CN111974742A - An annular closed environment-friendly workpiece cleaning device - Google Patents

An annular closed environment-friendly workpiece cleaning device Download PDF

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CN111974742A
CN111974742A CN202010745283.8A CN202010745283A CN111974742A CN 111974742 A CN111974742 A CN 111974742A CN 202010745283 A CN202010745283 A CN 202010745283A CN 111974742 A CN111974742 A CN 111974742A
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water tank
annular
circular
annular water
sliding rod
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贾明权
王浩宇
何文辉
唐汉吉
陈毅强
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Jiangsu University
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Jiangsu University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/044Cleaning involving contact with liquid using agitated containers in which the liquid and articles or material are placed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/102Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

本发明公开了一种环形封闭环保型工件清洗装置,通过设置多个环形分布零件放置槽,可以把不同零部件放置在不同的零件放置槽内,避免清洗时将零件混合,导致在使用时需要翻找浪费时间,增加工作量。另外环形槽清槽可以极大的减少设备作业空间,充分利用空间,提高设备工作效率。风干单元置于工件清洗槽上方,工件清洗结束后通过液压抬升装置,工件移出清洗槽,启动烘干装置烘干工件表面液体,从而达到清洗——烘干一步到位。减少工件流转搬运工序,这样既可以节约时间和劳动成本,又可以减少因搬运过程造成的工件表面液体外泄导致二次环境污染问题。水循环处理器确保工件清洗过程中清洗液零排放,从而达到清洗装置的环保要求。

Figure 202010745283

The invention discloses an annular closed environment-friendly workpiece cleaning device. By arranging a plurality of annularly distributed parts placement grooves, different parts can be placed in different parts placement grooves, so as to avoid mixing parts during cleaning, resulting in the need for Searching wastes time and increases workload. In addition, the annular groove cleaning can greatly reduce the working space of the equipment, make full use of the space, and improve the working efficiency of the equipment. The air-drying unit is placed above the workpiece cleaning tank. After the workpiece is cleaned, the hydraulic lifting device moves the workpiece out of the cleaning tank, and starts the drying device to dry the liquid on the surface of the workpiece, so as to achieve cleaning-drying in one step. Reducing the flow and handling process of the workpiece can not only save time and labor costs, but also reduce the problem of secondary environmental pollution caused by the leakage of liquid on the surface of the workpiece caused by the handling process. The water circulation processor ensures zero discharge of cleaning fluid during workpiece cleaning, so as to meet the environmental protection requirements of the cleaning device.

Figure 202010745283

Description

一种环形封闭环保型工件清洗装置An annular closed environment-friendly workpiece cleaning device

技术领域technical field

本发明涉及机械技术领域,具体涉及一种环形封闭环保型工件清洗装置。The invention relates to the technical field of machinery, in particular to an annular closed environment-friendly workpiece cleaning device.

背景技术Background technique

随着科技的发展社会的进步。目前各种各样的机械设备已经深入的融入到我们的生活中,方便了我们的生活。机械配件生产的过程要要求在无尘环境下进行,但是有些机械配件在生产出来后需要在仓库中存放很长时间才会被利用,这些配件在存放的过程中表面会落满灰尘,因此在进行使用前需要进行除尘处理。目前的机械配件除尘设备大多是通过吹风进行灰尘处理,这样严重使得灰尘处理不干净,并且扬起的灰尘处理不好,会对工作人员身体健康造成严重影响。尤其是绿色发展的日渐重要,今后的生产方方面面都要考虑环保的需求,本发明利用水循环处理器,采用封闭循环利用水资源,环保无污染。With the development of science and technology, society progresses. At present, all kinds of mechanical equipment have been deeply integrated into our life, which facilitates our life. The production process of mechanical parts should be carried out in a dust-free environment, but some mechanical parts need to be stored in the warehouse for a long time after they are produced before they can be used. These parts will be covered with dust during the storage process. Dust removal is required before use. At present, most of the dust removal equipment for mechanical parts is used for dust treatment by blowing air, which seriously makes the dust treatment unclean, and the raised dust is not handled properly, which will have a serious impact on the health of the staff. In particular, green development is becoming more and more important, and environmental protection needs must be considered in all aspects of production in the future. The invention utilizes a water cycle processor, adopts a closed cycle to utilize water resources, and is environmentally friendly and pollution-free.

发明内容SUMMARY OF THE INVENTION

为了解决现有技术中的不足,本发明提出了一种环形封闭环保型工件清洗装置,可有效的对工件进行清洗,并且清洗过程更环保,In order to solve the deficiencies in the prior art, the present invention proposes an annular closed environment-friendly workpiece cleaning device, which can effectively clean the workpiece, and the cleaning process is more environmentally friendly.

本发明所采用的技术方案如下:The technical scheme adopted in the present invention is as follows:

一种环形封闭环保型工件清洗装置,包括环形水槽、圆板和伸缩单元,An annular closed environment-friendly workpiece cleaning device, comprising an annular water tank, a circular plate and a telescopic unit,

在圆板上设置多个沿环状排布的零件放置槽,所述零件放置槽上开口边沿与圆板固定连接;圆板的中心位置开有中心圆孔,在中心圆孔处装有圆槽,圆槽外固定套有圆环,圆环嵌入到圆板内,且圆环与圆板之间旋转连接;圆槽外壁面固定装有电机,电机的输出端固定连接有第一斜齿轮,在电机下方的圆槽外壁上这套装有第二斜齿轮,第二斜齿轮与圆槽旋转连接;第二斜齿轮与第一斜齿轮啮合连接;第二斜齿轮的底面固定连接有多根连接杆,多根连接杆的底面与圆板之间固定连接;A plurality of parts placement grooves arranged in a ring shape are arranged on the circular plate, and the opening edges of the parts placement grooves are fixedly connected to the circular plate; a central circular hole is formed in the center of the circular plate, and a circular The groove, the outer fixed sleeve of the circular groove is provided with a circular ring, the circular ring is embedded in the circular plate, and the circular ring and the circular plate are rotatably connected; the outer wall of the circular groove is fixedly installed with a motor, and the output end of the motor is fixedly connected with a first helical gear , a second helical gear is installed on the outer wall of the circular groove under the motor, and the second helical gear is rotatably connected with the circular groove; the second helical gear is meshed with the first helical gear; the bottom surface of the second helical gear is fixedly connected with a plurality of Connecting rods, the bottom surfaces of multiple connecting rods are fixedly connected with the circular plate;

伸缩单元包括液压缸,液压缸的伸长端固定连接有方形滑杆,在方形滑杆外部套装有第二弹簧;方形滑杆和第二弹簧从圆槽的底部穿过,方形滑杆与圆槽之间滑动连接,在方形滑杆的底部装有挡块;The telescopic unit includes a hydraulic cylinder, the extension end of the hydraulic cylinder is fixedly connected with a square sliding rod, and a second spring is sheathed outside the square sliding rod; the square sliding rod and the second spring pass through the bottom of the circular groove, and the square sliding rod is connected with the circular The grooves are slidingly connected, and a block is installed at the bottom of the square sliding rod;

圆板与环形水槽相对设置,在伸缩单元的作用下圆板上的环形水槽能从环形水槽中提起或放下。The circular plate is arranged opposite to the annular water tank, and the annular water tank on the circular plate can be lifted or lowered from the annular water tank under the action of the telescopic unit.

进一步,为了增强清洗能力,在环形水槽内装有搅动单元,搅动单元包括双轴电机,双轴电机的两个输出端上均固定连接有旋转杆,旋转杆分别插入环形水槽内,且旋转杆与环形水槽壁之间采用密封圈和挡环进行密封;在环形水槽内的旋转杆上固定连接有多根搅拌杆。Further, in order to enhance the cleaning ability, a stirring unit is installed in the annular water tank. The stirring unit includes a double-shaft motor. The two output ends of the double-shaft motor are fixedly connected with rotating rods. A sealing ring and a retaining ring are used for sealing between the walls of the annular water tank; a plurality of stirring rods are fixedly connected to the rotating rod in the annular water tank.

进一步,在环形水槽外的2根旋转杆上固定装有凸轮;在双轴电机的正上方设有固定板,固定板的两个侧边与环形水槽内环外侧壁之间固定连接,固定板上对称设有两根滑杆,两根滑杆与下方的凸轮相对设置;且滑杆与固定板之间滑动连接,每根滑杆的顶面固定连接有第一凸块,每根滑杆的底面固定连接有第二凸块,每根滑杆的外部套装有第一弹簧26,第一弹簧限制在在第二凸块的顶面与固定板底面之间;通过凸轮转动时对滑杆向上推动,进而让滑杆对环形水槽进行向上的推动,有助于环形水槽中工件的翻转。Further, cams are fixedly installed on the two rotating rods outside the annular water tank; a fixed plate is arranged directly above the biaxial motor, and the two sides of the fixed plate are fixedly connected with the outer side wall of the inner ring of the annular water tank, and the fixed plate Two sliding rods are symmetrically arranged on the upper part, and the two sliding rods are arranged opposite to the lower cam; and the sliding rods and the fixed plate are slidably connected, and the top surface of each sliding rod is fixedly connected with a first protrusion, and each sliding rod A second bump is fixedly connected to the bottom surface of the sliding rod, and a first spring 26 is sheathed on the outside of each sliding rod, and the first spring is limited between the top surface of the second protrusion and the bottom surface of the fixed plate; Push up, and then let the sliding rod push up the annular water tank, which is helpful for the turning of the workpiece in the annular water tank.

进一步,在圆板的上部设有风干单元,风干单元包括环形固定槽,环形固定槽内部为气体腔,在环形固定槽的侧壁上装有热风机,通过热风机向环形固定槽内鼓入热风;环形固定槽的底面装有导管,导管的一端与气体腔连通,另一端连接喷头,所述喷头与下方的零件放置槽相对设置。Further, an air-drying unit is arranged on the upper part of the circular plate, and the air-drying unit includes an annular fixing groove, and the inside of the annular fixing groove is a gas cavity. The bottom surface of the annular fixing groove is equipped with a conduit, one end of the conduit is communicated with the gas chamber, and the other end is connected with a spray head, which is arranged opposite to the lower part placement groove.

进一步,所述环形水槽和水循环处理器之间封闭连接,通过水循环处理器对环形水槽中的清洗液净化后循环利用。Further, the annular water tank and the water circulation processor are closed and connected, and the cleaning liquid in the annular water tank is purified and recycled by the water circulation processor.

进一步,所述液压缸与液压站通过管路连接;Further, the hydraulic cylinder is connected with the hydraulic station through a pipeline;

进一步,所述热风机、电机和双轴电机均与电源连接。Further, the hot air blower, the motor and the biaxial motor are all connected with a power source.

本发明的有益效果:Beneficial effects of the present invention:

本发明通过设置多个零件放置槽,这样在机械零件放置的过程中,可将不同的零件放置在不同的零件放置槽内,避免清洗时将零件混合,导致在使用时需要翻找浪费时间,增加工作量。然后通过液压缸运作,使得零件放置槽内的零件没入清洗液中,再通过电机和双轴电机运作,使得多个零件放置槽在环形水槽内旋转,使得清洗液对零件放置槽内的零件有效的进行冲洗,并且多根搅拌杆旋转,对内部的清洗起到搅拌的作用,使得清洗液发生晃动对零件进行冲洗,并且在凸轮、滑杆和第一弹簧的设置下,使得零件放置槽内的零件发生颠簸,进一步使得内部的零件翻转,这样使得机械配件清洗的更加全面有效,而且在冲洗的过程中,锥形套环和圆板的设置,可有效的避免清洗液飞溅出环形水槽外,而且飞溅到锥形套环上的清洗液沿着侧壁也方便落入到环形水槽内,然后将多个零件放置槽升高,再启动热风机运作,对零件放置槽内的零件进行吹干,本装置即可有效的进行清洗,又可有效的提高工作效率。In the present invention, by setting a plurality of parts placement slots, in the process of placing mechanical parts, different parts can be placed in different parts placement slots, so as to avoid mixing the parts during cleaning, resulting in the need to rummage and waste time during use. increase workload. Then, the hydraulic cylinder is operated to make the parts in the parts placement tank immersed in the cleaning solution, and then the motor and the biaxial motor are operated to make multiple parts placement slots rotate in the annular water tank, so that the cleaning solution is effective for the parts in the parts placement slot. The cleaning solution is flushed, and a plurality of stirring rods rotate to stir the internal cleaning, so that the cleaning liquid shakes to flush the parts, and under the setting of the cam, the sliding rod and the first spring, the parts are placed in the groove. The parts are bumped, which further makes the internal parts turn over, which makes the cleaning of the mechanical parts more comprehensive and effective, and in the process of washing, the setting of the conical collar and the circular plate can effectively prevent the cleaning liquid from splashing out of the annular water tank. , and the cleaning liquid splashed on the conical collar also easily falls into the annular water tank along the side wall, and then raises multiple parts placing grooves, and then starts the operation of the hot air blower to blow the parts in the parts placing groove. Dry, the device can be effectively cleaned, and can effectively improve the work efficiency.

通过水循环处理器的接入,达到了水资源的循环重复利用,并能够做到污水的再处理,从而避免对环境造成污染。Through the connection of the water circulation processor, the recycling and reuse of water resources can be achieved, and the sewage can be reprocessed, thereby avoiding environmental pollution.

附图说明Description of drawings

图1是本发明工件清洗装置的结构示意图;Fig. 1 is the structural representation of the workpiece cleaning device of the present invention;

图2是本发明工件清洗装置中圆板的结构示意图;Fig. 2 is the structural representation of the circular plate in the workpiece cleaning device of the present invention;

图3是本发明工件清洗装置的初始工作状态示意图;Fig. 3 is the initial working state schematic diagram of the workpiece cleaning device of the present invention;

图4是本发明工件清洗装置的零件放置槽的结构示意图;Fig. 4 is the structural representation of the part placement groove of the workpiece cleaning device of the present invention;

图中:1、底板,2、支杆,3、排水阀门,4、排水口,5、环形水槽,6、密封条,7、零件放置槽,8、锥形套环,9、圆板,10、喷头,11、热风机,12、顶板,13、液压缸,14、环形固定槽,15、导管,16、电机,17、第一斜齿轮,18、第二斜齿轮,19、挡环,20、连接杆,21、第一凸块,22、滑杆,23、进水口,24、进水阀门,25、固定板,26、第一弹簧,27、第二凸块,28、搅拌杆,29、旋转杆,30、双轴电机,31、横板,32、凸轮,33、挡圈,34、支腿,35、第二弹簧,36、方形滑杆,37、圆槽,38、挡块,39、圆环,40、水循环处理器。In the picture: 1. Bottom plate, 2. Support rod, 3. Drainage valve, 4. Drainage port, 5. Annular water tank, 6. Sealing strip, 7. Parts placement groove, 8. Conical collar, 9. Round plate, 10, nozzle, 11, hot air blower, 12, top plate, 13, hydraulic cylinder, 14, annular fixing groove, 15, conduit, 16, motor, 17, first helical gear, 18, second helical gear, 19, retaining ring , 20, connecting rod, 21, first bump, 22, sliding rod, 23, water inlet, 24, water inlet valve, 25, fixing plate, 26, first spring, 27, second bump, 28, stirring Rod, 29, Rotary Rod, 30, Biaxial Motor, 31, Cross Plate, 32, Cam, 33, Retaining Ring, 34, Outrigger, 35, Second Spring, 36, Square Slider, 37, Round Slot, 38 , Block, 39, ring, 40, water circulation processor.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用于解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

如图1本发明提出了一种环形封闭环保型工件清洗装置,包括环形水槽5,环形水槽5的底部通过支腿34固定在底板1上。在底板1的四个顶角处均固定连接有支杆2,四根支杆2的顶面固定连接有同一个顶板12;顶板12与底板1平行设置,且在顶板12上装有风干单元和零件放置槽7。As shown in FIG. 1 , the present invention proposes an annular closed environment-friendly workpiece cleaning device, including an annular water tank 5 , and the bottom of the annular water tank 5 is fixed on the bottom plate 1 through legs 34 . The four top corners of the bottom plate 1 are fixedly connected with support rods 2, and the top surfaces of the four support rods 2 are fixedly connected with the same top plate 12; the top plate 12 is arranged in parallel with the bottom plate 1, and an air drying unit and Part placement slot 7.

风干单元包括固定安装在顶板12底部的环形固定槽14,环形固定槽14与顶板12之间为气体腔,在环形固定槽14的侧壁上装有热风机11,通过热风机11向环形固定槽14内鼓入热风。在环形固定槽14的底面沿环形等间距安装有导管15,导管15的一端与气体腔连通,另一端连接喷头10;当热风机11运作时,热风依次通过环形固定槽14、导管15和喷头10喷出,对零件放置槽7内的零件进行吹干。The air-drying unit includes an annular fixing groove 14 fixedly installed at the bottom of the top plate 12, a gas cavity is formed between the annular fixing groove 14 and the top plate 12, a hot air blower 11 is installed on the side wall of the annular fixing groove 14, and the annular fixing groove is sent to the annular fixing groove through the hot air blower 11. Blow hot air into 14. Pipes 15 are installed on the bottom surface of the annular fixing groove 14 at equal intervals along the ring. One end of the pipe 15 is connected to the gas chamber, and the other end is connected to the nozzle 10; 10. Blow-dry the parts in the parts placement tank 7 by spraying.

如图2和4所示,零件放置槽7为U型且零件放置槽7的外壁面上开有通孔。零件放置槽7上部开口的边沿与圆板9上的安装口之间一一对应,且零件放置槽7上部开口与圆板9的上表面齐平,并且在零件放置槽7上固定套有锥形套环8,锥形套环8的顶面与圆板9的底面固定连接,通过锥形套环8将零件放置槽7与圆板9之间固定连接,或者零件放置槽7与圆板9之间也可以直接焊接固定。在圆板9上可以设置多个放置槽7,在清洗工件时,可以将同种工件装在同一个放置槽7内,避免清洗后的再分拣工作。在圆板9的中心位置开有中心圆孔,在中心圆孔处还装有圆槽37;圆槽37的底端固定套有圆环39,圆环39嵌入到圆板9内,且圆环39与圆板9之间旋转连接。在圆槽37外壁面还固定装有电机16,电机16的输出端固定连接有第一斜齿轮17。在电机16下方的圆槽37外壁上这套装有第二斜齿轮18,第二斜齿轮18与圆槽37旋转连接;第二斜齿轮18上、下两边各装有挡环19;第二斜齿轮18与第一斜齿轮17啮合连接。第二斜齿轮18的底面固定连接有多根连接杆20,多根连接杆20的底面与圆板9之间固定连接。为了让零件放置槽7可以灵活的上下移动,故为零件放置槽7配有伸缩单元,该伸缩单元包括液压缸13,液压缸13安装在顶板12上,且液压缸13的伸长端固定连接有方形滑杆36,在方形滑杆36外部套装有第二弹簧35;方形滑杆36和第二弹簧35从圆槽37的底部穿过,方形滑杆36与圆槽37之间滑动连接,在方形滑杆36的底部装有挡块38;通过液压缸13带动方形滑杆36上下移动,带动圆板9上下运动,进而使零件放置槽7也可以实现上下移动,如图3为零件放置槽7被提起时;液压缸13与液压站通过管路连接。As shown in FIGS. 2 and 4 , the parts placement groove 7 is U-shaped and a through hole is opened on the outer wall surface of the parts placement groove 7 . There is a one-to-one correspondence between the edge of the upper opening of the part placement slot 7 and the installation opening on the circular plate 9, and the upper opening of the part placement slot 7 is flush with the upper surface of the circular plate 9, and a cone is fixed on the part placement slot 7. The top surface of the conical collar 8 is fixedly connected with the bottom surface of the circular plate 9, and the parts placement groove 7 and the circular plate 9 are fixedly connected through the conical collar 8, or the parts placement groove 7 and the circular plate are fixedly connected. 9 can also be directly welded and fixed. A plurality of placement slots 7 can be arranged on the circular plate 9. When cleaning workpieces, the same kind of workpieces can be installed in the same placement slot 7 to avoid re-sorting work after cleaning. A central circular hole is opened at the center of the circular plate 9, and a circular groove 37 is also installed at the central circular hole; the bottom end of the circular groove 37 is fixedly sleeved with a circular ring 39, and the circular ring 39 is embedded in the circular plate 9, and the circular The ring 39 is rotatably connected to the circular plate 9 . The motor 16 is also fixedly mounted on the outer wall of the circular groove 37 , and the output end of the motor 16 is fixedly connected with the first helical gear 17 . A second helical gear 18 is installed on the outer wall of the circular groove 37 below the motor 16, and the second helical gear 18 is rotatably connected with the circular groove 37; the upper and lower sides of the second helical gear 18 are provided with retaining rings 19; The gear 18 is meshed with the first helical gear 17 . The bottom surface of the second helical gear 18 is fixedly connected with a plurality of connecting rods 20 , and the bottom surface of the plurality of connecting rods 20 is fixedly connected with the circular plate 9 . In order to allow the part placement slot 7 to move up and down flexibly, the part placement slot 7 is equipped with a telescopic unit, which includes a hydraulic cylinder 13, the hydraulic cylinder 13 is installed on the top plate 12, and the extension end of the hydraulic cylinder 13 is fixedly connected There is a square slide bar 36, and a second spring 35 is sheathed outside the square slide bar 36; A stopper 38 is installed at the bottom of the square slide bar 36; the square slide bar 36 is moved up and down by the hydraulic cylinder 13, which drives the circular plate 9 to move up and down, so that the parts placement slot 7 can also move up and down, as shown in Figure 3 for the placement of the parts When the tank 7 is lifted; the hydraulic cylinder 13 is connected with the hydraulic station through the pipeline.

环形水槽5相对设置在零件放置槽7的底部,让零件放置槽7可以浸没在环形水槽5内;在环形水槽5的侧壁面装有进水口23、排水口4并与其内部连通,进水口23、排水口4上设有进水阀门24、排水阀门3。为了增强本发明装置的清洗能力,在环形水槽5内装有搅动单元,该搅动单元包括双轴电机30,在环形水槽5中心底部设有横板31,横板31的两侧与环形水槽5内环外侧壁之间固定连接,在横板31的顶面固定装有双轴电机30;双轴电机30的两个输出端上均固定连接有旋转杆29,旋转杆29分别插入环形水槽5内,且旋转杆29与环形水槽5侧壁之间旋转连接,环形水槽5与旋转杆29的接触处设有橡胶密封圈,并且环形水槽5内外两侧均贴合设有挡圈33,挡圈33套在旋转杆29上并与其固定连接。在环形水槽5内的旋转杆29上固定连接有多根搅拌杆28;在环形水槽5外的2根旋转杆29上固定装有凸轮32。在双轴电机30的正上方设有固定板25,固定板25的两个侧边与环形水槽5内环外侧壁之间固定连接,固定板25上对称设有两根滑杆22,两根滑杆22与下方的凸轮32相对设置;且滑杆22与固定板25之间滑动连接,每根滑杆22的顶面固定连接有第一凸块21,每根滑杆22的底面固定连接有第二凸块27,每根滑杆22的外部套装有第一弹簧26,第一弹簧26限制在在第二凸块27的顶面与固定板25底面之间。通过凸轮32转动时对滑杆22向上推动,进而让滑杆22对环形水槽5进行向上的推动,有助于环形水槽5中工件的翻转。The annular water tank 5 is relatively arranged at the bottom of the parts placement tank 7, so that the parts placement tank 7 can be immersed in the annular water tank 5; the side wall surface of the annular water tank 5 is equipped with a water inlet 23, a water outlet 4 and communicated with its interior, and the water inlet 23 . The water outlet 4 is provided with a water inlet valve 24 and a drain valve 3. In order to enhance the cleaning ability of the device of the present invention, a stirring unit is installed in the annular water tank 5, the stirring unit includes a biaxial motor 30, and a horizontal plate 31 is arranged at the bottom of the center of the annular water tank 5. The outer side walls of the ring are fixedly connected, and a biaxial motor 30 is fixedly installed on the top surface of the horizontal plate 31; the two output ends of the biaxial motor 30 are fixedly connected with rotating rods 29, and the rotating rods 29 are respectively inserted into the annular water tank 5. , and the rotating rod 29 and the side wall of the annular water tank 5 are rotatably connected, the contact between the annular water tank 5 and the rotating rod 29 is provided with a rubber sealing ring, and the inner and outer sides of the annular water tank 5 are fitted with a retaining ring 33. The retaining ring 33 is sleeved on the rotating rod 29 and fixedly connected with it. A plurality of stirring rods 28 are fixedly connected to the rotating rods 29 in the annular water tank 5 ; cams 32 are fixedly installed on the two rotating rods 29 outside the annular water tank 5 . A fixing plate 25 is provided directly above the biaxial motor 30 , and two sides of the fixing plate 25 are fixedly connected with the outer side walls of the inner ring of the annular water tank 5 , and two sliding rods 22 are symmetrically arranged on the fixing plate 25 . The sliding rod 22 is arranged opposite to the lower cam 32; and the sliding rod 22 is slidably connected with the fixing plate 25, the top surface of each sliding rod 22 is fixedly connected with the first bump 21, and the bottom surface of each sliding rod 22 is fixedly connected There are second bumps 27 , and a first spring 26 is sheathed on the outside of each sliding rod 22 . The first spring 26 is limited between the top surface of the second bump 27 and the bottom surface of the fixing plate 25 . When the cam 32 rotates, the sliding rod 22 is pushed upward, so that the sliding rod 22 pushes the annular water tank 5 upward, which is helpful for the overturning of the workpiece in the annular water tank 5 .

在本实施例中,热风机11和电机30均与电源连接,环形水槽5和水循环处理器40封闭连接,可以对水资源循环利用。第一弹簧和第二弹簧35均为压簧。In this embodiment, both the hot air blower 11 and the motor 30 are connected to the power source, and the annular water tank 5 and the water circulation processor 40 are closed and connected, so that water resources can be recycled. Both the first spring and the second spring 35 are compression springs.

以下结合本装置的工作原理作进一步解释:The following is a further explanation of the working principle of the device:

本发明在使用时,首先将清洗液从环形水槽5进水口输入到环形水槽5内,而加注的清洗液体积不得超过环形水槽5容积的三分之二,然后再将需要清洗的机械零件放置在多个零件放置槽7,在机械零件放置的过程中,将相同的工件放置在同一个放置槽7内,避免后期出现工件分拣工序,而且零件放置槽7内放置的零件占据体积不得超过零件放置槽7容积的二分之一,从而影响工件的清洗效果,如图3所示。When the present invention is in use, firstly, the cleaning liquid is input into the annular water tank 5 from the water inlet of the annular water tank 5, and the volume of the cleaning liquid added shall not exceed two-thirds of the volume of the annular water tank 5, and then the mechanical parts that need to be cleaned are added. It is placed in multiple parts placement slots 7. During the placement of mechanical parts, the same workpieces are placed in the same placement slot 7 to avoid the workpiece sorting process in the later stage, and the parts placed in the parts placement slot 7 occupy no space. It exceeds one-half of the volume of the part placement groove 7, thereby affecting the cleaning effect of the workpiece, as shown in Figure 3.

此时启动液压缸13运作,使得伸长端带动着方形滑杆36下降,进而使得圆板9在第二弹簧35、圆槽37、挡块38和圆环39的作用下同步下降,进而使得圆板9上固定连接的多个零件放置槽7伸入到环形水槽5内,此时零件放置槽7内的零件没入清洗液中,如图1所示。At this time, the hydraulic cylinder 13 is started to operate, so that the elongated end drives the square sliding rod 36 to descend, thereby causing the circular plate 9 to descend synchronously under the action of the second spring 35, the circular groove 37, the stopper 38 and the circular ring 39, thereby making the circular plate 9 descend synchronously. A plurality of parts placement grooves 7 fixedly connected on the circular plate 9 extend into the annular water tank 5, and the parts in the parts placement grooves 7 are immersed in the cleaning solution at this time, as shown in FIG. 1 .

然后启动电机16和双轴电机30运作,双轴电机30输出端带动着旋转杆29旋转,进而使得旋转杆29上固定连接的多根搅拌杆28同步旋转,进而对内部的清洗起到搅拌的作用,使得清洗液发生晃动,进而对零件进行冲洗。并且在旋转杆29旋转的过程中,凸轮32同步旋转对第二凸块27产生间断性敲打,进而使得第一凸块21在滑杆22和第一弹簧26的设置下间断性上下移动,进一步对圆板9间断性向上推动,而圆板9在第二弹簧35的设置下上下发生颠簸,进而使得零件放置槽7内的零件同步颠簸,进一步使得内部的零件翻转,对零件的任意面进行冲洗。而且同时电机16运作,使得输出端带动着第一斜齿轮17旋转,进而啮合传动使第二斜齿轮18同步旋转,进而使得第二斜齿轮18带动着圆板9发生旋转,进而使得多个零件放置槽7同步在环形水槽5内旋转,这样使得清洗液对零件放置槽7内的零件有效的进行冲洗;而且在冲洗的过程中,由于锥形套环8和圆板9的设置,可有效的避免清洗液飞溅出环形水槽5外,而且飞溅到锥形套环8上的清洗液沿着侧壁也方便落入到环形水槽5内,然后停止电机16运作,此时冲洗后的多个零件放置槽7分别位于多个喷头10的正下方,然后再启动液压缸13运作缩短,使得液压缸13伸长端带动着多个零件放置槽7升高,如图3所示的状态停止液压缸13运作,然后再启动热风机11运作,使得热风通过环形固定槽14、导管15和喷头10喷出,对零件放置槽7内的零件进行吹干,Then the motor 16 and the biaxial motor 30 are started to operate, and the output end of the biaxial motor 30 drives the rotating rod 29 to rotate, thereby causing the plurality of stirring rods 28 fixedly connected to the rotating rod 29 to rotate synchronously, thereby stirring the internal cleaning. The action makes the cleaning fluid shake, and then the parts are washed. And during the rotation of the rotating rod 29, the synchronous rotation of the cam 32 produces intermittent beating on the second bump 27, thereby causing the first bump 21 to move up and down intermittently under the setting of the sliding rod 22 and the first spring 26, and further. The circular plate 9 is pushed up intermittently, and the circular plate 9 is bumped up and down under the setting of the second spring 35, so that the parts in the part placement groove 7 are synchronously bumped, and the internal parts are further turned over, and any surface of the parts can be moved. rinse. At the same time, the motor 16 operates, so that the output end drives the first helical gear 17 to rotate, and then the meshing transmission causes the second helical gear 18 to rotate synchronously, so that the second helical gear 18 drives the circular plate 9 to rotate, thereby making multiple parts The placing tank 7 rotates synchronously in the annular water tank 5, so that the cleaning liquid can effectively flush the parts in the parts placing tank 7; In order to prevent the cleaning liquid from splashing out of the annular water tank 5, the cleaning liquid splashed on the conical collar 8 also easily falls into the annular water tank 5 along the side wall, and then stops the operation of the motor 16. The part placement grooves 7 are respectively located directly below the multiple nozzles 10, and then the hydraulic cylinder 13 is started to operate to shorten, so that the extended end of the hydraulic cylinder 13 drives the multiple parts placement grooves 7 to rise, and the hydraulic pressure is stopped in the state shown in Figure 3. The cylinder 13 operates, and then the hot air blower 11 is started to operate, so that the hot air is ejected through the annular fixing groove 14, the conduit 15 and the spray head 10 to dry the parts in the parts placement groove 7,

以上实施例仅用于说明本发明的设计思想和特点,其目的在于使本领域内的技术人员能够了解本发明的内容并据以实施,本发明的保护范围不限于上述实施例。所以,凡依据本发明所揭示的原理、设计思路所作的等同变化或修饰,均在本发明的保护范围之内。The above embodiments are only used to illustrate the design ideas and features of the present invention, and the purpose is to enable those skilled in the art to understand the contents of the present invention and implement them accordingly, and the protection scope of the present invention is not limited to the above embodiments. Therefore, all equivalent changes or modifications made according to the principles and design ideas disclosed in the present invention fall within the protection scope of the present invention.

Claims (7)

1.一种环形封闭环保型工件清洗装置,其特征在于,包括环形水槽(5)、圆板(9)和伸缩单元,在圆板(9)上设置多个沿环状排布的零件放置槽(7),所述零件放置槽(7)上开口边沿与圆板(9)固定连接;圆板(9)的中心位置开有中心圆孔,在中心圆孔处装有圆槽(37),圆槽(37)外固定套有圆环(39),圆环(39)嵌入到圆板(9)内,且圆环(39)与圆板(9)之间旋转连接;圆槽(37)外壁面固定装有电机(16),电机(16)的输出端固定连接有第一斜齿轮(17),在电机(16)下方的圆槽(37)外壁上这套装有第二斜齿轮(18),第二斜齿轮(18)与圆槽(37)旋转连接;第二斜齿轮(18)与第一斜齿轮(18)啮合连接;第二斜齿轮(18)的底面固定连接有多根连接杆(20),多根连接杆(20)的底面与圆板(9)之间固定连接;1. A ring-shaped closed environment-friendly workpiece cleaning device is characterized in that, comprising a ring-shaped water tank (5), a circular plate (9) and a telescopic unit, and a plurality of parts along the ring-shaped arrangement are arranged on the circular plate (9). Slot (7), the upper edge of the opening of the part placement slot (7) is fixedly connected with the circular plate (9); the center of the circular plate (9) is provided with a central circular hole, and a circular groove (37) is installed at the central circular hole. ), the outer fixed sleeve of the circular groove (37) is provided with a circular ring (39), the circular ring (39) is embedded in the circular plate (9), and the circular ring (39) and the circular plate (9) are rotatably connected; (37) The motor (16) is fixedly installed on the outer wall, the output end of the motor (16) is fixedly connected with a first helical gear (17), and a second helical gear (17) is installed on the outer wall of the circular groove (37) below the motor (16). A helical gear (18), the second helical gear (18) is rotatably connected with the circular groove (37); the second helical gear (18) is meshed with the first helical gear (18); the bottom surface of the second helical gear (18) is fixed A plurality of connecting rods (20) are connected, and the bottom surfaces of the plurality of connecting rods (20) are fixedly connected with the circular plate (9); 伸缩单元包括液压缸(13),液压缸(13)的伸长端固定连接有方形滑杆(36),在方形滑杆(36)外部套装有第二弹簧(35);方形滑杆(36)和第二弹簧(35)从圆槽(37)的底部穿过,方形滑杆(36)与圆槽(37)之间滑动连接,在方形滑杆(36)的底部装有挡块(38);The telescopic unit includes a hydraulic cylinder (13), an elongated end of the hydraulic cylinder (13) is fixedly connected with a square sliding rod (36), and a second spring (35) is sheathed outside the square sliding rod (36); the square sliding rod (36) ) and the second spring (35) pass through the bottom of the circular groove (37), the square sliding rod (36) is slidably connected with the circular groove (37), and a stopper ( 38); 圆板(9)与环形水槽(5)相对设置,在伸缩单元的作用下圆板(9)上的环形水槽(5)能从环形水槽(5)中提起或放下。The circular plate (9) is arranged opposite to the annular water tank (5), and the annular water tank (5) on the circular plate (9) can be lifted or lowered from the annular water tank (5) under the action of the telescopic unit. 2.根据权利要求1所述的一种环形封闭环保型工件清洗装置,其特征在于,在环形水槽(5)内装有搅动单元,搅动单元包括双轴电机(30),双轴电机(30)的两个输出端上均固定连接有旋转杆(29),旋转杆(29)分别插入环形水槽(5)内,且旋转杆(29)与环形水槽(5)壁之间采用密封圈和挡环进行密封;在环形水槽(5)内的旋转杆(29)上固定连接有多根搅拌杆(28)。2. An annular closed environment-friendly workpiece cleaning device according to claim 1, characterized in that a stirring unit is installed in the annular water tank (5), and the stirring unit comprises a biaxial motor (30), and the biaxial motor (30) A rotating rod (29) is fixedly connected to the two output ends of the rotating rod (29), the rotating rod (29) is respectively inserted into the annular water tank (5), and a sealing ring and a stopper are used between the rotating rod (29) and the wall of the annular water tank (5). The ring seals; a plurality of stirring rods (28) are fixedly connected to the rotating rod (29) in the annular water tank (5). 3.根据权利要求2所述的一种环形封闭环保型工件清洗装置,其特征在于,在环形水槽(5)外的2根旋转杆(29)上固定装有凸轮(32);在双轴电机(30)的正上方设有固定板(25),固定板(25)的两个侧边与环形水槽(5)内环外侧壁之间固定连接,固定板(25)上对称设有两根滑杆(22),两根滑杆(22)与下方的凸轮(32)相对设置;且滑杆(22)与固定板(25)之间滑动连接,每根滑杆(22)的顶面固定连接有第一凸块(21),每根滑杆(22)的底面固定连接有第二凸块(27),每根滑杆(22)的外部套装有第一弹簧(26),第一弹簧(26)限制在在第二凸块(27)的顶面与固定板(25)底面之间;通过凸轮(32)转动时对滑杆(22)向上推动,进而让滑杆(22)对环形水槽(5)进行向上的推动,有助于环形水槽(5)中工件的翻转。3. A kind of annular closed environment-friendly workpiece cleaning device according to claim 2, characterized in that, cams (32) are fixedly installed on 2 rotating rods (29) outside the annular water tank (5); A fixing plate (25) is arranged directly above the motor (30), two sides of the fixing plate (25) are fixedly connected with the outer side walls of the inner ring of the annular water tank (5), and two symmetrically arranged on the fixing plate (25). A sliding rod (22), two sliding rods (22) are arranged opposite to the lower cam (32); and the sliding rod (22) is slidably connected with the fixing plate (25), the top of each sliding rod (22) A first protrusion (21) is fixedly connected to the surface, a second protrusion (27) is fixedly connected to the bottom surface of each sliding rod (22), and a first spring (26) is sleeved on the outer surface of each sliding rod (22). The first spring (26) is limited between the top surface of the second projection (27) and the bottom surface of the fixing plate (25); when the cam (32) rotates, the sliding rod (22) is pushed upward, thereby allowing the sliding rod ( 22) Pushing the annular water tank (5) upwards is helpful for the overturning of the workpiece in the annular water tank (5). 4.根据权利要求1、2或3所述的一种环形封闭环保型工件清洗装置,其特征在于,在圆板(9)的上部设有风干单元,风干单元包括环形固定槽(14),环形固定槽(14)内部为气体腔,在环形固定槽(14)的侧壁上装有热风机(11),通过热风机(11)向环形固定槽(14)内鼓入热风;环形固定槽(14)的底面装有导管(15),导管(15)的一端与气体腔连通,另一端连接喷头(10),所述喷头(10)与下方的零件放置槽(7)相对设置。4. A kind of annular closed environmental protection type workpiece cleaning device according to claim 1, 2 or 3, characterized in that, an air-drying unit is provided on the upper part of the circular plate (9), and the air-drying unit comprises an annular fixing groove (14), The inside of the annular fixing groove (14) is a gas cavity, a hot air blower (11) is installed on the side wall of the annular fixing groove (14), and hot air is blown into the annular fixing groove (14) through the hot air blower (11); the annular fixing groove The bottom surface of (14) is equipped with a conduit (15), one end of the conduit (15) is communicated with the gas chamber, and the other end is connected to a spray head (10), the spray head (10) is arranged opposite to the lower part placement groove (7). 5.根据权利要求4所述的一种环形封闭环保型工件清洗装置,其特征在于,所述环形水槽(5)和水循环处理器(40)之间封闭连接,通过水循环处理器(40)对环形水槽(5)中的清洗液净化后循环利用。5. A kind of annular closed environment-friendly workpiece cleaning device according to claim 4, characterized in that, the annular water tank (5) and the water circulation processor (40) are closed and connected, and the water circulation processor (40) The cleaning liquid in the annular water tank (5) is recycled after being purified. 6.根据权利要求4所述的一种环形封闭环保型工件清洗装置,其特征在于,所述液压缸(13)与液压站通过管路连接。6 . The annular closed environment-friendly workpiece cleaning device according to claim 4 , wherein the hydraulic cylinder ( 13 ) is connected with the hydraulic station through a pipeline. 7 . 7.根据权利要求4所述的一种环形封闭环保型工件清洗装置,其特征在于,所述热风机(11)、电机(16)和双轴电机(30)均与电源连接。7 . The annular closed environment-friendly workpiece cleaning device according to claim 4 , wherein the hot air blower ( 11 ), the motor ( 16 ) and the biaxial motor ( 30 ) are all connected to a power source. 8 .
CN202010745283.8A 2020-07-29 2020-07-29 An annular closed environment-friendly workpiece cleaning device Pending CN111974742A (en)

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CN112792188A (en) * 2021-02-01 2021-05-14 徐君 Manufacturing and processing technology of stainless steel antibacterial tableware
CN114798574A (en) * 2022-03-10 2022-07-29 南京信息工程大学 Device and method for conveniently cleaning shaft parts for machine manufacturing
CN114798542A (en) * 2022-03-10 2022-07-29 南京信息工程大学 Device and method for cleaning annular part for mechanical maintenance
CN117960682A (en) * 2024-04-02 2024-05-03 泰州市金鹰精密铸造有限公司 Cleaning device for processing high-precision die parts

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CN111085494A (en) * 2019-12-19 2020-05-01 天津智安微电子技术有限公司 Mask plate cleaning device
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CN208390550U (en) * 2018-04-26 2019-01-18 蔡方荣 A kind of multi-functional ophthalmic medical instrument cleaning equipment
CN209303317U (en) * 2019-01-04 2019-08-27 青岛贝莱特姆电气有限公司 A kind of cleaning drying device of machinery spare and accessory parts
CN209577573U (en) * 2019-03-20 2019-11-05 傅仁军 A kind of novel chemical raw material rinsing device
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CN112792188A (en) * 2021-02-01 2021-05-14 徐君 Manufacturing and processing technology of stainless steel antibacterial tableware
CN114798574A (en) * 2022-03-10 2022-07-29 南京信息工程大学 Device and method for conveniently cleaning shaft parts for machine manufacturing
CN114798542A (en) * 2022-03-10 2022-07-29 南京信息工程大学 Device and method for cleaning annular part for mechanical maintenance
CN114798542B (en) * 2022-03-10 2023-02-07 南京信息工程大学 Device and method for cleaning annular part for mechanical maintenance
CN114798574B (en) * 2022-03-10 2023-07-14 南京信息工程大学 A device and method for cleaning shaft parts for mechanical manufacturing
CN117960682A (en) * 2024-04-02 2024-05-03 泰州市金鹰精密铸造有限公司 Cleaning device for processing high-precision die parts

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