CN112007379A - Extraction device for preparing instant tea - Google Patents
Extraction device for preparing instant tea Download PDFInfo
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- CN112007379A CN112007379A CN202011068514.2A CN202011068514A CN112007379A CN 112007379 A CN112007379 A CN 112007379A CN 202011068514 A CN202011068514 A CN 202011068514A CN 112007379 A CN112007379 A CN 112007379A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/02—Solvent extraction of solids
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/16—Tea extraction; Tea extracts; Treating tea extract; Making instant tea
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
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- General Engineering & Computer Science (AREA)
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- Apparatus For Making Beverages (AREA)
Abstract
Description
技术领域technical field
本发明涉及速溶茶萃取技术领域,尤其涉及一种制备速溶茶用萃取装置。The invention relates to the technical field of instant tea extraction, in particular to an extraction device for preparing instant tea.
背景技术Background technique
速溶茶是一种能迅速溶解于水的固体饮料茶。以成品茶、半成品茶、茶叶副产品或鲜叶为原料,通过提取、过滤、浓缩、干燥等工艺过程,加工成一种易溶入水而无茶渣的颗粒状、粉状或小片状的新型饮料,具有冲饮携带方便,不含农药残留等优点。分为纯茶与调料调配茶两类,纯茶常见的有速溶红茶、速溶绿茶、速溶铁观音、速溶乌龙茶、速溶茉莉花茶、速溶普洱茶等。Instant tea is a solid beverage tea that can be quickly dissolved in water. Using finished tea, semi-finished tea, tea by-products or fresh leaves as raw materials, through extraction, filtration, concentration, drying and other processes, it is processed into a new type of granule, powder or small flake that is easily soluble in water and has no tea residue. The beverage has the advantages of being convenient to brew and carrying, and free of pesticide residues. It is divided into two categories: pure tea and seasoned tea. Common pure teas include instant black tea, instant green tea, instant Tieguanyin, instant oolong tea, instant jasmine tea, instant Pu-erh tea, etc.
速溶茶在生活中十分常见,在速溶茶的制备过程中,需要进行萃取,公开号CN208590506U公开了一种制备速溶茶用萃取塔,包括萃取塔本体,所述萃取塔本体内壁的两侧之间通过滑轨滑动连接有滑动板,所述滑动板的顶部固定连接有萃取箱,萃取塔本体内壁的底部通过支撑杆固定连接有固定块,固定块的正面通过连接杆分别转动连接有第一移动块和第二移动块,滑动板的底部固定连接有第三移动块,第三移动块的正面通过连杆分别与第一移动块和第二移动块的正面转动连接。然而上述装置在使用过程中,由于萃取箱为全封闭状态,在使用完毕后残留在萃取箱中的残留物不易清洁,通过简单的冲洗难以有效去除,长此以往会导致萃取箱中残留细菌等微生物,严重影响速溶茶的品质。Instant tea is very common in daily life. During the preparation process of instant tea, extraction is required. Publication No. CN208590506U discloses an extraction tower for preparing instant tea, including an extraction tower body, which is located between two sides of the inner wall of the extraction tower body. A sliding plate is slidably connected through a sliding rail, an extraction box is fixedly connected to the top of the sliding plate, a fixed block is fixedly connected to the bottom of the inner wall of the extraction tower body through a support rod, and the front of the fixed block is rotated and connected to a first moving block through a connecting rod. The bottom of the sliding plate is fixedly connected with a third moving block, and the front surface of the third moving block is rotatably connected with the front surfaces of the first moving block and the second moving block respectively through the connecting rod. However, during the use of the above-mentioned device, since the extraction box is fully closed, the residue remaining in the extraction box after use is not easy to clean, and it is difficult to effectively remove by simple flushing. In the long run, microorganisms such as bacteria will remain in the extraction box. Seriously affect the quality of instant tea.
发明内容SUMMARY OF THE INVENTION
本发明一种制备速溶茶用萃取装置,用于解决现有技术中萃取箱不易清洁长时间地使用后易出现细菌等微生物影响速溶茶品质的问题。The invention relates to an extraction device for preparing instant tea, which is used to solve the problem in the prior art that the extraction box is not easy to be cleaned and is used for a long time, and microorganisms such as bacteria are liable to appear and affect the quality of the instant tea.
本发明采用了如下技术方案:The present invention adopts following technical scheme:
一种制备速溶茶用萃取装置,包括壳体,所述壳体的内部设有萃取箱,所述萃取箱的下侧设有滑动板,所述滑动板的下侧设有震动机构,所述壳体的上方设有电机,所述电机的下端输出轴固定连接有转轴,所述转轴穿过壳体的下部固定连接有多个清洗搅拌杆,多个所述清洗搅拌杆设于萃取箱内,所述萃取箱的上方设有送风腔,所述送风腔的内部设有叶轮,所述叶轮的中部与转轴固定连接,所述壳体的上端正对送风腔的位置设有多个导气孔,所述送风腔的下侧固定连接有两个导气管,所述导气管的中部设有电磁阀,所述导气管的下端与萃取箱的内部相通。An extraction device for preparing instant tea comprises a casing, an extraction box is arranged inside the casing, a sliding plate is arranged on the lower side of the extraction box, and a vibration mechanism is arranged on the lower side of the sliding plate, and the A motor is arranged above the casing, and a rotating shaft is fixedly connected to the lower output shaft of the motor. The rotating shaft passes through the lower part of the casing and is fixedly connected with a plurality of cleaning and stirring rods, and a plurality of the cleaning and stirring rods are arranged in the extraction box. , the upper part of the extraction box is provided with an air supply cavity, the interior of the air supply cavity is provided with an impeller, the middle part of the impeller is fixedly connected with the rotating shaft, and the upper end of the housing is provided with a plurality of positions facing the air supply cavity. There are two air guide holes, two air guide pipes are fixedly connected to the lower side of the air supply chamber, a solenoid valve is arranged in the middle of the air guide pipe, and the lower end of the air guide pipe is communicated with the interior of the extraction box.
在上述的一种制备速溶茶用萃取装置中,所述电机的上端固定连接有支撑架,所述支撑架的下侧与壳体的外壁固定连接。In the above-mentioned extraction device for preparing instant tea, a support frame is fixedly connected to the upper end of the motor, and the lower side of the support frame is fixedly connected to the outer wall of the casing.
在上述的一种制备速溶茶用萃取装置中,所述萃取箱的上侧设有进料软管,所述萃取箱的底部右侧设有出料软管。In the above-mentioned extraction device for preparing instant tea, a feeding hose is provided on the upper side of the extraction box, and a discharging hose is provided on the right side of the bottom of the extraction box.
在上述的一种制备速溶茶用萃取装置中,所述清洗搅拌杆包括外杆体,所述外杆体远离转轴的一端设有伸缩槽,所述伸缩槽的靠近转轴的一侧固定连接有弹簧。In the above-mentioned extraction device for preparing instant tea, the cleaning and stirring rod includes an outer rod body, and an end of the outer rod body away from the rotating shaft is provided with a telescopic groove, and a spring is fixedly connected to the side of the telescopic groove close to the rotating shaft.
在上述的一种制备速溶茶用萃取装置中,所述弹簧的另一端固定连接有挡片,所述挡片的另一侧固定连接有伸缩杆,所述伸缩杆远离转轴的一端固定连接有橡胶弧板。In the above-mentioned extraction device for preparing instant tea, the other end of the spring is fixedly connected with a blocking piece, the other side of the blocking piece is fixedly connected with a telescopic rod, and one end of the telescopic rod away from the rotating shaft is fixedly connected with a Rubber arc plate.
在上述的一种制备速溶茶用萃取装置中,所述橡胶弧板为弧形,所述橡胶弧板的远离弹簧的一侧弧度与萃取箱的内壁弧度相同。In the above-mentioned extraction device for preparing instant tea, the rubber arc plate is arc-shaped, and the arc of the side of the rubber arc plate away from the spring is the same as the arc of the inner wall of the extraction box.
本发明具有如下有益效果:The present invention has the following beneficial effects:
1、伸缩杆设置在伸缩槽内,且伸缩杆的一端固定连接有弹簧,在正常进行萃取时,伸缩杆在离心力的作用下伸出,可以起到使被萃取的溶液与萃取剂充分混合的作用;在进行清洁时,伸出的伸缩杆使得橡胶弧板与萃取箱相接触,从而对萃取箱的内壁进行清洁,避免残留物滋生细菌等有害物质,影响速溶茶品质;1. The telescopic rod is set in the telescopic groove, and one end of the telescopic rod is fixedly connected with a spring. During normal extraction, the telescopic rod stretches out under the action of centrifugal force, which can fully mix the extracted solution and the extractant. Function; when cleaning, the extended telescopic rod makes the rubber arc plate contact with the extraction box, so as to clean the inner wall of the extraction box, avoid the residues from breeding harmful substances such as bacteria, and affect the quality of instant tea;
2、设置叶轮与转轴之间固定连接,在进行清洁时,叶轮随着转轴的转动而转动,打开电磁阀,通过导气管往萃取箱内通入气体,加快了萃取箱内的干燥速度,进一步提高了萃取箱的清洁效果。2. Set the fixed connection between the impeller and the rotating shaft. When cleaning, the impeller rotates with the rotation of the rotating shaft, and the solenoid valve is opened, and the gas is introduced into the extraction box through the air pipe, which speeds up the drying speed in the extraction box and further Improved extraction tank cleaning.
附图说明Description of drawings
图1为本发明提出的一种制备速溶茶用萃取装置的结构示意图;Fig. 1 is the structural representation of a kind of extraction device for preparing instant tea proposed by the present invention;
图2为本发明提出的一种制备速溶茶用萃取装置的清洗搅拌杆的结构示意图。2 is a schematic structural diagram of a cleaning stirring rod of an extraction device for preparing instant tea proposed by the present invention.
图中:1壳体、2萃取箱、3震动机构、4电机、5支撑架、6转轴、7送风腔、8叶轮、9进料软管、10出料软管、11导气管、12电磁阀、13清洗搅拌杆、1301外杆体、1302伸缩槽、1303弹簧、1304伸缩杆、1305橡胶弧板。In the picture: 1 shell, 2 extraction box, 3 vibration mechanism, 4 motor, 5 support frame, 6 shaft, 7 air supply cavity, 8 impeller, 9 feed hose, 10 discharge hose, 11 air guide, 12 Solenoid valve, 13 cleaning stirring rod, 1301 outer rod body, 1302 telescopic groove, 1303 spring, 1304 telescopic rod, 1305 rubber arc plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
参照图1-2,一种制备速溶茶用萃取装置,包括壳体1,壳体1的内部设有萃取箱2,用于对速溶茶进行萃取,萃取箱2的下侧设有滑动板,滑动板的下侧设有震动机构3,震动机构3包括对称设置的一组电机,通过电机带动相应的凸轮转动,通过凸轮的转动带动移动块的移动,进而通过连杆结构控制伸缩杆上下两端的伸长和压缩,进而实现滑动板的上下移动,通过震动机构3控制滑动板上下移动,进而使萃取箱2在搅拌的过程中上下移动,提高混合效果,此为现有技术,不作详细说明,壳体1的上方设有电机4,电机4的下端输出轴固定连接有转轴6,转轴6穿过壳体1的下部固定连接有多个清洗搅拌杆13,多个清洗搅拌杆13设于萃取箱2内,电机4采用郑州德盛祥电机制造有限公司生产的YE2-80M2-4YE2电机,通过转轴6可带动清洗搅拌杆13转动,从而提高被萃取的溶液与萃取剂的混合效果,萃取箱2的上方设有送风腔7,送风腔7的内部设有叶轮8,叶轮8的中部与转轴6固定连接,在转轴6旋转时可带动叶轮8转动,壳体1的上端正对送风腔7的位置设有多个导气孔,送风腔7的下侧固定连接有两个导气管11,导气管11的中部设有电磁阀12,通过控制电磁阀12可开放和关闭导气管11,导气管11的下端与萃取箱2的内部相通,导气管11用于将叶轮8产生的空气传输至萃取箱2内,使萃取箱2快速干燥。1-2, an extraction device for preparing instant tea includes a
电机4的上端固定连接有支撑架5,支撑架5的下侧与壳体1的外壁固定连接,通过支撑架5对电机4进行固定和支撑,萃取箱2的上侧设有进料软管9,用于往萃取箱2中填料,萃取箱2的底部右侧设有出料软管10,用于将萃取箱2中的液体导出。The upper end of the
清洗搅拌杆13包括外杆体1301,外杆体1301远离转轴6的一端设有伸缩槽1302,伸缩槽1302的靠近转轴6的一侧固定连接有弹簧1303,外杆体1301与转轴6固定连接,弹簧1303可在伸缩槽1302内伸长或压缩。The cleaning and stirring
弹簧1303的另一端固定连接有挡片,挡片的另一侧固定连接有伸缩杆1304,挡片用于避免伸缩杆1304过度移动,伸缩杆1304远离转轴6的一端固定连接有橡胶弧板1305,橡胶弧板1305为弧形,橡胶弧板1305的远离弹簧1303的一侧弧度与萃取箱2的内壁弧度相同,在转轴6旋转时,在离心力的作用下,伸缩杆1304伸出,至橡胶弧板1305与萃取箱2内壁相贴合,可以达到清洁的目的。The other end of the
本发明工作原理如下:The working principle of the present invention is as follows:
在进行萃取工作时,关闭电磁阀12与出料软管10,通过进料软管9将被萃取溶液和萃取剂导入萃取箱2内,进行萃取,萃取结束后,通过出料软管10将萃取箱2内的溶液导出,关闭出料软管10,通过进料软管9往萃取箱2内导入一定量的清洗液,打开电磁阀12,启动电机4,电机4转动带动转轴6发生转动,多个清洗搅拌杆13随着转轴6的转动而转动,在离心力的作用下,伸缩杆1304从伸缩槽1302内滑出,至橡胶弧板1305与萃取箱2的内壁相接触,此时可对萃取箱2进行清洁,一段时间后打开出料软管10,将残留液体导出,叶轮8随着转轴6的转动而转动,从而将外界空气通过导气管11输送至萃取箱2内,加快萃取箱2的干燥速度,提高清洁效果。During extraction, close the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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Application publication date: 20201201 |