CN111996087A - A turntable type continuous koji making equipment - Google Patents

Abstract

The invention discloses a turntable type continuous koji-making equipment, which belongs to the technical field of wine making. It consists of a lees making device. The discharge port of the raw material conveying device is placed above the raw material mixing device. The raw material mixing device is fixed on the upper end of the koji up and down position transfer adjustment device. The central position of the transfer adjustment device, the rotation of the wine barrel and the upper and lower adjustment devices are placed in the central position of the upper and lower adjustment devices of the culture plate; the conveyor belt is equally divided by blocks of equidistant baffles, and a solenoid valve is also provided between the water pump and the nozzle . The invention has the advantages of high degree of automation, strong work continuity and high stability.

Description

A turntable type continuous koji making equipment

Technical field:

The invention belongs to the technical field of koji-making equipment, in particular to a turntable type continuous koji-making equipment.

Background technique:

Koji is a saccharification starter and an indispensable brewing auxiliary material in Chinese brewing technology. Since ancient times, it has been used together with malt as raw sugar to make wine, sweet wine and bean paste.

Buckling and culturing are the main processes in the production of buckling, and whether the buckling is good or not determines the quality of the buckling. The main criteria for judging the quality of a curved block are as follows: 1) The integrity of the curved block. 2) The firmness of the curved block. 3) The moisture content of the curd. 4) The temperature of the curved block. 5) The pulping effect of the curved block.

In recent years, mechanical koji making has been in the research and development stage, and can be roughly divided into three types according to the form of power used: (1) Mechanical transmission buckling machine. This type of buckling machine has high pressing efficiency, complex dynamic system, low transmission accuracy, and the control method is very backward compared with digitization and informatization, and the failure rate is high. It will lead to inconsistent tightness and thickness of the obtained curved block, and the curved material is easy to be squeezed out of the mold box during the pressing process. (2) Pneumatic buckling machine. This type of buckling machine can generally only produce small-sized buckling blocks, and the pressed buckling blocks exist on the surface of the buckling block and in the middle. (3) Hydraulic buckling machine is that the hydraulic oil circuit is more sensitive to temperature. Working for a long time will cause the efficiency to decrease due to the increase of the oil circuit temperature, and the maintenance is difficult and the maintenance cost is high. The curved block formed by one-time stamping does not work for a long time during the pressing process, so the force process is rapid, and there is a lack of sufficient extrusion time, resulting in loose outer layer of the curved block and poor air permeability, and the curved block often has different tightness.

Patent No. 201410002481.X, Koji-making equipment, Guangxi Danquan Wine Industry Co., Ltd. invented a kind of koji-making equipment, which involves the technical field of winemaking equipment manufacturing, including a pulverizer and a mixer connected to the pulverizer. One side of the pulverizer is provided with a plurality of grain storage tanks mounted on the bracket, and the feeding end of the pulverizer is connected with a conveyor, and the conveyor is a first screw conveyor; The bottom of the grain storage tank is equipped with a discharge cylinder with a valve, each of the discharge cylinders is connected with a second screw conveyor, and the discharge end of the second screw conveyor is connected to the first screw conveyor The upper part of the grain storage tank is provided with a feeding port, and the feeding port is connected with a first bucket elevator.

Patent No. 201820115432.0, curved block pressing equipment for koji processing, Guangzhou Odinuo Technology Co., Ltd., including electric hydraulic cylinder, cover plate, pressure plate, shell, support plate, clamping plate, drain valve, drain pipe, fastening nut and a liquid storage tank; an opening is arranged at the top of the casing, and a step is arranged at the opening; the cover plate is arranged on the top of the casing through the step arranged at the opening at the top of the casing; an electric hydraulic cylinder is arranged at the center of the top of the cover plate; The bottom end of the hydraulic rod of the electric hydraulic cylinder is fixedly provided with a pressing plate; the bottom end of the casing is provided with a supporting plate, and the outer side of the supporting plate is fixedly provided with a clamping plate; Pressed and easy to clean up and take out of the buckthorn.

Patent No. 201820262921.9, koji briquetting machine, Zhang Haozhe, Zhang Wenqian, Wu Jie, Zhu Xiaoe invented the equipment related to the technical field of brewing equipment, which solves the problems of uneven internal compactness and uneven appearance of the koji briquetting device processed by the existing koji briquetting device , which includes a base, a hydraulic control device and a speed control device. Four guide columns are vertically connected above the base. The guide columns are sequentially connected with a hydraulic press, a movable beam and a lower beam from top to bottom, and a convex beam is fixedly connected below the movable beam. The upper surface of the lower beam is inclined, and a cavity for use with the pressure block is arranged between the pressure block and the lower beam. The sliding sleeve in the middle of the lower beam is provided with a horizontal boss, and the upper surface of the horizontal boss is higher than the lower beam. The upper surface of the beam, and the horizontal boss is in clearance fit with the cavity. The utility model adopts hydraulic forming technology, with high automation and uniform product quality; the upper surface of the lower beam is inclined and arranged, so that after the koji is pressed and formed, the curved block slides away from the briquetting machine along the inclined plane, and the blanking step is omitted, thereby improving the work efficiency.

Patent No. 201510002651.9, batch type intelligent koji fermentation equipment, Guo Weidong, Liu Ting, Chang Yihui, Shi Jingjing, Zhao Ali invented a batch type intelligent koji fermentation equipment, including several music box bodies, supporting parts, each music box body It includes a crankcase frame with several layers. A middle partition plate is arranged vertically in the middle of the crankcase frame. The bottom and top surfaces of each layer of the crankcase frame are provided with a bamboo sheet baffle plate. There are two bamboo partitions, the center of the left and right sides of the crankcase frame is connected to the rotating shaft, the rollers are sleeved on the rotating shaft, and a positioning device is arranged on the crankcase frame; The lower end is connected with a number of supporting columns, and the rollers are placed on the undercut angle steel; a temperature sensor is set at the upper end and the bottom end of each crankcase body, each temperature sensor is connected with the wireless transmitting and receiving equipment, the transmitting and receiving equipment is connected with the computer, and the computer is connected with Control card connection.

Patent No. 201810284564.0, automatic curved block turning device, Li Anjun, He Hongkui, Fang Lixin, Liu Hongtao, He Wenhao, Ding Feng, Zuo Fei, Jia Chao invented the field of brewing production equipment, specifically an automatic curved block turning device. The invention aims to solve the problems of high labor intensity, bad labor conditions and low labor efficiency in manual operation in the curved room. For this purpose, the automatic curved block overturning device of the present invention comprises an inverted curved frame, a power mechanism and a transmission mechanism connected with the power mechanism are arranged on the inverted curved frame, the curved block is arranged on the transmission mechanism, and the power mechanism drives the transmission mechanism to make the curved block The block implementation flips.

In the 12th issue of "Beverage Technology" in 2016, Men Yanhui, Jiang Shiying and Du Wei studied the automatic control system of koji-making mechanization based on the koji-making process of Maotai-flavor liquor. The system adopts Siemens S7-300PLC as the main control center, touch screen HMI as the man-machine operation interface, and frequency converter as the system implementing agency, which can monitor the running status of the system and set all the running parameters at all times, which is convenient for the operator to manage the equipment humanizedly. .

"China Seasoning", 2014.11, talks about the design of koji-making equipment. Li Dekun pointed out that in the current brewing and fermentation process, the design parameters of koji-making equipment have large deviations, and the technical conditions are vague. Analysis, and propose a set of calculation schemes for relevant parameters for the design or selection of koji-making equipment

"Wine Brewing Technology" 2016-08, Research and Development of Automatic Mechanical Curve Making Production Line, Chen Feng, Cao Jinghua, Liu Binbo, Wang Jiangbo, Chen Maobin:, developed an automatic mechanical curve making production line, which mechanized the traditional manual production process. Instead of and supplemented by automatic control, the entire production line adopts mature mechatronics technology and DCS distributed control mode, which connects all the links of the koji-making process well, realizes the whole process of digital control of koji-making and koji-flourning processes and online monitoring of process parameters, and the grinding of koji powder. Standardized production and closed pipeline transportation. Compared with traditional koji-making equipment, it has the advantages of quietness, cleanliness, safety and economy.

"Breaking Technology" 2013 Issue 11, Yibeier brewing equipment will automatically add water and automatically stir the crushed wheat, and then imitate the pressure and frequency of manual stepping, and carry out the working principle of mechanical pressing. The pressed curved brick has a good shape and is not easy to crack. Etc. This machine has the advantages of saving labor, high efficiency, and effectively reducing the production cost of koji making.

Although the koji used by some wineries in China has developed from the traditional manual stepping to mechanical koji, the pressed koji all have problems such as "tightness on the outside and looseness on the inside, and poor pulping". At present, the production methods of koji in my country are mainly divided into two categories: manual koji and mechanical koji. The automatic production of koji blocks and the manual production of koji blocks have their own advantages and disadvantages. The use of automatic equipment to make koji blocks can increase productivity, reduce the labor intensity of koji makers, improve the labor environment of koji makers, reduce the cost of koji block production, facilitate the expansion and reproduction of koji blocks, and ensure the quality of the koji blocks produced. Stable, and the quality will not fluctuate too much due to the interference of external factors. The cost of artificially making koji is low, and the brewed koji blocks have a stronger aroma and better taste. However, the traditional production efficiency of artificial koji is too low, and the quality stability of the formed koji blocks is poor and unsuitable for Expansion of reproduction and poor labor conditions for koji workers.

However, after continuous practice and exploration, the mechanical koji-making technology has been greatly improved. There are three main types of koji-making machines: mechanical-driven koji-making equipment, pneumatic-driven koji-making equipment and hydraulic-driven koji-making equipment. However, the koji-making equipment still has the following shortcomings: 1. Failure to realize intelligence and informatization in time; 2. No effective systemization; 3. Complete automation has not yet been achieved, and auxiliary materials need to be added manually; 4. The function of turning koji is still It takes a lot of manpower and material resources; 5. The koji cannot be made continuously, and the efficiency of koji is low.

The applicant's team redesigned the turntable type continuous koji making equipment through research on the existing koji making machines. Achieve high efficiency of koji making and even buckling inside and outside. At the same time, it can also combine Internet technology to upload various koji parameters to the network. Monitor and control and control the music making process through a specially designed mobile platform.

Invention content:

The technical problem to be solved by this invention adopts the following technical solutions to realize:

A turntable type continuous koji-making equipment, which is composed of a raw material conveying device, a raw material mixing device, a distiller's koji upper and lower position transfer adjustment device, a culture plate up and down adjustment device, a wine koji barrel rotating and up-and-down adjustment device, and a lees manufacturing device. The discharge port of the device is placed above the raw material mixing device, the raw material mixing device is fixed at the upper end of the koji upper and lower position transfer adjustment device, the culture plate upper and lower adjustment device is placed in the middle position of the koji upper and lower position transfer adjustment device, and the wine koji barrel The rotating and up-down adjustment device is placed in the central position of the upper and lower adjustment device of the culture plate;

Wherein, the raw material conveying device includes a motor, a conveying belt, a discharge plate and a supporting foot; the conveying belt is placed on a frame, the frame is supported by four supporting feet, and the right end of the conveying belt is connected with the discharge plate;

The raw material mixing device includes a mixing bucket, a stirring blade, and a water tank. The mixing bucket is provided with a stirring blade connected to the output end of the drive motor. The mixing bucket is fixed on the mixing bucket support frame, and the water tank is placed on the water tank support frame. The lower end of the water tank is connected with the water pump, the water pump and the nozzle are connected by a water pipe, and the nozzle is placed above the mixing bucket;

The upper and lower position transfer adjustment device of the koji comprises a lift supporting disc, a chassis, a screw rod, a lift supporting disc fixing frame, and a vertical lift. Vertical lift, the lift support disc is connected to the chassis through the lift support disc fixing frame, the upper end face of the upper movable disc is connected to the lift support disc through pulleys, and the lower end face of the lower movable disc is connected to the chassis through pulleys. connected, a plurality of conveyor belts X are evenly distributed on the vertical elevator, the conveyor belt X is arranged on the radial direction of the vertical elevator ring, the conveyor belt X is driven by the conveyor belt motor, and the lower end of the vertical elevator is provided with an elevator motor;

The upper and lower adjusting device of the culture plate comprises a culture plate and a hydraulic pump, the lower end surface of the culture plate is fixedly connected with the upper end of the hydraulic pump, the lower end of the hydraulic pump under the culture plate is fixed on the upper end surface of the culture plate, and the hydraulic pump under the culture plate is fixed on the upper end surface of the culture plate. The lower end of the lift is fixed on the upper end face of the culture plate, the lower end of the hydraulic pump below the culture plate is fixed on the upper end surface of the chassis, the support rod on the lift supporting disc fixing frame passes through the culture plate, and the culture plate can move up and down along the support rod, The culture plate is provided with a culture plate conveyor belt on the radial direction, and the culture plate conveyor belt is driven by a motor;

The koji barrel rotation and up-and-down adjustment device includes an electric jack, a koji forming barrel and a lifting support plate. The electric jack is fixed on the upper end of the koji forming barrel through the jack support frame, and one end of the electric jack is connected to the capping funnel. There is a ball valve, the ball valve is driven by the ball valve motor, the koji forming barrel is fixed on the upper end of the lifting support plate through the koji barrel supporting frame, the outlet end of the koji forming barrel is provided with a brewing device, and the lower part of the brewing device is a koji sliding conveyor belt , the koji sliding conveyor belt is arranged on the lifting support plate, and the lifting support plate is provided with an opening corresponding to the koji sliding conveyor belt. A roller is provided, the koji forming barrel is placed on the center line of the culture plate, and the discharge port of the mixing barrel is placed above the wet material inlet of the koji forming barrel;

The wine lees manufacturing device comprises a bottom cutter, a wine koji cutting knife, a wine koji box and a motor X, the wine koji cutting knife is placed at the discharge port of the wine koji forming barrel, and the upper and lower parts of the wine koji box are respectively provided with a wine koji cutting knife and a bottom cutting knife, The output end of the motor X is provided with a motor disc, the koji cutter is fixed on the motor disc, the bottom cutter is fixed on the motor disc, and the motor X is fixed on the lower end of the koji forming barrel through the motor bracket.

The conveyor belt is equally divided by blocks of equidistant baffles.

A solenoid valve is also arranged between the water pump and the spray head.

The number of conveyor belts X on the vertical lift is the same as the number of conveyor belts on the culture tray, and the positions are corresponding.

A sensor group is provided on one side of the culture plate conveyor belt on the culture plate.

A starter motor is also installed on the chassis through the motor fixing feet, the output end of the starter motor is provided with a starter plate, and the starter plate drives the lower movable plate.

The chassis is also equipped with a rotating motor through the motor bracket, and the output end of the rotating motor is equipped with a transmission plate, and the transmission plate drives the turntable of the koji pressing barrel.

Beneficial effects:

1) The biggest feature of the conveyor belt design is that it has equidistant baffles, and the material is only subjected to two forces between the baffles, namely gravity and supporting force. The material only has friction when going up and down the conveyor belt, so the loss of electric energy caused by resistance work is greatly reduced, and the purpose of making the material move up with the conveyor belt is achieved. The traction force is provided by the motor, which can transport materials with uneven feeding.

2) The stirring blade is driven by a variable frequency regulating motor, and the directly connected main shaft rotates to drive the stirring blade, so that the continuous stirring and feeding of Daqu raw materials can be realized simply, directly and efficiently.

3) After being processed into curved blocks, it is transported to the culture plate by the sliding conveyor belt, and the horizontal position transfer can be completed. The vertical position transfer can be completed under the action of the vertical lift, and the bump effect can be completed under the action of the hydraulic pump. , so that the block response is sufficient.

4) There are six conveyor belts in each layer of culture trays, which can control the radial transportation of curved blocks. The hydraulic pump can adjust the distance between each layer of culture trays. There are also six conveyor belts in the vertical lift to ensure the same layer. The koji block can be transported synchronously. Three screws control the elevator to move up and down. The lower movable plate is equipped with a rotating track and is supported by rollers. It is controlled by a DC motor to make the platform rotate. In the case of uniformity, the position of the song is automatically adjusted, thereby realizing the operation of replacing the manual bending.

The invention has high automation degree, strong work continuity and high stability.

Description of drawings:

Fig. 1 is the structural representation of the present invention;

Fig. 2 is the structural representation of the raw material conveying device of the present invention;

Fig. 3 is the explosion diagram of the raw material mixing device of the present invention;

Fig. 4 is the structural representation of the mixing bucket in the raw material mixing device;

Fig. 5 is the structure schematic diagram of the upper and lower position transfer adjustment device of distiller's yeast in the present invention;

6 is a schematic diagram of the chassis structure in the present invention;

7 is a schematic structural diagram of a vertical lift in the present invention;

8 is a schematic structural diagram of the upper and lower adjusting device of the culture plate in the present invention;

Fig. 9 is the distiller's yeast rotation and up-down adjustment device in the present invention;

Fig. 10 is the structure schematic diagram of koji forming barrel in the present invention;

Figure 11 is a schematic diagram of a part of the structure of the device for making lees.

FIG. 12 is a schematic diagram of the connection between the conveyor belt X and the output conveyor belt.

Figure 13 is a flow chart of automatic feeding of raw material mixing barrels.

Figure 14 is a flow chart of adding water to the raw material mixing tank.

Figure 15 is a flow chart of the automated design of automated cultivation of koji.

Detailed ways

The present invention will be described in detail below with reference to specific embodiments and the effects of the accompanying drawings.

Example

This embodiment provides a turntable type continuous koji-making equipment, the overall structure of which is shown in Figure 1. The turntable type continuous koji-making equipment consists of a turntable type continuous koji-making equipment, a raw material conveying device, a raw material mixing device, and the upper and lower positions of the koji are transferred. It consists of adjustment device, up and down adjustment device of culture plate, koji barrel rotation and up and down adjustment device and wine blank production device;

The specific decomposition structure is shown in Figure 2 to Figure 11.

In Fig. 2, 101 is a motor, 102 is a conveyor belt, 103 is a stripper plate, and 104 is a support foot.

In Figures 3-4, 201 is the input port, 202 is the mixing bucket, 203 is the material outlet, 204 is the drive motor, 205 is the support frame of the mixing bucket, 206 is the spray head, 207 is the water tank, 208 is the solenoid valve, 209 It is a water pump, 210 is a stirring blade, and 211 is a water tank support frame.

In Figures 5 to 8, 301 is the lift supporting disc, 302 is the lift supporting disc fixing frame, 304 is the pulley, 305 is the screw, 306 is the conveyor motor, 307 is the lift motor, 308 is the start plate, 309 is the Start the motor, 310 is the lower movable plate, 311 is the chassis, 312 is the upper movable plate, 313 is the conveyor belt X, 314 is the vertical lift, 315 is the support rod, and 316 is the motor fixing feet.

In FIG. 8, 401 is a culture tray conveyor, 402 is a motor V, 403 is a lifting support tray, 404 is a hydraulic pump, 405 is a sensor group, 406 is 407 and 408 is a culture tray.

In Figures 9-10, 501 is the electric jack, 502 is the wet material inlet, 503 is the jack support frame, 504 is the koji forming barrel, 505 and 506 are the motor X, 507 is the koji barrel support frame, 508 is the koji sliding conveyor, 509 It is an electric telescopic hydraulic pump, 510 is a drive plate, 511 is a motor support frame, 512 is a rotating motor, and 513 is a koji pressing barrel turntable.

In Figures 10-11, 602 is 610 is the motor disc, 603 is the gland funnel, 604 is the ball valve, 605 is the ball valve motor, 606 is the koji box, 607 is the bottom cutter, 608 is the koji cutter, 609 is the 611 Motor bracket.

The discharge port of the raw material conveying device is placed above the raw material mixing device, the raw material mixing device is fixed on the upper end of the koji upper and lower position transfer adjustment device, and the culture plate upper and lower adjustment device is placed in the middle position of the koji upper and lower position transfer adjustment device, The koji barrel rotation and up-and-down adjustment device is placed in the central position of the up-and-down adjustment device of the culture plate;

Wherein, as shown in FIG. 2 , the raw material conveying device includes a motor 101, a conveying belt 102, a stripper plate 103 and a supporting foot 104; the conveying belt 102 is placed on a frame, the frame is supported by four supporting feet 104, and the right end of the conveying belt 102 Connected with the stripper plate 103;

As shown in Figures 3-4, the raw material mixing device includes a mixing bucket 202, a stirring blade 210, and a water tank 207. The mixing bucket 202 is provided with a stirring blade 210 connected to the output end of the driving motor 204. The driving motor 204 is The frequency conversion adjusts the motor, the mixing bucket 202 is fixed on the mixing bucket support frame 205, the water tank 207 is placed on the water tank support frame 211, the lower end of the water tank 207 is connected with the water pump 209, the water pump 209 and the sprinkler head 206 are connected by a water pipe, and the sprinkler head 206 is placed above the mixing bucket 202;

As shown in FIGS. 5-7 , the upper and lower position transfer adjustment device for koji includes a lift supporting disc 301, a chassis 311, a screw 305, a lift supporting disc fixing frame 302, and a vertical lift 314. The upper and lower ends of the screw 305 are respectively fixed The upper movable disk 312 and the lower movable disk 310 are installed, the screw rod 305 passes through the vertical elevator 314, the elevator supporting disk 301 is connected to the chassis 311 through the elevator supporting disk fixing frame 302, and the upper end surface of the upper movable disk 312 passes through the vertical elevator 314. The pulley 304 is connected to the lift supporting disc 301, the lower end face of the lower movable plate 310 is connected to the chassis 311 through the pulley 304, and a plurality of conveyor belts X313 are evenly distributed on the upper part of the vertical elevator 314, and the number of conveyor belts X313 is generally 4~8 One, the conveyor belt X313 is arranged on the radial direction of the ring of the vertical elevator 314, the conveyor belt X313 is driven by the conveyor belt motor 306, and the lower end of the vertical elevator 314 is provided with the elevator motor 307; the conveyor belt X313 is connected to the output conveyor belt, as shown in Figure 12, It is used to transport the prepared koji to the output conveyor belt and transport it to the fermentation equipment.

As shown in FIGS. 8-9 , the upper and lower adjustment device for the culture plate includes culture plates 406, 407, 408, and a hydraulic pump 404. The lower surfaces of the culture plates 406, 407, and 408 are all fixedly connected to the upper end of the hydraulic pump 404. The lower end of the lower hydraulic pump 404 is fixed on the upper end surface of the culture plate 407, the lower end of the hydraulic pump 404 below the culture plate 407 is fixed on the upper end surface of the culture plate 408, and the lower end of the hydraulic pump 404 under the culture plate 408 is fixed on the bottom of the chassis 311. On the upper end surface, the struts 315 on the lift supporting disc fixing frame 302 pass through the culture plates 406, 407, and 408, and the culture plates 406, 407, and 408 can move up and down along the struts 315. A culture tray conveyor belt 401 is provided upward, and the culture tray conveyor belt 401 is driven by the motor V402;

As shown in Figures 9-11, the koji barrel rotation and up-and-down adjustment device includes an electric jack 501, a koji forming barrel 504 and a lifting support plate. The electric jack 501 is fixed on the upper end of the koji forming barrel 504 through a jack support frame 503. The electric jack 501 One end of the capping funnel 603 is connected to the capping funnel 603. The capping funnel 603 is provided with a ball valve 604. The ball valve 604 is driven by the ball valve motor 605. The outlet end is provided with a wine lees making device, and a wine koji sliding conveyor belt 508 is arranged below the wine lees making device. The lower end of the lifting support plate 403 is connected to the koji pressing barrel turntable 513 through the electric telescopic hydraulic pump 509. The lower end surface of the koji pressing barrel turntable 513 is provided with a roller, and the koji forming barrel 504 is placed on the center line of the culture plates 406, 407 and 408. On the top, the discharge port 203 of the mixing barrel 202 is placed above the wet material inlet 502 of the koji forming barrel 504;

The wine lees manufacturing device includes a bottom cutter 607, a wine koji cutting knife 608, a wine koji box 606 and motors X505 and 506. The wine koji cutting knife 608 is placed at the outlet of the wine koji forming barrel 504, and the upper and lower parts of the wine koji box 606 are respectively provided with. Koji cutter 608, bottom cutter 607, motor discs 602, 610 are provided at the output ends of motors X505, 506, the motor disc 602 is fixedly provided with a wine koji cutter 608, and the motor disc 610 is fixedly fitted with a bottom cutter 607 , the motors X505 and 506 are fixed to the lower end of the koji forming barrel 504 through the motor brackets 609 and 611 .

A solenoid valve 208 is also provided between the water pump 209 and the spray head 206 .

A sensor group 405 is provided on one side of the culture plate conveyor belt on the culture plates 406 , 407 and 408 .

A starter motor 309 is also installed on the chassis 311 through the motor fixing feet 316 , and a starter plate 308 is installed at the output end of the starter motor 309 , and the starter plate 308 drives the lower movable plate 310 .

The chassis 311 is also equipped with a rotating motor 512 through the motor support frame 511, and the output end of the rotating motor 512 is equipped with a transmission plate 510, and the transmission plate 510 drives the koji pressing barrel turntable 513.

The working principle of the present invention will be described below with reference to FIGS. 12 to 15 . First, the raw material conveying device conveys the koji raw materials from the input port 201 to the mixing bucket 202 through the conveyor belt 102 . After the raw material enters the mixing bucket 202, it is cut and stirred by the stirring blade 210 to make the raw material powder. The top of the mixing bucket 202 can automatically add tap water as needed, and the water is added under the control of the sensor under the action of the solenoid valve 208 and the water pump 209. process, and under the action of the stirring blade 210, the raw materials are stirred and mixed to become the raw materials required for koji making.

After the stirring is completed, the raw materials flow out from the discharge port 203 of the mixing barrel 202 and fall into the gland hopper 603. At this time, the ball valve in the barrel lid is in an open state, and the koji material can fall into the koji forming barrel 504 through the ball valve 604. When the koji forming barrel When the 504 is full, the ball valve 604 is closed, the koji cutter 608 at the lower end of the koji forming barrel 504 is closed, the bottom cutter 607 is opened, and the electric jack works to compress the capping funnel 603 downward. 607 is closed, the compacted koji material is cut into koji, the koji cutter 608 is opened, the koji falls into the koji sliding conveyor 508, and is transported to the culture tray.

There are six conveyor belts in each layer of culture trays, which can control the radial transportation of the curved blocks. The hydraulic pump can adjust the distance between each layer of culture trays. There are also six conveyor belts in the vertical lift to ensure the same layer of curved blocks. During transportation, it can be carried out synchronously. Three screws control the elevator to move up and down. The lower movable plate is equipped with a rotating track and supported by rollers. The platform can be rotated by the control of a DC motor.

After a koji is prepared and placed on the culture plate, the lifting and lowering koji transport platform rotates to the next conveyor belt position and repeats the previous process. After six cycles, the first layer of the culture plate is full, and the lifting and lowering koji transport platform rises to the second layer. The position of the culture plate and continue to cycle the previous step; when the two-layer culture plate is full, the fermentation process can be carried out. After fermentation for a certain period of time, the koji can be transported to the vertical elevator by the conveyor belt, and the position transfer of the koji can be realized by using the modified device (including Rotating and moving up and down) to achieve the effect of turning the koji, such as transporting the koji of the first layer to the third layer, and transporting the koji of the second layer to the first layer. The culture plate can automatically adjust the spacing of the curved blocks between the layers through the telescopic rod below, so as to achieve the purpose of bending. During the fermentation process, the sensor can monitor the temperature, humidity, color, carbon dioxide concentration and other data of the cake, and transmit the information to the network through the single-chip microcomputer, and the platform can visualize the data to achieve real-time monitoring and control of the cake state.

After the fermented koji meets the production requirements, the lifting koji transport platform can be used to output the koji of each layer from the equipment through the conveyor belt, eliminating the process of manual handling.

The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments, and without departing from the spirit and scope of the present invention, the present invention will also have various changes and improvements, and these changes and improvements all fall into the protection requirements within the scope of the present invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims (7)

1. a rotary table type continuous koji-making equipment, is characterized in that: it is made up of raw material conveying device, raw material mixing device, distiller's yeast upper and lower position transfer adjustment device, cultivation plate upper and lower adjustment device, wine koji barrel rotation and upper and lower adjustment device, wine lees making device It consists of: the discharge port of the raw material conveying device is placed above the raw material mixing device, the raw material mixing device is fixed on the upper end of the koji upper and lower position transfer adjustment device, and the culture plate upper and lower adjustment device is placed in the middle of the koji upper and lower position transfer adjustment device position, the wine koji barrel rotation and up and down adjustment device are placed in the central position of the upper and lower adjustment device of the culture plate; Wherein, the raw material conveying device comprises a motor (101), a conveying belt (102), a stripper plate (103) and supporting feet (104); the conveying belt (102) is placed on a frame, and the frame is composed of four supporting feet (104) ) support, the right end of the conveyor belt (102) is connected with the discharge plate (103); The raw material mixing device comprises a mixing bucket (202), a stirring blade (210), and a water tank (207). The mixing bucket (202) is provided with a stirring blade (210) connected to the output end of the driving motor (204), The mixing bucket (202) is fixed on the mixing bucket support frame (205), the water tank (207) is placed on the water tank support frame (211), the lower end of the water tank (207) is connected with the water pump (209), and the water pump (209) is connected with the nozzle (206) are connected by water pipes, and the nozzle (206) is placed above the mixing bucket (202); The upper and lower position transfer adjustment device of the koji comprises a lift supporting disc (301), a chassis (311), a screw (305), a lift supporting disc fixing frame (302), a vertical lift (314), and a screw (305) The upper and lower ends are respectively fixed with an upper movable disc (312) and a lower movable disc (310), the screw (305) passes through the vertical lift (314), and the lift supporting disc (301) supports the disc fixing frame through the lift (302) is connected with the chassis (311), the upper end surface of the upper movable plate (312) is connected with the lift supporting disc (301) through the pulley (304), and the lower end surface of the lower movable plate (310) passes through the pulley (304) ) is connected to the chassis (311), a plurality of conveyor belts X (313) are evenly distributed on the vertical elevator (314), and the conveyor belt X (313) is arranged on the radial direction of the circular ring of the vertical elevator (314), and the conveyor belt X (313) ) is driven by a conveyor belt motor (306), and a lift motor (307) is provided at the lower end of the vertical lift (314); The upper and lower adjusting device of the culture plate includes a culture plate (406, 407, 408), a hydraulic pump (404), the lower end surfaces of the culture plate (406, 407, 408) are fixedly connected with the upper end of the hydraulic pump (404), and the culture plate The lower end of the hydraulic pump (404) below the culture plate (406) is fixed on the upper end surface of the culture plate (407), and the lower end of the hydraulic pump (404) below the culture plate (407) is fixed on the upper end surface of the culture plate (408). The lower end of the hydraulic pump (404) below (408) is fixed on the upper end surface of the chassis (311), and the support rod (315) on the lift supporting disc fixing frame (302) passes through the culture plate (406, 407, 408) , the culture plate (406, 407, 408) can move up and down along the support rod (315), the culture plate (406, 407, 408) is provided with a culture plate conveyor belt (401) on the radial direction, and the culture plate conveyor belt (401) through the motor V (402) drive; The koji barrel rotation and up-and-down adjustment device includes an electric jack (501), a koji forming barrel (504) and a lifting support plate, and the electric jack (501) is fixed on the upper end of the koji forming barrel (504) through a jack support frame (503), One end of the electric jack (501) is connected with the gland funnel (603), a ball valve (604) is arranged under the gland funnel (603), the ball valve (604) is driven by the ball valve motor (605), and the koji forming barrel (504) passes through The koji barrel support frame (507) is fixed on the upper end of the lifting support plate (403), the outlet end of the koji forming barrel (504) is provided with a koji making device, and a koji sliding conveyor belt (508) is arranged below the koji forming device. The sliding conveyor belt (508) is arranged on the lifting support plate (403), the lifting support plate (403) is provided with an opening corresponding to the koji sliding conveyor belt (508), and the lower end of the lifting support plate (403) is driven by an electric telescopic hydraulic pump (509). ) is connected with the koji pressing barrel turntable (513), the lower end surface of the koji pressing barrel turntable (513) is provided with a roller, and the koji forming barrel (504) is placed on the center line of the culture plate (406, 407, 408), and the ingredients are mixed. The outlet (203) of the barrel (202) is placed above the wet material inlet (502) of the koji forming barrel (504); The wine lees manufacturing device includes a bottom cutter (607), a wine koji cutting knife (608), a wine koji box (606) and a motor X (505, 506). At the discharge port, the upper and lower parts of the koji box (606) are respectively provided with a koji cutter (608) and a bottom cutter (607), and the output end of the motor X (505, 506) is provided with a motor disc (602, 610), The koji cutter (608) is fixed on the motor disc (602), the bottom cutter (607) is fixed on the motor disc (610), and the motor X (505, 506) is fixed by the motor brackets (609, 611) At the lower end of the koji forming barrel (504). 2 . The turntable type continuous koji-making equipment according to claim 1 , wherein the conveyor belt ( 102 ) is equally divided by equidistant baffles. 3 . 3 . The rotary table type continuous koji making equipment according to claim 1 , wherein a solenoid valve ( 208 ) is further provided between the water pump ( 209 ) and the spray head ( 206 ). 4 . 4. A rotary table type continuous koji-making equipment according to claim 1, characterized in that: the conveyor belt X (313) on the vertical elevator (314) and the culture plate conveyor belt on the culture plate (406, 407, 408) are The numbers are the same, and the positions correspond. 5 . The continuous koji-making equipment of a turntable type according to claim 1 , wherein a sensor group ( 405 ) is provided on one side of the culture plate conveyor belt on the culture plate ( 406 , 407 , 408 ). 6 . 6. The turntable type continuous koji-making equipment according to claim 1, characterized in that: a starter motor (309) is also installed on the chassis (311) through the motor fixing feet (316), and the starter motor (309) is The output end is provided with a starter plate (308), and the starter plate (308) drives the lower movable plate (310). 7. A turntable type continuous koji-making equipment according to claim 1, characterized in that: the chassis (311) is also equipped with a rotating motor (512) through the motor support frame (511), and the rotating motor (512) is The output end is provided with a transmission disc (510), and the transmission disc (510) drives the koji pressing barrel turntable (513).

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