CN112026240A - Ball press system for dry pressing forming - Google Patents
Ball press system for dry pressing forming Download PDFInfo
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- CN112026240A CN112026240A CN202010783216.5A CN202010783216A CN112026240A CN 112026240 A CN112026240 A CN 112026240A CN 202010783216 A CN202010783216 A CN 202010783216A CN 112026240 A CN112026240 A CN 112026240A
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- 238000003825 pressing Methods 0.000 title claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 239000002994 raw material Substances 0.000 claims abstract description 29
- 238000003860 storage Methods 0.000 claims abstract description 28
- 239000000843 powder Substances 0.000 claims abstract description 22
- 238000001914 filtration Methods 0.000 claims abstract description 6
- 238000012216 screening Methods 0.000 claims abstract description 6
- 230000000149 penetrating effect Effects 0.000 claims abstract 3
- 230000005540 biological transmission Effects 0.000 claims description 28
- 238000009434 installation Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 9
- 238000013016 damping Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/18—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using profiled rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/08—Accessory tools, e.g. knives; Mountings therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
Description
技术领域technical field
本发明涉及压球机技术领域,尤其涉及一种用于干压成型的压球机系统。The invention relates to the technical field of briquetting machines, in particular to a briquetting machine system for dry pressing.
背景技术Background technique
压球机主要用于压制难以成型的粉状物料,其特点是成型压力大、主机转数可调,压球机技术先进,质量可靠,一机多用,压力强大,适合大、中、小型企业建立具有一定生产规模的生产线,近些年压球机也开始广泛应用于干压成型。The ball briquetting machine is mainly used for pressing powdery materials that are difficult to form. It is characterized by high forming pressure, adjustable main engine revolutions, advanced technology, reliable quality, multi-purpose machine and powerful pressure, suitable for large, medium and small enterprises. A production line with a certain production scale has been established, and in recent years, the briquetting machine has also been widely used in dry pressing.
现有的用于干压成型的压球机存在压出的成品中经常出现许多粉末原料,所以在加工后还需要进行一次筛选,这种方法费时给力,同时这种方法中的没有加工粉末原料不能重新返回到上料管内,造成原料浪费。The existing briquetting machine used for dry pressing often has many powder raw materials in the extruded finished product, so it needs to be screened once after processing. This method is time-consuming and laborious, and at the same time, no powder raw materials are processed in this method. It cannot be returned to the feeding tube again, resulting in waste of raw materials.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种用于干压成型的压球机系统,其将压球与筛选合为一体,大大增加生产效率,同时还可以将落下的粉末原料重新送到进料都内,使原料得到充分利用。The purpose of the present invention is to solve the shortcomings existing in the prior art, and proposes a briquetting machine system for dry pressing, which integrates briquetting and screening, greatly increases production efficiency, and can also The falling powder raw materials are sent back to the feeding center, so that the raw materials can be fully utilized.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种用于干压成型的压球机系统,包括压球箱与一对压球辊,所述压球箱的上端面固定连接有进料斗,所述进料斗上固定连接有贯穿压球箱上端面的进料管,所述压球箱的左右端均设有开口,所述压球箱内设有储料槽,所述储料槽的左右端均贯穿开口,所述储料槽内设有用于过滤粉末原料的过滤机构,所述储料槽的下端固定连接有落料通道,所述落料通道下端设有用于筛选出粉末原料的震动机构,所述压球箱的左端设有传动箱,所述传动箱上设有用于输送粉末原料到进料斗内的输送机构,所述传动箱内设有用于提供输送机构所需动力的传动机构。A ball press system for dry pressing, comprising a ball press box and a pair of ball press rollers, a feed hopper is fixedly connected to the upper end surface of the ball press box, and a through-press is fixedly connected to the feed hopper. The feed pipe on the upper end face of the ball box, the left and right ends of the ball box are provided with openings, the ball box is provided with a storage tank, the left and right ends of the storage tank are all through the opening, the storage tank A filter mechanism for filtering powder raw materials is arranged in the tank. A blanking channel is fixedly connected to the lower end of the storage tank. The lower end of the blanking channel is provided with a vibration mechanism for screening out powder materials. The left end of the ball pressing box A transmission box is provided, the transmission box is provided with a conveying mechanism for conveying powder raw materials into the feeding hopper, and a transmission mechanism is provided in the transmission box for providing the power required by the conveying mechanism.
优选地,所述过滤机构包括设置在储料槽内的安装口,所述安装口内设有过滤网。Preferably, the filter mechanism includes an installation port provided in the storage tank, and a filter screen is arranged in the installation port.
优选地,所述震动机构包括设置在接在落料通道下端面的两个固定块,左端所述固定块与落料通道滑动连接,右端所述固定块与落料通道固定连接,所述压球箱的内底部固定连接有两个电动伸缩杆,两个所述电动伸缩杆的伸缩端均与固定块转动连接,两个所述电动伸缩杆的初始伸缩状态相反。Preferably, the vibration mechanism includes two fixing blocks connected to the lower end surface of the blanking channel, the fixing block at the left end is slidably connected with the blanking channel, the fixing block at the right end is fixedly connected with the blanking channel, and the pressing The inner bottom of the ball box is fixedly connected with two electric telescopic rods, the telescopic ends of the two electric telescopic rods are rotatably connected with the fixed block, and the initial telescopic states of the two electric telescopic rods are opposite.
优选地,所述输送机构包括设置在传动箱上端面的输送筒,所述输送筒转动连接有旋转轴,所述旋转轴上固定连接有螺旋叶片,所述输送筒的侧壁上设有开口,所述开口内设有连接至进料斗上方的输送管,所述输送筒的侧壁上设有进料口,所述进料口上设有导料板,所述导料板的末端与左端开口连接。Preferably, the conveying mechanism includes a conveying cylinder disposed on the upper end face of the transmission case, the conveying cylinder is rotatably connected with a rotating shaft, the rotating shaft is fixedly connected with a helical blade, and the side wall of the conveying cylinder is provided with an opening , the opening is provided with a conveying pipe connected to the top of the feeding hopper, the side wall of the conveying cylinder is provided with a feeding port, and the feeding port is provided with a material guide plate, and the end of the material guide plate is connected to the Left end open connection.
优选地,所述传动机构包括贯穿并转动连接在安装箱侧壁上的传动轴,所述传动轴的末端与压球辊的转轴末端均固定连接有带轮,两个所述带轮之间通过皮带连接,所述传动轴上固定连接有第一锥齿轮,所述旋转轴的末端固定连接有连接轴,所述连接轴与安装箱的内底部转动连接,所述连接轴上固定连接有与第一锥齿轮相啮合的第二锥齿轮。Preferably, the transmission mechanism includes a transmission shaft that penetrates and is rotatably connected to the side wall of the installation box, the end of the transmission shaft and the end of the rotation shaft of the ball pressing roller are fixedly connected with pulleys, and the two pulleys are fixed between the two pulleys. Connected by a belt, a first bevel gear is fixedly connected to the transmission shaft, a connecting shaft is fixedly connected to the end of the rotating shaft, the connecting shaft is rotatably connected to the inner bottom of the installation box, and a connecting shaft is fixedly connected to A second bevel gear meshing with the first bevel gear.
优选地,所述储料槽的右端设有槽门,所述槽门与储料槽通过阻尼转轴连接,所述槽门的侧壁设有拉把。Preferably, the right end of the storage tank is provided with a slot door, the slot door is connected with the storage tank through a damping shaft, and the side wall of the slot door is provided with a pull handle.
本发明与现有技术相比,其有益效果为:Compared with the prior art, the present invention has the following beneficial effects:
1、通过设置过滤机构与震动机构,实现对加工后的成品进行筛选,将为加工的粉末原料筛选出来,避免进行二次工序,大大增加生产效率,同时节约空间。1. By setting up a filter mechanism and a vibration mechanism, the finished product can be screened, and the processed powder raw materials will be screened out, avoiding the secondary process, greatly increasing the production efficiency and saving space at the same time.
2、通过设置输送机构与传动机构,实现将筛出的粉末原料重新送回进料斗内,避免原料的浪费,大大增加原料的利用率,节约生产成本。2. By setting the conveying mechanism and transmission mechanism, the screened powder raw materials can be sent back to the feeding hopper to avoid the waste of raw materials, greatly increase the utilization rate of raw materials, and save production costs.
附图说明Description of drawings
图1为本发明提出的一种用于干压成型的压球机系统的主视结构示意图;Fig. 1 is the front view structure schematic diagram of a kind of ball briquetting machine system for dry pressing proposed by the present invention;
图2为本发明提出的一种用于干压成型的压球机系统的正视示意图;FIG. 2 is a schematic front view of a ball press system for dry pressing proposed by the present invention;
图3为本发明提出的一种用于干压成型的压球机系统的传动箱内部示意图。FIG. 3 is a schematic diagram of the inside of a transmission box of a ball press system for dry pressing according to the present invention.
图中:1压球箱、2压球辊、3进料斗、4储料槽、5开口、6落料通道、7槽门、8过滤网、9固定块、10电动伸缩杆、11传动箱、12旋转轴、13螺旋叶片、14输送管、15带轮、16皮带、17传动轴、18第一锥齿轮、19第二锥齿轮、20导料板。In the picture: 1 ball press box, 2 ball press roller, 3 feed hopper, 4 storage tank, 5 opening, 6 blanking channel, 7 groove door, 8 filter screen, 9 fixed block, 10 electric telescopic rod, 11 transmission Box, 12 rotating shafts, 13 spiral blades, 14 conveying pipes, 15 pulleys, 16 belts, 17 transmission shafts, 18 first bevel gears, 19 second bevel gears, 20 feeder plates.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementation disclosed below.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
参照图1-3,一种用于干压成型的压球机系统,包括压球箱1与一对压球辊2,其特征在于,压球箱1的上端面固定连接有进料斗3,进料斗3上固定连接有贯穿压球箱1上端面的进料管,压球箱1的左右端均设有开口5,压球箱1内设有储料槽4,储料槽4的右端设有槽门7,槽门与储料槽4通过阻尼转轴连接,槽门的侧壁设有拉把,储料槽4的左右端均贯穿开口5,储料槽4内设有用于过滤粉末原料的过滤机构,储料槽4的下端固定连接有落料通道6,落料通道6下端设有用于筛选出粉末原料的震动机构,压球箱1的左端设有传动箱11,传动箱11上设有用于输送粉末原料到进料斗3内的输送机构,传动箱11内设有用于提供输送机构需动力的传动机构。1-3, a ball press system for dry pressing includes a
过滤机构包括设置在储料槽4内的安装口,安装口内设有过滤网8,震动机构包括设置在接在落料通道6下端面的两个固定块9,左端固定块9与落料通道6滑动连接,右端固定块9与落料通道6固定连接,压球箱1的内底部固定连接有两个电动伸缩杆10,两个电动伸缩杆10的伸缩端均与固定块9转动连接,两个电动伸缩杆10的初始伸缩状态相反,通过设置过滤机构与震动机构,实现对加工后的成品进行筛选,将为加工的粉末原料筛选出来,避免进行二次工序,大大增加生产效率,同时节约空间。The filter mechanism includes an installation port arranged in the
输送机构包括设置在传动箱11上端面的输送筒,输送筒转动连接有旋转轴12,旋转轴12上固定连接有螺旋叶片13,输送筒的侧壁上设有开口,开口内设有连接至进料斗3上方的输送管14,输送筒的侧壁上设有进料口,进料口上设有导料板20,导料板20的末端与左端开口5连接,传动机构包括贯穿并转动连接在安装箱11侧壁上的传动轴17,传动轴17的末端与压球辊2的转轴末端均固定连接有带轮15,两个带轮15之间通过皮带16连接,传动轴17上固定连接有第一锥齿轮18,旋转轴12的末端固定连接有连接轴,连接轴与安装箱11的内底部转动连接,连接轴上固定连接有与第一锥齿轮18相啮合的第二锥齿轮19,通过设置输送机构与传动机构,实现将筛出的粉末原料重新送回进料斗内,避免原料的浪费,大大增加原料的利用率,节约生产成本。The conveying mechanism includes a conveying cylinder arranged on the upper end face of the
本发明使用时,首先通过进料斗3,将粉末原料倒入进料管,然后落到两个压球辊2之间进行加工,加工后的成品落到储料槽4内,同时还有很多没来的及压球的粉末原料也一起落到储料槽4内,此时两个电动伸缩杆10启动,通过固定块9使储料槽4上下抖动,将混在一起的粉末原料通过过滤网8进入到落料通道6中,然后落到导料板20上,再到输送筒内,在压球辊2压球的同时,带动压球辊2转轴上的带轮15转动,通过皮带16带动传动轴上的带轮15转动,使得传动轴17转动,使第一锥齿轮18转动,从而带动与之相啮合的第二锥齿轮19转动,使连接轴转动,从而使旋转轴12转动,使螺旋叶片13转动,将未加工的粉末原料输送到输送管14内,然后落到进料斗3内重新进行压球处理。When the present invention is used, firstly, the powder raw material is poured into the feeding pipe through the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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| CN212920576U (en) * | 2020-08-06 | 2021-04-09 | 天津瑞利鑫环保科技有限公司 | Ball press machine system for dry pressing forming |
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| CN115320163A (en) * | 2022-08-25 | 2022-11-11 | 陈闯 | High-density coke ball press machine and use method thereof |
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Application publication date: 20201204 |