CN112025983B - Concrete grouting equipment - Google Patents
Concrete grouting equipment Download PDFInfo
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- CN112025983B CN112025983B CN202010789133.7A CN202010789133A CN112025983B CN 112025983 B CN112025983 B CN 112025983B CN 202010789133 A CN202010789133 A CN 202010789133A CN 112025983 B CN112025983 B CN 112025983B
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- concrete
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0856—Supporting frames or structures, e.g. supporting wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
- B28C7/162—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure
- B28C7/167—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure by means of a screw conveyor
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
- E04G21/0409—Devices for both conveying and distributing with conveyor belts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention relates to the technical field of concrete processing, in particular to concrete grouting equipment, which comprises a moving frame, a stirring mechanism, a conveying mechanism and a height adjusting mechanism, wherein the stirring mechanism comprises a rectangular frame, a stirring synchronization mechanism and a plurality of stirring tanks, the stirring tanks are vertically arranged on the rectangular frame, the rectangular frame is arranged at one end of the top of the moving frame, a stirring shaft is respectively arranged in each stirring tank, the conveying mechanism comprises a cement conveying line which is obliquely arranged, two sides of the downward oblique end of the cement conveying line are respectively hinged with the inner wall of the moving frame, the height adjusting mechanism is arranged on the rectangular frame, the height adjusting mechanism is positioned above the cement conveying line, the height adjusting mechanism comprises a steel rope which can be wound and unwound, one end of the steel rope is internally connected with the upward oblique end of the cement conveying line, and the equipment can flexibly adjust the conveying height, and the concrete slurry in the stirring tank can be stirred sufficiently with high efficiency, and partial drying and solidification are prevented.
Description
Technical Field
The invention relates to the technical field of concrete processing, in particular to concrete grouting equipment.
Background
The concrete grouting equipment is used for pouring concrete to a position needing to be used, however, the existing concrete grouting equipment still has certain defects when in use, concrete needs to be stirred well before being put into the equipment for grouting, so the concrete grouting equipment also needs to be matched with the stirring equipment for use, a pouring conveying bag for conveying concrete grout when the equipment is used often has the condition of blockage or slow conveying, the reason is that the concrete grout is accumulated in the conveying bag in large quantity, the concrete grout is not fully stirred or partially dried and solidified, the existing equipment lacks a structure for dredging treatment, the conveying speed is inconvenient to adjust, and the conveying direction of the grouting equipment is not flexible and convenient to adjust, so the concrete grouting equipment is provided, and the problem is solved.
Disclosure of Invention
In order to solve the technical problem, the concrete grouting equipment is provided, the conveying height of the equipment can be flexibly adjusted, the concrete slurry in the stirring tank can be efficiently and fully stirred, and partial drying and solidification are prevented.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
a concrete grouting device comprises a movable frame, a stirring mechanism, a conveying mechanism and a height adjusting mechanism, wherein the stirring mechanism comprises a rectangular frame, a stirring synchronization mechanism and a plurality of stirring tanks, the stirring tanks are vertically arranged on the rectangular frame, the rectangular frame is arranged at one end of the top of the movable frame, a stirring shaft is respectively arranged in each stirring tank, the stirring synchronization mechanism is arranged at one side of the top of the rectangular frame and is respectively in transmission connection with the stirring shafts in each stirring tank, the conveying mechanism is positioned below all the stirring tanks and comprises a cement conveying line which is obliquely arranged, two sides of the downward oblique end of the cement conveying line are respectively hinged with the inner wall of the movable frame, the upward oblique end of the cement conveying line extends to the front side of the movable frame, the height adjusting mechanism is arranged on the rectangular frame, and the height adjusting mechanism is positioned above the cement conveying line, the height adjusting mechanism comprises a steel rope which can be retracted, and one end of the steel rope is connected with the interior of the inclined upward end of the cement conveying line.
Preferably, all agitator tanks distribute along the length direction of cement transfer chain and set up in the top of cement transfer chain, and the top of every agitator tank is provided with the inlet pipe respectively, and the bottom of every agitator tank is equipped with the discharging pipe that is vertical setting respectively, and the bottom of every discharging pipe is equipped with two symmetries respectively and sets up and can make the closed plate of the action that opens and shuts.
Preferably, every the periphery of discharging pipe is equipped with the retainer plate, be equipped with the electric putter who is vertical setting on the retainer plate, electric putter's work end sets up down, electric putter's work end is provided with the articulated slab, the articulated stirring connecting rod that is provided with of bottom symmetry of articulated slab, every closed plate is equipped with the L template respectively to the one end both sides of backing up, the upper end of every L template is equipped with the bull stick that is the level setting respectively, the both ends of every bull stick rotate respectively and set up on the lateral wall of discharging pipe, wherein one end of every bull stick outwards extends respectively, the extension end of every bull stick is equipped with the stirring board that is the level setting respectively, every stirring board is parallel state with every closed plate respectively, the lower extreme of every stirring connecting rod articulates the setting with the adjacent one end of two stirring boards respectively.
Preferably, the stirring synchronous mechanism comprises an inverted L-shaped frame, first motor and horizontal rotating shaft, the top at the rectangular frame is vertically installed to the frame of falling L, horizontal rotating shaft is the level and is located the top of rectangular frame, the upper end of the (mixing) shaft that sets up in every agitator tank can rotate respectively and pass the top two of agitator tank and extend to one side of horizontal rotating shaft, be provided with the first awl tooth with every (mixing) shaft one-to-one in the horizontal rotating shaft, be provided with the second awl tooth that can set up with every first awl tooth meshing on every (mixing) shaft respectively, horizontal rotating shaft's both ends are provided with the bearing frame respectively, the one end of every bearing frame is connected with the upper end of frame of falling L respectively, first motor is the level and is located one side of one of them bearing frame, the upper end at the frame of falling L is installed to first motor, the output of first motor is connected with horizontal rotating shaft's one end transmission, it is provided with the puddler to be equipped with a plurality of (mixing) along the equidistant distribution of length direction of (mixing) shaft.
Preferably, height adjusting mechanism still includes extension frame, rolling frame and second motor, and the one end of extension frame is connected with the lateral wall of rectangle frame, and the top one end at extension frame is installed to the rolling frame, and the setting that the steel cable can be rolled is in the inside of rolling frame, and the second motor is horizontal installation on the lateral wall of rolling frame, and the output of second motor is connected with the internal drive of rolling frame.
Preferably, the cement conveying line comprises a hollow rectangular frame, a third motor, a driving wheel, a driven wheel and a conveying head, wherein the hollow rectangular frame is obliquely arranged below the stirring tank, two sides of the downward oblique end of the hollow rectangular frame are hinged with the inner side of the movable frame, the upward oblique end of the hollow rectangular frame extends towards the front side of the movable frame, two sides of the bottom of the upward oblique end of the hollow rectangular frame are respectively hinged with two sides of the inner part of the end of the movable frame away from the rectangular frame through a hinged frame, the driving wheel and the driven wheel are symmetrically arranged at two ends of the inner part of the hollow rectangular frame, the driving wheel and the driven wheel are respectively and rotatably arranged in the hollow rectangular frame, the third motor is arranged on the outer wall of the hollow rectangular frame, the output end of the third motor is in transmission connection with the center of the driving wheel, the driving wheel is in transmission connection with the driven wheel through a synchronous belt, and the conveying head is vertically arranged at the upward oblique end of the hollow rectangular frame, one side of the conveying head close to the synchronous belt is provided with a material guiding opening, and the bottom of the conveying head is provided with a material outlet.
Preferably, the action wheel with from being equipped with a plurality of equidistant distribution's arc frame between the driving wheel, the bottom of every arc frame is respectively in the interior wall connection of cavity rectangle frame, is provided with respectively on every arc frame and can be at the top pivoted deflector roll of arc frame, every deflector roll respectively can with the inboard sliding conflict of hold-in range.
Preferably, two sides of the upper end of the hollow rectangular frame are respectively provided with an inclined baffle plate extending along the length direction of the hollow rectangular frame.
Preferably, each corner of the moving frame is provided with a hydraulic cylinder, the working end of each hydraulic cylinder is arranged downwards, and the output end of each hydraulic cylinder is provided with a fixing plate for abutting against the ground.
The concrete grouting equipment comprises the following steps:
the method comprises the following steps that firstly, a horizontal rotating shaft is driven to rotate through a first motor, each first bevel gear is driven to rotate through the horizontal rotating shaft, each second bevel gear is driven to rotate through each first bevel gear, each stirring shaft is driven to rotate through each second bevel gear, a stirring rod on each stirring shaft is driven to rotate along the inner circumference of each stirring tank through each stirring shaft, then concrete in each stirring tank is stirred, and concrete cementation is avoided;
secondly, starting the electric push rods arranged on each stirring tank, respectively driving the hinged plates to move downwards through the working ends of the electric push rods, simultaneously driving each stirring connecting rod to move downwards through the hinged plates, driving the two stirring plates and the two closing plates to open through the lower ends of the two stirring connecting rods, and blanking concrete in the stirring tanks;
before grouting, starting a second motor, driving a winding frame to perform winding and unwinding actions through the second motor, winding and unwinding a steel rope, driving one upward inclined end of a cement conveying line to be adjusted up and down through the steel rope, and stopping until the cement conveying line is adjusted to a required height;
fourthly, the steel rope drives one end of the hollow rectangular frame to adjust the height, the synchronous belt is a conveying belt, the synchronous belt is stopped after being adjusted to a required position, a third motor is started, a driving wheel and a driven wheel are driven to rotate through the third motor, the synchronous belt rotates along the driving wheel and the driven wheel, the concrete is guided into the synchronous belt through a discharge pipe by the stirring tank to be conveyed, and the concrete is discharged through a conveying head;
fifthly, after the concrete is guided into the synchronous belt, the guide rollers arranged on each arc-shaped frame carry out auxiliary feeding for bearing the synchronous belt, and each inclined baffle plate is arranged to prevent the concrete from falling off during conveying when the synchronous belt conveys the concrete;
and sixthly, after the movable frame is moved to a required position, starting each hydraulic cylinder, driving each fixed plate to abut against the ground through each hydraulic cylinder, and further fixing.
Compared with the prior art, the invention has the beneficial effects that:
a concrete grouting device can flexibly adjust the conveying height, can efficiently and fully stir concrete slurry in a stirring tank, and prevents partial drying and solidification.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is an enlarged view taken at A of FIG. 2 in accordance with the present invention;
FIG. 4 is a top view of the present invention;
FIG. 5 is a cross-sectional view taken along line B-B of FIG. 4 of the present invention;
FIG. 6 is a partial perspective view of the first embodiment of the present invention;
FIG. 7 is a partial perspective view of the arcuate frame of the present invention;
fig. 8 is a partial perspective view of the second embodiment of the present invention.
1-moving the frame; 2-a rectangular frame; 3-a stirring tank; 4-stirring shaft; 5-steel rope; 6-feeding pipe; 7-a discharge pipe; 8-a closure plate; 9-a fixed ring; 10-electric push rod; 11-hinged plate; 12-a stirring connecting rod; 13-L-shaped plates; 14-a rotating rod; 15-a poking plate; 16-an inverted L-shaped frame; 17-a first electric machine; 18-a horizontal rotating shaft; 19-a first bevel gear; 20-second cone teeth; 21-a bearing seat; 22-a stirring rod; 23-an extension frame; 24-a winding frame; 25-a second motor; 26-hollow rectangular frame; 27-a third motor; 28-driving wheel; 29-a driven wheel; 30-a delivery head; 31-a material guide port; 32-a discharge hole; 33-arc-shaped frame; 34-a guide roller; 35-inclined baffles; 36-a hydraulic cylinder; 37-a fixed plate; 38-a synchronous belt; 39-hinged frame.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
A concrete grouting device comprises a movable vehicle frame 1, a stirring mechanism, a conveying mechanism and a height adjusting mechanism, wherein the stirring mechanism comprises a rectangular frame 2, a stirring synchronization mechanism and a plurality of stirring tanks 3, the plurality of stirring tanks 3 are vertically arranged on the rectangular frame 2, the rectangular frame 2 is arranged at one end of the top of the movable vehicle frame 1, a stirring shaft 4 is respectively arranged in each stirring tank 3, the stirring synchronization mechanism is arranged at one side of the top of the rectangular frame 2, the stirring synchronization mechanism is respectively in transmission connection with the stirring shaft 4 in each stirring tank 3, the conveying mechanism is positioned below all the stirring tanks 3, the conveying mechanism comprises a cement conveying line which is obliquely arranged, two sides of the downward oblique end of the cement conveying line are respectively hinged with the inner wall of the movable vehicle frame 1, the upward oblique end of the cement conveying line extends to the front side of the movable vehicle frame 1, the height adjusting mechanism is arranged on the rectangular frame 2, height adjusting mechanism is located the top of cement transfer chain, and height adjusting mechanism is including the steel cable 5 that can receive and release, and the one end and the ascending one end internal connection of cement transfer chain slope of steel cable 5.
All agitator tanks 3 distribute along the length direction of cement transfer chain and set up in the top of cement transfer chain, and the top of every agitator tank 3 is provided with inlet pipe 6 respectively, and the bottom of every agitator tank 3 is equipped with respectively and is the discharging pipe 7 of vertical setting, and the bottom of every discharging pipe 7 is equipped with two symmetries respectively and sets up and can do the closure plate 8 that opens and shuts the action.
The periphery of each discharging pipe 7 is provided with a fixed ring 9, the fixed ring 9 is provided with a vertically arranged electric push rod 10, the working end of the electric push rod 10 is arranged downwards, the working end of the electric push rod 10 is provided with a hinged plate 11, the bottom of the hinged plate is symmetrically hinged with a stirring connecting rod 12, two sides of the back end of each closed plate 8 are respectively provided with an L-shaped plate 13, the upper end of each L-shaped plate 13 is respectively provided with a horizontally arranged rotating rod 14, two ends of each rotating rod 14 are respectively and rotatably arranged on the side wall of the discharging pipe 7, one end of each rotating rod 14 extends outwards, the extending end of each rotating rod 14 is respectively provided with a horizontally arranged stirring plate 15, each stirring plate 15 is respectively in a parallel state with each closed plate 8, the lower end of each stirring connecting rod is respectively hinged with one end adjacent to two stirring plates 15, the electric push rod 10 arranged on each stirring tank 3 is started, the working end of each electric push rod 10 respectively drives the hinged plate 11 to move downwards, the hinged plate 11 simultaneously drives each stirring connecting rod to move downwards, the lower ends of the two stirring connecting rods drive the two stirring plates 15 and the two closing plates 8 to open, and concrete in the stirring tank 3 is discharged.
The stirring synchronization mechanism comprises an inverted L-shaped frame 16, a first motor 17 and a horizontal rotating shaft 18, the inverted L-shaped frame 16 is vertically installed at the top of the rectangular frame 2, the horizontal rotating shaft 18 is horizontally positioned above the rectangular frame 2, the upper end of a stirring shaft 4 arranged in each stirring tank 3 respectively penetrates through the two sides of the top of the stirring tank 3 to extend towards one side of the horizontal rotating shaft 18 in a rotating manner, first conical teeth 19 corresponding to each stirring shaft 4 one by one are arranged on the horizontal rotating shaft 18, second conical teeth 20 capable of being meshed with each first conical tooth 19 are respectively arranged on each stirring shaft 4, bearing seats 21 are respectively arranged at the two ends of the horizontal rotating shaft 18, one end of each bearing seat 21 is respectively connected with the upper end of the inverted L-shaped frame 16, the first motor 17 is horizontally positioned at one side of one of the bearing seats 21, the first motor 17 is installed at the upper end of the inverted L-shaped frame 16, the output end of the first motor 17 is in transmission connection with one end of the horizontal rotating shaft 18, be equipped with a plurality of on the (mixing) shaft 4 and be provided with puddler 22 along the equidistant distribution of length direction of (mixing) shaft 4, it is rotatory to drive horizontal rotating shaft 18 through first motor 17, it is rotatory to drive every first awl tooth 19 respectively through horizontal rotating shaft 18, it is rotatory to drive every second awl tooth 20 respectively through every first awl tooth 19, it is rotatory to drive every (mixing) shaft 4 respectively through every second awl tooth 20, it rotates along the inside circumference of every agitator tank 3 to drive every puddler 22 on the (mixing) shaft 4 respectively through every (mixing) shaft 4, and then stir the concrete in every agitator tank 3, avoid concrete cement.
Height adjustment mechanism is still including extending frame 23, winding frame 24 and second motor 25, the one end that extends frame 23 is connected with the lateral wall of rectangle frame 2, winding frame 24 installs the top one end at extending frame 23, the setting that the steel cable 5 can be rolled is in winding frame 24's inside, second motor 25 is horizontal installation on winding frame 24's lateral wall, the output of second motor 25 is connected with winding frame 24's internal drive, before grouting, start second motor 25, drive winding frame 24 through second motor 25 and receive and release the action, receive and release steel cable 5, drive cement transfer chain incline ascending one end through steel cable 5 and adjust from top to bottom, stop after adjusting the cement transfer chain to required height.
The cement conveying line comprises a hollow rectangular frame 26, a third motor 27, a driving wheel 28, a driven wheel 29 and a conveying head 30, wherein the hollow rectangular frame 26 is obliquely positioned below the stirring tank 3, two sides of the obliquely downward end of the hollow rectangular frame 26 are hinged with the inner side of the movable frame 1, the obliquely upward end of the hollow rectangular frame 26 extends towards the front side of the movable frame 1, two sides of the bottom of the obliquely upward end of the hollow rectangular frame 26 are respectively hinged with two sides of the inner part of the end, far away from the rectangular frame 2, of the movable frame 1 through a hinge frame 39, the driving wheel 28 and the driven wheel 29 are symmetrically arranged at two ends of the inner part of the hollow rectangular frame 26, the driving wheel 28 and the driven wheel 29 are respectively rotatably arranged in the hollow rectangular frame 26, the third motor 27 is arranged on the outer wall of the hollow rectangular frame 26, the output end of the third motor 27 is in transmission connection with the center of the driving wheel 28, the driving wheel 28 is in transmission connection with the driven wheel 29 through a synchronous belt 38, delivery head 30 is vertical and installs the ascending one end in cavity rectangular frame 26 slope, one side that delivery head 30 is close to hold-in range 38 is equipped with guide opening 31, delivery head 30's bottom is equipped with discharge gate 32, the steel cable 5 drives the one end height-adjusting of cavity rectangular frame 26, hold-in range 38 is the conveyer belt, stop after adjusting hold-in range 38 to required position simultaneously, start third motor 27, it is rotatory with follow driving wheel 29 to drive action wheel 28 through third motor 27, hold-in range 38 rotates along action wheel 28 and follow driving wheel 29, agitator tank 3 carries on the leading-in hold-in range 38 of concrete through discharging pipe 7, carry out the unloading through delivery head 30.
Be equipped with a plurality of equidistant distribution's arc frame 33 between action wheel 28 and the follow driving wheel 29, the bottom of every arc frame 33 is respectively in the interior wall connection of hollow rectangular frame 26, be provided with respectively on every arc frame 33 and can be at the top pivoted deflector roll 34 of arc frame 33, every deflector roll 34 can slide with the inboard of hold-in range 38 respectively and contradict, back on leading-in hold-in range 38 of concrete, the deflector roll 34 that sets up on every arc frame 33 assists the pay-off for carry out the bearing of hold-in range 38.
The two sides of the upper end of the hollow rectangular frame 26 are respectively provided with an inclined baffle 35 extending along the length direction of the hollow rectangular frame 26, and when the synchronous belt 38 conveys concrete, each inclined baffle 35 prevents the concrete from falling off during conveying.
Every corner of moving frame 1 is provided with pneumatic cylinder 36 respectively, and the working end of every pneumatic cylinder 36 sets up down respectively, and the output of every pneumatic cylinder 36 is provided with the fixed plate 37 that is used for contradicting ground respectively, removes to required position back through moving frame 1, starts every pneumatic cylinder 36, drives every fixed plate 37 through every pneumatic cylinder 36 and contradicts ground, and then fixes.
The concrete grouting equipment comprises the following steps:
firstly, a horizontal rotating shaft 18 is driven to rotate through a first motor 17, each first bevel gear 19 is driven to rotate through the horizontal rotating shaft 18, each second bevel gear 20 is driven to rotate through each first bevel gear 19, each stirring shaft 4 is driven to rotate through each second bevel gear 20, a stirring rod 22 on each stirring shaft 4 is driven to rotate along the inner circumference of each stirring tank 3 through each stirring shaft 4, then concrete in each stirring tank 3 is stirred, and concrete cementation is avoided;
secondly, starting the electric push rods 10 arranged on each stirring tank 3, respectively driving the hinged plates 11 to move downwards through the working ends of the electric push rods 10, simultaneously driving each stirring connecting rod to move downwards through the hinged plates 11, driving the two stirring plates 15 and the two closing plates 8 to open through the lower ends of the two stirring connecting rods, and blanking the concrete in the stirring tanks 3;
thirdly, before grouting, starting a second motor 25, driving a winding frame 24 to perform winding and unwinding actions through the second motor 25, winding and unwinding a steel rope 5, driving one upward inclined end of a cement conveying line to be adjusted up and down through the steel rope 5, and stopping after the cement conveying line is adjusted to a required height;
fourthly, the steel rope 5 drives one end of the hollow rectangular frame 26 to adjust the height, the synchronous belt 38 is a conveying belt, the synchronous belt 38 is adjusted to a required position and then stopped, the third motor 27 is started, the driving wheel 28 and the driven wheel 29 are driven to rotate through the third motor 27, the synchronous belt 38 rotates along the driving wheel 28 and the driven wheel 29, the concrete is guided into the synchronous belt 38 through the discharge pipe 7 of the stirring tank 3 to be conveyed, and the concrete is discharged through the conveying head 30;
fifthly, after the concrete is guided into the synchronous belts 38, the guide rollers 34 arranged on each arc-shaped frame 33 perform auxiliary feeding for bearing the synchronous belts 38, and each inclined baffle 35 is arranged to prevent the concrete from falling off during conveying when the synchronous belts 38 convey the concrete;
and sixthly, after the movable frame 1 is moved to a required position, starting each hydraulic cylinder 36, and driving each fixing plate 37 to abut against the ground through each hydraulic cylinder 36 so as to fix.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (1)
1. The concrete grouting equipment is characterized by comprising a movable vehicle frame (1), a stirring mechanism, a conveying mechanism and a height adjusting mechanism, wherein the stirring mechanism comprises a rectangular frame (2), a stirring synchronization mechanism and a plurality of stirring tanks (3), the stirring tanks (3) are vertically arranged on the rectangular frame (2), the rectangular frame (2) is arranged at one end of the top of the movable vehicle frame (1), stirring shafts (4) are respectively arranged in each stirring tank (3), the stirring synchronization mechanism is arranged on one side of the top of the rectangular frame (2), the stirring synchronization mechanism is respectively in transmission connection with the stirring shafts (4) in each stirring tank (3), the conveying mechanism is positioned below all the stirring tanks (3), the conveying mechanism comprises a cement conveying line which is obliquely arranged, two sides of the inclined downward end of the cement conveying line are respectively hinged with the inner wall of the movable vehicle frame (1), the cement conveying line is characterized in that one end, inclined upwards, of the cement conveying line extends towards the front side of the movable frame (1), the height adjusting mechanism is arranged on the rectangular frame (2) and located above the cement conveying line, the height adjusting mechanism comprises a steel rope (5) capable of being retracted and released, and one end of the steel rope (5) is connected with the inner portion of one end, inclined upwards, of the cement conveying line; the stirring tanks (3) are distributed above the cement conveying line along the length direction of the cement conveying line, the top of each stirring tank (3) is provided with a feeding pipe (6), the bottom of each stirring tank (3) is provided with a discharging pipe (7) which is vertically arranged, and the bottom of each discharging pipe (7) is provided with two closing plates (8) which are symmetrically arranged and can be opened and closed; the circumference of each discharging pipe (7) is provided with a fixed ring (9), the fixed ring (9) is provided with an electric push rod (10) which is vertically arranged, the working end of the electric push rod (10) is arranged downwards, the working end of the electric push rod (10) is provided with a hinged plate (11), the bottom of the hinged plate (11) is symmetrically hinged with a stirring connecting rod (12), two sides of one end, back to the back, of each closing plate (8) are respectively provided with an L-shaped plate (13), the upper end of each L-shaped plate (13) is respectively provided with a rotating rod (14) which is horizontally arranged, two ends of each rotating rod (14) are respectively rotatably arranged on the side wall of the discharging pipe (7), one end of each rotating rod (14) extends outwards respectively, the extending end of each rotating rod (14) is respectively provided with a stirring plate (15) which is horizontally arranged, and each stirring plate (15) is parallel to each closing plate (8), the lower end of each stirring connecting rod (12) is hinged with one end of each stirring connecting rod adjacent to the two stirring plates (15); the stirring synchronization mechanism comprises an inverted L-shaped frame (16), a first motor (17) and a horizontal rotating shaft (18), the inverted L-shaped frame (16) is vertically arranged at the top of the rectangular frame (2), the horizontal rotating shaft (18) is horizontally arranged above the rectangular frame (2), the upper end of a stirring shaft (4) arranged in each stirring tank (3) can respectively penetrate through the two sides of the top of the stirring tank (3) in a rotating manner and extend towards one side of the horizontal rotating shaft (18), the horizontal rotating shaft (18) is provided with first conical teeth (19) which are in one-to-one correspondence with each stirring shaft (4), each stirring shaft (4) is respectively provided with a second conical tooth (20) which can be meshed with each first conical tooth (19), the two ends of the horizontal rotating shaft (18) are respectively provided with bearing seats (21), one end of each bearing seat (21) is respectively connected with the upper end of the inverted L-shaped frame (16), the first motor (17) is horizontally arranged at one side of one bearing seat (21), the first motor (17) is arranged at the upper end of the inverted L-shaped frame (16), the output end of the first motor (17) is in transmission connection with one end of the horizontal rotating shaft (18), and a plurality of stirring rods (22) are arranged on the stirring shaft (4) and distributed at equal intervals along the length direction of the stirring shaft (4); the height adjusting mechanism further comprises an extending frame (23), a winding frame (24) and a second motor (25), one end of the extending frame (23) is connected with the side wall of the rectangular frame (2), the winding frame (24) is installed at one end of the top of the extending frame (23), the steel rope (5) can be wound in the winding frame (24), the second motor (25) is horizontally installed on the side wall of the winding frame (24), and the output end of the second motor (25) is in transmission connection with the inside of the winding frame (24); the cement conveying line comprises a hollow rectangular frame (26), a third motor (27), a driving wheel (28), a driven wheel (29) and a conveying head (30), wherein the hollow rectangular frame (26) is positioned below the stirring tank (3) in an inclined state, two sides of the inclined downward end of the hollow rectangular frame (26) are hinged with the inner side of the movable frame (1), the inclined upward end of the hollow rectangular frame (26) extends to the front side of the movable frame (1), two sides of the bottom of the inclined upward end of the hollow rectangular frame (26) are hinged with two sides of the inner part of the end, far away from the rectangular frame (2), of the movable frame (1) through a hinged frame (39), the driving wheel (28) and the driven wheel (29) are symmetrically arranged at two ends of the inner part of the hollow rectangular frame (26), the driving wheel (28) and the driven wheel (29) are respectively rotatably arranged in the hollow rectangular frame (26), the third motor (27) is arranged on the outer wall of the hollow rectangular frame (26), the output end of the third motor (27) is in transmission connection with the center of the driving wheel (28), the driving wheel (28) is in transmission connection with the driven wheel (29) through a synchronous belt (38), the conveying head (30) is vertically installed at one end of the hollow rectangular frame (26) which is inclined upwards, one side, close to the synchronous belt (38), of the conveying head (30) is provided with a material guide opening (31), and the bottom of the conveying head (30) is provided with a material outlet (32); a plurality of arc-shaped frames (33) which are distributed at equal intervals are arranged between the driving wheel (28) and the driven wheel (29), the bottom of each arc-shaped frame (33) is connected with the inner wall of the hollow rectangular frame (26) respectively, a guide roller (34) which can rotate at the top of each arc-shaped frame (33) is arranged on each arc-shaped frame (33), and each guide roller (34) can be in sliding contact with the inner side of the synchronous belt (38) respectively; two sides of the upper end of the hollow rectangular frame (26) are respectively provided with an inclined baffle (35) which extends along the length direction of the hollow rectangular frame (26); each corner of the moving frame (1) is provided with a hydraulic cylinder (36), the working end of each hydraulic cylinder (36) is arranged downwards, and the output end of each hydraulic cylinder (36) is provided with a fixing plate (37) used for abutting against the ground;
the grouting method of the concrete grouting equipment comprises the following steps:
the concrete mixing method comprises the following steps that firstly, a horizontal rotating shaft (18) is driven to rotate through a first motor (17), each first bevel gear (19) is driven to rotate through the horizontal rotating shaft (18), each second bevel gear (20) is driven to rotate through each first bevel gear (19), each mixing shaft (4) is driven to rotate through each second bevel gear (20), a mixing rod (22) on each mixing shaft (4) is driven to rotate along the inner circumference of each mixing tank (3) through each mixing shaft (4), then concrete in each mixing tank (3) is mixed, and concrete cementation is avoided;
secondly, starting the electric push rods (10) arranged on each stirring tank (3), respectively driving the hinged plates (11) to move downwards through the working ends of the electric push rods (10), simultaneously driving each stirring connecting rod to move downwards through the hinged plates (11), driving the two stirring plates (15) and the two closing plates (8) to open through the lower ends of the two stirring connecting rods (12), and blanking concrete in the stirring tanks (3);
before grouting, starting a second motor (25), driving a winding frame (24) to perform winding and unwinding actions through the second motor (25), winding and unwinding a steel rope (5), and driving one inclined upward end of the cement conveying line to be adjusted up and down through the steel rope (5) until the cement conveying line is adjusted to a required height and then stopped;
fourthly, the steel rope (5) drives one end of the hollow rectangular frame (26) to adjust the height, the synchronous belt (38) is a conveying belt, the synchronous belt (38) is adjusted to a required position and then stops, the third motor (27) is started, the driving wheel (28) and the driven wheel (29) are driven to rotate through the third motor (27), the synchronous belt (38) rotates along the driving wheel (28) and the driven wheel (29), the stirring tank (3) guides concrete into the synchronous belt (38) through the discharging pipe (7) to be conveyed, and discharging is carried out through the conveying head (30);
fifthly, after the concrete is guided into the synchronous belts (38), the guide rollers (34) arranged on each arc-shaped frame (33) carry out auxiliary feeding for bearing the synchronous belts (38), and each inclined baffle (35) is arranged to prevent the concrete from falling off during conveying when the synchronous belts (38) convey the concrete;
and sixthly, after the movable frame (1) is moved to a required position, each hydraulic cylinder (36) is started, each fixed plate (37) is driven to abut against the ground through each hydraulic cylinder (36), and then fixing is carried out.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010789133.7A CN112025983B (en) | 2020-08-07 | 2020-08-07 | Concrete grouting equipment |
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| CN202010789133.7A CN112025983B (en) | 2020-08-07 | 2020-08-07 | Concrete grouting equipment |
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| CN112832139A (en) * | 2021-01-12 | 2021-05-25 | 郭惠芳 | Concrete conveying device for bridge construction |
| CN113232159B (en) * | 2021-04-20 | 2022-09-13 | 广东丰业电力器材有限公司 | Commercial concrete mixing and conveying integrated system |
| CN117067400B (en) * | 2023-08-31 | 2024-04-05 | 嘉兴市博奥建材有限公司 | Permeable concrete production equipment and permeable concrete production process |
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| CN204172192U (en) * | 2014-11-01 | 2015-02-25 | 广东梅雁吉祥水电股份有限公司 | A kind of Combined type cement agitating device |
| DE202016000089U1 (en) * | 2016-01-11 | 2017-01-13 | Harald Winkler | VFT vacuum filling technology for castable concretes and similar substances. Device for venting (degassing) of pourable fresh concrete for the subsequent also metered filling largely taking place under exclusion of air from the forming containers such |
| CN209099775U (en) * | 2018-09-07 | 2019-07-12 | 安徽昌达道路设施工程有限责任公司 | A kind of concrete placer |
| CN210500800U (en) * | 2019-06-24 | 2020-05-12 | 郑州利德技术陶瓷有限公司 | Ceramic blank mixing and blanking device |
| CN210285750U (en) * | 2019-07-12 | 2020-04-10 | 刘昌权 | Loading and unloading belt conveyor for mobile wharf |
| CN210969396U (en) * | 2019-10-12 | 2020-07-10 | 郑州大学 | Concrete mixing tank |
| CN111301798B (en) * | 2020-03-16 | 2021-06-08 | 安徽长隆建筑工程有限公司 | Cement unloader for building |
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Effective date of registration: 20211213 Address after: 311200 Lin Pu Zhen Bai Lu Tang Cun, Xiaoshan District, Hangzhou City, Zhejiang Province Applicant after: Hangzhou Qiancheng Concrete Co.,Ltd. Address before: Room 203, unit 3, No. 114, Hongnan community, Xinjin West Road, Tongzhou District, Nantong City, Jiangsu Province Applicant before: Sui Guogang |
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