CN112007932A - A sustainable working kitchen waste treatment equipment - Google Patents
A sustainable working kitchen waste treatment equipment Download PDFInfo
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- CN112007932A CN112007932A CN202010801823.XA CN202010801823A CN112007932A CN 112007932 A CN112007932 A CN 112007932A CN 202010801823 A CN202010801823 A CN 202010801823A CN 112007932 A CN112007932 A CN 112007932A
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- 238000010438 heat treatment Methods 0.000 claims abstract description 105
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 82
- 230000003647 oxidation Effects 0.000 claims abstract description 81
- 239000000463 material Substances 0.000 claims abstract description 69
- 238000003860 storage Methods 0.000 claims abstract description 65
- 239000007788 liquid Substances 0.000 claims abstract description 46
- 238000001035 drying Methods 0.000 claims abstract description 20
- 238000000926 separation method Methods 0.000 claims abstract description 20
- 235000013305 food Nutrition 0.000 claims abstract description 15
- 239000002699 waste material Substances 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000012432 intermediate storage Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 67
- 238000012545 processing Methods 0.000 abstract description 38
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/40—Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/02—Gases or liquids enclosed in discarded articles, e.g. aerosol cans or cooling systems of refrigerators
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
本发明公开了一种可持续工作的餐厨垃圾处理设备,包括垃圾汇流箱、粉碎机、食品处理破碎机、乳化料中储罐、水热氧化核心处理釜、固液分离及压干机,所述垃圾汇流箱、所述粉碎机、所述食品处理破碎机、所述乳化料中储罐、所述水热氧化核心处理釜和所述固液分离及压干机依次相连接;所述水热氧化核心处理釜和所述乳化料中储罐与液态加热系统相连接,所述液态加热系统由第一加热油箱和第二加热油箱组成。通过上述方式,本发明一种可持续工作的餐厨垃圾处理设备,该处理设备中的两加热油箱分别对乳化料中储罐和两水热氧化核心处理釜进行加热,当其中一加热油箱损坏时,另一个加热油箱可以继续工作。
The invention discloses a sustainable working kitchen waste treatment equipment, which includes a garbage combiner box, a pulverizer, a food processing pulverizer, a storage tank in an emulsified material, a hydrothermal oxidation core treatment kettle, a solid-liquid separation and a drying machine. The garbage combiner box, the pulverizer, the food processing crusher, the emulsified material storage tank, the hydrothermal oxidation core treatment kettle and the solid-liquid separation and drying machine are connected in sequence; the The hydrothermal oxidation core treatment kettle and the storage tank in the emulsified material are connected with a liquid heating system, and the liquid heating system is composed of a first heating oil tank and a second heating oil tank. Through the above method, the present invention provides a sustainable working kitchen waste treatment equipment. The two heating oil tanks in the treatment equipment respectively heat the storage tank in the emulsion material and the two-water thermal oxidation core treatment kettle. When one of the heating oil tanks is damaged , the other heating tank can continue to work.
Description
技术领域technical field
本发明涉及环保技术领域,尤其是涉及一种可持续工作的餐厨垃圾处理设备。The invention relates to the technical field of environmental protection, in particular to a kitchen waste treatment device that can work sustainably.
背景技术Background technique
餐厨垃圾是指宾馆、饭店、餐馆和机关、部队、院校、企业事业单位在食品加工、饮食服务、单位供餐等活动过程中产生的食物残渣、残液和废弃油脂等废弃物,餐厨垃圾主要组成成分有粮食、蔬菜、植物油、动物油、肉骨及少量废餐具、牙签、餐纸、塑料袋、铁器、瓷片等,餐厨垃圾含水率高达80~90%,极易腐败变质,餐厨垃圾化学成分以蛋白质、淀粉和动物脂肪等为主,且盐分、油脂含量高。Food waste refers to food residues, residual liquids and waste oils and other wastes generated in the process of food processing, catering services, and unit meals in hotels, restaurants, restaurants, institutions, military units, colleges, enterprises and institutions. The main components of kitchen waste are grain, vegetables, vegetable oil, animal oil, meat and bones, and a small amount of waste tableware, toothpicks, table paper, plastic bags, ironware, porcelain pieces, etc. , The chemical composition of kitchen waste is mainly protein, starch and animal fat, and the content of salt and oil is high.
餐厨垃圾处理设备工作中,需要对乳化料中储罐进行加热,防止其冷却后堵塞,同时需要对处理釜加热,使其进行处理反应,但是现有技术中对乳化料中储罐和处理釜的加热是分别通过不同的设备完成的,其中一个设备损坏就会影响整个设备的正常运行。During the operation of the kitchen waste treatment equipment, it is necessary to heat the storage tank in the emulsified material to prevent it from being blocked after cooling. The heating of the kettle is completed by different equipments, and the damage of one equipment will affect the normal operation of the whole equipment.
发明内容SUMMARY OF THE INVENTION
本发明主要解决的技术问题是提供一种可持续工作的餐厨垃圾处理设备,能够对乳化料中储罐和两水热氧化核心处理釜进行加热。The main technical problem to be solved by the present invention is to provide a sustainable working kitchen waste treatment equipment, which can heat the storage tank in the emulsified material and the two-water thermal oxidation core treatment kettle.
为解决上述技术问题,本发明采用的一个技术方案是:一种可持续工作的餐厨垃圾处理设备,包括垃圾汇流箱、粉碎机、食品处理破碎机、乳化料中储罐、水热氧化核心处理釜、固液分离及压干机,所述垃圾汇流箱、所述粉碎机、所述食品处理破碎机、所述乳化料中储罐、所述水热氧化核心处理釜和所述固液分离及压干机依次相连接;In order to solve the above technical problems, a technical solution adopted in the present invention is: a sustainable working kitchen waste treatment equipment, including a garbage combiner box, a pulverizer, a food processing crusher, a storage tank in the emulsified material, and a hydrothermal oxidation core Treatment kettle, solid-liquid separation and drying machine, the garbage combiner box, the pulverizer, the food processing crusher, the storage tank for the emulsified material, the hydrothermal oxidation core treatment kettle and the solid-liquid The separation and drying machines are connected in sequence;
所述水热氧化核心处理釜分别与所述乳化料中储罐通过传输管道相连接,所述乳化料中储罐上安装有自循环管道,所述自循环管道和所述传输管道上分别安装有第一加热棒和第二加热棒;The hydrothermal oxidation core treatment kettle is respectively connected with the storage tank in the emulsified material through a transmission pipeline, and a self-circulation pipeline is installed on the storage tank in the emulsion material, and the self-circulation pipeline and the transmission pipeline are respectively installed There are a first heating rod and a second heating rod;
所述水热氧化核心处理釜和所述乳化料中储罐与液态加热系统相连接,所述液态加热系统由第一加热油箱和第二加热油箱组成;The hydrothermal oxidation core treatment kettle and the storage tank in the emulsified material are connected with a liquid heating system, and the liquid heating system is composed of a first heating oil tank and a second heating oil tank;
所述第一加热油箱的出油管和进油管分别与所述第二加热油箱的出油管和进油管相连接,所述第一加热油箱的出油管与所述第二加热油箱的出油管连接处以及所述第一加热油箱的进油管与所述第二加热油箱的进油管连接处分别安装有备用切换阀。The oil outlet pipe and the oil inlet pipe of the first heating oil tank are respectively connected with the oil outlet pipe and the oil inlet pipe of the second heating oil tank, and the oil outlet pipe of the first heating oil tank is connected with the oil outlet pipe of the second heating oil tank. And spare switching valves are respectively installed at the connection between the oil inlet pipe of the first heating oil tank and the oil inlet pipe of the second heating oil tank.
在本发明一个较佳实施例中,所述第一加热油箱分别与所述乳化料中储罐和所述第二加热棒相连接。In a preferred embodiment of the present invention, the first heating oil tank is respectively connected with the emulsification medium storage tank and the second heating rod.
在本发明一个较佳实施例中,所述乳化料中储罐、所述第一加热棒、所述第二加热棒依次连接。In a preferred embodiment of the present invention, the storage tank in the emulsified material, the first heating rod, and the second heating rod are connected in sequence.
在本发明一个较佳实施例中,所述第一加热油箱和所述第二加热油箱分别连接有第一储油罐和第二储油罐。In a preferred embodiment of the present invention, a first oil storage tank and a second oil storage tank are respectively connected to the first heating oil tank and the second heating oil tank.
在本发明一个较佳实施例中,所述水热氧化核心处理釜为两个。In a preferred embodiment of the present invention, there are two hydrothermal oxidation core treatment kettles.
在本发明一个较佳实施例中,所述第二加热油箱分别与两所述水热氧化核心处理釜相连接。In a preferred embodiment of the present invention, the second heating oil tank is respectively connected with the two hydrothermal oxidation core treatment kettles.
在本发明一个较佳实施例中,,两所述水热氧化核心处理釜之间安装有切换管道。In a preferred embodiment of the present invention, a switching pipeline is installed between the two hydrothermal oxidation core treatment kettles.
在本发明一个较佳实施例中,所述切换管道上安装有第一切换阀、第二切换阀和第三切换阀。In a preferred embodiment of the present invention, a first switching valve, a second switching valve and a third switching valve are installed on the switching pipeline.
在本发明一个较佳实施例中,两所述水热氧化核心处理釜交替工作。In a preferred embodiment of the present invention, the two hydrothermal oxidation core treatment kettles work alternately.
在本发明一个较佳实施例中,所述乳化料中储罐与两所述水热氧化核心处理釜上端安装有泄压管道In a preferred embodiment of the present invention, pressure relief pipes are installed at the upper ends of the storage tank for the emulsified material and the two hydrothermal oxidation core treatment kettles
本发明的有益效果是:本发明一种可持续工作的餐厨垃圾处理设备,该处理设备中的两加热油箱分别对乳化料中储罐和两水热氧化核心处理釜进行加热,当其中一加热油箱损坏时,另一个加热油箱可以继续工作,维持乳化料中储罐和两水热氧化核心处理釜正常运行。The beneficial effects of the present invention are as follows: the present invention is a sustainable working kitchen waste treatment equipment, wherein the two heating oil tanks in the treatment equipment respectively heat the storage tank in the emulsion material and the two-water thermal oxidation core treatment kettle, when one of them When the heating oil tank is damaged, the other heating oil tank can continue to work to maintain the normal operation of the storage tank in the emulsion and the two-water thermal oxidation core treatment kettle.
附图说明Description of drawings
图1为一种可持续工作的餐厨垃圾处理设备的逻辑连接图。FIG. 1 is a logical connection diagram of a sustainable working food waste treatment equipment.
图2为一种可持续工作的餐厨垃圾处理设备的主视图。FIG. 2 is a front view of a sustainable working food waste disposal device.
图3为一种可持续工作的餐厨垃圾处理设备的俯视图。FIG. 3 is a top view of a sustainable working food waste treatment equipment.
图4为一种可持续工作的餐厨垃圾处理设备的左视图。FIG. 4 is a left side view of a sustainable working food waste disposal device.
附图中各部件的标记如下:1、垃圾汇流箱;2、粉碎机;3、食品处理破碎机;4、乳化料中储罐;5、水热氧化核心处理釜;6、固液分离及压干机;7、循环水池;8、自动倾倒架;9、垃圾桶;10、裙边流水线;11、污水箱;12、自循环管道;13、传输管道;14、第一加热棒;15、第二加热棒;16、第一加热油箱;17、第二加热油箱;18、第一储油罐;19、第二储油罐;20、切换管道;21、第一切换阀;22、第二切换阀;23、第三切换阀;24、备用切换阀;25、泄压管道;26、固料出口;27、第一溢水口;28、第二溢水口;29、第三溢水口;30、第一控制阀;31、第二控制阀;32、污水池;33、排放池;34、自来水管;35、下水道;36、河道;37、浮球开关;38、注水泵;39、停电冷却保护阀门;40、冷却风机;41、回流管道;42、排污管道。The symbols of the components in the accompanying drawings are as follows: 1. Garbage combiner box; 2. Crusher; 3. Food processing crusher; 4. Emulsion medium storage tank; 5. Hydrothermal oxidation core treatment kettle; 6. Solid-liquid separation and Press dryer; 7. Circulating pool; 8. Automatic dumping rack; 9. Trash can; 10. Skirt assembly line; 11. Sewage tank; 12. Self-circulating pipeline; 13. Transmission pipeline; 14. The first heating rod; 15 , the second heating rod; 16, the first heating oil tank; 17, the second heating oil tank; 18, the first oil storage tank; 19, the second oil storage tank; 20, the switching pipeline; 21, the first switching valve; 22, The second switching valve; 23, the third switching valve; 24, the backup switching valve; 25, the pressure relief pipeline; 26, the solid material outlet; 27, the first overflow port; 28, the second overflow port; 29, the
具体实施方式Detailed ways
下面对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention are described in detail below, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the protection scope of the present invention can be more clearly defined.
根据图1至图4,一种可持续工作的餐厨垃圾处理设备,包括垃圾汇流箱1、粉碎机2、食品处理破碎机3、乳化料中储罐4、两水热氧化核心处理釜5、固液分离及压干机6、循环水池7和水处理设备,所述垃圾汇流箱1、所述粉碎机2、所述食品处理破碎机3、所述乳化料中储罐4、两所述水热氧化核心处理釜5、所述固液分离及压干机6和所述水处理设备依次相连接,所有的电器件的控制均与外部控制终端相连接,通过外部控制终端进行对整个设备的控制,该餐厨垃圾处理设备为全自动一体机,整个处理过程工作人员仅需按键操作即可,垃圾原料自进入粉碎机后的处理过程均为密封状态,无垃圾裸露在外,避免了现场操作环境的脏乱、渗漏和异味等不良影响,防止操作间的环境污染。According to FIGS. 1 to 4 , a sustainable working kitchen waste treatment equipment includes a
所述垃圾汇流箱1一侧安装有自动倾倒架8,所述自动倾倒架8用于将垃圾桶9自动的倾倒入所述垃圾汇流箱1内。An
所述自动倾倒架8上放置有垃圾桶9,所述垃圾桶9内放置的垃圾是已经经过分类好的餐厨垃圾。A trash can 9 is placed on the
所述粉碎机2与所述垃圾汇流箱1之间安装有裙边流水线10,所述裙边流水线10倾斜放置,所述裙边流水线10的一端位于所述垃圾汇流箱1的下端,另一端位于所述粉碎机2的上端,所述裙边流水线10用于将所述垃圾汇流箱1汇流的垃圾输送到所述粉碎机2中。A
位于所述垃圾汇流箱1的下端的所述裙边流水线10下端设有一污水箱11,所述污水箱11用于将餐厨垃圾中的污水以及冲洗所述垃圾汇流箱1的污水收集后导入所述乳化料中储罐4中,从而对所述乳化料中储罐4补液,使得污水循环使用。A
所述裙边流水线10下端满溢出来的液体进入所述污水箱11,随着运送垃圾数量的增加,所述污水箱11内液位上升至上检测点,所述外部控制终端控制V1阀门打开,把所述污水箱11内的液体通过泵P1泵入所述乳化料中储罐4内,当此液位低于检测点,所述泵P1停止运行,阀V19和阀V1错时打开,所述阀V19打开时所述泵P1同步运行,将污水箱内部分液体重复循环使用,如此循环,保持所述污水箱11内液位处于合理位置。The overflowing liquid from the lower end of the
所述食品处理破碎机3位于所述粉碎机2的下端,所述食品处理破碎机3用于对所述粉碎机2粉碎后的餐厨垃圾进行乳化处理,然后将乳化料传输到所述乳化料中储罐4中。The
所述污水箱11与所述乳化料中储罐4相连接,所述污水箱11用于对所述乳化料中储罐4进行补液。The
所述水热氧化核心处理釜5的数量为两个,两所述水热氧化核心处理釜5分别与所述乳化料中储罐4通过传输管道13相连接,两所述水热氧化核心处理釜5用于对乳化料进行水热氧化反应。The number of the hydrothermal oxidation
所述乳化料中储罐4上安装有自循环管道12,所述自循环管道12用于对乳化料进行循环乳化,使得乳化更加充分。A self-
所述自循环管道12和所述传输管道13上分别安装有第一加热棒14和第二加热棒15,所述第一加热棒14与所述第二加热棒15用于防止所述自循环管道12和所述传输管道13内的乳化料由于低温而凝固,从而堵塞管道。A
所述乳化料中储罐4、所述第一加热棒14、所述第二加热棒15依次连接,两所述水热氧化核心处理釜5和所述乳化料中储罐4与液态加热系统相连接,所述液态加热系统用于对所述乳化料中储罐4、所述第一加热棒14和所述第二加热棒15进行加热,从而使得所述乳化料中储罐4、所述自循环管道12和所述传输管道13的乳化料不会由于低温而凝固,保证了乳化料的流动。The
所述液态加热系统由第一加热油箱16和第二加热油箱17组成,所述第一加热油箱16和所述第二加热油箱17分别连接有第一储油罐18和第二储油罐19,所述第一储油罐18和所述第二储油罐19用于存储需要加热的油。The liquid heating system is composed of a first
所述第一加热油箱16分别与所述乳化料中储罐4和所述第二加热棒15相连接,所述第一加热油箱16内的热油依次流经所述乳化料中储罐4、所述第一加热棒14和所述第二加热棒15后回流入所述第一加热油箱16内,从而形成一个循环,使得对所述乳化料中储罐4、所述第一加热棒14和所述第二加热棒15进行加热。The first
两所述水热氧化核心处理釜5可以交替工作也可以同时工作,两所述水热氧化核心处理釜5之间安装有切换管道20,所述切换管道20根据两所述水热氧化核心处理釜5工作状态从而进行加热的分配。The two hydrothermal oxidation
所述切换管道20上安装有第一切换阀21、第二切换阀22和第三切换阀23,所述第一切换阀21、所述第二切换阀22和所述第三切换阀23通过配合从而完成满足两所述水热氧化核心处理釜5不同的工作。A first switching valve 21 , a
当两所述水热氧化核心处理釜5交替工作,左侧的所述水热氧化核心处理釜5单独工作时,所述第一切换阀21和所述第三切换阀23关闭,所述第二切换阀22打开;右侧的所述水热氧化核心处理釜5单独工作时,所述第一切换阀21和所述第二切换阀22关闭,所述第三切换阀23打开。When the two hydrothermal oxidation
当两所述水热氧化核心处理釜5同时工作,所述第二切换阀22和所述第三切换阀23关闭,所述第一切换阀21打开。When the two hydrothermal oxidation
本实施例中,采用两所述水热氧化核心处理釜5交替工作的方式,因为所述水热氧化核心处理釜5需要冷却后才能排出,冷却时间为一小时,如果两所述水热氧化核心处理釜5工作会使得工作效率降低,采用两所述水热氧化核心处理釜5交替工作,一个所述水热氧化核心处理釜5冷却时,另一个所述水热氧化核心处理釜5工作,来回替换,大大增加了工作效率,使得整个设备可以持续不断的工作,不会因为要等两所述水热氧化核心处理釜5 冷却而停止工作。In this embodiment, the two hydrothermal oxidation
所述第二加热油箱17分别与两所述水热氧化核心处理釜5相连接,所述第二加热油箱17用于给两所述水热氧化核心处理釜5提供热能。The second
所述第一加热油箱16的出油管和进油管分别与所述第二加热油箱17的出油管和进油管相连接,所述第一加热油箱16的出油管与所述第二加热油箱17的出油管连接处以及所述第一加热油箱16的进油管与所述第二加热油箱17的进油管连接处分别安装有备用切换阀24,当所述第二加热油箱17出现故障时,为了保证整个设备的持续工作,所述备用切换阀24打开,从而使得所述第一加热油箱16给两所述水热氧化核心处理釜5提供热能,同时当所述第一加热油箱16出现故障时,为了保证整个设备的持续工作,所述备用切换阀24打开,从而使得所述第二加热油箱17给所述乳化料中储罐4、所述第一加热棒14和所述第二加热棒15提供热能。The oil outlet pipe and the oil inlet pipe of the first
所述乳化料中储罐4与两所述水热氧化核心处理釜5上端安装有泄压管道25,由于两所述水热氧化核心处理釜5不能直接向空气中泄压,所以只能泄给所述乳化料中储罐4,然后在泄到空气中,所述乳化料中储罐4起到了过滤和冷却作用。
所述固液分离及压干机6分别连接两所述水热氧化核心处理釜5,所述固液分离及压干机6末端设有固料出口26,所述固料出口26用于最终固体废料的导出。The solid-liquid separation and drying
所述固液分离及压干机6与所述水处理设备相连接,所述水处理设备由污水池32和排放池33组成,所述固液分离及压干机6与所述污水池32相连接,所述污水池32用于存储所述固液分离及压干机6分离出来的污水。The solid-liquid separation and drying
所述污水池32上端设有第一溢水口27,所述第一溢水口27用于控制所述污水池32内的水位,防止所述污水池32内水位过高溢出。The upper end of the
所述污水池32与所述排放池33通过中部安装的排水管道相连接,所述污水池32内安装有液位仪,所述排水管道上安装有第一控制阀30,所述液位仪用于监测所述污水池32内的水位,当水位到达设定高度时,所述液位仪控制所述第一控制阀30打开,从而将污水导入所述排放池33。The
所述循环水池7和所述排放池33均连接有下水道35,所述下水道35用于最终稀释后的污水排出。The circulating
所述排放池33上端设有第二溢水口28,所述第二溢水口28与所述下水道35相连接,所述第二溢水口28用于控制所述排放池33内的水位,防止所述排放池33内水位过高溢出。The upper end of the
所述污水池32底部设有回流管道41和排污管道42,所述回流管道41与所述固液分离及压干机6相连,由于所述固液分离及压干机6处理完的污水沉淀后会有残渣,通过所述回流管道41将底部的残渣再一次导入所述固液分离及压干机6内进行二次压榨。The bottom of the
由于所述污水池32内的污水会不断的流入所述排放池33内排出,而在所述排水管道以下的部分始终排不出,所以在整个设备停止工作后对所述污水池32进行最终清洗,将位于所述排水管道以下的污水通过所述排污管道42排出,排出后不能直接排放,需要使用专用的设备进行处理后进行排放。Since the sewage in the
该餐厨垃圾处理设备内还安装有一循环水池7,所述循环水池7内安装有测温仪,所述测温仪用于监测所述循环水池7内的水温。A circulating
所述乳化料中储罐4与所述循环水池7均与自来水管34相连接,所述自来水管34用于向所述循环水池7内注入循环水。The
所述循环水池7与所述自来水管34连接处安装有浮球开关37,所述浮球开关37用于监测所述循环水池7内的水位,当水位过低时通过所述自来水管34进水,避免由于循环水过少而导致两所述水热氧化核心处理釜5的转轴密封套过热而损坏。A float switch 37 is installed at the connection between the circulating
所述排放池33与河道36相连接,所述排放池33与所述河道36连接处安装有注水泵38,所述注水泵38、所述第一控制阀30和所述液位仪通过电线依次连接,当所述液位仪监测到所述污水池32内的水位到设定高度时,所述液位仪控制所述第一控制阀30打开,从而使得污水流入所述排放池33内,所述第一控制阀30打开的同时所述注水泵38打开,使得所述河道36内的水注入所述排放池33,从而稀释所述排放池33内的污水,最终稀释后的污水从所述下水道35排出。The
所述循环水池7与所述下水道35连接处安装有第二控制阀31,所述第二控制阀31与所述测温仪通过电线相连接,当所述测温仪测得的所述循环水池7内的水温高于设定的值时,所述测温仪控制所述第二控制阀31打开,避免由于水温过高而导致冷却性能降低。A
所述循环水池7上端设有第三溢水口29,所述第三溢水口29与所述下水道35相连接,所述第三溢水口29用于控制所述循环水池7内的水位,防止所述循环水池7内水位过高溢出。The upper end of the circulating
两所述水热氧化核心处理釜5通过循环管道以并联的方式与所述循环水池7相连接,相比于串联的连接放置,采用并联连接可以更好的对所述水热氧化核心处理釜5的转轴密封套进行散热,保证其运行。The two hydrothermal oxidation
所述循环管道与所述循环水池7出水口连接处安装有停电冷却保护阀门39,所述停电冷却保护阀门39与所述自来水管34相连接,所述停电冷却保护阀门39通电是处于关闭状态,停电时处于打开状态,当停电时,需要对所述水热氧化核心处理釜5的转轴密封套继续降温,从而所述停电冷却保护阀门39打开,直接从所述自来水管34将水导入,从而对所述水热氧化核心处理釜5的转轴密封套进行降温。A power failure
所述循环管道与所述循环水池7回水口连接处安装有冷却风机40,所述冷却风机40用于对循环水进行初步冷却,当回流入所述循环水池7内的水仍不能满足所述测温仪设定的值时,所述测温仪控制所述第二控制阀31打开,将所述循环池内的水导入所述下水道35内,避免由于水温过高而导致冷却性能降低,同时所述循环水池7内的水位降低,达到一定高度时所述浮球开关37监测到所述循环水池7内的水位过低从而打开,所述循环水池7内通过所述自来水管34进行补水,避免由于循环水过少而导致两所述水热氧化核心处理釜5的转轴密封套过热而损坏。A cooling
所述循环水池7上连接有冲洗枪,所述冲洗枪位于所述垃圾汇流箱1上端,所述冲洗枪用于对所述垃圾汇流箱1进行人工清洗。A flushing gun is connected to the circulating
所述排放池33内还安装有氨氮检测仪和盐度检测仪,对所述排放池33内的水质进行检测,当合格后再排放入所述下水道35内,当所述排放池33内水位过高,但是水质检测不合格时,通过所述氨氮检测仪和所述盐度检测仪向外部控制终端发出警报,操作人员向所述排放池33内加药处理,直至所述氨氮检测仪和所述盐度检测仪的参数合格后排放入所述下水道35内。An ammonia nitrogen detector and a salinity detector are also installed in the
系统开始前,检查并确认所有手动阀门(除V23、V26、V35、V45、V46外)均处打开位置,按下外接的按钮盒上的“开始”按钮,螺旋输送泵P2、所述粉碎机2、所述食品处理破碎机3、所述裙边流水线10、储料罐搅拌电机M4开始运转,转运过来的所述垃圾桶9就位到倾倒装置标定工位处,通过所述自动倾倒架8上的上升按钮,电机M8运转将物料倾倒至所述垃圾汇流箱1内,倾倒完成,按合所述自动倾倒架8上的下降按钮,装置归位,物料经由所述裙边流水线电机M1输送到所述所述粉碎机2上端,进入所述粉碎机2破碎,物料经破碎后落入所述食品处理破碎机3,经所述食品处理破碎机3粉碎后经由所述螺旋输送泵P2送入所述乳化料中储罐4暂时储存。Before starting the system, check and confirm that all manual valves (except V23, V26, V35, V45, V46) are in the open position, press the "Start" button on the external button box, the screw conveying pump P2, the
当所述乳化料中储罐4内物料位至20%,打开气动阀V4、V41、V42、开启所述第一加热油箱16的加热器和油液循环泵加热所述乳化料中储罐4内物料至目标温度,开启搅拌电机M4,延时开启乳化泵P3,当所述乳化料中储罐4内当储罐内物料位至50%,打开阀V11、V22,泵P4运行,往左侧所述水热氧化核心处理釜5内注入物料,运行搅拌电机M5,待注入1吨料后,泵P4停止运行,阀V11关闭,左侧所述水热氧化核心处理釜5进入处理模式,待左侧所述水热氧化核心处理釜5进入处理模式后, 所述乳化料中储罐4持续接收处理前级过来的物料,待物料位又上升至50%时,打开阀V12,泵P4运行,往右侧所述水热氧化核心处理釜5内注入物料,运行搅拌电机M6,待注入约1吨料后,泵P4停止运行,阀V12关闭。When the material level in the
左侧所述水热氧化核心处理釜5的处理过程:运行冷却水泵P7,检查流量开关L2应有闭合信号,运行所述冷却风扇40,确认阀V5、V11、V20、V22、V24、V47、V49、V50已关闭,打开并确认阀V43、V44、V48已打开,启动所述第二加热油箱17内的加热器和油液循环泵,进行左侧所述水热氧化核心处理釜5的加热工作,检测左侧所述水热氧化核心处理釜5内的物料温度上升至目标温度值,处理结束,关闭所述第二加热油箱17内的加热器和延时关闭油液循环泵,5分钟后进入热能回收及卸压模式,整个过程中通过所述测温仪持续检测所述循环水池7内温度、持续检测左侧所述水热氧化核心处理釜5的冷却水回水温度。The treatment process of the hydrothermal oxidation
左侧所述水热氧化核心处理釜5的热能回收及卸压模式:打开并确认阀V43、V44、V47、V49,关闭关确认阀V48、V50已关闭,启动所述第二加热油箱17内的油液循环泵,待温度下降至目标温度值,关闭所述第二加热油箱17内的油液循环泵,热能回收结束,打开阀V20,3分钟后打开阀V22,待左侧所述水热氧化核心处理釜5内部压力为0,卸压结束。The heat energy recovery and pressure relief mode of the hydrothermal oxidation
按下外接的所述按钮盒上的“开始1”按钮,运行所述固液分离及压干机6、阀V24、V5,进行出料挤干输送,液体排至废水箱后由泵P5送至所述污水池32内。Press the "
右侧所述水热氧化核心处理釜5物料已满,待左侧所述水热氧化核心处理釜5的处理结束,可启动右侧所述水热氧化核心处理釜5的处理流程。The hydrothermal oxidation
右侧所述水热氧化核心处理釜5的处理过程:确认冷却水泵P7运行中,确认流量开关L2已有闭合信号,运行所述冷却风扇40,确认阀V6、V12、V20、V21、V25、V48、V49已关闭,打开并确认阀V43、V44、V47、V50已打开,启动所述第二加热油箱17内的加热器和油液循环泵,进行右侧所述水热氧化核心处理釜5的加热工作,检测右侧所述水热氧化核心处理釜5内的物料温度上升至目标温度值,处理结束,关闭所述第二加热油箱17内的加热器、延时关闭油液循环泵,5分钟后进入热能回收及卸压模式,整个过程中通过所述测温仪持续检测所述循环水池7内温度、持续检测右侧所述水热氧化核心处理釜5的冷却水回水温度。The processing process of the hydrothermal oxidation
右侧所述水热氧化核心处理釜5的热能回收及卸压模式:打开并确认阀V43、V44、V47、V49,关闭关确认阀V48、V50已关闭,启动所述第二加热油箱17内的油液循环泵,待温度下降至目标温度值,关闭所述第二加热油箱17内的油液循环泵,热能回收结束,打开阀V20,3分钟后打开阀V21,待右侧所述水热氧化核心处理釜5内部压力为0,卸压结束。The heat energy recovery and pressure relief mode of the hydrothermal oxidation
按下外接的所述按钮盒上的“开始2”按钮,运行所述固液分离及压干机6、阀V24、V5,进行出料挤干输送,液体排至废水箱后由泵P5送至所述污水池32内。Press the "
所述污水池32沉积物再挤干:按下外接的所述按钮盒上的“开始3”按钮,所述固液分离及压干机6、阀V16,进行出料挤干输送,液体排至废水箱后由泵P5送至所述污水池32内。The sediment in the
P9清洗泵,清洗所述垃圾汇流箱1时,手动阀门V35打开,管道内压力降低,所述P9清洗泵自启,维持管道压力。P9 cleaning pump, when cleaning the
处理后出水水质单位:mg/lUnit of effluent quality after treatment: mg/l
与现有技术相比,本发明一种可持续工作的餐厨垃圾处理设备,该处理设备中的两加热油箱分别对乳化料中储罐和两水热氧化核心处理釜进行加热,当其中一加热油箱损坏时,另一个加热油箱可以继续工作,维持乳化料中储罐和两水热氧化核心处理釜正常运行。Compared with the prior art, the present invention is a sustainable working kitchen waste treatment equipment. The two heating oil tanks in the treatment equipment respectively heat the storage tank in the emulsion material and the two-water thermal oxidation core treatment kettle. When the heating oil tank is damaged, the other heating oil tank can continue to work to maintain the normal operation of the storage tank in the emulsion and the two-water thermal oxidation core treatment kettle.
该餐厨垃圾处理设备为全自动一体机,整个处理过程工作人员仅需按键操作即可,垃圾原料自进入粉碎机后的处理过程均为密封状态,无垃圾裸露在外,避免了现场操作环境的脏乱、渗漏和异味等不良影响,防止操作间的环境污染。The kitchen waste treatment equipment is a fully automatic integrated machine. The whole processing process staff only need to press the button. The processing process of the waste raw materials after entering the pulverizer is in a sealed state, and no waste is exposed outside, avoiding the on-site operation environment. Negative effects such as mess, leakage and odor, prevent environmental pollution in the operation room.
处理后的物料含水率≤20%,水中含油≤5%,水中含渣≤8%。The moisture content of the treated material is less than or equal to 20%, the oil content in the water is less than or equal to 5%, and the slag content in the water is less than or equal to 8%.
采用水热氧化法将湿垃圾在一定温度和压力下,快速微碳化,直接产生固态和液态肥料,用于农作物施肥和土壤修复,经过处理后的湿垃圾变成腐殖酸等肥料,是净化生物圈,改善生态环境的宝贵资源,实现了湿垃圾的无害化处理和资源化利用。The wet waste is rapidly micro-carbonized under a certain temperature and pressure by the hydrothermal oxidation method, and solid and liquid fertilizers are directly produced, which are used for crop fertilization and soil remediation. Biosphere, a valuable resource for improving the ecological environment, realizes the harmless treatment and resource utilization of wet garbage.
固态肥料的体积是原有湿垃圾体积的1/4,经过压干工艺后,方便运输,实现垃圾的轻量化处理。The volume of solid fertilizer is 1/4 of the original wet garbage volume. After the pressing and drying process, it is convenient for transportation and realizes the lightweight treatment of garbage.
湿垃圾水热氧化技术处理速度快,无毒无害无三废,相比于目前应用广泛的湿垃圾厌氧发酵技术,水热氧化可以做到高度集成化,厂房占地面积大大缩小。对比生物发酵技术能耗大幅减少,非常适用湿垃圾的源头处理。The wet waste hydrothermal oxidation technology has fast processing speed, non-toxic, harmless and no three wastes. Compared with the currently widely used wet waste anaerobic fermentation technology, hydrothermal oxidation can be highly integrated, and the plant area is greatly reduced. Compared with the biological fermentation technology, the energy consumption is greatly reduced, which is very suitable for the source treatment of wet waste.
在本发明的描述中,需要说明的是,部件均为通用标准件或本领域技术人员知晓的部件,其结构和原理都为本技术人员均可通过技术手册得知或通过常规试验方法获知,术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the components are all common standard parts or components known to those skilled in the art, and their structures and principles are known to those skilled in the art through technical manuals or through conventional test methods, The orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or when the product of the invention is used. The usual orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a Invention limitations.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other related technologies Fields are similarly included in the scope of patent protection of the present invention.
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