CN111980184A - Method for mounting composite board - Google Patents
Method for mounting composite board Download PDFInfo
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- CN111980184A CN111980184A CN202010814122.XA CN202010814122A CN111980184A CN 111980184 A CN111980184 A CN 111980184A CN 202010814122 A CN202010814122 A CN 202010814122A CN 111980184 A CN111980184 A CN 111980184A
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- composite board
- board
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- composite
- wall surface
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- 239000002131 composite material Substances 0.000 title claims abstract description 69
- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000004873 anchoring Methods 0.000 claims abstract description 23
- 238000010276 construction Methods 0.000 claims abstract description 21
- 238000009434 installation Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000011282 treatment Methods 0.000 claims abstract description 7
- 238000007689 inspection Methods 0.000 claims abstract description 5
- 239000000853 adhesive Substances 0.000 claims description 28
- 230000001070 adhesive effect Effects 0.000 claims description 28
- 238000011049 filling Methods 0.000 claims description 14
- 238000004026 adhesive bonding Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 7
- 239000002390 adhesive tape Substances 0.000 claims description 6
- 238000005553 drilling Methods 0.000 claims description 6
- 239000006260 foam Substances 0.000 claims description 6
- 239000000565 sealant Substances 0.000 claims description 6
- 239000011083 cement mortar Substances 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- 239000012774 insulation material Substances 0.000 claims description 3
- 229920006327 polystyrene foam Polymers 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 abstract description 3
- 238000003672 processing method Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 19
- 238000013329 compounding Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000011490 mineral wool Substances 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002905 metal composite material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/762—Exterior insulation of exterior walls
- E04B1/7629—Details of the mechanical connection of the insulation to the wall
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
Abstract
The invention relates to a method for mounting a composite board, which comprises the following steps: firstly, typesetting and preparing materials: according to design requirements, a construction scheme and actual control points of a field wall surface, a vertical control line and a horizontal control line are bounced, and after actual sizes of doors, windows, walls and the like are measured, a layout graph is drawn; and (4) calculating the number of the mounting methods of the composite board according to the size of the board arrangement drawing, and preparing the material. According to the invention, through the processing methods of typesetting and material preparation, inspection and treatment of the base wall, embedding of the anchoring part, installation, bonding and the like, the composite board can be quickly installed and fixed, the construction efficiency and the construction speed are improved, and meanwhile, the installed board has high stability and is not easy to fall off.
Description
Technical Field
The invention relates to the technical field of installation of composite boards, in particular to an installation method of a composite board.
Background
Composite panels are generally divided into: metal composite panels, wood composite panels, color steel composite panels, rock wool composite panels, and the like; the metal composite plate is formed by covering another metal plate on one metal plate, so that the effects of saving resources and reducing the cost are achieved on the premise of not reducing the using effect (corrosion resistance, mechanical strength and the like). The compounding method generally includes an explosion compounding method, an explosion rolling compounding method, a rolling compounding method, and the like. Composite materials can be classified into composite plates, composite tubes, composite rods, and the like. The method is mainly applied to the industries of corrosion prevention, pressure vessel manufacturing, electric construction, petrifaction, medicine, light industry, automobile and the like. The rock wool board is made up by using basalt and other natural ore as main raw material, high-temp. melting and forming fibre, adding proper quantity of adhesive and solidifying. The rock wool board product is suitable for heat insulation, sound insulation and the like of industrial equipment, buildings and ships
The existing composite board construction process is simple, the construction effect is not good, and the invention provides a construction technology special for an enterprise to realize the installation of the composite board.
Disclosure of Invention
The present invention is directed to a method for mounting a composite board to solve the above problems of the related art.
In order to achieve the purpose, the invention provides the following technical scheme:
a method of installing a composite panel comprising the steps of:
firstly, typesetting and preparing materials: according to design requirements, a construction scheme and actual control points of a field wall surface, a vertical control line and a horizontal control line are bounced, and after actual sizes of doors, windows, walls and the like are measured, a layout graph is drawn; calculating the number of the installation methods of the composite board according to the size of the board arrangement drawing, and preparing materials;
step two, inspecting and processing the base layer wall body: the deviation of the surface flatness of the basic layer plastering is not more than 5mm, the vertical deviation is not more than 5mm, and the construction is started in a strict blind manner if the standard deviation is not reached; the layer plastering wall surface takes a running rule with the length of 2m as a detection size section, a large plane needs to be checked at a diagonal line, then a high position is chiseled, and the low position adopts a plastering and leveling method to ensure that the wall surface flatness meets the requirement of allowable deviation; filling and leveling by using cement mortar with the strength not less than M5, and removing substances such as dust, dirt and the like on the wall surface which hinder the pasting quality; after the base layer wall surface is treated, a small sample is adhered to the base layer wall surface for inspection, and the specification of the sample is not less than 300mm multiplied by 200 mm;
step three, embedding an anchoring part; before the installation method of the composite board is pasted, drilling holes at the positions of the anchoring parts determined according to the layout, wherein the drilling depth is 10mm greater than the anchoring depth, and the drilled holes are cleaned before the anchoring parts are installed; before the composite board is installed, whether the composite board is dry or not, whether the surface is flat and clean or not, and whether the composite board is wet, uneven and polluted or not can be checked;
step four, mounting and bonding; the composite board is adhered to the wall surface by adopting an adhesive, and the mechanical fixing mode that a special T-shaped anchoring part is used for tightly fastening the pre-buried crab-shaped fastener is combined, the construction part is installed from a plinth part from bottom to top along the horizontal direction, the flatness and the verticality meet the corresponding standard requirements, the extruded adhesive is removed in time after one board is installed, the gaps between the boards are uniform and consistent and meet the design requirements, the anchoring part is fastened after the composite board is adhered, the anchoring part is fixed on the wall body, and the expansion bolt is ensured to be effectively anchored with the base layer;
step five, subsequent treatment: filling foam strips among the installed composite plate seams, constructing sealant, cleaning the surfaces, and finally protecting and treating the finished product.
Preferably, the method for inspecting the sticking hand sample comprises the following steps: the composite board forms initial adhesion after being adhered for 24 hours, and can not automatically generate displacement after a positioning piece is cancelled; after the composite board is adhered for 5-7 days, the sample plate cannot be pulled off from the wall surface by an inspector with bare hands, the adhesive is qualified to be prepared, and the strength of the base layer can meet the construction requirement; after the composite board is adhered for 28 days, a drawing instrument is used for detecting that the tensile bonding strength between the composite board and the composite board is more than or equal to 0.15mpa, and the damage occurs in the heat insulation material, namely the composite board is qualified, if the wall body base layer is damaged, the wall body base layer is required to be processed again.
Preferably, the adhesive is prepared by selecting a proper container, pouring the adhesive into the container, pouring clear water into the container, stirring while pouring the clear water, stirring fully and uniformly, and then properly increasing or decreasing the addition of the clear water according to the temperature of the field, wherein the adhesive is stirred as required, and the stirred adhesive needs to be used up within 2 hours.
Preferably, the specific treatment of filling the foam strips between the plate seams is as follows: removing flash burrs on the end faces of board seams and redundant adhesive on gluing parts, then filling polystyrene foam strips between the board seams, wherein the filling height is 4-6mm from the board surface, then firmly attaching the strips with paper adhesive tapes according to the designed width of the board seams of 8mm, then constructing weather-resistant sealant, covering the board surface with the weather-resistant adhesive with the width of 1-2mm and the gluing depth of 5-7mm, and immediately removing the paper adhesive tapes after gluing.
Compared with the prior art, the invention has the beneficial effects that
According to the invention, the heat-insulation decoration sintering integrated plate can be rapidly installed and fixed by the processing methods of typesetting and material preparation, inspection and treatment on the base wall, embedding of the anchoring part, installation, bonding and the like, so that the construction efficiency and the construction speed are improved, and meanwhile, the installed plate has high stability and is not easy to fall off.
Drawings
Fig. 1 is a schematic view of the floor seam of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, in an embodiment of the present invention, a method for installing a composite board includes the following steps:
firstly, typesetting and preparing materials: according to design requirements, a construction scheme and actual control points of a field wall surface, a vertical control line and a horizontal control line are bounced, and after actual sizes of doors, windows, walls and the like are measured, a layout graph is drawn; calculating the number of the installation methods of the composite board according to the size of the board arrangement drawing, and preparing materials;
step two, inspecting and processing the base layer wall body: the deviation of the surface flatness of the basic layer plastering is not more than 5mm, the vertical deviation is not more than 5mm, and the construction is started in a strict blind manner if the standard deviation is not reached; the layer plastering wall surface takes a running rule with the length of 2m as a detection size section, a large plane needs to be checked at a diagonal line, then a high position is chiseled, and the low position adopts a plastering and leveling method to ensure that the wall surface flatness meets the requirement of allowable deviation; filling and leveling by using cement mortar with the strength not less than M5, and removing substances such as dust, dirt and the like on the wall surface which hinder the pasting quality; after the base layer wall surface is treated, a small sample is adhered to the base layer wall surface for inspection, and the specification of the sample is not less than 300mm multiplied by 200 mm;
step three, embedding an anchoring part; before the installation method of the composite board is pasted, drilling holes at the positions of the anchoring parts determined according to the layout, wherein the drilling depth is 10mm greater than the anchoring depth, and the drilled holes are cleaned before the anchoring parts are installed; before the composite board is installed, whether the composite board is dry or not, whether the surface is flat and clean or not, and whether the composite board is wet, uneven and polluted or not can be checked;
step four, mounting and bonding; the composite board is adhered to the wall surface by adopting an adhesive, and the mechanical fixing mode that a special T-shaped anchoring part is used for tightly fastening the pre-buried crab-shaped fastener is combined, the construction part is installed from a plinth part from bottom to top along the horizontal direction, the flatness and the verticality meet the corresponding standard requirements, the extruded adhesive is removed in time after one board is installed, the gaps between the boards are uniform and consistent and meet the design requirements, the anchoring part is fastened after the composite board is adhered, the anchoring part is fixed on the wall body, and the expansion bolt is ensured to be effectively anchored with the base layer;
step five, subsequent treatment: filling foam strips among the installed composite plate seams, constructing sealant, cleaning the surfaces, and finally protecting and treating the finished product.
The method for inspecting the pasted small sample in the embodiment comprises the following steps: the composite board forms initial adhesion after being adhered for 24 hours, and can not automatically generate displacement after a positioning piece is cancelled; after the composite board is adhered for 5-7 days, the sample plate cannot be pulled off from the wall surface by an inspector with bare hands, the adhesive is qualified to be prepared, and the strength of the base layer can meet the construction requirement; after the composite board is adhered for 28 days, a drawing instrument is used for detecting that the tensile bonding strength between the composite board and the composite board is more than or equal to 0.15mpa, and the damage occurs in the heat insulation material, namely the composite board is qualified, if the wall body base layer is damaged, the wall body base layer is required to be processed again.
The preparation method of the adhesive comprises the steps of selecting a proper container, firstly pouring the adhesive into the container, then pouring clear water into the container, stirring while pouring the clear water, fully and uniformly stirring, then properly increasing or decreasing the addition amount of the clear water according to the temperature of the field, stirring the adhesive according to the application, and using up the stirred adhesive within 2 hours.
The specific treatment of filling the foam strip between the plate seams in the embodiment is as follows: removing flash burrs on the end faces of board seams and redundant adhesive on gluing parts, then filling polystyrene foam strips between the board seams, wherein the filling height is 4-6mm from the board surface, then firmly attaching the strips with paper adhesive tapes according to the designed width of the board seams of 8mm, then constructing weather-resistant sealant, covering the board surface with the weather-resistant adhesive with the width of 1-2mm and the gluing depth of 5-7mm, and immediately removing the paper adhesive tapes after gluing.
The method for manufacturing the transverse layer separation seam of the composite board comprises the following steps: coating 1-2mm on the two side surface layers during gluing, and gluing the depth of 5-7 mm.
Before the composite board is installed, whether the dimension error is in a required range or not and whether the external quality of the board is qualified or not must be carefully checked, and if the board is a non-qualified product, the board is strictly prohibited to be used on a wall.
The following is the surface quality per square meter of composite panel and the test method should conform to the following table
The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (4)
1. A method of installing a composite panel, comprising the steps of:
firstly, typesetting and preparing materials: according to design requirements, a construction scheme and actual control points of a field wall surface, a vertical control line and a horizontal control line are bounced, and after actual sizes of doors, windows, walls and the like are measured, a layout graph is drawn; calculating the number of the installation methods of the composite board according to the size of the board arrangement drawing, and preparing materials;
step two, inspecting and processing the base layer wall body: the deviation of the surface flatness of the basic layer plastering is not more than 5mm, the vertical deviation is not more than 5mm, and the construction is started in a strict blind manner if the standard deviation is not reached; the layer plastering wall surface takes a running rule with the length of 2m as a detection size section, a large plane needs to be checked at a diagonal line, then a high position is chiseled, and the low position adopts a plastering and leveling method to ensure that the wall surface flatness meets the requirement of allowable deviation; filling and leveling by using cement mortar with the strength not less than M5, and removing substances such as dust, dirt and the like on the wall surface which hinder the pasting quality; after the base layer wall surface is treated, a small sample is adhered to the base layer wall surface for inspection, and the specification of the sample is not less than 300mm multiplied by 200 mm;
step three, embedding an anchoring part; before the installation method of the composite board is pasted, drilling holes at the positions of the anchoring parts determined according to the layout, wherein the drilling depth is 10mm greater than the anchoring depth, and the drilled holes are cleaned before the anchoring parts are installed; before the composite board is installed, whether the composite board is dry or not, whether the surface is flat and clean or not, and whether the composite board is wet, uneven and polluted or not can be checked;
step four, mounting and bonding; the composite board is adhered to the wall surface by adopting an adhesive, and the mechanical fixing mode that a special T-shaped anchoring part is used for tightly fastening the pre-buried crab-shaped fastener is combined, the construction part is installed from a plinth part from bottom to top along the horizontal direction, the flatness and the verticality meet the corresponding standard requirements, the extruded adhesive is removed in time after one board is installed, the gaps between the boards are uniform and consistent and meet the design requirements, the anchoring part is fastened after the composite board is adhered, the anchoring part is fixed on the wall body, and the expansion bolt is ensured to be effectively anchored with the base layer;
step five, subsequent treatment: filling foam strips among the installed composite plate seams, constructing sealant, cleaning the surfaces, and finally protecting and treating the finished product.
2. A method of installing a composite panel according to claim 1, wherein the method of applying a thumbnail test comprises: the composite board forms initial adhesion after being adhered for 24 hours, and can not automatically generate displacement after a positioning piece is cancelled; after the composite board is adhered for 5-7 days, the sample plate cannot be pulled off from the wall surface by an inspector with bare hands, the adhesive is qualified to be prepared, and the strength of the base layer can meet the construction requirement; after the composite board is adhered for 28 days, a drawing instrument is used for detecting that the tensile bonding strength between the composite board and the composite board is more than or equal to 0.15mpa, and the damage occurs in the heat insulation material, namely the composite board is qualified, if the wall body base layer is damaged, the wall body base layer is required to be processed again.
3. The method for mounting a composite board according to claim 1, wherein the adhesive is prepared by pouring the adhesive into a container, pouring clear water into the container, stirring while pouring the clear water, stirring thoroughly, and adding or subtracting the amount of clear water according to the temperature of the field, wherein the adhesive is stirred as needed, and the stirred adhesive must be used up within 2 hours.
4. A method for installing a composite board according to claim 1, wherein the foam strips are filled between the board seams by the following specific processes: removing flash burrs on the end faces of board seams and redundant adhesive on gluing parts, then filling polystyrene foam strips between the board seams, wherein the filling height is 4-6mm from the board surface, then firmly attaching the strips with paper adhesive tapes according to the designed width of the board seams of 8mm, then constructing weather-resistant sealant, covering the board surface with the weather-resistant adhesive with the width of 1-2mm and the gluing depth of 5-7mm, and immediately removing the paper adhesive tapes after gluing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010814122.XA CN111980184A (en) | 2020-08-13 | 2020-08-13 | Method for mounting composite board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010814122.XA CN111980184A (en) | 2020-08-13 | 2020-08-13 | Method for mounting composite board |
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| Publication Number | Publication Date |
|---|---|
| CN111980184A true CN111980184A (en) | 2020-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010814122.XA Pending CN111980184A (en) | 2020-08-13 | 2020-08-13 | Method for mounting composite board |
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|---|---|---|---|---|
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2020
- 2020-08-13 CN CN202010814122.XA patent/CN111980184A/en active Pending
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