CN111972469A - Roast chicken washs workshop section apparatus for producing - Google Patents

Roast chicken washs workshop section apparatus for producing Download PDF

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Publication number
CN111972469A
CN111972469A CN201911350607.1A CN201911350607A CN111972469A CN 111972469 A CN111972469 A CN 111972469A CN 201911350607 A CN201911350607 A CN 201911350607A CN 111972469 A CN111972469 A CN 111972469A
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CN
China
Prior art keywords
section
spraying
cleaning
chicken
sewage collecting
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Pending
Application number
CN201911350607.1A
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Chinese (zh)
Inventor
刘金华
贾敬敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Fuji Town Liulaoer Chicken Co ltd
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Suzhou Fuji Town Liulaoer Chicken Co ltd
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Application filed by Suzhou Fuji Town Liulaoer Chicken Co ltd filed Critical Suzhou Fuji Town Liulaoer Chicken Co ltd
Priority to CN201911350607.1A priority Critical patent/CN111972469A/en
Publication of CN111972469A publication Critical patent/CN111972469A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C21/00Processing poultry
    • A22C21/0061Cleaning or disinfecting poultry
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C21/00Processing poultry
    • A22C21/0053Transferring or conveying devices for poultry

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Food Science & Technology (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a production device for a roast chicken cleaning workshop section, which comprises a rotary chain type transmission track and is characterized in that: the outer side of the rotary chain type transmission rail is sequentially provided with a hair removing section, a first spraying section, a cleaning section and a second spraying section, and the rotary chain type transmission rail is also provided with a plurality of hooks; the hair removing section comprises a saline water spray pipe, a temperature control device, a grating sensor, a brush group and a rubber brush group; first spray segment includes first spray set, first sewage collection device, the second spray segment includes second spray set, second sewage collection device, cleaning device includes viscera clearance pond and removes the internal organs, adopts this apparatus for producing, and degree of automation is high, and the human cost reduces, and the finished product aesthetic property improves greatly, can improve the roast chicken taste simultaneously, has very high practicality.

Description

Roast chicken washs workshop section apparatus for producing
Technical Field
The invention relates to the field of food processing equipment, in particular to roast chicken processing equipment, and particularly relates to a production device for a roast chicken cleaning workshop section.
Background
The Shiliji roast chicken is a traditional famous dish of Han nationality in Yong bridge area of the Suzhou city of Anhui province, and is named after being native to Shilizhen. The authentic fried chicken has good color and taste, strong fragrance, white and tender meat, fat but not greasy meat, rotten meat and bone loss, and bone chewing but remaining fragrance, and is deeply loved by consumers. The Fuliji roast chicken is produced by selecting high-quality chicken species, scientific ingredients and a fine production technology and is produced by the ten processes of slaughtering, scalding, rubbing, washing, raking, knocking, bleaching, sorting, airing, frying, marinating and the like.
Disclosure of Invention
The invention aims to solve the problems, the fine hair of the unhaired chicken which is not completely removed is completely removed by the arranged hair removing section, the fine hair and the hair root which are not completely removed of the unhaired chicken are removed by the arranged rubber brush group in the rotating process, meanwhile, the rubber brush group is adopted, the beating effect on the chicken body in the rotating process can enable the chicken body to absorb more marinade in the subsequent process, the taste of the roasted chicken is better, the impurities remained on the surface of the chicken body are removed by the arranged first spraying section, the automatic operation is conveniently realized by the arranged pressure sensor and the temperature sensor which are connected with the controller, the automatic identification of the body shape, the appearance and the like of the chicken body can be realized by the arranged camera group, the recording and the management are convenient, the unqualified chicken is found, the inspection of a worker can be automatically prompted, the work can be started by the arranged grating sensor when the chicken body is detected to enter the workshop section, more energy-conserving, through the cleaning device who sets up, conveniently get rid of the chicken viscera, conveniently collect the clearance simultaneously, spray the section through the second that sets up, can be convenient for carry out follow-up work with the complete clean up of chicken body.
To achieve the above object, the present invention is realized by:
A production device for a roast chicken cleaning workshop section comprises a rotary chain type transmission rail, wherein a hair removing section, a first spraying section, a cleaning section and a second spraying section are sequentially arranged on the outer side of the rotary chain type transmission rail, and a plurality of hooks are further arranged on the rotary chain type transmission rail;
the hair removing section comprises a saline water spray pipe, a temperature control device, a grating sensor, a brush group and a rubber brush group, the grating sensor is arranged at the front end of the hair removing section, the saline water spray pipe is connected with a saline water storage tank, the temperature control device is arranged in the saline water storage tank, the rubber brush group is arranged in the middle of the saline water spray pipe, the rubber brush group comprises symmetrically arranged cylindrical high-composite material vertical brushes, the brush group is arranged at the rear section of the rubber brush group, and a saline water recycling device is further arranged at the lower part of the hair removing section;
the first spraying section comprises a first spraying device and a first sewage collecting device, the first spraying device comprises a first section water supply pipe, a plurality of first spray heads are uniformly arranged in the middle of the first section water supply pipe, the first section water supply pipe is parallel to the rotary chain type transmission track, the first sewage collecting device is positioned right below the first spraying device, the first sewage collecting device comprises a first sewage collecting tank and a sewer pipeline, a plurality of funnel-shaped water outlets are arranged at the bottom of the first sewage collecting tank and are connected with the sewer pipeline, and a first filtering net basket is arranged on each water outlet;
The cleaning device comprises a viscera cleaning pool and viscera removing devices, the viscera cleaning pool is arranged below the rotary chain type transmission track, a plurality of concave-hole-shaped filter tanks are arranged at the bottom of the viscera cleaning pool, viscera collecting net baskets are erected in the filter tanks, and the bottom ends of the filter tanks are connected with the sewer pipeline;
the second spraying section comprises a second spraying device and a second sewage collecting device, the second spraying device is connected with a second section water supply pipe, a plurality of second spray heads are uniformly arranged in the middle of the second section water supply pipe, the second section water supply pipe is parallel to the rotary chain type transmission track, the second sewage collecting device is located under the second spraying device and comprises a second sewage collecting tank and a sewer pipeline, a plurality of funnel-shaped water outlets are formed in the bottom of the second sewage collecting tank and connected with the sewer pipeline, and a second filter screen basket is arranged on each water outlet.
As a preferred technical scheme, pressure sensors are installed in the first section of water supply pipe and the second section of water supply pipe, the hair removing section further comprises a control device, and the control device is electrically connected with the temperature control device, the grating sensor, the pressure sensors, the brush set and the rubber brush set.
As a preferable technical scheme, the structure of the rubber brush group is similar to the brush part of a full-automatic car washer with a brush, the material of the rubber brush group is high composite material, and the rotating directions of the rubber brush group are opposite.
As a preferable technical solution, the brush set is rotated in a lateral direction and is arranged in a manner of rotating in opposite directions at intervals.
As a preferred technical scheme, a camera group is further installed between the hair removing section and the first spraying section, and the camera group is electrically connected with the control device.
As a preferable technical scheme, the temperature threshold of the temperature control device is 80-85 ℃.
As an optimal technical scheme, remove the internal organs and include the handle, the handle upper end is connected with the connecting rod, the base is installed all around to the connecting rod, there is flexible vaulting pole through round pin hub connection on the base, the shell is installed in the outside of connecting rod, the shell top is provided with circular top-opening portion, be provided with the slip track between the inside of shell and the connecting rod, say sliding connection through the slide and carry out the limited position, prevent that the connecting rod from rolling the dislocation to spacing preventing that the connecting rod from crossing and drawing, through this device that sets up, can be more convenient get rid of the chicken viscera, compare in device or the manual work that used before, can be more quick go the viscera work, and get rid of more thoroughly, also can not damage the viscera, cause the pollution.
The invention has the beneficial effects that: the invention discloses a production device for a cleaning workshop section of roast chicken, which completely removes the fine hair of the unhaired chicken which is not completely removed through an arranged hair removing section, removes the fine hair of the chicken body and the hair root which is not completely removed through an arranged rubber brush group in the rotating process, simultaneously, because the rubber brush group is adopted, the chicken body can absorb more marinade for the subsequent process through the beating action of the rubber brush group in the rotating process, the taste of the roast chicken is better, the impurities remained on the surface of the chicken body are removed through an arranged first spraying section, the arranged pressure sensor and the temperature sensor are simultaneously connected with a controller, the automation is conveniently realized, the body, the appearance and the like of the chicken body can be automatically identified through the arranged camera group, the recording and the management are convenient, unqualified chicken can be found, the detection of workers can be automatically prompted, and through the arranged grating sensor, just can start work detecting the chicken body entering workshop section, it is more energy-conserving, cleaning device through setting up, conveniently get rid of the chicken viscera, conveniently collect the clearance simultaneously, second spray section through setting up, can be with the complete clean up of chicken body, be convenient for carry on follow-up work, through the viscera that removes that sets up, can be more convenient get rid of the chicken viscera, compare in device or the manual work of using before, can be more quick remove the viscera work, and get rid of more thoroughly, can not damage the viscera yet, cause the pollution to the chicken body, and the device has very high practicality.
Drawings
FIG. 1 is a schematic structural distribution of a hair removal segment of the present invention;
FIG. 2 is a schematic structural distribution diagram of a first spray stage of the present invention;
FIG. 3 is a view showing a state in which the chicken body is inserted to remove organs according to the present invention;
FIG. 4 is a view showing a state in which a chicken body is pulled out for removing organs according to the present invention;
FIG. 5 is a schematic structural diagram of a first showerhead of the present invention;
fig. 6 is a schematic structural view of a second showerhead of the present invention.
Detailed Description
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 6, a production device for a roast chicken cleaning workshop section comprises a rotary chain type transmission rail, wherein a hair removing section, a first spraying section, a cleaning section and a second spraying section are sequentially arranged on the outer side of the rotary chain type transmission rail, and a plurality of hooks are further arranged on the rotary chain type transmission rail;
the hair removing section comprises a saline water spray pipe 1, a temperature control device 2, a grating sensor 3, a brush group 4 and a rubber brush group 5, the grating sensor 3 is arranged at the front end of the hair removing section, the saline water spray pipe 1 is connected with a saline water storage tank 6, the temperature control device 2 is arranged in the saline water storage tank 6, the rubber brush group 5 is arranged in the middle of the saline water spray pipe 1, the rubber brush group 5 comprises symmetrically arranged cylindrical high-composite material vertical brushes, the brush group 4 is arranged at the rear section of the rubber brush group 5, and a saline water recycling device is further arranged at the lower part of the hair removing section;
The first spraying section comprises a first spraying device and a first sewage collecting device, the first spraying device comprises a first section water supply pipe 7, a plurality of first spray heads 8 are uniformly arranged in the middle of the first section water supply pipe 7, the first section water supply pipe 7 is parallel to the rotary chain type transmission track, the first sewage collecting device is positioned under the first spraying device, the first sewage collecting device 8 comprises a first sewage collecting tank 801 and a sewer pipeline 802, a plurality of funnel-shaped water outlets 803 are arranged at the bottom of the first sewage collecting tank 802, the plurality of water outlets 803 are connected with the sewer pipeline 802, and a first filtering net basket is arranged on the water outlets 803;
the cleaning device comprises a viscera cleaning pool and a viscera removing device 9, the viscera cleaning pool is arranged below the rotary chain type transmission track, the bottom of the viscera cleaning pool is provided with a plurality of concave-hole-shaped filter tanks, viscera collecting net baskets are erected in the filter tanks, and the bottom ends of the filter tanks are connected with the sewer pipeline;
the second spraying section comprises a second spraying device and a second sewage collecting device, the second spraying device is connected with a second section water supply pipe, a plurality of second spray heads are uniformly arranged in the middle of the second section water supply pipe, the second section water supply pipe is parallel to the rotary chain type transmission track, the second sewage collecting device is located under the second spraying device and comprises a second sewage collecting tank and a sewer pipeline, a plurality of funnel-shaped water outlets are formed in the bottom of the second sewage collecting tank and connected with the sewer pipeline, and a second filter screen basket is arranged on each water outlet.
Specifically, all install pressure sensor in first section delivery pipe, the second section delivery pipe, the hair removal section still includes controlling means, controlling means and the equal electric connection of temperature control device, grating sensor, pressure sensor, brush group, rubber brush group.
Specifically, the structure of the rubber brush group is similar to that of a brush part of a full-automatic automobile washing machine with a brush, the rubber brush group is made of high-composite materials, and the rotating directions of the rubber brush group are opposite.
Specifically, the brush set transversely rotates and is arranged in a mode of opposite rotating directions at intervals.
Specifically, still install the camera group between defeathering section and the first spray section, camera group electric connection controlling means.
Specifically, the temperature threshold of the temperature control device is 80-85 ℃.
It is specific, remove the internal organs and include the handle, the handle upper end is connected with the connecting rod, the base is installed all around to the connecting rod, there is telescopic stay bar through round pin hub connection on the base, the shell is installed in the outside of connecting rod, the shell top is provided with circular top-open portion, be provided with the slip track between the inside of shell and the connecting rod, pass through slip track sliding connection and carry out the limiting position, prevent that the connecting rod from rolling the dislocation to spacing preventing that the connecting rod from crossing drawing, through this device that sets up, can be more convenient get rid of chicken viscera, compare in device or the manual work of using before, can more quick go the viscera work, and get rid of more thoroughly, also can not damage the viscera, cause the pollution to.
Specifically, in this embodiment, the CPLD component that controlling means adopted is equipped with the DSP component additional, powerful, and convenient suitability is high, and when installing functional hardware additional in the later stage moreover, convenient extension.
The operation process of the production system of the Fuliji roast chicken flow line production comprises the following steps:
1. the cleaning section firstly hangs the slaughtered and unhaired chicken on a hook at the lower part of the rotary chain type transmission rail to be fixed, then starts the rotary chain type transmission rail to enable the hung chicken to be conveyed forwards, and passes through the unhairing section, a signal of the chicken, which is acquired by the grating sensor, is passed by the saline water spray pipe, the saline water spray pipe starts to spray saline water on the chicken, because the temperature of the saline water is 80-85 ℃, fine fluff is removed most easily at the time, the rubber brush group and the hairbrush group are started to completely remove the fine fluff, and the next procedure is carried out; opening a first water supply pipe, enabling clear water to spray the whole body of the white-strip chicken through small through holes in a first spray head, washing away residual chicken feathers on the chicken body, collecting the washed sewage through a sewage collecting tank, uniformly flowing into a sewer pipeline through a water outlet at the bottom of the sewage collecting tank, then discharging the sewage out of a room, filtering and collecting sundries such as the washed away chicken feathers through a filter screen basket, taking out the impurities for cleaning so as to avoid blocking the water outlet and the sewer pipeline, and enhancing the water spraying strength of the spray head in a manner of increasing water pressure so as to enable the cleaning to be more thorough;
2. The white chicken enters a cleaning device area under the transmission of the rotary chain type transmission track, the white chicken is manually fixed, the viscera removing part extends into the body of the chicken from a transverse cutting small opening (the anus part of the chicken is cut off) beside the anus part of the chicken until reaching the tracheostoma of the throat part of the chicken, then the chicken is pulled down, the telescopic support rod is opened and extends out through the pulling force of the handle, the viscera such as chicken intestines are hooked, so that the chicken intestines can be manually and rapidly removed, the removed chicken viscera are placed in a viscera collecting basket, the unified collecting treatment is carried out, and sewage flows into a sewer pipe through a filter tank and is discharged out of a room; in the original process of removing the internal organs of the chicken, in order to prevent the overall structure of the chicken from being damaged, a worker extends fingers into the chicken body, touches internal organs such as chicken intestines and the like, carefully removes the internal organs, and the internal organs are difficult to operate by the fingers due to narrow space and easy to prop the chicken body; after the viscera of the chicken are hung and loosened by using the viscera removing device, the viscera can be easily pulled out of the anus of the chicken, the use is convenient and quick, and meanwhile, the risk of chicken intestine cutting and chicken body pollution is avoided due to the chamfer design at the top end of the viscera removing device;
3. after the white strip chicken without the internal organs is artificially modeled, the white strip chicken continuously passes through the second spraying device under the transmission of the rotary chain type transmission track, and the inside and the outside of the chicken are washed by the second spraying heads, so that the whole cleaning process of the white strip chicken is completed.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. The utility model provides a roast chicken washs workshop section apparatus for producing, includes gyration shape chain transmission track, its characterized in that: the outer side of the rotary chain type transmission rail is sequentially provided with a hair removing section, a first spraying section, a cleaning section and a second spraying section, and the rotary chain type transmission rail is also provided with a plurality of hooks;
the hair removing section comprises a saline water spray pipe, a temperature control device, a grating sensor, a brush group and a rubber brush group, the grating sensor is arranged at the front end of the hair removing section, the saline water spray pipe is connected with a saline water storage tank, the temperature control device is arranged in the saline water storage tank, the rubber brush group is arranged in the middle of the saline water spray pipe, the rubber brush group comprises symmetrically arranged cylindrical high-composite material vertical brushes, the brush group is arranged at the rear section of the rubber brush group, and a saline water recycling device is further arranged at the lower part of the hair removing section;
The first spraying section comprises a first spraying device and a first sewage collecting device, the first spraying device comprises a first section water supply pipe, a plurality of first spray heads are uniformly arranged in the middle of the first section water supply pipe, the first section water supply pipe is parallel to the rotary chain type transmission track, the first sewage collecting device is positioned right below the first spraying device, the first sewage collecting device comprises a first sewage collecting tank and a sewer pipeline, a plurality of funnel-shaped water outlets are arranged at the bottom of the first sewage collecting tank and are connected with the sewer pipeline, and a first filtering net basket is arranged on each water outlet;
the cleaning device comprises a viscera cleaning pool and viscera removing devices, the viscera cleaning pool is arranged below the rotary chain type transmission track, a plurality of concave-hole-shaped filter tanks are arranged at the bottom of the viscera cleaning pool, viscera collecting net baskets are erected in the filter tanks, and the bottom ends of the filter tanks are connected with the sewer pipeline;
the second spraying section comprises a second spraying device and a second sewage collecting device, the second spraying device is connected with a second section water supply pipe, a plurality of second spray heads are uniformly arranged in the middle of the second section water supply pipe, the second section water supply pipe is parallel to the rotary chain type transmission track, the second sewage collecting device is located under the second spraying device and comprises a second sewage collecting tank and a sewer pipeline, a plurality of funnel-shaped water outlets are formed in the bottom of the second sewage collecting tank and connected with the sewer pipeline, and a second filter screen basket is arranged on each water outlet.
2. The roasted chicken cleaning workshop section production device of claim 1, which is characterized in that: pressure sensors are installed in the first section of water supply pipe and the second section of water supply pipe, the hair removing section further comprises a control device, and the control device is electrically connected with the temperature control device, the grating sensor, the pressure sensors, the brush set and the rubber brush set.
3. The roasted chicken cleaning workshop section production device of claim 1, which is characterized in that: the structure of the rubber brush group is similar to that of a brush part of a full-automatic automobile washing machine with a brush, the rubber brush group is made of high-composite materials, and the rotating directions of the rubber brush group are opposite.
4. The roasted chicken cleaning workshop section production device of claim 1, which is characterized in that: the brush set transversely rotates and is arranged in a mode of opposite rotating directions at intervals.
5. The roasted chicken cleaning workshop section production device of claim 1 or 2, characterized in that: still install the camera group between defeathering section and the first section of spraying, camera group electric connection controlling means.
6. The roasted chicken cleaning workshop section production device of claim 1, which is characterized in that: the temperature threshold of the temperature control device is 80-85 ℃.
7. The roasted chicken cleaning workshop section production device of claim 1, which is characterized in that: remove the internal organs and include the handle, the handle upper end is connected with the connecting rod, the base is installed all around to the connecting rod, there is flexible vaulting pole through round pin hub connection on the base, the shell is installed in the outside of connecting rod, the shell top is provided with circular top-open portion, be provided with the slip track between the inside and the connecting rod of shell, say sliding connection through the slide and carry out the limited position, prevent that the connecting rod from rolling the dislocation to spacing prevents that the connecting rod from crossing pulling.
CN201911350607.1A 2019-12-24 2019-12-24 Roast chicken washs workshop section apparatus for producing Pending CN111972469A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911350607.1A CN111972469A (en) 2019-12-24 2019-12-24 Roast chicken washs workshop section apparatus for producing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911350607.1A CN111972469A (en) 2019-12-24 2019-12-24 Roast chicken washs workshop section apparatus for producing

Publications (1)

Publication Number Publication Date
CN111972469A true CN111972469A (en) 2020-11-24

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Application Number Title Priority Date Filing Date
CN201911350607.1A Pending CN111972469A (en) 2019-12-24 2019-12-24 Roast chicken washs workshop section apparatus for producing

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113498801A (en) * 2021-07-19 2021-10-15 潍坊老祖母食品股份有限公司 Marinated chicken making equipment and auxiliary marinated chicken making process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113498801A (en) * 2021-07-19 2021-10-15 潍坊老祖母食品股份有限公司 Marinated chicken making equipment and auxiliary marinated chicken making process

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