CN112026356A - Fully automatic high-efficiency printing, dyeing and drying machine - Google Patents
Fully automatic high-efficiency printing, dyeing and drying machine Download PDFInfo
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- CN112026356A CN112026356A CN202010914658.9A CN202010914658A CN112026356A CN 112026356 A CN112026356 A CN 112026356A CN 202010914658 A CN202010914658 A CN 202010914658A CN 112026356 A CN112026356 A CN 112026356A
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- 238000007639 printing Methods 0.000 title claims abstract description 180
- 238000004043 dyeing Methods 0.000 title claims abstract description 129
- 238000001035 drying Methods 0.000 title claims abstract description 61
- 239000000463 material Substances 0.000 claims abstract description 147
- 238000004804 winding Methods 0.000 claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims description 141
- 238000012546 transfer Methods 0.000 claims description 31
- 230000000712 assembly Effects 0.000 claims description 17
- 238000000429 assembly Methods 0.000 claims description 17
- 238000013459 approach Methods 0.000 claims description 16
- 230000002093 peripheral effect Effects 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 6
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- 210000001503 joint Anatomy 0.000 claims 5
- 241000270295 Serpentes Species 0.000 claims 1
- 238000003825 pressing Methods 0.000 description 41
- 238000010586 diagram Methods 0.000 description 8
- 239000004753 textile Substances 0.000 description 6
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- 238000005859 coupling reaction Methods 0.000 description 4
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
- B41F23/0403—Drying webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
- D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
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Abstract
本发明公开了一种全自动高效印染烘干一体机,包括:安装板;放卷装置,包括放卷轴,放卷轴用于安装料卷并将料带从料卷上放出;张力控制装置,用于控制调节料带的张力;印染装置,用于对料带进行印染;牵引装置,用于牵引输送料带;烘干装置,用于对印染后的料带进行烘干;收卷装置,包括收卷轴,收卷轴用于收卷烘干后的料带;控制装置,分别与放卷装置、张力控制装置和收卷装置电连接,用于控制料带的输送速度与张力大小;其中,料带由放卷装置放出依次经过张力控制装置、印染装置、牵引装置、烘干装置后收卷于收卷装置。本发明将料带的印染与烘干工作集成于一体完成,自动化程度高,印染烘干速度快,效率高。
The invention discloses a fully automatic high-efficiency printing, dyeing and drying integrated machine, comprising: a mounting plate; an unwinding device, including an unwinding shaft, the unwinding shaft is used to install a material roll and release the material tape from the material roll; It is used to control and adjust the tension of the material belt; the printing and dyeing device is used for printing and dyeing the material belt; the pulling device is used for pulling and conveying the material belt; the drying device is used for drying the material belt after printing and dyeing; the winding device, including Rewinding shaft, the winding shaft is used for winding and drying the material tape; the control device is electrically connected with the unwinding device, the tension control device and the winding device respectively, and is used to control the conveying speed and the tension of the material tape; The belt is released from the unwinding device and then goes through the tension control device, the printing and dyeing device, the traction device, and the drying device in sequence, and then is wound on the winding device. The invention integrates the printing, dyeing and drying work of the material belt, and has a high degree of automation, high printing, dyeing and drying speed and high efficiency.
Description
技术领域technical field
本发明涉及纺织印染技术领域,尤其涉及一种全自动高效印染烘干一体机。The invention relates to the technical field of textile printing and dyeing, in particular to a fully automatic high-efficiency printing, dyeing and drying integrated machine.
背景技术Background technique
随着经济的发展,人们对纺织用品的需求量越来越大,在纺织生产中,在对纺织印染后需要进行烘干。目前,常用的印染设备和烘干设备之间分开,印染烘干纺织用品不方便,自动化程度低,工作效率低,劳动强度大,耗能大,资源浪费严重。With the development of the economy, people's demand for textile products is increasing. In textile production, it is necessary to dry the textile after printing and dyeing. At present, the commonly used printing and dyeing equipment and drying equipment are separated, which is inconvenient for printing, dyeing and drying textile products, low automation, low work efficiency, high labor intensity, high energy consumption, and serious waste of resources.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种全自动高效印染烘干一体机,将纺织用品的印染与烘干工作集成于一体完成,自动化程度高,印染烘干速度快,效率高,有助于降低劳动强度,节约生产成本,节约资源。The purpose of the present invention is to provide a fully automatic high-efficiency printing, dyeing and drying machine, which integrates the printing, dyeing and drying work of textile products, has a high degree of automation, fast printing, dyeing and drying speed, high efficiency, and helps reduce labor intensity. , saving production costs and saving resources.
为解决上述技术问题,本发明采用的一个技术方案是提供一种全自动高效印染烘干一体机,包括:In order to solve the above-mentioned technical problems, a technical solution adopted by the present invention is to provide a fully automatic high-efficiency printing, dyeing and drying integrated machine, including:
安装板;mounting plate;
放卷装置,设置于所述安装板,包括放卷轴,所述放卷轴用于安装料卷并将料带从料卷上放出;an unwinding device, arranged on the mounting plate, including an unwinding shaft, the unwinding shaft is used to install the material roll and unwind the material tape from the material roll;
张力控制装置,设置于所述安装板,用于控制调节所述料带的张力;a tension control device, arranged on the mounting plate, for controlling and adjusting the tension of the material belt;
印染装置,设置于所述安装板,用于对所述料带进行印染;a printing and dyeing device, arranged on the mounting plate, for printing and dyeing the material tape;
牵引装置,设置于所述安装板,用于牵引输送所述料带;a pulling device, arranged on the mounting plate, for pulling and conveying the material belt;
烘干装置,设置于所述安装板,用于对印染后的所述料带进行烘干;a drying device, which is arranged on the mounting plate and is used for drying the material belt after printing and dyeing;
收卷装置,设置于所述安装板,包括收卷轴,所述收卷轴用于收卷烘干后的所述料带;a winding device, which is arranged on the mounting plate, and includes a winding shaft, and the winding shaft is used for winding the dried material tape;
控制装置,分别与所述放卷装置、所述张力控制装置和所述收卷装置电连接,用于控制所述料带的输送速度与张力大小;a control device, which is electrically connected to the unwinding device, the tension control device and the rewinding device, respectively, for controlling the conveying speed and the tension of the material belt;
其中,所述料带由所述放卷装置放出依次经过所述张力控制装置、所述印染装置、所述牵引装置、所述烘干装置后收卷于所述收卷装置。Wherein, the material tape is unwinding from the unwinding device and then passes through the tension control device, the printing and dyeing device, the pulling device, and the drying device in sequence, and then is wound on the winding device.
在本发明的一个实施例中,所述放卷装置还包括:In an embodiment of the present invention, the unwinding device further includes:
放卷驱动机构,设置在所述安装板上,且与所述放卷轴的一端传动连接,用于驱动所述放卷轴转动,所述放卷轴绕自身轴线可转动地设置在所述安装板上;An unwinding drive mechanism is provided on the mounting plate and is drive-connected with one end of the unwinding shaft to drive the unwinding shaft to rotate, and the unwinding shaft is rotatably arranged on the mounting plate around its own axis ;
放卷张力调节机构,绕所述放卷轴的轴线相对所述安装板可转动地设置;an unwinding tension adjusting mechanism, which is rotatably arranged around the axis of the unwinding shaft relative to the mounting plate;
第一驱动机构,设置在所述安装板上,且与所述放卷张力调节机构传动连接,用于驱动所述放卷张力调节机构绕所述放卷轴的轴线转动;a first driving mechanism, arranged on the mounting plate, and connected to the unwinding tension adjusting mechanism in a driving manner, for driving the unwinding tension adjusting mechanism to rotate around the axis of the unwinding shaft;
其中,所述放卷轴上安装的料卷放出的所述料带绕经所述放卷张力调节机构进行输送。Wherein, the material tape unwinding from the material roll installed on the unwinding shaft is conveyed through the unwinding tension adjusting mechanism.
在本发明的一个实施例中,所述放卷张力调节机构包括:In an embodiment of the present invention, the unwinding tension adjustment mechanism includes:
转动臂,所述转动臂的一端套设于所述放卷轴,且相对所述安装板可转动地设置;a rotating arm, one end of the rotating arm is sleeved on the unwinding shaft, and is rotatably arranged relative to the mounting plate;
调节辊组件,绕自身轴线可转动地设置在所述转动臂的另一端,所述放卷轴上的料卷放出的所述料带绕经所述调节辊组件进行输送。The adjusting roller assembly is rotatably arranged on the other end of the rotating arm around its own axis, and the material tape unwound from the material roll on the unwinding shaft is conveyed around the adjusting roller assembly.
在本发明的一个实施例中,所述张力控制装置包括:In one embodiment of the present invention, the tension control device includes:
两个移载机构,可受控的相对所述安装板沿第一方向彼此靠近或远离;two transfer mechanisms, which can be controllably approached or moved away from each other along the first direction relative to the mounting plate;
张力驱动机构,设置在所述安装板上,且与两个所述移载机构传动连接,可驱动两个所述移载机构沿所述第一方向彼此靠近或远离;a tension driving mechanism, arranged on the mounting plate and drivingly connected with the two transfer mechanisms, which can drive the two transfer mechanisms to approach or move away from each other along the first direction;
两组张力辊组件,分别设置在两个所述移载机构上,至少一组所述张力辊组件中的张力辊的数量大于一个,所述料带呈蛇形绕经两组所述张力辊组件中的所述张力辊。Two sets of tension roller assemblies are respectively arranged on the two transfer mechanisms, the number of tension rollers in at least one set of the tension roller assemblies is greater than one, and the material belt is wound around the two sets of tension rollers in a serpentine shape the tension roller in the assembly.
在本发明的一个实施例中,所述印染装置包括两个相对设置的印染机构,每个所述印染机构包括:In an embodiment of the present invention, the printing and dyeing device includes two oppositely arranged printing and dyeing mechanisms, and each of the printing and dyeing mechanisms includes:
安装座;mount;
第二导向杆,所述第二导向杆的一端和所述安装座连接,所述第二导向杆的另一端周向设置有第二挡板;a second guide rod, one end of the second guide rod is connected with the mounting seat, and the other end of the second guide rod is circumferentially provided with a second baffle plate;
印染辊支架,滑动设置在所述第二导向杆上;The printing and dyeing roller bracket is slidably arranged on the second guide rod;
第二弹性件,套设在所述第二导向杆上,且所述第二弹性件的一端抵接于所述第二挡板,所述第二弹性件的另一端抵接于所述印染辊支架;A second elastic member is sleeved on the second guide rod, one end of the second elastic member is in contact with the second baffle plate, and the other end of the second elastic member is in contact with the printing and dyeing roller support;
印染辊,绕自身轴线可转动地设置在所述印染辊支架上;The printing and dyeing roller is rotatably arranged on the printing and dyeing roller support around its own axis;
调节组件,设置在所述安装座上,且和所述印染辊支架相抵接,用于调节所述印染辊支架相对所述安装座的位置,从而调节两个所述印染机构的所述印染辊之间的间隙大小。an adjustment assembly, which is arranged on the mounting seat and abuts against the printing and dyeing roller support, and is used to adjust the position of the printing and dyeing roller support relative to the mounting seat, so as to adjust the printing and dyeing rollers of the two printing and dyeing mechanisms gap size.
在本发明的一个实施例中,所述调节组件包括:In one embodiment of the present invention, the adjustment assembly includes:
调节旋钮,与所述安装座螺纹连接;an adjusting knob, which is threadedly connected with the mounting seat;
滑杆,可移动地设置在所述安装座内,所述滑杆的一端与所述调节旋钮相抵接;a sliding rod, which is movably arranged in the mounting seat, and one end of the sliding rod is in abutment with the adjusting knob;
抵接杆,可移动地设置在所述安装座内,所述抵接杆的一端和所述滑杆的另一端相抵接,所述抵接杆的移动方向与所述滑杆的移动方向相垂直;an abutting rod, which is movably arranged in the mounting seat, one end of the abutting rod abuts the other end of the sliding rod, and the moving direction of the abutting rod is the same as the moving direction of the sliding rod vertical;
其中,所述抵接杆的一端具有抵接斜面,所述滑杆的另一端具有驱动斜面,所述驱动斜面与所述抵接斜面相互配合。Wherein, one end of the abutting rod has an abutting inclined surface, and the other end of the sliding rod has a driving inclined surface, and the driving inclined surface and the abutting inclined surface cooperate with each other.
在本发明的一个实施例中,所述印染辊包括:In one embodiment of the present invention, the printing roller includes:
辊体,包括进料通道及若干出料孔,所述进料通道沿所述辊体的轴向贯通所述辊体设置,若干所述出料孔的一端和所述进料通道连通,若干所述出料孔的另一端贯通至所述辊体的外周壁;The roller body includes a feeding channel and a plurality of discharging holes. The feeding channel is arranged through the roller body along the axial direction of the roller body. One end of the discharging holes is connected with the feeding channel. The other end of the discharge hole penetrates to the outer peripheral wall of the roller body;
第一辊筒,可拆卸地套设于所述辊体;a first roller, detachably sleeved on the roller body;
固定组件,设置在所述辊体上,且可受控的与所述第一辊筒连接或分离。The fixing component is arranged on the roller body and can be controllably connected to or separated from the first roller.
在本发明的一个实施例中,所述固定组件包括:In one embodiment of the present invention, the fixing assembly includes:
固定环,套设在所述辊体上;a fixing ring, sleeved on the roller body;
卡扣,绕一销轴可转动地设置在所述固定环上;a buckle, which is rotatably arranged on the fixing ring around a pin shaft;
扭簧,套设在所述销轴上,所述扭簧的一端和所述固定环连接,另一端和所述卡扣连接,用于给所述卡扣施加与所述第一辊筒连接的作用力。a torsion spring, sleeved on the pin shaft, one end of the torsion spring is connected with the fixing ring, and the other end is connected with the snap, for applying the snap to connect with the first roller of the force.
在本发明的一个实施例中,所述牵引装置包括:In one embodiment of the present invention, the traction device includes:
驱动轮,绕自身轴线可转动地设置在所述安装板上;a driving wheel, which is rotatably arranged on the mounting plate around its own axis;
两个抵压机构,间隔设置且可受控的靠近或远离所述驱动轮,每个所述抵压机构包括连接杆、杠杆及两个抵压轮,所述杠杆的中部通过一杠杆轴可转动地设置在所述连接杆的一端,两个所述抵压轮分别通过一转轴可转动地设置在所述杠杆的两端。Two pressing mechanisms are arranged at intervals and can be controlled close to or away from the driving wheel, each of the pressing mechanisms includes a connecting rod, a lever and two pressing wheels, the middle of the lever can be moved by a lever shaft. It is rotatably arranged at one end of the connecting rod, and the two abutting wheels are respectively rotatably arranged at both ends of the lever through a rotating shaft.
在本发明的一个实施例中,所述烘干装置包括:In one embodiment of the present invention, the drying device includes:
箱体,包括入口及出口,所述料带从所述入口进入所述箱体内,并从所述出口出去;a box, including an inlet and an outlet, the material strip enters the box from the inlet and goes out from the outlet;
至少两个导向辊,可转动地设置在所述箱体内,分别靠近所述入口及所述出口设置,用于对所述料带进行导向;at least two guide rollers, which are rotatably arranged in the box, and are respectively arranged near the inlet and the outlet, and are used for guiding the material strip;
若干加热管,设置在所述箱体内,且沿着所述料带的输送轨迹在所述料带的两侧间隔布设。A plurality of heating pipes are arranged in the box and are arranged at intervals on both sides of the material belt along the conveying track of the material belt.
本发明的有益之处在于:The benefits of the present invention are:
区别于现有技术,应用本发明的技术方案,实际使用时,料带由放卷装置放出依次经过张力控制装置、印染装置、牵引装置、烘干装置后收卷于收卷装置,通过控制装置控制放卷装置的放卷速度、张力控制装置调节张力的大小和收卷装置的收卷速度,从而可以控制料带的输送速度与张力大小;通过印染装置,从而可以对料带进行连续印染;通过牵引装置,从而可以保证料带向烘干装置输送;通过烘干装置,从而可以对印染后的料带进行烘干。如此,将料带的印染与烘干工作集成于一体完成,自动化程度高,印染烘干速度快,效率高,有助于降低劳动强度,节约生产成本,节约资源。Different from the prior art, by applying the technical solution of the present invention, in actual use, the material tape is unwound from the unwinding device and passed through the tension control device, the printing and dyeing device, the traction device, and the drying device in sequence, and then is wound on the rewinding device, and passed through the control device. The unwinding speed of the unwinding device is controlled, and the tension control device adjusts the size of the tension and the winding speed of the winding device, so as to control the conveying speed and tension of the material belt; through the printing and dyeing device, the material belt can be continuously printed and dyed; Through the traction device, it can ensure that the material belt is conveyed to the drying device; through the drying device, the printed material belt can be dried. In this way, the printing, dyeing and drying work of the material belt is integrated and completed, the degree of automation is high, the printing, dyeing and drying speed is fast, and the efficiency is high, which helps to reduce labor intensity, save production costs, and save resources.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
图1是本发明一实施例中全自动高效印染烘干一体机的结构示意图;1 is a schematic structural diagram of a fully automatic high-efficiency printing, dyeing and drying integrated machine in an embodiment of the present invention;
图2是本发明一实施例中全自动高效印染烘干一体机的放卷装置一视角下的结构示意图;2 is a schematic structural diagram from a perspective of the unwinding device of the fully automatic high-efficiency printing, dyeing and drying integrated machine in an embodiment of the present invention;
图3是本发明一实施例中全自动高效印染烘干一体机的放卷装置另一视角下的结构示意图;3 is a schematic structural diagram of the unwinding device of the fully automatic high-efficiency printing, dyeing and drying integrated machine in another perspective of an embodiment of the present invention;
图4是本发明一实施例中全自动高效印染烘干一体机的张力控制装置的结构示意图;4 is a schematic structural diagram of a tension control device of a fully automatic high-efficiency printing, dyeing and drying integrated machine in an embodiment of the present invention;
图5是本发明一实施例中全自动高效印染烘干一体机的印染装置的结构示意图;5 is a schematic structural diagram of a printing and dyeing device of a fully automatic high-efficiency printing, dyeing and drying integrated machine according to an embodiment of the present invention;
图6是本发明一实施例中全自动高效印染烘干一体机的印染装置的印染机构的结构示意图;6 is a schematic structural diagram of the printing and dyeing mechanism of the printing and dyeing device of the fully automatic high-efficiency printing, dyeing and drying integrated machine according to an embodiment of the present invention;
图7是本发明一实施例中全自动高效印染烘干一体机的印染装置的印染机构的剖视示意图;7 is a schematic cross-sectional view of the printing and dyeing mechanism of the printing and dyeing device of the fully automatic high-efficiency printing, dyeing and drying integrated machine according to an embodiment of the present invention;
图8是本发明一实施例中全自动高效印染烘干一体机的印染装置的印染机构的印染辊的结构示意图;8 is a schematic structural diagram of a printing and dyeing roller of a printing and dyeing mechanism of a printing and dyeing device of a fully automatic high-efficiency printing, dyeing and drying integrated machine according to an embodiment of the present invention;
图9是本发明一实施例中全自动高效印染烘干一体机的印染装置的印染机构的印染辊的剖视示意图;9 is a schematic cross-sectional view of a printing and dyeing roller of a printing and dyeing mechanism of a printing and dyeing device of a fully automatic high-efficiency printing, dyeing and drying integrated machine according to an embodiment of the present invention;
图10是本发明一实施例中全自动高效印染烘干一体机的牵引装置的结构示意图;10 is a schematic structural diagram of a traction device of a fully automatic high-efficiency printing, dyeing and drying integrated machine in an embodiment of the present invention;
图11是本发明一实施例中全自动高效印染烘干一体机的烘干装置的剖视示意图。11 is a schematic cross-sectional view of a drying device of a fully automatic high-efficiency printing, dyeing and drying integrated machine according to an embodiment of the present invention.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Back, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or an intervening element may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
参见图1-图11所示,本发明的一实施例中提供的一种全自动高效印染烘干一体机,包括安装板1、放卷装置2、张力控制装置3、印染装置4、牵引装置5、烘干装置6、收卷装置7及控制装置。放卷装置2设置于安装板1,包括放卷轴21,放卷轴21用于安装料卷并将料带12从料卷上放出。张力控制装置3设置于安装板1,用于控制调节料带12的张力。印染装置4设置于安装板1,用于对料带12进行印染。牵引装置5设置于安装板1,用于牵引输送料带12。烘干装置6设置于安装板1,用于对印染后的料带12进行烘干。收卷装置7设置于安装板1,包括收卷轴,收卷轴用于收卷烘干后的料带12。控制装置分别与放卷装置2、张力控制装置3和收卷装置7电连接,用于控制料带12的输送速度与张力大小。其中,料带12由放卷装置2放出依次经过张力控制装置3、印染装置4、牵引装置5、烘干装置6后收卷于收卷装置7。Referring to Figures 1 to 11, a fully automatic high-efficiency printing, dyeing and drying machine provided in an embodiment of the present invention includes a mounting
需要说明的是,料带12可以是纺织布料,也可以是其他需要印染的材料,在此不作限定。It should be noted that the
上述全自动高效印染烘干一体机,实际使用时,料带12由放卷装置2放出依次经过张力控制装置3、印染装置4、牵引装置5、烘干装置6后收卷于收卷装置7,通过控制装置控制放卷装置2的放卷速度、张力控制装置3调节张力的大小和收卷装置7的收卷速度,从而可以控制料带12的输送速度与张力大小;通过印染装置4,从而可以对料带12进行连续印染;通过牵引装置5,从而可以保证料带12向烘干装置6输送;通过烘干装置6,从而可以对印染后的料带12进行烘干。如此,将料带12的印染与烘干工作集成于一体完成,自动化程度高,印染烘干速度快,效率高,有助于降低劳动强度,节约生产成本,节约资源。In the above-mentioned fully automatic high-efficiency printing, dyeing and drying machine, in actual use, the
具体到实施例中,放卷装置2设置在安装板1的左下侧,张力控制装置3、印染装置4及牵引装置5分别设置在安装板1的左上侧、中上侧及右上侧,烘干装置6设置在安装板1的中下侧,放卷装置7设置在安装板1的右下侧。安装板1上还设置有若干过辊11。放卷装置2的放卷轴21上的料卷放出的料带12经由张力控制装置3、印染装置4、牵引装置5、烘干装置6以及各个对应的过辊11收卷于放卷装置7的放卷轴上。Specifically in the embodiment, the unwinding
请参见图2和图3所示,本发明的实施例中,放卷装置2还包括放卷驱动机构22、放卷张力调节机构24及第一驱动机构25。放卷轴21绕自身轴线可转动地设置在安装板1上。放卷驱动机构22设置在安装板1上,且与放卷轴21的一端传动连接,用于驱动放卷轴21转动。放卷张力调节机构24绕放卷轴21的轴线相对安装板1可转动地设置。第一驱动机构25设置在安装板1上,且与放卷张力调节机构24传动连接,用于驱动放卷张力调节机构24绕放卷轴21的轴线转动。其中,放卷轴21上安装的料卷放出的料带12绕经放卷张力调节机构24进行输送。可以理解的是,放卷张力调节机构24的转动轴线和放卷轴21的轴线相互重合。Referring to FIGS. 2 and 3 , in the embodiment of the present invention, the unwinding
需要说明的是,控制装置与上述放卷驱动机构22及第一驱动机构25电连接,用于控制上述放卷驱动机构22调节放卷轴21的放卷速度以及控制上述第一驱动机构25调节料带12的放卷张力。It should be noted that the control device is electrically connected to the above-mentioned
上述放卷装置2,当检测到料带12的放卷张力过大或过小时,控制第一驱动机构25驱动放卷张力调节机构24绕放卷轴21的轴线逆时针旋转或顺时针旋转,如此,可以调节经由放卷轴21上的料卷放出的料带12的张力大小。The above-mentioned
具体到实施例中,放卷装置2还包括旋转支撑座23。旋转支撑座23固定连接于安装板1,放卷轴21绕自身轴线可转动地设置在旋转支撑座23的内腔中,放卷张力调节机构24绕放卷轴21的轴线可转动地设置在旋转支撑座23的外周壁上。如此,通过旋转支撑座23,使得放卷轴21及放卷张力调节机构24的转动更加平稳,并且便于放卷轴21及放卷张力调节机构24的同轴安装。Specifically in the embodiment, the unwinding
本发明的实施例中,放卷张力调节机构24包括转动臂241及调节辊组件。转动臂241的一端套设于放卷轴21,且相对安装板1可转动地设置。调节辊组件绕自身轴线可转动地设置在转动臂241的另一端,放卷轴21上的料卷放出的料带12绕经调节辊组件进行输送。如此,当需要调节放卷轴21上的料卷放出的料带12的张力大小时,控制转动臂241相对安装板1进行转动,使得料带12可以相应的张紧或松弛,从而可以调节料带12的放卷张力大小。具体地,转动臂241的一端套设于旋转支撑座23。In the embodiment of the present invention, the unwinding
进一步地,调节辊组件包括旋转座244、第一调节辊242及第二调节辊243。旋转座244绕自身轴线可转动地设置在转动臂241远离放卷轴21的一端,旋转座244的轴线和放卷轴21的轴线相互平行。第一调节辊242和第二调节辊243绕自身轴线可转动地设置在旋转座244上,料带12呈S型绕经第一调节辊242和第二调节辊243。如此,料带12在第一调节辊242和第二调节辊243的轴向不容易移动,对料带12的张紧效果更好。另外,当需要调节放卷轴21上的料卷放出的料带12的张力大小时,首先控制转动臂241相对安装板1进行转动,初步调节料带12的张力。当调节后的张力出现微小的波动时,再控制旋转座244相对转动臂241进行转动,精确调节料带12的张力。如此,通过转动臂241及旋转座244实现两级张力控制调节,使得料带12的张力调节范围更广,张力调节精度更高。需要说明的是,在图2所示的实施例中,旋转座244顺时针旋转时,可以使得料带12的张力变大。可以理解的是,旋转座244的轴线即为调节辊组件的轴线。Further, the adjusting roller assembly includes a
在本发明的实施例中,放卷装置2还包括第二驱动机构26。第二驱动机构26设置在转动臂241远离放卷轴21的一端,且与调节辊组件的一端传动连接,用于驱动调节辊组件转动。In the embodiment of the present invention, the unwinding
需要说明的是,控制装置与第二驱动机构26电连接,可以控制料带12的放卷张力大小。It should be noted that the control device is electrically connected to the second driving mechanism 26 to control the unwinding tension of the
具体到实施例中,调节辊组件设置在转动臂241的一侧(图3所示的左侧),第二驱动机构26设置在转动臂241的另一侧(图3所示的右侧)。如此,便于调节辊组件及第二驱动机构26的安装。Specifically in the embodiment, the adjusting roller assembly is arranged on one side of the rotating arm 241 (the left side shown in FIG. 3 ), and the second driving mechanism 26 is arranged on the other side (the right side shown in FIG. 3 ) of the
在本发明的实施例中,放卷驱动机构22包括放卷电机221、放卷电机固定座222及放卷联轴器223。放卷电机固定座222设置在安装板1上。放卷电机221设置在放卷电机固定座222上。放卷联轴器223与放卷电机221和放卷轴21连接。如此,放卷电机221可以驱动放卷轴21转动。In the embodiment of the present invention, the unwinding
在本发明的实施例中,第一驱动机构25包括第一电机251、主动轮252、同步带253及从动轮254。第一电机251固定连接于安装板1。主动轮252设置在第一电机251的驱动端。从动轮254可转动地设置在旋转支撑座23上,从动轮254和转动臂241固定连接。同步带253套设于主动轮252和从动轮254。如此,第一电机251可以驱动主动轮252转动,进一步带动从动轮254及转动臂241相对旋转支撑座23转动。In the embodiment of the present invention, the
在本发明的实施例中,第二驱动机构26包括第二电机261、第二电机固定座262和第二联轴器263。第二电机固定座262设置在转动臂241上。第二电机261设置在第二电机固定座262上。第二联轴器263与第二电机261和调节辊组件的旋转座244连接。如此,第二电机261可以驱动旋转座244相对转动臂241转动。In the embodiment of the present invention, the second driving mechanism 26 includes a
请参见图4所示,本发明的实施例中,张力控制装置3包括张力驱动机构32、移载机构31及张力辊组件。两个移载机构31可受控的相对安装板1沿第一方向彼此靠近或远离。张力驱动机构32设置在安装板1上,且与两个移载机构31传动连接,可驱动两个移载机构31沿第一方向彼此靠近或远离。两组张力辊组件分别设置在两个移载机构31上,至少一组张力辊组件中的张力辊33的数量大于一个,料带12呈蛇形绕经两组张力辊组件中的张力辊33。需要说明的是,第一方向为图4所示的左右方向。Referring to FIG. 4 , in the embodiment of the present invention, the
需要说明的是,控制装置与张力驱动机构32电连接,可以控制张力驱动机构32驱动两个移载机构31彼此靠近或远离以调节整个料带12的张力。It should be noted that the control device is electrically connected to the
上述张力控制装置3,实际使用时,控制张力驱动机构32驱动两个移载机构31沿第一方向彼此靠近或远离,使得两个移载机构31上的两组张力辊组件之间存储的料带12的长度缩短或变长,从而可以控制整个料带12的张力大小。当两个移载机构31彼此靠近时,两组张力辊组件之间存储的料带12的长度缩短,整个料带12的张力变小;当两个移载机构31彼此远离时,两组张力辊组件之间存储的料带12的长度变长,整个料带12的张力变大。如此,利用张力控制装置3可以控制整个料带12的张力大小。The above-mentioned
具体到实施例中,一组张力辊组件中的张力辊33的数量为三个,另一组张力辊组件中的张力辊33的数量为两个。料带12呈蛇形绕经两组张力辊组件中的张力辊33进行输送。Specifically, in the embodiment, the number of
本发明的实施例中,每个移载机构31包括移载板311,两个移载机构31的移载板311相对安装板1沿第一方向可彼此靠近或远离。两组张力辊组件分别设置在两个移载板311上。In the embodiment of the present invention, each
进一步地,每个移载机构31还包括第一导向杆312、第一弹性件313、第一挡板315和张力辊固定座314。第一导向杆312的一端和移载板311连接,且第一导向杆312沿第一方向延伸设置。张力辊固定座314滑动设置在第一导向杆312上,每组张力辊组件设置在对应的张力辊固定座314上。第一挡板315设置在第一导向杆312远离移载板311的一端。第一弹性件313套设在第一导向杆312上,且第一弹性件313的一端抵接于移载板311,第一弹性件313的另一端抵接于第一挡板315。如此,当张力驱动机构32驱动两个移载板311彼此远离时,第一弹性件313受到料带12的张力而被压缩,从而可以对料带12进行缓冲,防止将料带12拉断。可选地,第一弹性件313可为弹簧。Further, each
本发明的实施例中,张力驱动机构32包括张力控制电机321、丝杆325和丝杆螺母327。张力控制电机321相对安装板1固定。丝杆325绕自身轴线可转动地设置在安装板1上,且沿轴向的两端具有两段旋向相反的螺纹,丝杆325的一端和张力控制电机321传动连接。两个丝杆螺母327分别设置在两段螺纹上,每个丝杆螺母327和对应的移载机构31连接。如此,张力控制电机321可以驱动丝杆325转动带动两个丝杆螺母327彼此靠近或远离,从而带动两个移载机构31沿第一方向彼此靠近或远离。In the embodiment of the present invention, the
具体到实施例中,张力驱动机构32还包括张力控制电机固定座322、主动齿轮323、从动齿轮324及丝杆支座326。张力控制电机固定座322设置在安装板1上,张力控制电机321设置在张力控制电机固定座322上。主动齿轮323设置在张力控制电机321的驱动端。从动齿轮324设置在丝杆325上,且和主动齿轮323相配合。丝杆支座326设置在安装板1上,丝杆325可转动地设置在丝杆支座326上。如此,张力控制电机321可以通过主动齿轮323和从动齿轮324驱动丝杆325转动。Specifically, in the embodiment, the
请参见图5、图6和图7所示,本发明的实施例中,印染装置4包括两个相对设置的印染机构41,每个印染机构41包括印染辊413、印染辊支架412、安装座411、第二导向杆414、第二弹性件415及调节组件416。第二导向杆414的一端和安装座411连接,第二导向杆414的另一端周向设置有第二挡板。印染辊支架412滑动设置在第二导向杆414上。第二弹性件415套设在第二导向杆414上,且第二弹性件415的一端抵接于第二挡板,第二弹性件415的另一端抵接于印染辊支架412。印染辊413绕自身轴线可转动地设置在印染辊支架412上。调节组件416设置在安装座411上,且和印染辊支架412相抵接,用于调节印染辊支架412相对安装座411的位置,从而调节两个印染机构41的印染辊413之间的间隙大小。可选地,第二弹性件415可为弹簧。5 , 6 and 7 , in the embodiment of the present invention, the printing and dyeing device 4 includes two oppositely arranged printing and
上述印染装置4,实际使用时,料带12从两个印染机构41之间穿过,两个印染机构41的印染辊413相互抵接以对料带12的两面进行印染。开始印染前,通过两个印染机构41的调节组件416可以调节两个印染机构41的印染辊支架412相对安装座411的位置,从而可以调节两个印染辊413之间的间隙大小,这样,可以使得印染装置4适应不同厚度的料带12的印染。In actual use of the above-mentioned printing and dyeing device 4 , the
具体到实施例中,每个印染机构41包括两个印染辊支架412,两个印染辊支架412沿印染辊413的轴向间隔设置,印染辊413的两端分别转动设置在两个印染辊支架412上。每个印染机构41还包括两组第二导向杆414,每组第二导向杆414的数量为两个,每个印染辊支架412滑动设置在对应的一组第二导向杆414上。每个印染机构41还包括两个调节组件416,每个调节组件416与一个对应的印染辊支架412相抵接。如此,通过两个调节组件416可以调节两个印染辊支架412相对对应的安装座411的位置,从而可以调节两个印染辊413与对应的安装座411之间的距离,当两个印染机构41的安装座411的位置固定时,两个印染辊413之间的间隙大小即可被调节。Specifically in the embodiment, each
本发明的实施例中,每个调节组件416包括调节旋钮4161、滑杆4162和抵接杆4163。调节旋钮4161与安装座411螺纹连接。滑杆4162可移动地设置在安装座411的滑槽4111内,滑杆4162的一端与调节旋钮4161相抵接。抵接杆4163可移动地设置在安装座411的滑槽4111内,抵接杆4163的一端和滑杆4162的另一端相抵接,抵接杆4163的移动方向与滑杆4162的移动方向相垂直。其中,抵接杆4163的一端具有抵接斜面,滑杆4162的另一端具有驱动斜面,驱动斜面与抵接斜面相互配合。如此,当旋转调节旋钮4161时,调节旋钮4161驱动滑杆4162靠近抵接杆4163移动并驱动抵接杆4163靠近印染辊支架412移动,使得印染辊支架412与安装座411之间的距离变大。当反向旋转调节旋钮4161时,调节旋钮4161脱离滑杆4162,此时,第二弹性件415驱动印染辊支架412靠近安装座411使得抵接杆4163靠近滑杆4162移动并驱动滑杆4162靠近调节旋钮4161移动,这样,印染辊支架412与安装座411之间的距离变小。In the embodiment of the present invention, each
具体到实施例中,滑槽4111包括相互垂直且连通的第一滑槽和第二滑槽,滑杆4162滑动设置在第一滑槽内,抵接杆4163滑动设置在第二滑槽内。第一滑槽靠近调节旋钮4161的一端设置有内螺纹,调节旋钮4161的外周壁上设置有外螺纹,该外螺纹与内螺纹相适配。Specifically, in the embodiment, the
进一步地,驱动斜面与抵接斜面的倾斜角度均为45°。Further, the inclination angles of the driving slope and the abutting slope are both 45°.
本发明的实施例中,每个印染辊支架412上贯通设置有腰形活动孔(未图示),每个腰形活动孔沿印染辊413的轴向延伸设置。第二导向杆414贯穿腰形活动孔设置。如此,可以调节每个印染机构41的两个印染辊支架412与安装座411的距离不同,从而可以调节每个印染机构41的印染辊413的轴线与安装座411所呈的角度,进而可以调节两个印染机构41的两个印染辊413的轴线相互平行,这样,可以提高印染装置4的印染效果。In the embodiment of the present invention, each
本发明的实施例中,印染装置4还包括底座42及印染驱动机构43。底座42设置在安装板1上,底座42上设置有两个印染机构41之一。印染驱动机构43设置在安装板1上,印染驱动机构43的驱动端设置有两个印染机构41之另一,印染驱动机构43可驱动两个印染机构41之另一靠近或远离两个印染机构41之一。如此,当需要印染时,印染驱动机构43驱动两个印染机构41之另一靠近两个印染机构41之一,从而使得两个印染机构41的印染辊413分别抵接于料带12的两面,进而可以对料带12的两面进行印染。当不需要印染时,印染驱动机构43驱动两个印染机构41之另一远离两个印染机构41之一,从而便于将新的料带12从两个印染机构41之间穿过。In the embodiment of the present invention, the printing and dyeing device 4 further includes a
本发明的实施例中,印染驱动机构43包括气缸固定座431、气缸432及升降板433。气缸固定座431设置在安装板1上。气缸432设置在气缸固定座431上。升降板433设置在气缸432的驱动端,升降板433上设置有两个印染机构41之另一。如此,气缸432可以驱动升降板433带动两个印染机构41之另一靠近或远离两个印染机构41之一。In the embodiment of the present invention, the printing and
进一步地,印染驱动机构43还包括第一导柱434及第一导套435。第一导柱434的一端和气缸固定座431连接。第一导套435滑动设置在第一导柱434上,升降板433固定设置在第一导套435上。如此,通过设置第一导柱434及第一导套435,升降板433的移动更为平稳。Further, the printing and
具体到实施例中,第一导柱434有两个,两个第一导柱434间隔设置,每个第一导柱434上设置有一个第一导套435,升降板433固定设置在两个第一导套435上。如此,升降板433的移动更为平稳。Specifically in the embodiment, there are two first guide posts 434 , the two first guide posts 434 are arranged at intervals, each
请参见图8和图9所示,本发明的实施例中,印染辊413包括辊体4131、第一辊筒4133及固定组件4134。辊体4131包括进料通道41311及若干出料孔41312,进料通道41311沿辊体4131的轴向贯通辊体4131设置,若干出料孔41312的一端和进料通道41311连通,若干出料孔41312的另一端贯通至辊体4131的外周壁。第一辊筒4133可拆卸地套设于辊体4131。固定组件4134设置在辊体4131上,且可受控的与第一辊筒4133连接或分离。Referring to FIGS. 8 and 9 , in the embodiment of the present invention, the
上述印染辊413,实际使用时,控制固定组件4134与第一辊筒4133分离,从而可以快速、方便地将第一辊筒4133从辊体4131上拆卸下来。更换新的第一辊筒4133之后,控制固定组件4134与第一辊筒4133连接,从而可以快速、方便地将新的第一辊筒4133装配于辊体4131上。这样,印染辊413可以适用不同需求的料带12的印染,提高了印染辊413的兼容性。The above-mentioned printing and
具体到实施例中,辊体4131包括本体(图未标)及设置在本体的两端的轴体(图未标),两个轴体和本体一体成型设置。Specifically, in the embodiment, the
本发明的实施例中,固定组件4134包括固定环41341、卡扣41343及扭簧。固定环41341套设在辊体4131的一轴体上。卡扣41343绕一销轴41342可转动地设置在固定环41341上。扭簧(未图示)套设在销轴41342上,扭簧的一端和固定环41341连接,另一端和卡扣41343连接,用于给卡扣41343施加与第一辊筒4133连接的作用力。如此,当需要更换新的第一辊筒4133时,通过按压卡扣41343使得卡扣41343与第一辊筒4133分离,然后将第一辊筒4133从远离固定组件4134的一端滑出辊体4131,接着将新的第一辊筒4133从远离固定组件4134的一端滑进辊体4131,松开卡扣41343,卡扣41343在扭簧的作用下与新的第一辊筒4133连接,此时,完成第一辊筒4133的更换。In the embodiment of the present invention, the
具体到实施例中,卡扣41343包括相对的卡接端413431及按压端413432,卡接端413431用于与第一辊筒4133连接或分离。Specifically in the embodiment, the
本发明的实施例中,第一辊筒4133包括印刷部41331和固定部41332。固定部41332套设于辊体4131的外周壁。印刷部41331凸设于固定部41332的外周壁,印刷部41331的外周壁设置有印刷模版,用于对料带12印刷。In the embodiment of the present invention, the
需要说明的是,不同的第一辊筒4133的印刷模版不同。It should be noted that the printing templates of different
具体到实施例中,固定部41332设置有卡槽413321,卡槽413321用于与卡扣41343的卡接端413431相适配。如此,第一辊筒4133的固定更为可靠。Specifically, in the embodiment, the fixing
本发明的实施例中,印染辊413还包括第三弹性件41344及螺母41345。第三弹性件41344套设在辊体4131的一轴体上,第三弹性件41344的一端抵接于辊体4131的本体,第三弹性件41344的另一端抵接于固定环41341。螺母41345螺纹连接于该轴体,且抵接于固定环41341远离第三弹性件41344的一侧。如此,通过螺母41345可以调节固定环41341与第一辊筒4133的距离,使得固定组件4134与不同宽度的第一辊筒4133相适配。可选地,第三弹性件41344可为弹簧。In the embodiment of the present invention, the
进一步地,辊体4131的本体的一侧设置有定位杆41346,固定环41341设置有与定位杆41346相适配的定位孔(未图示)。如此,固定环41341可以精确装配于辊体4131的该轴体上。Further, one side of the main body of the
本发明的实施例中,辊体4131的外周壁上设置有储料槽41313,储料槽41313呈螺旋状环绕布设在辊体4131的外周壁上,若干出料孔41312远离进料通道41311的一端和储料槽41313连通。如此,通过呈螺旋状环绕布设在辊体4131的外周壁上的储料槽41313,辊体4131的出料更为均匀。In the embodiment of the present invention, the outer peripheral wall of the
本发明的实施例中,印染辊413还包括第二辊筒4132,第二辊筒4132套设于辊体4131的外周壁上,第一辊筒4133套设于第二辊筒4132的外周壁上,第二辊筒4132为海绵辊筒。如此,利用海绵辊筒设置于辊体4131与第一辊筒4133之间,使得印染辊413的印染更为均匀。In the embodiment of the present invention, the
请参见图10所示,本发明的实施例中,牵引装置5包括抵压机构51及驱动轮52。驱动轮52绕自身轴线可转动地设置在安装板1上。两个抵压机构51间隔设置,且可受控的靠近或远离驱动轮52,每个抵压机构51包括连接杆511、杠杆513及抵压轮515。杠杆513的中部通过一杠杆轴512可转动地设置在连接杆511的一端。两个抵压轮515分别通过一转轴514可转动地设置在杠杆513的两端。Referring to FIG. 10 , in the embodiment of the present invention, the traction device 5 includes a pressing mechanism 51 and a
上述牵引装置5,实际使用时,料带12穿过两个抵压机构51与驱动轮52之间的间隙,当需要对料带12进行牵引时,控制两个抵压机构51靠近驱动轮52移动,每个抵压机构51的两个抵压轮515在与驱动轮52抵压过程中,每个抵压机构51的杠杆513可以绕杠杆轴512转动使得两个抵压轮515均与驱动轮52抵接,如此,可以使得料带12与驱动轮52的接触面积变大,增加了驱动轮52对料带12的牵引效果,防止料带12打滑。The above-mentioned traction device 5, in actual use, the
具体到实施例中,牵引装置5还包括牵引电机(未图示),牵引电机与驱动轮52传动连接,可驱动驱动轮52转动,从而配合抵压轮515可以实现对料带12的牵引。Specifically, in the embodiment, the traction device 5 further includes a traction motor (not shown). The traction motor is drivingly connected to the
本发明的实施例中,牵引装置5还包括抵压驱动机构53,抵压驱动机构53与两个抵压机构51均传动连接,用于驱动两个抵压机构51靠近或远离驱动轮52。In the embodiment of the present invention, the traction device 5 further includes a
本发明的实施例中,抵压驱动机构53包括升降平台533、第二导柱534、抵压固定块535、第四弹性件536及抵压驱动组件。抵压固定块535固定连接于安装板1。第二导柱534的一端连接于抵压固定块535,另一端设置有第三挡板537。升降平台533滑动设置于第二导柱534,且与两个抵压机构51连接。第四弹性件536套设于第二导柱534,第四弹性件536的一端抵接于升降平台533,第四弹性件536的另一端抵接于第三挡板537。抵压驱动组件设置在安装板1上,用于抵压升降平台533且驱动升降平台533靠近驱动轮52移动。具体地,料带12穿过抵压机构51和驱动轮52之间的间隙后,抵压驱动组件驱动升降平台533靠近驱动轮52移动,使得两个抵压机构51将料带12抵接于驱动轮52,第四弹性件536被压缩。此时,驱动轮52转动可以对料带12进行牵引。当不需要牵引装置5对料带12进行牵引时,抵压驱动组件脱离升降平台533,第四弹性件536伸张,升降平台533恢复原位。此时,可以将新的料带12从抵压机构51和驱动轮52之间的间隙穿过。可选地,第四弹性件536可为弹簧。In the embodiment of the present invention, the
具体到实施例中,抵压驱动机构53还包括第二导套538,第二导套538滑动设置在第二导柱534上,升降平台533和第二导套538固定连接。Specifically, in the embodiment, the
进一步地,第二导柱534的数量为两个,两个第二导柱534上分别滑动设置有一个第二导套538,两个第二导套538和升降平台533固定连接。如此,升降平台533的移动更为平稳。Further, the number of the second guide posts 534 is two, a
本发明的实施例中,抵压驱动组件包括抵压驱动电机(未图示),偏心轮531及滚轮532。抵压驱动电机设置在安装板1上。偏心轮531设置在抵压驱动电机的驱动端。滚轮532可转动地设置在偏心轮531上,滚轮532的轴线与偏心轮531的轴线不重合。如此,抵压驱动电机可以驱动偏心轮531旋转,在偏心轮531旋转过程中,滚轮532具有抵压位置。滚轮532位于该抵压位置时,滚轮532的轴线距离偏心轮531的轴线的垂直距离最大,滚轮532距离驱动轮52最近,可以抵压升降平台533靠近驱动轮52移动。In the embodiment of the present invention, the pressing driving assembly includes a pressing driving motor (not shown), an
请参见图11所示,本发明的实施例中,烘干装置6包括箱体61、导向辊63及加热管62。箱体61包括入口611及出口612,料带12从入口611进入箱体61内,并从出口612出去。至少两个导向辊63可转动地设置在箱体61内,分别靠近入口611及出口612设置,用于对料带12进行导向。若干加热管62设置在箱体61内,且沿着料带12的输送轨迹在料带12的两侧间隔布设。Referring to FIG. 11 , in the embodiment of the present invention, the drying device 6 includes a
上述烘干装置6,料带12从箱体61的入口611进入箱体61内,绕经靠近入口611的导向辊63及靠近出口612的导向辊63,然后从箱体61的出口612离开箱体61,若干加热管62设置在箱体61内,且沿着料带12的输送轨迹在料带12的两侧间隔布设,可以对料带12的两侧进行加热烘干。如此,可以在料带12的输送过程中对料带12的两侧进行加热烘干,烘干工作不影响料带12的输送,烘干效率高,烘干较为均匀。In the above drying device 6, the
本发明的实施例中,料带12呈蛇形绕经多个导向辊63。如此,料带12可以在箱体61内停留足够长的时间,便于将料带12烘干。In the embodiment of the present invention, the
进一步地,相邻两个导向辊63之间的料带12的延伸方向与料带12的输送方向相垂直。在图11所示的实施例中,料带12的输送方向为左右方向,相邻两个导向辊63之间的料带12的延伸方向为上下方向。Further, the extending direction of the
具体到实施例中,导向辊63的数量为9个,其中一个靠近入口611设置,其中一个靠近出口612设置,其中三个设置在箱体61的腔体的上侧,其中四个设置在箱体61的腔体的下侧,料带12在绕经靠近入口611的导向辊63后呈蛇形在设置在腔体的上侧的三个导向辊63及设置在腔体的下侧的四个导向辊63之间盘绕,再绕经靠近出口612的导向辊63离开箱体61。Specifically, in the embodiment, the number of
本发明的实施例中,每个导向辊63包括辊轴631、导向筒632及加热棒633。辊轴631设置在箱体61内。导向筒632转动设置在辊轴631上。加热棒633设置在辊轴631内,且沿辊轴631的轴向延伸设置。如此,加热棒633可以对辊轴631加热,并将热量传递给导向筒632,导向筒632可以对料带12加热,使得料带12的温度不因为与导向筒632接触而损失,进一步可以提高对料带12的烘干效果。In the embodiment of the present invention, each
本发明的实施例中,收卷装置7还包括收卷电机(未图示),收卷电机设置在安装板1上,收卷电机与收卷轴传动连接,用于驱动收卷轴转动。In the embodiment of the present invention, the
需要说明的是,控制装置与收卷装置7的收卷电机电连接,可以控制收卷电机的收卷速度。It should be noted that the control device is electrically connected to the winding motor of the winding
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the appended claims.
Claims (10)
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