CN112017854A - Inductance device and manufacturing method thereof - Google Patents

Inductance device and manufacturing method thereof Download PDF

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CN112017854A
CN112017854A CN202011001234.XA CN202011001234A CN112017854A CN 112017854 A CN112017854 A CN 112017854A CN 202011001234 A CN202011001234 A CN 202011001234A CN 112017854 A CN112017854 A CN 112017854A
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structural member
magnetic cores
chamber
magnetic core
inductive device
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CN112017854B (en
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李宁
任文
廖胜峰
罗健
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Guangzhou Shiyuan Electronics Thecnology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/33Arrangements for noise damping
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/023Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using fluid means
    • F16F15/0232Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using fluid means with at least one gas spring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding

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  • Manufacturing & Machinery (AREA)
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  • Aviation & Aerospace Engineering (AREA)
  • Mechanical Engineering (AREA)
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Abstract

本申请实施例涉及一种电感器件及其制造方法。本申请实施例的电感器件包括电感线圈和两个磁芯,两个所述磁芯以开口位置相对应的方式上下叠置,所述电感线圈绕制于两个所述磁芯的中柱;两个所述磁芯的中柱之间设置有间隙,所述间隙内设置有结构件,所述结构件与两个所述磁芯的中柱之间共同围成一个或多个腔室,每个所述腔室的结构使得该腔室内容纳的空气的体积被磁芯中柱在工作中产生的磁场力拉伸或压缩。本申请实施例的电感器件可以减小电感器件磁芯的振动,减小电感器件内部产生的噪声。

Figure 202011001234

The embodiments of the present application relate to an inductance device and a method for manufacturing the same. The inductance device of the embodiment of the present application includes an inductance coil and two magnetic cores, the two magnetic cores are stacked on top of each other in a manner of corresponding opening positions, and the inductance coil is wound around the central pillars of the two magnetic cores; A gap is arranged between the central pillars of the two magnetic cores, a structural member is arranged in the gap, and one or more chambers are jointly enclosed between the structural member and the central pillars of the two magnetic cores, Each of the chambers is structured such that the volume of air contained in the chamber is stretched or compressed by the magnetic field force generated by the central column of the magnetic core during operation. The inductance device of the embodiment of the present application can reduce the vibration of the magnetic core of the inductance device and reduce the noise generated inside the inductance device.

Figure 202011001234

Description

电感器件及其制造方法Inductive device and method of making the same

技术领域technical field

本申请实施例涉及电感器的技术领域,特别是涉及一种电感器件及其制造方法。The embodiments of the present application relate to the technical field of inductors, and in particular, to an inductive device and a manufacturing method thereof.

背景技术Background technique

随着智能化技术的发展,各行各业中的电子产品中都离不开开关电源的使用,作为高效率的供电设备,开关电源的应用备受关注。而变压器、电感等是开关电源中不可或缺的电感器件。在开关电源的电路中,电感器件连接着开关管、二极管等半导体器件,在工作时因为磁路的变化带来电磁力的变化,从而会产生磁芯振动和较大的噪音,这种噪音存在于电感器件内部,难以消除。With the development of intelligent technology, the use of switching power supply is inseparable from electronic products in all walks of life. As a high-efficiency power supply device, the application of switching power supply has attracted much attention. Transformers, inductors, etc. are indispensable inductive devices in switching power supplies. In the circuit of the switching power supply, the inductance device is connected to the semiconductor device such as the switch tube and diode. During operation, the change of the magnetic circuit brings about the change of the electromagnetic force, which will cause the magnetic core to vibrate and generate a large noise. This noise exists in the Inside the inductive device, it is difficult to eliminate.

电感器件产生振动和噪音最严重的部分一般是磁芯的中柱,传统的方案一般是在磁芯的中柱进行点胶,胶既有缓冲力的作用也有粘合两瓣磁芯的作用,传统方案利用粘合胶作为阻尼材料来缓解磁芯中柱的电磁力对磁芯的影响,但这种方式对电磁力的作用是有限的,由于粘合胶的不稳定性较大,特别是固化后对电磁力的缓冲作用也会发生变化。对于不同的应用场合此方式不一定都能达到预期的效果。The most serious part of the inductance device that produces vibration and noise is generally the central column of the magnetic core. The traditional solution is generally to dispense glue on the central column of the magnetic core. The glue has both the function of buffer force and the function of bonding the two-lobed magnetic core. The traditional scheme uses the adhesive as a damping material to alleviate the influence of the electromagnetic force of the central column of the magnetic core on the magnetic core, but the effect of this method on the electromagnetic force is limited, due to the large instability of the adhesive, especially The buffering effect on the electromagnetic force will also change after curing. For different applications, this method may not always achieve the desired effect.

发明内容SUMMARY OF THE INVENTION

本申请实施例提供了一种电感器件及其制造方法,可以减小电感器件磁芯的振动,减小电感器件内部产生的噪声。The embodiments of the present application provide an inductance device and a manufacturing method thereof, which can reduce the vibration of the magnetic core of the inductance device and reduce the noise generated inside the inductance device.

第一方面,本申请实施例提供了一种电感器件,包括:In a first aspect, an embodiment of the present application provides an inductance device, including:

电感线圈和两个磁芯,两个所述磁芯以开口位置相对应的方式上下叠置,所述电感线圈绕制于两个所述磁芯的中柱;an inductance coil and two magnetic cores, the two magnetic cores are stacked on top of each other in a manner corresponding to the opening positions, and the inductive coil is wound on the central pillars of the two magnetic cores;

两个所述磁芯的中柱之间设置有间隙,所述间隙内设置有结构件,所述结构件与两个所述磁芯的中柱之间共同围成一个或多个腔室,每个所述腔室的结构使得该腔室内容纳的空气的体积被磁芯中柱在工作中产生的磁场力拉伸或压缩。A gap is arranged between the central pillars of the two magnetic cores, a structural member is arranged in the gap, and one or more chambers are jointly enclosed between the structural member and the central pillars of the two magnetic cores, Each of the chambers is structured such that the volume of air contained in the chamber is stretched or compressed by the magnetic field force generated by the central column of the magnetic core during operation.

可选的,所述结构件包括一个或多个子结构件,所述一个或多个子结构件与两个所述磁芯的中柱之间共同围成一个或多个所述腔室。Optionally, the structural member includes one or more sub-structural members, and the one or more sub-structural members and the central pillars of the two magnetic cores together form one or more of the cavities.

可选的,所述腔室包括密闭腔室,所述密闭腔室内部空间相对外部密闭。Optionally, the chamber includes an airtight chamber, and the inner space of the airtight chamber is airtight relative to the outside.

可选的,所述腔室包括非密闭腔室,所述非密闭腔室设置有与外部连接的进气通道。Optionally, the chamber includes a non-sealed chamber, and the non-sealed chamber is provided with an air inlet channel connected to the outside.

可选的,所述进气通道为所述子结构件材料内部的空隙。Optionally, the air intake channel is a void inside the material of the substructure.

可选的,所述进气通道为所述子结构件所形成的缺口。Optionally, the air intake passage is a gap formed by the sub-structure.

可选的,所述进气通道的宽度小于围成该进气通道所属腔室的结构件的宽度。Optionally, the width of the intake passage is smaller than the width of the structural member enclosing the chamber to which the intake passage belongs.

可选的,所述进气通道的宽度d与围成该进气通道所属腔室的结构件的宽度D之间的比值大于1/10且小于1/5。Optionally, the ratio between the width d of the intake passage and the width D of the structural member enclosing the chamber to which the intake passage belongs is greater than 1/10 and less than 1/5.

可选的,所述子结构件的形状为环形,当所述子结构件包括多个时,多个所述子结构件嵌套设置于所述间隙内。Optionally, the shape of the sub-structure is annular, and when there are multiple sub-structures, a plurality of the sub-structures are nested and arranged in the gap.

可选的,所述结构件由弹性材料制成。Optionally, the structural member is made of elastic material.

可选的,所述结构件由粘弹性材料制成,或者,所述结构件通过粘性材料固定于所述间隙。Optionally, the structural member is made of a viscoelastic material, or the structural member is fixed to the gap through an adhesive material.

可选的,所述结构件为环氧树脂胶。Optionally, the structural member is epoxy resin glue.

第二方面,本申请实施例提供了一种电感器件的制造方法,包括如下步骤:In a second aspect, an embodiment of the present application provides a method for manufacturing an inductance device, including the following steps:

将两个磁芯以开口位置相对应的方式上下叠置;Stack the two magnetic cores on top of each other in a manner corresponding to the opening positions;

在两个所述磁芯的中柱之间的间隙内设置结构件,所述结构件与两个所述磁芯的中柱之间共同围成一个或多个腔室,每个所述腔室的结构使得该腔室内容纳的空气的体积被磁芯中柱在工作中产生的磁场力拉伸或压缩;A structural member is arranged in the gap between the central columns of the two magnetic cores, and the structural member and the central columns of the two magnetic cores together form one or more cavities, each of the cavities The structure of the chamber is such that the volume of air contained in the chamber is stretched or compressed by the magnetic field force generated by the central column of the magnetic core during operation;

将电感线圈绕制于两个所述磁芯的中柱。The inductance coils are wound around the central pillars of the two magnetic cores.

在本申请实施例中,通过在上下叠置的两个磁芯的中柱之间的间隙中设置结构件,并使得结构件与上下两个磁芯中柱之间围成一个或多个腔室,所述腔室的结构使得该腔室内容纳的空气的体积被磁芯中柱在工作中产生的磁场力拉伸或压缩,当腔室内容纳的空气被压缩时,这部分空气为了“抵抗”被压缩而形成反作用力,当腔室内容纳的空气被拉伸时,这部分空气为了“抵抗”被拉伸而同样形成反作用力,上述腔室内容纳的空气所产生的反作用力可以抵消磁芯的中柱在工作中所产生的电磁力,起到对电磁力的缓冲作用,从而减小磁芯的振动,减小电感器件内部产生的噪声。In the embodiment of the present application, a structural member is arranged in the gap between the central columns of the two magnetic cores stacked on top of each other, so that one or more cavities are enclosed between the structural member and the central column of the upper and lower magnetic cores The structure of the chamber is such that the volume of the air contained in the chamber is stretched or compressed by the magnetic field force generated by the central column of the magnetic core during operation. "Being compressed to form a reaction force, when the air contained in the chamber is stretched, this part of the air also forms a reaction force in order to "resist" being stretched, and the reaction force generated by the air contained in the above-mentioned chamber can offset the magnetic core. The electromagnetic force generated by the central column of the magnetic core can buffer the electromagnetic force, thereby reducing the vibration of the magnetic core and reducing the noise generated inside the inductance device.

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.

附图说明Description of drawings

图1为现有技术一个例子中磁芯中柱点胶的示意图;FIG. 1 is a schematic diagram of dispensing glue in a magnetic core in an example of the prior art;

图2为在一个示例性的实施例中提供的一种电感器件的结构示意图;FIG. 2 is a schematic structural diagram of an inductive device provided in an exemplary embodiment;

图3为在一个示例性的实施例中提供的一种电感器件的结构件示意图;3 is a schematic diagram of a structure of an inductive device provided in an exemplary embodiment;

图4为在一个示例性的实施例中提供的磁芯上下叠置时磁芯中柱和结构件的示意图;FIG. 4 is a schematic diagram of a core column and a structural member when the magnetic cores are stacked on top of each other provided in an exemplary embodiment;

图5为在一个示例性的实施例中提供的密闭空气起到缓冲力的作用原理示意图;FIG. 5 is a schematic diagram of the action principle of the airtight air provided in an exemplary embodiment as a buffer force;

图6为在一个示例性的实施例中提供的密闭空气起到缓冲力的作用原理示意图;FIG. 6 is a schematic diagram of the action principle of the airtight air provided in an exemplary embodiment as a buffer force;

图7为在一个示例性的实施例中提供的一种电感器件的结构件示意图;FIG. 7 is a schematic diagram of a structure of an inductive device provided in an exemplary embodiment;

图8为在一个示例性的实施例中提供的一种电感器件的结构件示意图;FIG. 8 is a schematic diagram of a structure of an inductive device provided in an exemplary embodiment;

图9为在一个示例性的实施例中提供的电感器件的制造方法的流程图。FIG. 9 is a flowchart of a method of fabricating an inductive device provided in an exemplary embodiment.

具体实施方式Detailed ways

为使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请实施例方式作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present application clearer, the embodiments of the present application will be described in further detail below with reference to the accompanying drawings.

应当明确,所描述的实施例仅仅是本申请实施例一部分实施例,而不是全部的实施例。基于本申请实施例中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本申请实施例保护的范围。It should be clear that the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the embodiments of the present application, all other embodiments obtained by persons of ordinary skill in the art without creative work fall within the protection scope of the embodiments of the present application.

在本申请实施例使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请实施例。在本申请实施例和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本文中使用的术语“和 /或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。Terms used in the embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the embodiments of the present application. As used in the embodiments of this application and the appended claims, the singular forms "a," "the," and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It will also be understood that the term "and/or" as used herein refers to and includes any and all possible combinations of one or more of the associated listed items.

下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本申请相一致的所有实施方式。相反,它们仅是如所附权利要求书中所详述的、本申请的一些方面相一致的装置和方法的例子。在本申请的描述中,需要理解的是,术语“第一”、“第二”、“第三”等仅用于区别类似的对象,而不必用于描述特定的顺序或先后次序,也不能理解为指示或暗示相对重要性。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。Where the following description refers to the drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the illustrative examples below are not intended to represent all implementations consistent with this application. Rather, they are merely examples of apparatus and methods consistent with some aspects of the present application, as recited in the appended claims. In the description of this application, it should be understood that the terms "first", "second", "third", etc. are only used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence, nor can understood as indicating or implying relative importance. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.

此外,在本申请的描述中,除非另有说明,“多个”是指两个或两个以上。“和/或”,描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在 A,同时存在A和B,单独存在B这三种情况。字符“/”一般表示前后关联对象是一种“或”的关系。Also, in the description of the present application, unless otherwise specified, "a plurality" means two or more. "And/or", which describes the association relationship of the associated objects, means that there can be three kinds of relationships, for example, A and/or B, which can mean that A exists alone, A and B exist at the same time, and B exists alone. The character "/" generally indicates that the associated objects are an "or" relationship.

传统的电感器件通常由两个磁芯构成,每个磁芯包括一个中柱和两个边柱,两个磁芯以开口位置相对应的方式上下叠置,电感线圈绕制于两个所述磁芯的中柱,形成电感器件。The traditional inductance device is usually composed of two magnetic cores, each magnetic core includes a central column and two side columns, the two magnetic cores are stacked on top of each other in a manner corresponding to the opening positions, and the inductance coil is wound on two of the The center column of the magnetic core forms an inductive device.

在本申请实施例中,所述电感器件具体可以是电感器,或者变压器中的其中一个电感器。In this embodiment of the present application, the inductive device may specifically be an inductor, or one of the inductors in a transformer.

图1为其中一个磁芯的结构示意图,如图1所示,磁芯的中柱的高度小于中柱两侧的两个偏柱的高度,使得两个磁芯在叠置后的中柱间有一条很窄的气隙,该气隙的作用是减小磁导率,气隙可以避免在交流大信号或直流偏置下的磁饱和现象,更好地控制电感量。Figure 1 is a schematic diagram of the structure of one of the magnetic cores. As shown in Figure 1, the height of the central column of the magnetic core is less than the height of the two offset columns on both sides of the central column, so that the two magnetic cores are placed between the stacked central columns. There is a very narrow air gap. The function of the air gap is to reduce the magnetic permeability. The air gap can avoid the magnetic saturation phenomenon under the large AC signal or DC bias and better control the inductance.

电感器件产生振动和噪音最严重的部分一般是磁芯的中柱,如图1所示,传统的方案一般是在磁芯的中柱进行点胶,胶既有缓冲力的作用也有粘合两瓣磁芯的作用,可以减小电磁力对磁芯做功,从而达到消减噪声的作用。但胶硬化后的硬度较大,对高频振动力的缓冲作用比较有限。The most serious part of the inductance device that produces vibration and noise is generally the central column of the magnetic core. As shown in Figure 1, the traditional solution is generally to dispense glue on the central column of the magnetic core. The function of the lobed magnetic core can reduce the work done by the electromagnetic force on the magnetic core, thereby achieving the effect of reducing noise. However, the hardness of the glue after hardening is relatively large, and the buffering effect on the high-frequency vibration force is relatively limited.

针对这一技术问题,本申请实施例提供了一种电感器件,如图2所示,在一个示例性的实施例中,所述电感器件包括电感线圈(未图示)、磁芯1和磁芯2,磁芯1包括中柱11,磁芯2包括中柱21,磁芯1和磁芯2以开口位置相对应的方式上下叠置。其中,磁芯1和磁芯2可以是具有中柱的任何结构形式的磁芯,例如E型磁芯、EE型磁芯、EQ型磁芯、PQ 型磁芯、EFD型磁芯以及ECR型磁芯等,在本发明实施例中,以磁芯1和磁芯2为EQ 型磁芯举例说明。In response to this technical problem, an embodiment of the present application provides an inductance device, as shown in FIG. 2 , in an exemplary embodiment, the inductance device includes an inductance coil (not shown), a magnetic core 1 and a magnetic Core 2, the magnetic core 1 includes a central column 11, the magnetic core 2 includes a central column 21, and the magnetic core 1 and the magnetic core 2 are stacked on top of each other in a manner corresponding to the opening positions. Among them, the magnetic core 1 and the magnetic core 2 can be any magnetic core with a central column, such as E-type magnetic core, EE-type magnetic core, EQ-type magnetic core, PQ-type magnetic core, EFD-type magnetic core and ECR-type magnetic core Magnetic cores, etc., in the embodiment of the present invention, the magnetic core 1 and the magnetic core 2 are EQ-type magnetic cores as an example for illustration.

在图2中,磁芯1还包括位于中柱11两侧的两个偏柱12,磁芯2还包括位于中柱21两侧的两个偏柱22,在叠置时磁芯1的两个边柱12和磁芯2的两个边柱22相抵接。In FIG. 2 , the magnetic core 1 further includes two offset columns 12 located on both sides of the central column 11 , and the magnetic core 2 also includes two offset columns 22 located on both sides of the central column 21 . Each of the side posts 12 abuts against the two side posts 22 of the magnetic core 2 .

磁芯1的中柱11和磁芯2的中柱21之间设置有间隙3,所述电感线圈绕制于磁芯1的中柱11和磁芯2的中柱21。A gap 3 is provided between the central column 11 of the magnetic core 1 and the central column 21 of the magnetic core 2 , and the inductance coil is wound around the central column 11 of the magnetic core 1 and the central column 21 of the magnetic core 2 .

在本申请实施例中,可以是所述磁芯1的中柱11的长度小于两个边柱12,以及所述磁芯2的中柱21的长度小于两个边柱22,从而形成所述间隙3。在其他例子中,也可以是只有其中一个磁芯的中柱的长度小于两个边柱的长度,另一个磁芯的中柱的长度与两个边柱的长度相同。In the embodiment of the present application, the length of the central column 11 of the magnetic core 1 may be smaller than the length of the two side columns 12, and the length of the central column 21 of the magnetic core 2 may be smaller than the two side columns 22, thereby forming the Gap 3. In other examples, only the length of the central column of one of the magnetic cores may be smaller than the length of the two side columns, and the length of the central column of the other magnetic core may be the same as the length of the two side columns.

所述间隙3内设置有结构件,所述结构件与磁芯1的中柱11和磁芯2的中柱21之间共同围成一个或多个腔室,每个所述腔室的结构使得该腔室内容纳的空气的体积被磁芯中柱在工作中产生的磁场力拉伸或压缩。A structural member is arranged in the gap 3, and the structural member, the central column 11 of the magnetic core 1 and the central column 21 of the magnetic core 2 together form one or more chambers, and the structure of each chamber is The volume of the air contained in the chamber is stretched or compressed by the magnetic field force generated by the central column of the magnetic core during operation.

在本申请实施例中,所述结构件可以是任意的不具有导电性和导磁性的材料制成的结构,所述结构件的作用在于与两个磁芯中柱围成一个或多个腔室,从而每个腔室内容纳的空气可以被磁芯中柱在工作中产生的磁场力拉伸或压缩。当腔室内容纳的空气被压缩时,空气为了“抵抗”被压缩而形成反作用力,当空气被拉伸时,空气为了“抵抗”被拉伸而同样形成反作用力,上述腔室内容纳的空气所产生的反作用力可以抵消磁芯1的中柱11和磁芯2的中柱 21在工作中所产生的电磁力,起到对电磁力的缓冲作用,从而减小磁芯的振动,减小电感器件内部产生的噪声。In this embodiment of the present application, the structural member may be any structure made of a material that does not have electrical conductivity and magnetic permeability, and the function of the structural member is to form one or more cavities with the two core pillars chambers, so that the air contained in each chamber can be stretched or compressed by the magnetic field force generated by the central column of the magnetic core during operation. When the air contained in the chamber is compressed, the air forms a reaction force in order to "resist" being compressed, and when the air is stretched, the air also forms a reaction force in order to "resist" being stretched. The generated reaction force can offset the electromagnetic force generated by the central column 11 of the magnetic core 1 and the central column 21 of the magnetic core 2 during operation, and play a buffering effect on the electromagnetic force, thereby reducing the vibration of the magnetic core and reducing the inductance. Noise generated inside the device.

在具体的例子中,要实现腔室内的容纳的空气体积被磁芯中柱在工作中产生的磁场力拉伸或压缩,所述结构件与磁芯1的中柱11和磁芯2的中柱21之间共同围成一个或多个腔室可以是封闭的腔室。In a specific example, the air volume contained in the chamber is stretched or compressed by the magnetic field force generated by the central column of the magnetic core during operation, and the structural member is connected to the central column 11 of the magnetic core 1 and the central column of the magnetic core 2. One or more chambers commonly enclosed between the columns 21 may be closed chambers.

如图3所示,图3为一个例子中的结构件示意图,在图3中,所述结构件4的形状为环形,设置于磁芯2的中柱21的表面,当磁芯1和磁芯2以开口位置相对应的方式上下叠置时,所述结构件4与磁芯1的中柱11以及磁芯2的中柱21围成一个封闭的圆形区域,该封闭的圆形区域的内部空间相对外部密闭。在一个优选的例子中,该封闭的圆形区域的中心点与磁芯1的中柱11以及磁芯2的中柱21的轴心重合。As shown in FIG. 3, FIG. 3 is a schematic diagram of a structural member in an example. In FIG. 3, the structural member 4 is annular in shape and is disposed on the surface of the center column 21 of the magnetic core 2. When the magnetic core 1 and the magnetic When the cores 2 are stacked on top of each other in a manner corresponding to the opening positions, the structural member 4, the central column 11 of the magnetic core 1 and the central column 21 of the magnetic core 2 enclose a closed circular area. The interior space is relatively closed to the outside. In a preferred example, the center point of the closed circular area is coincident with the axial centers of the central column 11 of the magnetic core 1 and the central column 21 of the magnetic core 2 .

如图4所示,图4为图3中的例子中,磁芯1和磁芯2上下叠置时磁芯中柱11、结构件4以及磁芯中柱21的结构示意图,从图4中可以看出,在环形的结构件4中,密闭了一定量的空气。这部分密闭空气用于起到缓冲力的作用,对磁芯中柱在工作中产生的磁场力做功,起到抵消作用力的目的,从而实现减小磁芯噪声的目的。As shown in FIG. 4 , FIG. 4 is a schematic structural diagram of the magnetic core column 11 , the structural member 4 and the magnetic core central column 21 when the magnetic core 1 and the magnetic core 2 are stacked on top of each other in the example in FIG. 3 . It can be seen that a certain amount of air is enclosed in the annular structural member 4 . This part of the airtight air is used to play the role of buffer force, to do work on the magnetic field force generated by the center column of the magnetic core during operation, and to counteract the force, so as to achieve the purpose of reducing the noise of the magnetic core.

如图5和图6所示,图5和图6中示出了在不同的工作条件下,密闭空气起到缓冲力的作用原理。As shown in Figure 5 and Figure 6, Figure 5 and Figure 6 show the principle that the airtight air acts as a buffer force under different working conditions.

在图5的例子中,当在上的磁芯1在工作中产生相向下的吸力时,由于环形的结构件4 中有密闭空气,这部分空气体积会被压缩,而空气为了“抵抗”被压缩而形成反作用力,产生向上的支撑力,这样就会抵消磁芯1向下的作用力,起到缓冲的效果。In the example of FIG. 5 , when the upper magnetic core 1 generates a downward suction force during operation, due to the airtight air in the annular structural member 4, this part of the air volume will be compressed, and the air will be compressed in order to "resist". It is compressed to form a reaction force and generate an upward supporting force, which will offset the downward force of the magnetic core 1 and play a buffering effect.

在图6的例子中,当在上的磁芯1在工作中产生相向上的拉力时,由于环形的结构件4 中有密闭空气,这部分空气体积会被拉伸,而空气为了“抵抗”被拉伸而形成反作用力,产生向下的吸力,这样就会抵消磁芯1向上的作用力,起到缓冲的效果。In the example of FIG. 6 , when the upper magnetic core 1 generates an upward pulling force during operation, due to the closed air in the annular structural member 4, this part of the air volume will be stretched, and the air will be stretched in order to "resist" It is stretched to form a reaction force and generate a downward suction force, which will cancel the upward force of the magnetic core 1 and play a buffering effect.

在其他例子中,当在下的磁芯2在工作中产生类似的磁场力时,环形的结构件4中密闭的空气可以起到相同的缓冲效果,在此不再赘述。In other examples, when the lower magnetic core 2 generates a similar magnetic field force during operation, the air sealed in the annular structural member 4 can have the same buffering effect, which is not repeated here.

在本申请实施例中,通过在上下叠置的两个磁芯的中柱之间的间隙中设置结构件,并使得结构件与上下两个磁芯中柱之间围成一个或多个腔室,所述腔室的结构使得该腔室内容纳的空气的体积被磁芯中柱在工作中产生的磁场力拉伸或压缩,当腔室内容纳的空气被压缩时,这部分空气为了“抵抗”被压缩而形成反作用力,当腔室内容纳的空气被拉伸时,这部分空气为了“抵抗”被拉伸而同样形成反作用力,上述腔室内容纳的空气所产生的反作用力可以抵消磁芯的中柱在工作中所产生的电磁力,起到对电磁力的缓冲作用,从而减小磁芯的振动,减小电感器件内部产生的噪声。In the embodiment of the present application, a structural member is arranged in the gap between the central columns of the two magnetic cores stacked on top of each other, so that one or more cavities are enclosed between the structural member and the central column of the upper and lower magnetic cores The structure of the chamber is such that the volume of the air contained in the chamber is stretched or compressed by the magnetic field force generated by the central column of the magnetic core during operation. "Being compressed to form a reaction force, when the air contained in the chamber is stretched, this part of the air also forms a reaction force in order to "resist" being stretched, and the reaction force generated by the air contained in the above-mentioned chamber can offset the magnetic core. The electromagnetic force generated by the central column of the magnetic core can buffer the electromagnetic force, thereby reducing the vibration of the magnetic core and reducing the noise generated inside the inductance device.

在图3至图6的例子中,所述腔室的数量为一个,相当于所述结构件包括一个子结构件,在其他例子中,所述结构件还可以是包括多个子结构件,多个子结构件与两个所述磁芯的中柱之间共同围成多个所述腔室。In the examples of FIGS. 3 to 6 , the number of the chambers is one, which is equivalent to that the structural member includes one sub-structural member. In other examples, the structural member may also include a plurality of sub-structural members. A plurality of the cavities are jointly enclosed between the sub-structures and the central pillars of the two magnetic cores.

如图7所示,在图7的例子中,包括相互嵌套的3个环形结构的子结构件,3个子结构件与两个所述磁芯的中柱之间共同围成了3个腔室,优选的,每个腔室的中心点与两个所述磁芯的中柱的轴心重合。As shown in FIG. 7 , in the example of FIG. 7 , there are three substructures of annular structure nested in each other, and three cavities are jointly enclosed by the three substructures and the central pillars of the two magnetic cores. For the chambers, preferably, the center point of each chamber coincides with the axes of the central pillars of the two magnetic cores.

在其他例子中,所述子结构件还可以是其他数量,所述腔室的形状也不限于圆形,也可以是多边形或不规则形状等。In other examples, the number of substructures may also be other, and the shape of the cavity is not limited to a circle, but also a polygon or an irregular shape.

上述的具体的例子中的腔室为密闭腔室,其内部空间相对外部封闭,在腔室内封闭的空气为了“抵抗”被压缩或被拉伸而形成反作用力时,其反作用力过强时,有可能会产生新的噪音,因此,在一个优选的实施例中,所述腔室还包括非密闭腔室,所述非密闭腔室设置有与外部连接的进气通道,从而在腔室内封闭的空气为了“抵抗”被压缩而形成反作用力时,被压缩的空气可以从非密闭腔室内溢出,在腔室内封闭的空气为了“抵抗”被拉伸而形成反作用力时,外部的空气可以及时补充入非密闭腔室,使得上述的反作用力不至于太强。The chamber in the above-mentioned specific example is a closed chamber, and its inner space is closed relative to the outside. When the closed air in the chamber forms a reaction force in order to "resist" being compressed or stretched, when the reaction force is too strong, New noise may be generated, therefore, in a preferred embodiment, the chamber further includes a non-sealed chamber, and the non-sealed chamber is provided with an air inlet channel connected to the outside, so as to be closed in the chamber When the compressed air forms a reaction force in order to "resist" compression, the compressed air can overflow from the non-sealed chamber, and when the closed air in the chamber forms a reaction force in order to "resist" being stretched, the outside air can be timely. Supplement into the unsealed chamber, so that the above reaction force will not be too strong.

在一些例子中,当腔室的数量包括多个时,可以是所有腔室都是密闭腔室,或者所有腔室都是非密闭腔室,也可以是部分腔室为密闭腔室,部分腔室为非密闭腔室。In some examples, when the number of chambers includes multiple chambers, all chambers may be sealed chambers, or all chambers may be non-sealed chambers, or some chambers may be sealed chambers, and some chambers may be sealed chambers. It is an unsealed chamber.

在一个例子中,所述腔室的进气通道可以是所述子结构件材料内部的空隙,例如当所述子结构件由泡沫、泡棉、海绵等发泡材料制成时,其材料内部存在大量的空隙,该空隙便构成了腔室的进气通道。In one example, the air inlet channel of the chamber may be a void inside the material of the sub-structure. For example, when the sub-structure is made of foam, foam, sponge and other foam materials, the material inside the sub-structure is There is a large amount of voids that constitute the air intake passages of the chambers.

在其他例子中,当所述子结构件材料内部不存在大量的空隙时,所述进气通道可以是所述子结构件所形成的缺口。如图8所示,在图8中,包括一环形的子结构件41,该子结构件形成了一缺口411,该缺口411即为子结构件41与两个所述磁芯的中柱之间共同围成的腔室的进气口。在其他例子中,所述进气通道还可以是所述子结构件与两个磁芯中柱之间的缝隙。In other examples, when there is not a large amount of voids within the material of the substructure, the air inlet channel may be a gap formed by the substructure. As shown in FIG. 8 , in FIG. 8 , a ring-shaped substructure 41 is included, and a gap 411 is formed in the substructure. The air inlets of the chambers that are enclosed together. In other examples, the air intake passage may also be a gap between the sub-structure and the central pillars of the two magnetic cores.

当进气通道的口径过大时,会大量减少腔室内容纳空气为抵消磁芯的中柱在工作中所产生的电磁力所产生的电磁力,因此,在一个例子中,所述进气通道的宽度d小于围成该进气通道所属腔室的结构件的宽度D。在一个优选的例子中,所述进气通道的宽度d与围成该进气通道所属腔室的结构件的宽度D之间的比值大于1/10且小于1/5。When the diameter of the intake passage is too large, the electromagnetic force generated by the air contained in the chamber to counteract the electromagnetic force generated by the central column of the magnetic core during operation will be greatly reduced. Therefore, in one example, the intake passage The width d is smaller than the width D of the structural member enclosing the chamber to which the intake passage belongs. In a preferred example, the ratio between the width d of the intake passage and the width D of the structural member enclosing the chamber to which the intake passage belongs is greater than 1/10 and less than 1/5.

在本申请的实施例中,当结构件由非弹性材料制成时,电感器件主要通过结构件与两个磁芯中柱之间所围成的腔室内空气形成的反作用力来抵消磁芯中柱所产生的电磁力,在一个优选的实施例中,为了进一步的减小磁芯中柱所产生的电磁力造成的振动和噪音,所述结构件由弹性材料制成。In the embodiment of the present application, when the structural member is made of an inelastic material, the inductance device mainly uses the reaction force formed by the structural member and the air in the cavity enclosed between the two magnetic core columns to cancel the magnetic core. The electromagnetic force generated by the column, in a preferred embodiment, in order to further reduce the vibration and noise caused by the electromagnetic force generated by the column in the magnetic core, the structural member is made of elastic material.

当所述结构件由弹性材料制成时,弹性材料本身对电磁力所造成的振动具有缓冲的作用,可以减小电磁力对磁芯做功,从而减小噪声。而结合本申请实施例中的空腔,当图5的例子中的结构件由弹性材料制成时,当在上的磁芯1在工作中产生相向下的吸力时,由于环形的结构件4中有密闭空气,这部分空气体积会被压缩,而空气为了“抵抗”被压缩而形成反作用力,产生向上的支撑力,这样就会抵消磁芯1向下的作用力,同时,在上的磁芯1在工作中产生相向下的吸力还会压缩结构件4,使得结构件4所围成的空腔的体积减小,进一步压缩了结构件中的密闭空气,从而产生更强的反作用力,产生更强的向上的支撑力,起到更好的缓冲效果。When the structural member is made of an elastic material, the elastic material itself has a buffering effect on the vibration caused by the electromagnetic force, which can reduce the work done by the electromagnetic force on the magnetic core, thereby reducing noise. In combination with the cavity in the embodiment of the present application, when the structural member in the example of FIG. 5 is made of elastic material, when the upper magnetic core 1 generates a downward suction force during operation, the annular structural member 4 There is airtight air, this part of the air volume will be compressed, and the air will form a reaction force in order to "resist" the compression, and generate an upward supporting force, which will cancel the downward force of the magnetic core 1, and at the same time, the upper The magnetic core 1 generates a downward suction force during operation and also compresses the structural member 4, so that the volume of the cavity enclosed by the structural member 4 is reduced, which further compresses the airtight air in the structural member, thereby generating a stronger reaction force. , produce stronger upward support force and play a better buffering effect.

在图6的例子中,当在上的磁芯1在工作中产生相向上的拉力时,由于环形的结构件4 中有密闭空气,这部分空气体积会被拉伸,而空气为了“抵抗”被拉伸而形成反作用力,产生向下的吸力,这样就会抵消磁芯1向上的作用力,同时,在上的磁芯1在工作中产生相向上的拉力还会拉伸结构件4,使得结构件4所围成的空腔的体积增大,进一步拉伸了结构件中的密闭空气,从而产生更强的反作用力,产生更强的向下的吸力,起到更好的缓冲效果。In the example of FIG. 6 , when the upper magnetic core 1 generates an upward pulling force during operation, due to the closed air in the annular structural member 4, this part of the air volume will be stretched, and the air will be stretched in order to "resist" It is stretched to form a reaction force and generate a downward suction force, which will cancel the upward force of the magnetic core 1. At the same time, the upward pulling force of the upper magnetic core 1 will also stretch the structural member 4 during operation. The volume of the cavity enclosed by the structural member 4 is increased, and the airtight air in the structural member is further stretched, thereby generating a stronger reaction force, a stronger downward suction force, and a better buffer effect. .

优选的,为了将所述结构件更方便的固定在两个磁芯中柱之间,所述结构件由粘弹性材料制成,或者所述结构件通过粘性材料固定于所述间隙,在其他例子中,当所述结构件为非粘弹性材料制成时,还可以是直接放置于所述间隙。Preferably, in order to more conveniently fix the structural member between the two magnetic core central pillars, the structural member is made of viscoelastic material, or the structural member is fixed to the gap through a viscous material, in other cases In an example, when the structural member is made of a non-viscoelastic material, it can also be directly placed in the gap.

当所述结构件由粘弹性材料制成时,所述结构件可以是环氧树脂胶,在本申请实施例中,使点胶的形状成环形时,对每次点胶的量有较好的把控,相对比于传统的点胶方法,点胶量的一致性会较好。When the structural member is made of viscoelastic material, the structural member may be epoxy resin glue. In the embodiment of the present application, when the shape of the glue to be dispensed is annular, the amount of glue dispensed each time is better. Compared with the traditional dispensing method, the consistency of dispensing volume will be better.

在本申请实施例中,所述结构件具体可以是由属性为具有较高的弹性/塑形材料,各类体系/硬度胶水、硅胶/橡胶体系材料、泡沫/泡棉/海绵等发泡材料或TPU等非牛顿流体材料制成,本申请实施例不对具体的材料类型进行限定。In the embodiment of the present application, the structural member may be specifically made of high elasticity/plastic materials, various systems/hardness glues, silica gel/rubber system materials, foam/foam/sponge and other foam materials Or TPU and other non-Newtonian fluid materials, the embodiment of the present application does not limit the specific material type.

本申请实施例还提供一种电感器件的制造方法,如图9所示,在一个示例性的实施例中,所述方法包括如下步骤:An embodiment of the present application further provides a method for manufacturing an inductance device, as shown in FIG. 9 , in an exemplary embodiment, the method includes the following steps:

S901:将两个磁芯以开口位置相对应的方式上下叠置;S901: stack the two magnetic cores up and down in a manner corresponding to the opening positions;

S902:在两个所述磁芯的中柱之间的间隙内设置结构件,所述结构件与两个所述磁芯的中柱之间共同围成一个或多个腔室,每个所述腔室的结构使得该腔室内容纳的空气的体积被磁芯中柱在工作中产生的磁场力拉伸或压缩;S902: Disposing a structural member in the gap between the central pillars of the two magnetic cores, the structural member and the central pillars of the two magnetic cores together form one or more chambers, each of which is The structure of the chamber is such that the volume of the air contained in the chamber is stretched or compressed by the magnetic field force generated by the central column of the magnetic core during operation;

S903:将电感线圈绕制于两个所述磁芯的中柱。S903: Wind the inductance coil on the center pillars of the two magnetic cores.

在一个示例性的实施例中,所述结构件包括一个或多个子结构件,所述一个或多个子结构件与两个所述磁芯的中柱之间共同围成一个或多个所述腔室。In an exemplary embodiment, the structural member includes one or more sub-structural members, and the one or more sub-structural members and the central pillars of the two magnetic cores together enclose one or more of the Chamber.

在一个示例性的实施例中,所述腔室包括密闭腔室,所述密闭腔室内部空间相对外部密闭。In an exemplary embodiment, the chamber includes a closed chamber, and the inner space of the closed chamber is closed relative to the outside.

在一个示例性的实施例中,所述腔室包括非密闭腔室,所述非密闭腔室设置有与外部连接的进气通道。In an exemplary embodiment, the chamber includes a non-hermetic chamber provided with an air inlet channel connected to the outside.

在一个示例性的实施例中,所述进气通道为所述子结构件材料内部的空隙。In an exemplary embodiment, the air intake passage is a void within the material of the substructure.

在一个示例性的实施例中,所述进气通道为所述子结构件所形成的缺口。In an exemplary embodiment, the intake passage is a notch formed by the sub-structure.

在一个示例性的实施例中,所述进气通道的宽度小于围成该进气通道所属腔室的结构件的宽度。In an exemplary embodiment, the width of the intake passage is smaller than the width of the structural member that encloses the chamber to which the intake passage belongs.

在一个示例性的实施例中,所述进气通道的宽度d与围成该进气通道所属腔室的结构件的宽度D之间的比值大于1/10且小于1/5。In an exemplary embodiment, the ratio between the width d of the intake passage and the width D of the structural member enclosing the chamber to which the intake passage belongs is greater than 1/10 and less than 1/5.

在一个示例性的实施例中,所述子结构件的形状为环形,当所述子结构件包括多个时,多个所述子结构件嵌套设置于所述间隙内。In an exemplary embodiment, the shape of the substructure is annular, and when the substructure includes a plurality of substructures, a plurality of the substructures are nested and disposed in the gap.

在一个示例性的实施例中,所述结构件由弹性材料制成。In an exemplary embodiment, the structural member is made of an elastic material.

在一个示例性的实施例中,所述结构件由粘弹性材料制成,或者,所述结构件通过粘性材料固定于所述间隙。In an exemplary embodiment, the structural member is made of viscoelastic material, or the structural member is fixed to the gap by an adhesive material.

在一个示例性的实施例中,所述结构件为环氧树脂胶。In an exemplary embodiment, the structural member is epoxy glue.

应当理解的是,本申请实施例并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本申请实施例的范围仅由所附的权利要求来限制。It should be understood that the embodiments of the present application are not limited to the precise structures described above and shown in the accompanying drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the embodiments of the present application is limited only by the appended claims.

以上所述实施例仅表达了本申请实施例的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请实施例构思的前提下,还可以做出若干变形和改进,这些都属于本申请实施例的保护范围。The above-mentioned embodiments only represent several implementations of the embodiments of the present application, and the descriptions thereof are relatively specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be noted that, for those of ordinary skill in the art, without departing from the concept of the embodiments of the present application, several modifications and improvements can be made, which all belong to the protection scope of the embodiments of the present application.

Claims (13)

1. An inductive device, comprising:
the inductor comprises an inductance coil and two magnetic cores, wherein the two magnetic cores are vertically superposed in a way that the opening positions correspond to each other, and the inductance coil is wound on the middle columns of the two magnetic cores;
the magnetic core structure comprises two magnetic cores and is characterized in that a gap is formed between the center pillars of the two magnetic cores, a structural part is arranged in the gap, one or more chambers are enclosed between the structural part and the center pillars of the two magnetic cores, and the volume of air contained in each chamber is stretched or compressed by magnetic field force generated by the center pillars of the magnetic cores in working.
2. The inductive device of claim 1, wherein:
the structural part comprises one or more sub-structural parts, and one or more cavities are enclosed between the one or more sub-structural parts and the center pillars of the two magnetic cores.
3. The inductive device of claim 2, wherein:
the chamber comprises a closed chamber, and the inner space of the closed chamber is closed relative to the outside.
4. The inductive device of claim 2, wherein:
the chamber comprises a non-closed chamber, and the non-closed chamber is provided with an air inlet channel connected with the outside.
5. The inductive device of claim 4, wherein:
the air inlet channel is a gap inside the substructure material.
6. The inductive device of claim 4, wherein:
the air inlet channel is a gap formed by the sub-structural part.
7. The inductive device of claim 6, wherein:
the width of the air inlet channel is smaller than that of a structural member which encloses the chamber of the air inlet channel.
8. The inductive device of claim 7, wherein:
the ratio of the width D of the air inlet channel to the width D of the structural member enclosing the cavity of the air inlet channel is greater than 1/10 and less than 1/5.
9. The inductive device of claim 2, wherein:
the shape of the substructure is annular, and when the substructure comprises a plurality of substructures, the plurality of substructures are nested and arranged in the gap.
10. An inductive device according to any one of claims 1 to 9, characterized in that:
the structural member is made of an elastic material.
11. The inductive device of claim 10, wherein:
the structural member is made of a viscoelastic material, or the structural member is fixed to the gap by a viscous material.
12. The inductive device of claim 11, wherein:
the structural member is epoxy resin glue.
13. A method of manufacturing an inductive device, comprising the steps of:
superposing the two magnetic cores up and down in a way that the opening positions correspond;
arranging a structural member in a gap between the center pillars of the two magnetic cores, wherein the structural member and the center pillars of the two magnetic cores jointly enclose one or more chambers, and each chamber is structured such that the volume of air contained in the chamber is stretched or compressed by the magnetic field force generated by the center pillars of the magnetic cores in operation;
and winding an inductance coil around the center posts of the two magnetic cores.
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