belt mounting frame, the push plate slide rail is installed at the center of the lower side of the synchronous belt mounting frame, and the guide groove plate is installed on the inner side of the synchronous belt mounting frame.
推盘步进电机通过驱动皮带、驱动带轮、驱动轴,将动力传递至推盘带轮 上,进而带动推盘皮带运转。The push-plate stepper motor transmits power to the push-plate pulley through the driving belt, driving pulley and driving shaft, thereby driving the push-plate belt to operate.
轴承座通过中间连接板固定连接在推盘滑块上;可调皮带夹子,在固定连 接在推盘滑块上的同时,将推盘皮带夹紧。The bearing seat is fixedly connected to the push plate slider through an intermediate connecting plate; the adjustable belt clip clamps the push plate belt while being fixedly connected to the push plate slider.
推盘架上固定连接推盘夹子,推盘架固定连接在转轴上。The pushing plate frame is fixedly connected with a pushing plate clamp, and the pushing plate frame is fixedly connected with the rotating shaft.
转轴通过两端轴承转动连接在轴承座内,转轴和导向连接板固定连接。导 向轴承通过中间小轴固定连接在导向连接板上。The rotating shaft is rotatably connected in the bearing seat through bearings at both ends, and the rotating shaft is fixedly connected to the guide connecting plate. The guide bearing is fixedly connected to the guide connecting plate through an intermediate small shaft.
导向板通过销钉连接在导槽板侧边,并且能以销钉为旋转中心,相对导槽 板作小幅度摆动。The guide plate is connected to the side of the guide groove plate by a pin, and can swing slightly relative to the guide groove plate with the pin as the rotation center.
导槽板上有环形槽口,导向轴承在环形槽口里运动;导向板在环形槽口内 小幅度摆动,导向轴承从导向板下侧经过时,可以将导向板顶起;当导向轴承 经过导向板后,导向轴承继续沿着槽口前行,而导向板依靠自身重力重新向下 摆动至初始位置;在初始位置上的导向板,可以凭借自身的形状,结合环形槽 口的形状,阻止导向轴承逆向运动。There is an annular groove on the guide plate, and the guide bearing moves in the annular groove; the guide plate swings slightly in the annular groove, and the guide bearing can lift up the guide plate when it passes through the lower side of the guide plate; after the guide bearing passes through the guide plate, the guide bearing continues to move along the groove, and the guide plate swings downward to the initial position again by its own gravity; the guide plate at the initial position can prevent the guide bearing from moving in the opposite direction by virtue of its own shape combined with the shape of the annular groove.
所述的托盘机构包括长托盘提升板、托盘架、托盘托板检测架、拖链槽、 带轮座、横向驱动带轮、横向驱动皮带、横向从动带轮、横向从动皮带、横向 驱动电机、横向防撞块、横向滑轨、活动挡块、拨爪连接板、托盘滑轨、托盘 托板、皮带压板、短托盘提升板、滑块板、横向滑块、竖向滑块、拖链支架、 竖向检测托架、凸形压带板、压带平板、横向驱动电机板、模组导轨座、模组 导轨和模组导轨滑块。The pallet mechanism includes a long pallet lifting plate, a pallet frame, a pallet support plate detection frame, a drag chain groove, a pulley seat, a transverse driving pulley, a transverse driving belt, a transverse driven pulley, a transverse driven belt, a transverse driving motor, a transverse anti-collision block, a transverse slide rail, a movable block, a pusher claw connecting plate, a pallet slide rail, a pallet support plate, a belt pressure plate, a short pallet lifting plate, a slider plate, a transverse slider, a vertical slider, a drag chain bracket, a vertical detection bracket, a convex belt pressure plate, a belt pressure plate, a transverse driving motor plate, a module guide rail seat, a module guide rail and a module guide rail slider.
托盘托板上固定安装托盘滑轨、滑块板、横向滑块、拖链支架、模组导轨 座和模组导轨。The pallet slide rail, slider plate, transverse slider, drag chain bracket, module guide rail seat and module guide rail are fixedly installed on the pallet support plate.
皮带压板和凸形压带板之间夹紧横向从动皮带,再与托盘托板固定安装。The transverse driven belt is clamped between the belt pressing plate and the convex belt pressing plate, and then fixedly installed on the pallet support plate.
模组导轨组合固定安装在托盘托板侧边,拨爪连接板固定连接在模组导轨 滑块上,活动挡块通过销轴连接在拨爪连接板上,并且活动挡块可以围绕销轴 相对拨爪连接板作简单的旋转运动;在常态下,活动挡块因重心偏离销轴而自 然垂下。The module guide rail assembly is fixedly installed on the side of the pallet support plate, the claw connecting plate is fixedly connected to the module guide rail slider, the movable stopper is connected to the claw connecting plate through a pin shaft, and the movable stopper can make a simple rotational movement around the pin shaft relative to the claw connecting plate; under normal conditions, the movable stopper naturally hangs down because the center of gravity deviates from the pin shaft.
托盘架上固定安装长托盘提升板、托盘托板检测架、拖链槽、带轮座、横 向驱动电机板、横向滑轨、短托盘提升板、竖向滑块和竖向检测托架,长托盘 提升板安装在托盘架的后端方管外侧。托盘托板检测架安装在托盘架的侧边上, 能保证检测装置冲向下方检测使用。拖链槽与托盘托板检测架同在一个侧边上。 带轮座安装在托盘架前后端方管内侧。横向驱动电机板安装在托盘架后端方管上侧。横向滑轨安装在托盘架左右端方管内侧。端托盘提升板安装在托盘架的 前端方管外侧。竖向滑块安装在靠右侧的长、短托盘提升板上。竖向检测支架 安装在托盘架后端方管上侧。The long pallet lifting plate, pallet plate detection frame, drag chain slot, pulley seat, horizontal drive motor plate, horizontal slide rail, short pallet lifting plate, vertical slider and vertical detection bracket are fixedly installed on the pallet rack. The long pallet lifting plate is installed on the outside of the rear end square tube of the pallet rack. The pallet plate detection frame is installed on the side of the pallet rack to ensure that the detection device is flushed downward for detection. The drag chain slot and the pallet plate detection frame are on the same side. The pulley seat is installed on the inside of the front and rear end square tubes of the pallet rack. The horizontal drive motor plate is installed on the upper side of the rear end square tube of the pallet rack. The horizontal slide rail is installed on the inner side of the left and right end square tubes of the pallet rack. The end pallet lifting plate is installed on the outside of the front end square tube of the pallet rack. The vertical slider is installed on the long and short pallet lifting plates on the right side. The vertical detection bracket is installed on the upper side of the rear end square tube of the pallet rack.
横向驱动电机通过横向驱动电机板固定连接在托盘架上;横向驱动电机通 过横向驱动带轮、横向驱动皮带与横向从动带轮传动连接,进而驱动横向从动 皮带完成正向、逆向运转。The transverse drive motor is fixedly connected to the pallet frame through a transverse drive motor plate; the transverse drive motor is connected to the transverse driven pulley through a transverse drive pulley and a transverse drive belt, thereby driving the transverse driven belt to complete forward and reverse operation.
所述的架体机构包括通过架体连接板相互连接的前侧托盘架体部分和后侧 暂存架体部分,该前侧托盘架体部分提供对托盘机构的支撑;该后侧暂存架体 部分提供蒸盘到蒸车的过渡存储,用以弥补更换蒸车的时间间隔。The frame mechanism comprises a front tray frame part and a rear temporary storage frame part which are interconnected by a frame connecting plate. The front tray frame part provides support for the tray mechanism; the rear temporary storage frame part provides transitional storage from the steaming tray to the steaming cart to make up for the time interval for replacing the steaming cart.
所述的前侧托盘架体包括:同步带涨紧轴承、托盘前架、托盘上架、升降 驱动轴、升降同步带轮、升降同步带、升降驱动带轮、升降驱动同步带、竖向 滑轨、竖向拖链槽、托盘后架、托盘下架、升降从动轴、带立式座轴承和万向 脚轮。The front side pallet frame includes: a synchronous belt tensioning bearing, a pallet front frame, a pallet upper frame, a lifting drive shaft, a lifting synchronous pulley, a lifting synchronous belt, a lifting drive pulley, a lifting drive synchronous belt, a vertical slide rail, a vertical drag chain groove, a pallet rear frame, a pallet lower frame, a lifting driven shaft, a vertical seat bearing and a universal caster.
托盘前架、托盘上架、托盘后架、托盘下架之间固定连接,组成前侧托盘 架体部分的主体框架。The pallet front rack, pallet upper rack, pallet rear rack and pallet lower rack are fixedly connected to form the main frame of the front pallet rack part.
在前侧托盘架体部分的主体框架上,固定连接同步带涨紧轴承、竖向滑轨、 竖向拖链槽、带立式座轴承和万向脚轮。The synchronous belt tensioning bearing, vertical slide rail, vertical drag chain groove, vertical seat bearing and universal caster are fixedly connected to the main frame of the front tray frame part.
使用伺服电机驱动升降驱动带轮、升降驱动同步带组合,通过升降驱动轴, 将动力传递至升降同步带轮,进而驱动升降同步带完成正反运转。A servo motor is used to drive the lifting drive pulley and the lifting drive synchronous belt combination. The power is transmitted to the lifting synchronous pulley through the lifting drive shaft, and then the lifting synchronous belt is driven to complete forward and reverse operation.
所述的后侧暂存架体包括:长推杆复位检测支架、起推点检测支架、推盘 主动轴、侧板竖架、长推杆、暂存前架、暂存上架、推杆驱动电机、侧板底架、 推杆链条、推杆从动链轮、推杆驱动链轮、推杆驱动链条、终推点检测支架、 气缸固定架、暂存后架、垫块、托盘支撑条、蒸车夹紧气缸、蒸车夹爪、蒸车 检测支架、链条托板、链条托轨和暂存下架。The rear temporary storage frame includes: a long push rod reset detection bracket, a push start point detection bracket, a push plate driving shaft, a side panel vertical frame, a long push rod, a temporary storage front frame, a temporary storage upper frame, a push rod drive motor, a side panel bottom frame, a push rod chain, a push rod driven sprocket, a push rod drive sprocket, a push rod drive chain, an end push point detection bracket, a cylinder fixing frame, a temporary storage rear frame, a cushion block, a tray support bar, a steamer clamping cylinder, a steamer clamping claw, a steamer detection bracket, a chain support plate, a chain support rail and a temporary storage lower frame.
暂存前架、暂存上架、暂存后架、暂存下架之间固定连接,组成后侧暂存 架体部分的主体框架。The temporary storage front rack, the temporary storage upper rack, the temporary storage rear rack and the temporary storage lower rack are fixedly connected to form the main frame of the rear temporary storage rack part.
后侧暂存架体部分的主体框架上固定安装长推杆复位检测支架、起推点检 测支架、推杆驱动电机、侧板底架、推杆从动链轮、气缸固定架、垫块、蒸车 夹紧气缸、链条托板和链条托轨。A long push rod reset detection bracket, a push point detection bracket, a push rod drive motor, a side plate base, a push rod driven sprocket, a cylinder fixing bracket, a spacer block, a steam car clamping cylinder, a chain support plate and a chain support rail are fixedly installed on the main frame of the rear temporary storage frame.
侧板竖架固定在侧板底架之间,且侧板竖架上固定成列的托盘支撑条。在 侧板竖架侧边固定长推杆复位检测支架和蒸车检测支架。The side plate vertical frame is fixed between the side plate bottom frame, and the tray support bars arranged in a row are fixed on the side plate vertical frame. The long push rod reset detection bracket and the steaming vehicle detection bracket are fixed on the side of the side plate vertical frame.
推盘主动轴通过带立式座轴承固定在框架上。推杆驱动电机通过推杆驱动 链轮、推杆驱动链条将动力传递至推盘主动轴上,进而驱动推杆链条。推杆链 条的某节链板上固定连接长推杆。The push plate driving shaft is fixed on the frame through a vertical seat bearing. The push rod driving motor transmits power to the push plate driving shaft through the push rod driving sprocket and the push rod driving chain, thereby driving the push rod chain. A long push rod is fixedly connected to a certain chain plate of the push rod chain.
气缸固定架上固定连接垫块、蒸车夹紧气缸。蒸车夹紧气缸的活塞板上固 定连接蒸车夹爪。The connecting pad and the steamer clamping cylinder are fixed on the cylinder fixing frame. The steamer clamping claw is fixed on the piston plate of the steamer clamping cylinder.
本发明的优点是:可以实现将蒸盘自动摆放至蒸车这一工序,节省原工序 所需要的人工;自动摆放蒸盘的过程稳定可控,可以在速度上匹配自动摆盘机 的摆放速度,能延长馒头生产线的自动化程度。The advantages of the present invention are: the process of automatically placing the steaming plate on the steaming cart can be realized, thus saving the labor required in the original process; the process of automatically placing the steaming plate is stable and controllable, and the speed can match the placing speed of the automatic plate placing machine, thus extending the degree of automation of the steamed bun production line.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的整体轴测图(含配套使用的蒸车D);Fig. 1 is an overall isometric view of the present invention (including a steamer D used in conjunction with the present invention);
图2是本发明的推盘机构A一侧的轴测图;FIG2 is an axonometric view of one side of the push plate mechanism A of the present invention;
图3是本发明的推盘机构A另一侧的轴测图;FIG3 is an axonometric view of the other side of the push plate mechanism A of the present invention;
图4是本发明的推盘机构A的斜向仰视的轴测图;FIG4 is an axonometric view of the push plate mechanism A of the present invention, viewed obliquely from bottom to top;
图5是本发明的推盘机构A的局部(图4的P处)放大轴测图;FIG5 is an enlarged isometric view of a portion (at P in FIG4 ) of the push plate mechanism A of the present invention;
图6是本发明的托盘机构B一侧的轴测图;FIG6 is an isometric view of one side of the tray mechanism B of the present invention;
图7是本发明的托盘机构B另一侧的轴测图;FIG7 is an axonometric view of the other side of the tray mechanism B of the present invention;
图8是本发明的托盘机构B横向移动部分的轴测图;8 is an axonometric view of the lateral moving portion of the tray mechanism B of the present invention;
图9是本发明的托盘机构B模组导轨部分的轴测图;9 is an axonometric view of the guide rail portion of the tray mechanism B module of the present invention;
图10是本发明的架体机构C的轴测图;FIG10 is an axonometric view of the frame mechanism C of the present invention;
图11是本发明的架体机构C的前侧托盘架体的轴测图;11 is an axonometric view of the front tray frame of the rack mechanism C of the present invention;
图12是本发明的架体机构C的后侧暂存架体的轴测图;12 is an axonometric view of the rear temporary storage frame of the frame mechanism C of the present invention;
图13是图12的俯视图;FIG13 is a top view of FIG12;
图14本发明与自动摆盘机组合应用时的整体结构轴测图。FIG. 14 is an axonometric view of the overall structure of the present invention when used in combination with an automatic plate placing machine.
附图标记说明:Description of reference numerals:
具体实施方式DETAILED DESCRIPTION
参见图1-图14,本发明一种自动上蒸车装置,包括推盘机构A、托盘机构 B和架体机构C,推盘机构A安装在托盘机构B一侧的下部,该推盘机构A的入 口端在应用时与自动摆盘机E的蒸盘出口位置相对应,该推盘机构A的出口端 位于托盘机构B的下方;在该托盘机构B上安装有竖向滑块60,架体机构C上 安装有竖向滑轨89,托盘机构B与架体机构C通过竖向滑块60和竖向滑轨89 组合相连。同时,托盘机构B四角的长托盘提升板40、短托盘提升板57,通过 压带平板64和凸形压带板63夹紧架体机构C的四根升降同步带86。在升降同 步带86的拉动下,由竖向滑块60、竖向滑轨89组合导向,实现托盘机构B在架体机构C内的上下运动。Referring to Fig. 1 to Fig. 14, an automatic steaming vehicle loading device of the present invention comprises a tray pushing mechanism A, a tray mechanism B and a frame mechanism C. The tray pushing mechanism A is installed at the lower part of one side of the tray mechanism B. The inlet end of the tray pushing mechanism A corresponds to the steaming tray outlet position of the automatic tray placing machine E when in use, and the outlet end of the tray pushing mechanism A is located below the tray mechanism B. A vertical slider 60 is installed on the tray mechanism B, and a vertical slide rail 89 is installed on the frame mechanism C. The tray mechanism B and the frame mechanism C are connected by the combination of the vertical slider 60 and the vertical slide rail 89. At the same time, the long tray lifting plate 40 and the short tray lifting plate 57 at the four corners of the tray mechanism B clamp the four lifting synchronous belts 86 of the frame mechanism C through the belt pressing plate 64 and the convex belt pressing plate 63. Under the pulling of the lifting synchronous belt 86, the tray mechanism B is guided by the combination of the vertical slider 60 and the vertical slide rail 89 to realize the up and down movement of the tray mechanism B in the frame mechanism C.
托盘机构B的托盘托板55能够移动到对准推盘机构A的过渡台13出口位 置处。The tray support plate 55 of the tray mechanism B can be moved to the exit position of the transition platform 13 aligned with the tray pushing mechanism A.
推盘机构A的作用:用于将蒸盘从自动摆盘机E的出口位置输送到托盘机 构B的入口,在输送过程中调整蒸盘的高度,使其高度与托盘机构B入口的高 度相对应。The function of the tray pushing mechanism A is to transport the steaming tray from the exit of the automatic tray placing machine E to the entrance of the tray mechanism B, and to adjust the height of the steaming tray during the transportation process so that its height corresponds to the height of the entrance of the tray mechanism B.
托盘机构B:将推盘机构A推送过来的蒸盘平稳托送至双列多层蒸车D的任 意一个存放位置,完成蒸盘的自动摆放过程。托盘机构B可以平稳托住蒸盘, 完成垂直于推盘机构A推送蒸盘方向的竖向平面内的任意点移动,可以完成二 维平面运动。Tray mechanism B: smoothly transports the steaming tray pushed by the tray pushing mechanism A to any storage position of the double-row multi-layer steaming vehicle D, completing the automatic placement of the steaming tray. Tray mechanism B can steadily hold the steaming tray, complete the movement of any point in the vertical plane perpendicular to the direction in which the steaming tray is pushed by the tray pushing mechanism A, and can complete two-dimensional plane movement.
架体机构C:包括前侧托盘架体部分C1和后侧暂存架体部分C2。The rack mechanism C includes a front tray rack portion C1 and a rear temporary storage rack portion C2.
其作用是,前侧托盘架体部分C1提供对托盘机构B的支撑;后侧暂存架体 部分C2提供蒸盘到蒸车D的过渡存储,用以弥补更换蒸车D的时间间隔。Its function is that the front tray frame part C1 provides support for the tray mechanism B; the rear temporary storage frame part C2 provides transitional storage from the steaming plate to the steaming cart D to make up for the time interval for replacing the steaming cart D.
推盘机构A的零部件:肋板1、固定板2、缓冲座3、推盘托条4、推盘步 进电机5、驱动轴6、驱动带轮7、驱动皮带8、推盘带轮9、支架10、推盘皮 带11、同步带安装架12、过渡台13、过渡板支架14、提升气缸15、伸展气缸 16、液压缓冲器17、推盘架18、推盘夹子19、轴承座20、转轴21、推盘滑块 22、可调皮带夹子23、推盘滑轨24、导槽板25、导向板26、导向轴承27、导 向连接板28等。Components of the push plate mechanism A: rib plate 1, fixed plate 2, buffer seat 3, push plate support bar 4, push plate stepper motor 5, drive shaft 6, drive pulley 7, drive belt 8, push plate pulley 9, bracket 10, push plate belt 11, synchronous belt mounting bracket 12, transition table 13, transition plate bracket 14, lifting cylinder 15, extension cylinder 16, hydraulic buffer 17, push plate frame 18, push plate clamp 19, bearing seat 20, rotating shaft 21, push plate slider 22, adjustable belt clip 23, push plate slide rail 24, guide groove plate 25, guide plate 26, guide bearing 27, guide connecting plate 28, etc.
推盘机构A的具体结构:The specific structure of the push plate mechanism A:
推盘机构A总体分为两个部分:气缸组合部分A1和推盘组合部分A2。The push plate mechanism A is generally divided into two parts: the cylinder assembly part A1 and the push plate assembly part A2.
气缸组合部分A1通过固定板2固定连接在自动摆盘机E的出口位置,在整 个推盘机构A中处于靠下位置。The cylinder assembly part A1 is fixedly connected to the exit position of the automatic plate placing machine E through the fixing plate 2, and is located at the lower position in the entire plate pushing mechanism A.
推盘组合部分A2通过同步带安装架12固定连接在气缸组合部分的固定板 L2上,在整个推盘机构A中处于靠上位置。The push plate assembly part A2 is fixedly connected to the fixed plate L2 of the cylinder assembly part through the synchronous belt mounting frame 12, and is located in the upper position in the entire push plate mechanism A.
具体位置安装关系如下:The specific installation positions are as follows:
一、气缸组合部分:1. Cylinder assembly part:
对称设置的两个固定板2固定安装在自动摆盘机E的出口位置;对称的两 个肋板1的一端与自动摆盘机E的机架连接,另一端固定连接在固定板2上, 对推盘机构A整体起到辅助支撑作用。Two symmetrically arranged fixed plates 2 are fixedly installed at the exit position of the automatic plate placing machine E; one end of the two symmetrical ribs 1 is connected to the frame of the automatic plate placing machine E, and the other end is fixedly connected to the fixed plate 2, which plays an auxiliary supporting role for the overall plate pushing mechanism A.
固定板2下侧伸出,上侧中部开窗口,伸展气缸16的缸体固定安装在固定 板2下侧伸出位置。伸展气缸16的活塞板通过中间过渡件,与提升气缸15的 缸体固定连接。提升气缸15的活塞伸缩方向与伸展气缸16的活塞伸缩方向垂 直,提升气缸15的活塞板从固定板2的窗口处伸出。The lower side of the fixed plate 2 extends out, and a window is opened in the middle of the upper side. The cylinder body of the extension cylinder 16 is fixedly installed at the extended position of the lower side of the fixed plate 2. The piston plate of the extension cylinder 16 is fixedly connected to the cylinder body of the lifting cylinder 15 through an intermediate transition piece. The extension direction of the piston of the lifting cylinder 15 is perpendicular to the extension direction of the piston of the extension cylinder 16, and the piston plate of the lifting cylinder 15 extends out from the window of the fixed plate 2.
液压缓冲器17紧固安装在缓冲座3的下方,缓冲座3和推盘托条4固定安 装在提升气缸15的活塞板上。液压缓冲器17的冲头正对着提升气缸15的尾部, 在提升气缸15的活塞伸出时,液压缓冲器17的冲头可作用在提升气缸15的尾 部,实现运动缓冲作用。The hydraulic buffer 17 is fixedly mounted below the buffer seat 3, and the buffer seat 3 and the push plate support bar 4 are fixedly mounted on the piston plate of the lifting cylinder 15. The punch of the hydraulic buffer 17 faces the tail of the lifting cylinder 15. When the piston of the lifting cylinder 15 extends, the punch of the hydraulic buffer 17 can act on the tail of the lifting cylinder 15 to achieve motion buffering.
二、推盘组合部分:2. Push plate combination part:
两个支架10固定安装在气缸组合部分的固定板2上,同步带安装架12固 定吊装在支架10下方,在同步带安装架12上固定安装推盘步进电机5、过渡板 支架14、过渡台13、推盘滑轨24、导槽板25等。The two brackets 10 are fixedly mounted on the fixed plate 2 of the cylinder assembly part, and the synchronous belt mounting frame 12 is fixedly hoisted below the bracket 10. The push plate stepper motor 5, the transition plate bracket 14, the transition platform 13, the push plate slide rail 24, the guide groove plate 25, etc. are fixedly mounted on the synchronous belt mounting frame 12.
推盘步进电机5通过驱动皮带8、驱动带轮7、驱动轴6,将动力传递至推 盘带轮9上,进而带动推盘皮带11运转。The push plate stepping motor 5 transmits power to the push plate pulley 9 through the driving belt 8, the driving pulley 7 and the driving shaft 6, thereby driving the push plate belt 11 to operate.
轴承座20通过中间连接板固定连接在推盘滑块22上。可调皮带夹子23, 在固定连接在推盘滑块22上的同时,将推盘皮带11夹紧。The bearing seat 20 is fixedly connected to the push plate slider 22 through an intermediate connecting plate. The adjustable belt clip 23, while being fixedly connected to the push plate slider 22, clamps the push plate belt 11.
推盘架18上固定连接推盘夹子19,推盘架18固定连接在转轴21上。The disk pushing frame 18 is fixedly connected to a disk pushing clamp 19 , and the disk pushing frame 18 is fixedly connected to a rotating shaft 21 .
转轴21通过两端轴承转动连接在轴承座20内,转轴21和导向连接板28 固定连接。导向轴承27通过中间小轴固定连接在导向连接板28上。The rotating shaft 21 is rotatably connected in the bearing seat 20 through bearings at both ends, and the rotating shaft 21 is fixedly connected to the guide connecting plate 28. The guide bearing 27 is fixedly connected to the guide connecting plate 28 through an intermediate small shaft.
导向板26通过销钉连接在导槽板25侧边,并且能以销钉为旋转中心,相 对导槽板作小幅度摆动。The guide plate 26 is connected to the side of the guide groove plate 25 by a pin, and can swing slightly relative to the guide groove plate with the pin as the rotation center.
导槽板25上有环形槽口,导向轴承27在环形槽口里运动。导向板26在环 形槽口内小幅度摆动,导向轴承27从导向板26下侧经过时,可以将导向板26 顶起。当导向轴承27经过导向板26后,导向轴承27继续沿着槽口前行,而导 向板26依靠自身重力重新向下摆动至初始位置。在初始位置上的导向板,可以凭借自身的形状,结合环形槽口的形状,阻止导向轴承27逆向运动。There is an annular notch on the guide plate 25, and the guide bearing 27 moves in the annular notch. The guide plate 26 swings slightly in the annular notch, and when the guide bearing 27 passes the lower side of the guide plate 26, the guide plate 26 can be lifted up. After the guide bearing 27 passes the guide plate 26, the guide bearing 27 continues to move along the notch, and the guide plate 26 swings downward to the initial position again by its own gravity. The guide plate at the initial position can prevent the guide bearing 27 from moving in the reverse direction by virtue of its own shape combined with the shape of the annular notch.
托盘机构B的零部件:长托盘提升板40、托盘架41、托盘托板检测架42、 拖链槽43、带轮座44、横向驱动带轮45、横向驱动皮带46、横向从动带轮47、横向从动皮带48、横向驱动电机49、横向防撞块50、横向滑轨51、活动挡块 52、拨爪连接板53、托盘滑轨54、托盘托板55、皮带压板56、短托盘提升板 57、滑块板58、横向滑块59、竖向滑块60、拖链支架61、竖向检测托架62、 凸形压带板63、压带平板64、横向驱动电机板65、模组导轨座66、模组导轨67、模组导轨滑块68等。Components of pallet mechanism B: long pallet lifting plate 40, pallet frame 41, pallet support plate detection frame 42, drag chain groove 43, pulley seat 44, transverse driving pulley 45, transverse driving belt 46, transverse driven pulley 47, transverse driven belt 48, transverse driving motor 49, transverse anti-collision block 50, transverse slide rail 51, movable block 52, pusher claw connecting plate 53, pallet slide rail 54, pallet support plate 55, belt pressure plate 56, short pallet lifting plate 57, slider plate 58, transverse slider 59, vertical slider 60, drag chain bracket 61, vertical detection bracket 62, convex belt pressing plate 63, belt pressing plate 64, transverse driving motor plate 65, module guide rail seat 66, module guide rail 67, module guide rail slider 68, etc.
可以用齿轮组或链条链轮传动可以替代托盘机构B中的同步带传动机构; 可以用丝杆导轨传动平移的方式可以横向从动皮带部分驱动的平移运动。The synchronous belt drive mechanism in the tray mechanism B can be replaced by a gear set or a chain sprocket drive; the translational movement driven by the driven belt part can be driven by a screw guide rail.
托盘机构B总体分为横向移动组合部分和竖向移动组合部分两个部分,该 横向移动组合部分以托盘托板55为固定主体,该竖向移动组合部分以托盘架41 为固定主体。The tray mechanism B is generally divided into two parts: a transverse moving assembly part and a vertical moving assembly part. The transverse moving assembly part uses the tray support plate 55 as a fixed body, and the vertical moving assembly part uses the tray frame 41 as a fixed body.
托盘架41上固定连接一对横向滑轨51,托盘托板55上通过滑块板58固定 连接一组横向滑块59,滑块59和滑轨51之间的横向移动配合保证了两个部分 之间的相对横向移动功能。A pair of transverse slide rails 51 are fixedly connected to the tray frame 41, and a group of transverse sliders 59 are fixedly connected to the tray support plate 55 through a slider plate 58. The transverse movement cooperation between the sliders 59 and the slide rails 51 ensures the relative transverse movement function between the two parts.
托盘机构B具体构造如下:The specific structure of the tray mechanism B is as follows:
一、横向移动组合部分:1. Horizontal movement combination part:
托盘托板55上固定安装托盘滑轨54、滑块板58、横向滑块59、拖链支架 61、模组导轨座66、模组导轨67等。The pallet support plate 55 is fixedly mounted with a pallet slide rail 54, a slider plate 58, a transverse slider 59, a drag chain bracket 61, a module guide rail seat 66, a module guide rail 67, etc.
皮带压板56和凸形压带板63之间夹紧横向从动皮带48,再与托盘托板55 固定安装。The transverse driven belt 48 is clamped between the belt pressing plate 56 and the convex belt pressing plate 63 and then fixedly mounted to the tray support plate 55 .
模组导轨组合固定安装在托盘托板55侧边,拨爪连接板53固定连接在模 组导轨滑块68上,活动挡块52通过销轴连接在拨爪连接板53上,并且活动挡 块52可以围绕销轴相对拨爪连接板53作简单的旋转运动。在常态下,活动挡 块52因重心偏离销轴而自然垂下。The module guide rail assembly is fixedly mounted on the side of the tray support plate 55, the claw connecting plate 53 is fixedly connected to the module guide rail slider 68, and the movable stopper 52 is connected to the claw connecting plate 53 through a pin shaft, and the movable stopper 52 can perform a simple rotational movement around the pin shaft relative to the claw connecting plate 53. Under normal conditions, the movable stopper 52 naturally hangs down because the center of gravity deviates from the pin shaft.
二、竖向移动组合部分:2. Vertical moving combination part:
托盘架41上固定安装长托盘提升板40、托盘托板检测架42、拖链槽43、 带轮座44、横向驱动电机板65、横向滑轨51、短托盘提升板57、竖向滑块60、竖向检测托架62等。The long pallet lifting plate 40, the pallet support plate detection frame 42, the drag chain slot 43, the pulley seat 44, the transverse drive motor plate 65, the transverse slide rail 51, the short pallet lifting plate 57, the vertical slider 60, the vertical detection bracket 62 and the like are fixedly installed on the pallet frame 41.
横向驱动电机49通过横向驱动电机板65固定连接在托盘架41上。横向驱 动电机49通过横向驱动带轮45、横向驱动皮带46及横向驱动轴组合,将动力 传递给横向从动带轮47,进而驱动横向从动皮带48完成正向、逆向运转。The transverse drive motor 49 is fixedly connected to the tray frame 41 through the transverse drive motor plate 65. The transverse drive motor 49 transmits power to the transverse driven pulley 47 through the transverse drive pulley 45, the transverse drive belt 46 and the transverse drive shaft combination, and then drives the transverse driven belt 48 to complete the forward and reverse operation.
架体机构C包括:通过架体连接板80相互连接的前侧托盘架体C1和后侧 暂存架体C2。前侧托盘架体C1用于对托盘机构提供支撑;后侧暂存架体C2用 作暂存区,弥补更换蒸车过程消耗的时间,蒸车更换时,此部分暂存区依然可 以连续地向里面推送蒸盘。其中:The rack mechanism C includes: a front tray rack C1 and a rear temporary storage rack C2 connected to each other through a rack connecting plate 80. The front tray rack C1 is used to support the tray mechanism; the rear temporary storage rack C2 is used as a temporary storage area to make up for the time consumed in the process of replacing the steamer. When the steamer is replaced, this temporary storage area can still continuously push the steaming tray into it.
前侧托盘架体C1包括:同步带涨紧轴承81、托盘前架82、托盘上架83、 升降驱动轴84、升降同步带轮85、升降同步带86、升降驱动带轮87、升降驱 动同步带88、竖向滑轨89、竖向拖链槽90、托盘后架91、托盘下架92、升降 从动轴93、带立式座轴承94和万向脚轮95。The front pallet frame C1 includes: a synchronous belt tensioning bearing 81, a pallet front frame 82, a pallet upper frame 83, a lifting drive shaft 84, a lifting synchronous pulley 85, a lifting synchronous belt 86, a lifting drive pulley 87, a lifting drive synchronous belt 88, a vertical slide rail 89, a vertical drag chain groove 90, a pallet rear frame 91, a pallet lower frame 92, a lifting driven shaft 93, a vertical seat bearing 94 and a universal caster 95.
后侧暂存架体C2包括:长推杆复位检测支架96、起推点检测支架97、推 盘主动轴98、侧板竖架99、长推杆100、暂存前架101、暂存上架102、推杆驱 动电机103、侧板底架104、推杆链条105、推杆从动链轮106、推杆驱动链轮 107、推杆驱动链条108、终推点检测支架109、气缸固定架110、暂存后架111、 垫块112、托盘支撑条113、蒸车夹紧气缸114、蒸车夹爪115、蒸车检测支架 116、链条托板117、链条托轨118和暂存下架119。The rear temporary storage rack C2 includes: a long push rod reset detection bracket 96, a push start point detection bracket 97, a push plate driving shaft 98, a side panel vertical frame 99, a long push rod 100, a temporary storage front rack 101, a temporary storage upper rack 102, a push rod drive motor 103, a side panel bottom frame 104, a push rod chain 105, a push rod driven sprocket 106, a push rod drive sprocket 107, a push rod drive chain 108, an end push point detection bracket 109, a cylinder fixing bracket 110, a temporary storage rear rack 111, a cushion block 112, a tray support bar 113, a steamer clamping cylinder 114, a steamer clamping claw 115, a steamer detection bracket 116, a chain support plate 117, a chain support rail 118 and a temporary storage lower rack 119.
具体连接关系说明如下:The specific connection relationship is described as follows:
一、前侧托盘架体C1:1. Front tray frame C1:
托盘前架82、托盘上架83、托盘后架91、托盘下架92之间固定连接,组 成前侧托盘架体部分的主体框架。The front tray frame 82, the upper tray frame 83, the rear tray frame 91 and the lower tray frame 92 are fixedly connected to form the main frame of the front tray frame part.
在前侧托盘架体部分的主体框架上,固定连接同步带涨紧轴承81、竖向滑 轨89、竖向拖链槽90、带立式座轴承94、万向脚轮95等。On the main frame of the front tray frame part, the synchronous belt tensioning bearing 81, the vertical slide rail 89, the vertical drag chain groove 90, the belt vertical seat bearing 94, the universal caster 95 and the like are fixedly connected.
使用伺服电机驱动升降驱动带轮87、升降驱动同步带88组合,通过升降驱 动轴84,将动力传递至升降同步带轮85,进而驱动升降同步带86完成正反运 转。A servo motor is used to drive the lifting drive pulley 87 and the lifting drive synchronous belt 88 combination, and the power is transmitted to the lifting synchronous pulley 85 through the lifting drive shaft 84, thereby driving the lifting synchronous belt 86 to complete forward and reverse operation.
二、后侧暂存架体C2:2. Rear temporary storage rack C2:
暂存前架101、暂存上架102、暂存后架111、暂存下架119之间固定连接, 组成后侧暂存架体部分的主体框架。The temporary storage front rack 101, the temporary storage upper rack 102, the temporary storage rear rack 111, and the temporary storage lower rack 119 are fixedly connected to form the main frame of the rear temporary storage rack body part.
后侧暂存架体部分的主体框架上固定安装长推杆复位检测支架96、起推点 检测支架97、推杆驱动电机103、侧板底架104、推杆从动链轮106、气缸固定 架110、垫块112、蒸车夹紧气缸114、链条托板117、链条托轨118等。A long push rod reset detection bracket 96, a push starting point detection bracket 97, a push rod drive motor 103, a side plate base 104, a push rod driven sprocket 106, a cylinder fixing bracket 110, a cushion block 112, a steamer clamping cylinder 114, a chain support plate 117, a chain support rail 118, etc. are fixedly installed on the main frame of the rear temporary storage frame part.
侧板竖架99固定在侧板底架104之间,且侧板竖架99上固定成列的托盘 支撑条113。在侧板竖架99侧边固定长推杆复位检测支架96和蒸车检测支架 116。The side plate vertical frame 99 is fixed between the side plate bottom frame 104, and the tray support bars 113 arranged in a row are fixed on the side plate vertical frame 99. The long push rod reset detection bracket 96 and the steam car detection bracket 116 are fixed on the side of the side plate vertical frame 99.
推盘主动轴98通过带立式座轴承固定在框架上。推杆驱动电机103通过推 杆驱动链轮107、推杆驱动链条108将动力传递至推盘主动轴98上,进而驱动 推杆链条105。推杆链条105的某节链板上固定连接长推杆100。The push plate driving shaft 98 is fixed on the frame through a vertical seat bearing. The push rod driving motor 103 transmits power to the push plate driving shaft 98 through the push rod driving sprocket 107 and the push rod driving chain 108, thereby driving the push rod chain 105. A long push rod 100 is fixedly connected to a certain chain plate of the push rod chain 105.
气缸固定架110上固定连接垫块112、蒸车夹紧气缸114。蒸车夹紧气缸114 的活塞板上固定连接蒸车夹爪115。The cylinder fixing frame 110 is fixedly connected with a cushion block 112 and a steamer clamping cylinder 114. The steamer clamping claw 115 is fixedly connected with the piston plate of the steamer clamping cylinder 114.
本发明的工作过程:Working process of the present invention:
1、当自动摆盘机E将蒸盘输送过来进入推盘机构A前:提升气缸15呈现 收缩状态,伸展气缸16呈现伸展状态,推盘滑块22在推盘皮带11的驱动下靠 近推盘步进电机5一侧。1. When the automatic plate placing machine E conveys the steaming plate to the plate pushing mechanism A, the lifting cylinder 15 is in a contracted state, the extending cylinder 16 is in an extended state, and the plate pushing slider 22 is driven by the plate pushing belt 11 to approach the side of the plate pushing stepping motor 5.
2、当蒸盘进入推盘机构A时:伸展气缸16开始收缩,推盘托条4随着伸 展气缸16的收缩而收缩,进而到达蒸盘下方,隐隐有托住蒸盘之势。其次提升 气缸15开始伸展,推盘托条4随着提升气缸15的伸展向上托举蒸盘。然后推 盘步进电机5运转,驱动推盘滑块22所固定连接的零件机构向托盘机构B移动。 推盘架18和推盘夹子19,卡住蒸盘边缘,将蒸盘向托盘机构B推送。2. When the steaming plate enters the plate pushing mechanism A: the extension cylinder 16 begins to contract, and the plate pushing support bar 4 contracts as the extension cylinder 16 contracts, and then reaches the bottom of the steaming plate, with a tendency to support the steaming plate. Next, the lifting cylinder 15 begins to extend, and the plate pushing support bar 4 lifts the steaming plate upward as the lifting cylinder 15 extends. Then the plate pushing stepping motor 5 runs, driving the part mechanism fixedly connected to the plate pushing slider 22 to move toward the tray mechanism B. The plate pushing frame 18 and the plate pushing clamp 19 clamp the edge of the steaming plate and push the steaming plate toward the tray mechanism B.
3、在上步骤的推盘步进电机5运转前(即蒸盘进入托盘机构B前),托盘 机构B中:以托盘架41为主体固定件的竖向移动组合部分,在升降同步带86 的驱动下,竖向移动到竖向原点,即在竖向原点时,托盘滑轨54的上表面与过 渡台13的蒸盘承载表面处于同一高度;以托盘托板55为主体固定件的横向移 动组合部分,在横向从动皮带48的驱动下,横向移动到横向原点,即在横向原点时,托盘托板55的入口正对着过渡台13的出口;模组导轨滑块68也在模组 导轨运行原点,即在模组导轨运行原点位置,活动挡块52靠近推盘机构A。3. Before the tray-pushing stepper motor 5 in the above step is operated (i.e., before the steaming tray enters the tray mechanism B), in the tray mechanism B: the vertical moving assembly part with the tray frame 41 as the main fixed part moves vertically to the vertical origin under the drive of the lifting synchronous belt 86, that is, at the vertical origin, the upper surface of the tray slide rail 54 and the steaming tray bearing surface of the transition platform 13 are at the same height; the transverse moving assembly part with the tray support plate 55 as the main fixed part moves transversely to the transverse origin under the drive of the transverse driven belt 48, that is, at the transverse origin, the entrance of the tray support plate 55 is opposite to the exit of the transition platform 13; the module guide rail slider 68 is also at the module guide rail running origin, that is, at the module guide rail running origin position, the movable block 52 is close to the tray-pushing mechanism A.
4、当蒸盘进入托盘机构B时:推盘步进电机5运转,驱动推盘滑块22所 固定连接的零件机构向托盘机构B移动。推盘架18和推盘夹子19,卡住蒸盘边 缘,将蒸盘向托盘机构B推送。蒸盘前边框首先经过第一个活动挡块52,将其 压起,继续前进,其次经过第二个活动挡块52,将其压起,继续前进,然后蒸盘后边框经过第一个活动挡块52,收到自身重力作用,第一个活动挡块52旋转 恢复原状,将蒸盘后边框卡住。导向轴承27从导向板26下侧经过,将导向板 26顶起。当导向轴承27完全经过导向板26,导向轴承27继续沿着槽口前行, 而导向板26依靠自身重力重新向下摆动至初始位置。推盘步进电机5停止。4. When the steaming plate enters the tray mechanism B: the tray pushing stepper motor 5 operates to drive the part mechanism fixedly connected to the tray pushing slider 22 to move toward the tray mechanism B. The tray pushing frame 18 and the tray pushing clamp 19 clamp the edge of the steaming plate and push the steaming plate toward the tray mechanism B. The front frame of the steaming plate first passes through the first movable block 52, presses it up, and continues to move forward. Then, it passes through the second movable block 52, presses it up, and continues to move forward. Then, the rear frame of the steaming plate passes through the first movable block 52, and under the action of its own gravity, the first movable block 52 rotates to restore its original state, clamping the rear frame of the steaming plate. The guide bearing 27 passes from the lower side of the guide plate 26 and lifts the guide plate 26. When the guide bearing 27 completely passes through the guide plate 26, the guide bearing 27 continues to move along the notch, and the guide plate 26 swings downward to the initial position again by its own gravity. The tray pushing stepper motor 5 stops.
5、当蒸盘进入托盘机构B后:一方面:推盘步进电机5反向运转。导向轴 承27从导向板26上侧经过,沿着上槽口向步进电机5方向返回。伸展气缸16 伸展。提升气缸15收缩。另一方面:C架体机构中的伺服电机驱动升降驱动带 轮87、升降驱动同步带88组合,通过升降驱动轴84,将动力传递至升降同步 带轮85,进而驱动升降同步带86完成正反运转。将托盘架41竖向移动到对应 的高度。横向驱动电机49通过横向驱动带轮45、横向驱动皮带46及横向驱动 轴组合,将动力传递给横向从动带轮47,进而驱动横向从动皮带48完成正向、 逆向运转。将依靠横向从动皮带48横向移动的托盘托板55,横向移动到对应的 位置。在托盘托板55出口正对需要投放的托盘支撑条入口后,模组导轨部分的 电机驱动内部同步带,拉动模组导轨滑块68向后侧暂存架体移动,此时第一个 活动挡块52卡住蒸盘后边框前行,待前行适当距离后,模组导轨滑块68反向 移动相同距离,再重新向后侧暂存架体移动,此时第二个活动挡块52即可卡住 蒸盘后边框。模组导轨滑块68的这种运动方式,是为了弥补其自身有效行程过 短所带来的不便。当模组导轨滑块68向后侧暂存架体移动至接近极限行程时, 蒸盘即被推送至托盘支撑条113上。最后,托盘机构B各个零件机构重新回到 第4个步骤(的状态)。5. When the steaming plate enters the tray mechanism B: On the one hand, the tray pushing stepper motor 5 runs in the reverse direction. The guide bearing 27 passes through the upper side of the guide plate 26 and returns along the upper notch toward the stepper motor 5. The extension cylinder 16 extends. The lifting cylinder 15 contracts. On the other hand, the servo motor in the C frame mechanism drives the lifting drive pulley 87 and the lifting drive synchronous belt 88 combination, and transmits power to the lifting synchronous pulley 85 through the lifting drive shaft 84, and then drives the lifting synchronous belt 86 to complete forward and reverse operation. The tray frame 41 is moved vertically to the corresponding height. The horizontal drive motor 49 transmits power to the horizontal driven pulley 47 through the horizontal drive pulley 45, the horizontal drive belt 46 and the horizontal drive shaft combination, and then drives the horizontal driven belt 48 to complete forward and reverse operation. The tray support plate 55, which is moved horizontally by the horizontal driven belt 48, is moved horizontally to the corresponding position. After the tray support plate 55 exit faces the tray support bar entrance to be put in, the motor of the module guide rail part drives the internal synchronous belt to pull the module guide rail slider 68 to move toward the rear temporary storage frame. At this time, the first movable block 52 clamps the rear frame of the steaming plate and moves forward. After moving forward for an appropriate distance, the module guide rail slider 68 moves in the opposite direction for the same distance and then moves toward the rear temporary storage frame again. At this time, the second movable block 52 can clamp the rear frame of the steaming plate. This movement mode of the module guide rail slider 68 is to make up for the inconvenience caused by its own short effective stroke. When the module guide rail slider 68 moves to the rear temporary storage frame to a stroke close to the limit, the steaming plate is pushed onto the tray support bar 113. Finally, the various parts of the tray mechanism B return to the fourth step (state).
6、当后侧暂存架体部分某一列的托盘支撑条被全部摆放蒸盘时:该列的推 杆驱动电机103驱动推杆驱动链轮107、推杆驱动链条108、推杆主动轴98等, 进而驱动推杆链条105转动。固定安装在推杆链条105上的长推杆100,将整列 的蒸盘推送至已经被四个方向的蒸车夹紧气缸114、蒸车夹爪115锁死固定的蒸 车内。6. When all the steaming trays are placed on the tray support bars of a row of the rear temporary storage rack, the push rod driving motor 103 of the row drives the push rod driving sprocket 107, the push rod driving chain 108, the push rod driving shaft 98, etc., and then drives the push rod chain 105 to rotate. The long push rod 100 fixedly installed on the push rod chain 105 pushes the whole row of steaming trays into the steamer which has been locked and fixed by the steamer clamping cylinders 114 and the steamer clamping claws 115 in four directions.
7、待长推杆100完成推送蒸盘的工步,推杆驱动电机103反向运转,将长 推杆100收回,送到长推杆复位检测支架96检测位置,该位置不会影响下一轮 的蒸盘推送过程。7. When the long push rod 100 completes the step of pushing the steaming plate, the push rod driving motor 103 runs in the reverse direction to retract the long push rod 100 and send it to the detection position of the long push rod reset detection bracket 96, which will not affect the next round of steaming plate pushing process.
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| CN108609338A (en) * | 2018-04-26 | 2018-10-02 | 广州复雅机械设备有限公司 | A kind of apparatus for automatically loading |
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