CN111972449A - Production process of green baked food and baked food - Google Patents
Production process of green baked food and baked food Download PDFInfo
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- CN111972449A CN111972449A CN201910421552.2A CN201910421552A CN111972449A CN 111972449 A CN111972449 A CN 111972449A CN 201910421552 A CN201910421552 A CN 201910421552A CN 111972449 A CN111972449 A CN 111972449A
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- cooling
- baked food
- cooling platform
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B7/00—Baking plants
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D15/00—Preserving finished, partly finished or par-baked bakery products; Improving
- A21D15/02—Preserving finished, partly finished or par-baked bakery products; Improving by cooling, e.g. refrigeration, freezing
Abstract
The invention discloses a production process of green baked food, which comprises the following steps: s1, preparing raw materials; s2, quantitatively feeding; s3, vibrating and flattening; s4, grouting; s5, baking; s6, cooling; s7, packaging; in step S6, the trays containing the green baked food are conveyed to a plurality of cooling platforms for cooling, and all the cooling platforms are sequentially arranged in the vertical direction, and the trays on each cooling platform are supplied with air by a heat dissipation device. According to the production process of the green baked food, the green baked food is arranged in a multilayer manner during cooling, so that rapid cooling can be realized, the cooling effect of the green baked food is improved, the product quality of the green baked food is ensured, and the production efficiency of the green baked food is improved. The invention also provides a baked food.
Description
Technical Field
The invention belongs to the technical field of baked food production equipment, and particularly relates to a production process of green baked food and the baked food.
Background
In the production process of green baked food containing nuts, such as biscuits, in the industry, most of the green baked food is produced by mixing flour and auxiliary materials to prepare blanks with different shapes, embedding the nuts into the blanks and baking. The traditional method has the defects that blank manufacturing and kernel embedding are completed manually, the food sanitation and safety are poor, the production efficiency is low, the cost is high, and the method is not suitable for large-scale production.
Therefore, the production process of the green baked food in the prior art can realize the automatic forming, baking, cooling, packaging and other works of the green baked food. The forming equipment used in the existing production process of green baked food mainly comprises a transmission platform, a feeding device, a material leveling device, a grouting device and the like, wherein the material leveling device is used for leveling materials in a mold cavity of a material tray through vibration.
The existing material flattening device is provided with a pressing mechanism for pressing a material tray, but the pressing mechanism does not consider the situation that the size of the material tray changes in the production process during design, so that the material flattening device can only be suitable for pressing the material tray with one size specification. In the actual production process, the pressing mechanism with the corresponding size needs to be replaced to match with the material tray according to the size specification of the material tray. This kind of mode complex operation of manual change wastes time and energy, and is inefficient, influences the production efficiency of green baking food.
In addition, in the production process of the green baked food, the green baked food just taken out of the oven generally adopts a natural cooling method, but the temperature of the green baked food just taken out of the oven is high, so that the cooling time is long, and the green baked food is oxidized by easily-oxidized components in the green baked food after being placed for a long time, even absorbs moisture in the air again, so that the moisture content of the green baked food is increased, and finally, the quality guarantee period of the packaged product is short and rancidity is easy to generate.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the invention provides a production process of green baked food, which aims to ensure the product quality of the green baked food and improve the production efficiency of the green baked food.
In order to achieve the purpose, the invention adopts the technical scheme that: the production process of the green baked food comprises the following steps:
s1, preparing raw materials;
s2, quantitatively feeding;
s3, vibrating and flattening;
s4, grouting;
s5, baking;
s6, cooling;
s7, packaging;
in step S6, the trays containing the green baked food are conveyed to a plurality of cooling platforms for cooling, and all the cooling platforms are sequentially arranged in the vertical direction, and the trays on each cooling platform are supplied with air by a heat dissipation device.
The number of the cooling platforms is two, namely a first cooling platform and a second cooling platform; the two heat dissipation devices are respectively a first heat dissipation device and a second heat dissipation device; in step S6, the first heat sink is used to supply air to the green baked food in the tray on the first cooling platform, and the second heat sink is used to supply air to the green baked food in the tray on the second cooling platform.
The second cooling platform is located below the first cooling platform, the first heat dissipation device is located above the first cooling platform, airflow generated by the first heat dissipation device blows to green baked food in a material tray located on the first cooling platform, the second heat dissipation device is located on one side of the second cooling platform, and the airflow direction generated by the second heat dissipation device is perpendicular to the conveying direction of the second cooling platform.
The first heat dissipation device comprises a first support arranged on the first cooling platform and a first fan arranged on the first support, and the first fan is located above the first cooling platform.
The first supports are arranged in a plurality of modes, all the first supports are sequentially arranged along the conveying direction of the first cooling platform, and at least one first fan is arranged on each first support.
The second heat dissipation device comprises a second support arranged on the second cooling platform and a second fan arranged on the second support, the second fan is located on one side of the second cooling platform, the axis of the second fan is located in the horizontal plane, and the direction of airflow generated by the second fan is perpendicular to the conveying direction of the second cooling platform.
The second heat dissipation devices are arranged in a plurality and all the second heat dissipation devices are sequentially arranged along the conveying direction of the second cooling platform.
In the step S3, a material leveling device is used to level the material in the mold cavity of the tray; the material flattening device comprises a pressing mechanism, wherein the pressing mechanism comprises two pressing blocks which are used for applying pressing force to the material tray and are arranged oppositely, and an adjusting mechanism which can adjust the distance between the two pressing blocks according to the size specification of the material tray.
The adjusting mechanism comprises an adjusting motor and a power transmission mechanism connected with the adjusting motor and the two pressing blocks, the pressing mechanism comprises a positioning plate, and the pressing blocks are movably arranged on the positioning plate.
The invention also provides a baked food which is produced by adopting the production process of the green baked food.
According to the production process of the green baked food, the green baked food is arranged in a multilayer manner during cooling, so that rapid cooling can be realized, the cooling effect of the green baked food is improved, the product quality of the green baked food is ensured, and the production efficiency of the green baked food is improved.
Drawings
The description includes the following figures, the contents shown are respectively:
FIG. 1 is a flow chart of a process for producing green baked goods according to the present invention;
FIG. 2 is a schematic view of the structure of the cooling apparatus;
FIG. 3 is a schematic structural view of a material leveling device;
FIG. 4 is a schematic view of the hold-down mechanism;
labeled as: 1. a main frame; 2. a front conveying mechanism; 3. a chassis; 4. a guide slide plate; 5. a support member; 6. an adjustment member; 7. a first carrier; 8. a first rear conveying mechanism; 9. a second carrier; 10. a second rear conveying mechanism; 11. a first bracket; 12. a first fan; 13. a second bracket; 14. a second fan; 15. a support frame; 16. positioning the air cylinder; 17. a pressing cylinder; 18. a compression block; 19. a guide bar; 20. positioning a plate; 21. adjusting the motor; 22. a drive bevel gear; 23. a driven bevel gear; 24. a drive gear; 25. a rack; 26. a pressing plate; 27. a vibrating member; 28. a transport platform; 29. a baffle plate; 30. a guide groove.
Detailed Description
The following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings for a purpose of helping those skilled in the art to more fully, accurately and deeply understand the concept and technical solution of the present invention and to facilitate its implementation.
It should be noted that, in the following embodiments, the terms "first", "second" and "third" do not denote absolute differences in structure and/or function, nor do they denote a sequential order of execution, but rather are used for convenience of description.
As shown in fig. 1 to 2, the present invention provides a process for producing a green baked food, comprising the steps of:
s1, preparing raw materials;
s2, quantitatively feeding;
s3, vibrating and flattening;
s4, grouting;
s5, baking;
s6, cooling;
and S7, packaging.
Specifically, in the above step S1, the particles to be added such as nuts are prepared and the slurry required for production is prepared. In the step S2, the material feeding device is used to feed the material quantitatively, and the tray receives the material fed by the material feeding device, where the material is nuts. In step S2, the kernels are introduced into the feeding device, the transporting platform 28 transports the tray to a position below the feeding device, and the kernels are then fed into the cavities of the tray by the feeding device. In the step S3, the material in the cavity of the tray is vibrated to be flat by the material flattening device. In step S3, the conveying platform 28 conveys the tray to the material leveling device, and the material leveling device then levels the material in the cavity of the tray. In step S4, the tray is transported to the injecting device by the transporting platform 28, and then the cavity of the tray is filled with slurry by the injecting device. And finishing the primary forming work of the green baked food after the grouting is finished. In the above step S5, the tray containing the green baked food items that have been preliminarily molded is conveyed to an oven for baking. In step S6, after the baking process is completed, the temperature of the green baked food is higher, and the tray containing the green baked food is transported to a cooling device for cooling. In step S7, after the green baked food is cooled, the tray containing the green baked food is transported to a packaging station for packaging.
In the step S6, the trays containing the green baked food are conveyed to a plurality of cooling platforms for cooling, all the cooling platforms are sequentially arranged along the vertical direction, and the trays on each cooling platform are supplied with air by a heat dissipation device. As shown in fig. 2, in the present embodiment, two cooling platforms are provided, and the two cooling platforms are a first cooling platform and a second cooling platform respectively; the two heat dissipation devices are respectively a first heat dissipation device and a second heat dissipation device. In step S6, the first heat sink is used to supply air to the green baked food in the tray on the first cooling platform, and the second heat sink is used to supply air to the green baked food in the tray on the second cooling platform.
As shown in fig. 2, the cooling apparatus is composed of a conveying device, a first cooling platform, a second cooling platform, a first heat sink, a second heat sink, and a conveying switching device, in step S6, the conveying switching device is used to selectively convey the trays from the conveying device to the first cooling platform and the second cooling platform, and the trays contain green baked food. The second cooling platform is located below the first cooling platform, the first heat dissipation device is located above the first cooling platform, air flow generated by the first heat dissipation device is blown to green baked food located in a material tray on the first cooling platform, the second heat dissipation device is located on one side of the second cooling platform, and the direction of the air flow generated by the second heat dissipation device is perpendicular to the conveying direction of the second cooling platform.
As shown in fig. 2, the conveying device includes a main frame 1 and a front conveying mechanism 2 disposed on the main frame 1 for conveying the tray containing the green baked food to the conveying switching device, and the front conveying mechanism 2 is a horizontally disposed belt conveying mechanism, and the structure thereof is well known to those skilled in the art and will not be described herein again. The conveying direction of the front conveying mechanism 2 is parallel to a first direction, and the first direction is a horizontal direction. The conveying switching device is arranged on the main frame 1, is positioned between the front conveying mechanism 2 and the first cooling platform, and is used for guiding the material tray from the front conveying mechanism 2 to the first cooling platform or the second cooling platform.
As shown in fig. 2, the conveying switching device includes a guide sliding plate 4 for receiving the tray from the conveying device and being disposed obliquely, a support member 5 rotatably connected to the guide sliding plate 4 and supporting the guide sliding plate 4, and an adjusting member 6 connected to the guide sliding plate 4 and adjusting the inclination angle of the guide sliding plate 4. The guide sliding plate 4 has a certain length, and an included angle is formed between the length direction of the guide sliding plate 4 and the first direction and is an acute angle. The support member 5 is vertically arranged on the main frame 1, the support member 5 is located below the guide sliding plate 4, the upper end of the support member 5 is rotatably connected with the first end of the guide sliding plate 4, and the lower end of the support member 5 is fixedly connected with the main frame 1. The adjusting piece 6 is vertical and the adjusting piece 6 is located below the guide sliding plate 4, the upper end of the adjusting piece 6 is rotatably connected with the second end of the guide sliding plate 4, and the lower end of the adjusting piece 6 is fixedly connected with the main frame 1. The first end and the second end of guide slide 4 are the relative both ends on the length direction of guide slide 4, and the height that highly is greater than the second end of the first end of guide slide 4 leads the first end of slide 4 and is in same height with preceding conveying mechanism 2, and the charging tray that preceding conveying mechanism 2 carried moves to guide slide 4 from the first end of guide slide 4 on. The height of the second end of the guide-slide plate 4 is adjustable by means of the adjusting member 6, so that the second end of the guide-slide plate 4 can be aligned with the first cooling platform and the second cooling platform in turn. In step S6, when the second end of the guide sliding plate 4 is at the same height as the first cooling platform, the tray moving to the guide sliding plate 4 can slide down to the first cooling platform. In step S6, when the second end of the guide sliding plate 4 is at the same height as the second cooling platform, the tray moving to the guide sliding plate 4 can slide down to the second cooling platform.
As shown in fig. 2, the adjusting member 6 is a member that is retractable in the vertical direction, the adjusting member 6 may be an air cylinder or a hydraulic cylinder, a cylinder body of the adjusting member 6 is fixedly connected with the main frame 1, and a piston rod of the adjusting member 6 is rotatably connected with the guide sliding plate 4. When the adjusting member 6 is extended, the second end of the guide sliding plate 4 can be pushed to move upwards, so that the inclination angle of the guide sliding plate 4 is reduced, and the second end of the guide sliding plate 4 moves from the height position aligned with the second cooling platform to the height position aligned with the first cooling platform; when the adjusting member 6 is retracted, the second end of the guide sliding plate 4 can be pulled to move downwards, so that the inclination angle of the guide sliding plate 4 is increased, and the second end of the guide sliding plate 4 moves from the height position aligned with the first cooling platform to the height position aligned with the second cooling platform.
As shown in fig. 2, the first cooling platform and the second cooling platform are both horizontally disposed, the first heat sink is located above the first cooling platform, and the airflow generated by the first heat sink blows towards the green baked food in the tray located on the first cooling platform, and the airflow generated by the first heat sink is in the second direction. The second heat dissipation device is located on one side of the second cooling platform, the direction of airflow generated by the second heat dissipation device is perpendicular to the conveying direction of the second cooling platform, the direction of airflow generated by the second heat dissipation device is a third direction, the third direction is a horizontal direction, the third direction is perpendicular to the first direction, the second direction is perpendicular to the third direction, an included angle is formed between the second direction and the first direction, and the included angle is an acute angle. The first heat dissipation device comprises a first support 11 arranged on the first cooling platform and a first fan 12 arranged on the first support 11, the first fan 12 is located above the first cooling platform, the first fan 12 is an axial flow fan, and the axis of the first fan 12 is parallel to the second direction. The second heat dissipation device comprises a second support 13 arranged on the second cooling platform and a second fan 14 arranged on the second support 13, the second fan 14 is located on one side of the second cooling platform, the axis of the second fan 14 is located in the horizontal plane, the airflow direction generated by the second fan 14 is perpendicular to the conveying direction of the second cooling platform, the second fan 14 is an axial flow fan, and the axis of the second fan 14 is parallel to the third direction.
Preferably, the first support 11 is provided with a plurality of first supports 11, all the first supports 11 are sequentially arranged along the conveying direction of the first cooling platform, the conveying direction of the first cooling platform is parallel to the first direction, at least one first fan 12 is arranged on each first support 11, and all the first fans 12 on the first supports 11 are positioned on the same straight line parallel to the third direction, so that the rapid cooling of the green baked food can be realized. First support 11 is vertical setting, the lower extreme and the second cooling platform fixed connection of first support 11, and first fan 12 sets up in the upper end of first support 11, first support 11 and with first cooling platform fixed connection.
Preferably, the second heat dissipation devices are arranged in plurality and all the second heat dissipation devices are arranged in sequence along the conveying direction of the second cooling platform, and the conveying direction of the second cooling platform is parallel to the first direction. The second support 13 is vertical setting and the second support 13 is located the same one side of first cooling platform and second cooling platform, second fan 14 is fixed to be set up on second support 13 and second fan 14 also is located the same one side of first cooling platform and second cooling platform, the upper end and the first cooling platform fixed connection of second support 13, the lower extreme and the second cooling platform fixed connection of second support 13, the air current that second fan 14 produced passes between first cooling platform and the second cooling platform, reach the green effect of cooling that cures in the charging tray on the second cooling platform.
As shown in fig. 2, in the present embodiment, two first heat dissipation devices are provided, two first fans 12 are provided on the first bracket 11 of each first heat dissipation device, and two second heat dissipation devices are also provided.
As shown in fig. 2, the first cooling platform includes a first carriage 7 and a first rear conveying mechanism 8 disposed on the first carriage 7, the first rear conveying mechanism 8 is used for receiving the tray from the guide sliding plate 4 and conveying the tray to a designated position, and the first rear conveying mechanism 8 is a horizontally disposed belt conveying mechanism, and the structure thereof is well known to those skilled in the art and will not be described herein again. The first bearing frame 7 is horizontally arranged, the first bearing frame 7 is fixedly connected with the first support 11, and the upper end of the second support 13 is fixedly connected with the first bearing frame 7. The conveying direction of the first rear conveying mechanism 8 (i.e. the conveying direction of the first cooling platform) is parallel to the first direction, and the first fan 12 is located above the first rear conveying mechanism 8.
As shown in fig. 2, the second cooling platform includes a second carriage 9 and a second rear conveying mechanism 10 disposed on the second carriage 9, the second rear conveying mechanism 10 is used for receiving the trays from the slide guide 4 and conveying the trays to a designated position, the second rear conveying mechanism 10 is located below the first rear conveying mechanism 8, and the second rear conveying mechanism 10 is a horizontally disposed belt conveying mechanism, and the structure thereof is as well known to those skilled in the art, and will not be described herein again. The second bearing frame 9 is horizontally arranged, the second bearing frame 9 is parallel to the first bearing frame 7, the second bearing frame 9 is positioned below the first bearing frame 7, the second bearing frame 9 is fixedly connected with the lower end of the first support 11, and the lower end of the second support 13 is fixedly connected with the second bearing frame 9. The conveying direction of the second rear conveying mechanism 10 (i.e. the conveying direction of the second cooling platform) is parallel to the first direction, and the second fan 14 is located at one side of the second rear conveying mechanism 10.
As shown in fig. 2, the cooling apparatus further includes a controller and a temperature sensor for detecting the temperature of the green baked food in the tray on the front conveyor 2, the temperature sensor is disposed on the main frame 1, the controller is electrically connected to the temperature sensor, the first fan 12 and the second fan 14, the temperature sensor is used for transmitting signals to the controller, and the controller controls the rotation speed of the first fan 12 and the second fan 14 according to the detection result of the temperature sensor. In the above step S6, when the temperature sensor detects that the temperature of the green baked food in the tray on the front conveying mechanism 2 is higher than the set temperature, the controller controls the first fan 12 and the second fan 14 to increase the rotation speed; in the above step S6, when the temperature sensor detects that the temperature of the green baked goods in the tray on the front conveying mechanism 2 is lower than the set temperature, the controller controls the first fan 12 and the second fan 14 to decrease the rotation speed.
As shown in fig. 2, the cooling device further includes a base frame 3, the base frame 3 is vertically disposed, the base frame 3 is located below the second bearing frame 9, the upper end of the base frame 3 is fixedly connected with the second bearing frame 9, the base frame 3 supports the second bearing frame 9, the base frame 3 is disposed in a plurality, and stability of the first cooling platform and stability of the second cooling platform are improved.
Therefore, in the step S6, by providing the double-layer cooling platform and arranging the trays containing the green baked food on the first cooling platform and the second cooling platform for cooling simultaneously, the cooling device with the above structure can realize quick cooling, improve the cooling effect of the green baked food, ensure the product quality of the green baked food, and contribute to improving the production efficiency of the green baked food. And after the cooling is finished, the first cooling platform and the second cooling platform convey the tray filled with the green baked food to a packaging station for packaging.
In the above step S3, the material leveling device is used to level the material in the cavity of the tray, as shown in fig. 3, the material leveling device supports the frame 15, the pressing mechanism and the vibrating component 27 disposed on the pressing mechanism, the frame 15 is disposed on the conveying platform 28, the pressing mechanism includes a positioning plate 20, a positioning cylinder 16 disposed on the frame 15 and used to control the positioning plate 20 to move in the vertical direction, two pressing blocks 18 disposed opposite to each other and used to apply a pressing force to the tray, and an adjusting mechanism disposed on the positioning plate 20 and capable of adjusting the distance between the two pressing blocks 18 according to the size specification of the tray, and the positioning plate 20 is located above the conveying platform 28. In the step S3, the conveying platform 28 conveys the material tray containing the material to the lower side of the positioning plate 20, the pressing mechanism and the pressing mechanism cooperate to fix the material tray, and then the vibrating component 27 is started to smooth the material in the material tray by vibration.
As shown in fig. 3 and 4, the positioning plate 20 is horizontally disposed, the positioning plate 20 is located below the supporting frame 15, the positioning cylinder 16 is a cylinder which is retractable along a vertical direction, the positioning cylinder 16 is vertically disposed on the supporting frame 15, a cylinder body of the positioning cylinder 16 is fixedly connected to the supporting frame 15, and a lower end of a piston rod of the positioning cylinder 16 is fixedly connected to the positioning plate 20. The pressing mechanism further comprises a guide rod 19 used for guiding the positioning plate 20, so that the positioning plate 20 is ensured to stably run, and the pressing mechanism can be accurately contacted with and pressed against the material tray. The guide rod 19 is vertically arranged, the supporting frame 15 is provided with a guide hole for the guide rod 19 to pass through, the guide rod 19 is a cylinder, the guide hole is a round hole, the diameter of the guide hole is the same as that of the guide rod 19, the lower end of the guide rod 19 is fixedly connected with the positioning plate 20, and the upper end of the guide rod 19 is positioned above the supporting frame 15. The guide rods 19 are arranged in parallel, and the two guide rods 19 are respectively positioned at two opposite sides of the positioning air cylinder 16.
As shown in fig. 3, the pressing mechanism includes a pressing cylinder 17 disposed on the supporting frame 15 and a pressing plate 26 connected to the pressing cylinder 17, the vibrating component 27 is a vibrating motor fixedly disposed on the pressing plate 26, the pressing cylinder 17 is a cylinder that can be extended and retracted along a horizontal direction, the pressing cylinder 17 is disposed on the supporting frame 15 in a horizontal state, the pressing cylinder 17 is located above the conveying platform 28, and the pressing cylinder 17 is used for controlling the pressing plate 26 to move along the horizontal direction, so as to clamp and release the tray. The moving direction of the extrusion plate 26 is vertical to the conveying direction of the conveying platform 28 when conveying the material tray, a piston rod of the pressing cylinder 17 is connected with the extrusion plate 26, a cylinder body of the pressing cylinder 17 is fixedly connected with the supporting frame 15, and the vibration part 27 is arranged at the upper end of the extrusion plate 26. The two extrusion mechanisms are symmetrically arranged, the material tray is fixed in the horizontal direction through the matching of the two extrusion mechanisms, the material tray is fixed in the vertical direction through the pressing mechanism, and the pressing mechanism is located in the middle of the two extrusion mechanisms. The positioning plate 20 is located at the middle position of the two extrusion plates 26, after the material tray containing materials reaches the lower part of the pressing mechanism on the conveying line of the conveying platform 28, the positioning cylinder 16 and the pressing cylinder 17 extend, the two extrusion plates 26 clamp the material tray, the pressing block 18 applies downward pressing force to the material tray to realize the clamping and positioning of the material tray, and finally the materials in the material tray are vibrated and leveled by the vibration of the vibration part 27.
As shown in fig. 3 and 4, the pressing mechanism includes an adjusting motor 21 and a power transmission mechanism connected to the adjusting motor 21 and two pressing blocks 18, the pressing blocks 18 are movably disposed on the positioning plate 20, and the pressing blocks 18 are slidably connected to the positioning plate 20. The adjusting motor 21 can control the distance of the pressing blocks 18 moving along a set direction according to the size specification of the tray, namely, the distance between two pressing blocks 18 is adjusted, and the set direction is perpendicular to the conveying direction of the conveying platform 28 when conveying the tray and is parallel to the moving direction of the extrusion plate 26. The two pressing blocks 18 are located at the same height, the two pressing blocks 18 are located on the same straight line parallel to the set direction, the two pressing blocks 18 extend out towards the lower portion of the positioning plate 20, and the lower ends of the two pressing blocks 18 are used for being in contact with the edges of the two opposite sides of the material tray so as to apply pressing force to the material tray. When the transfer platform 28 is in operation, the trays are transported under the two hold-down blocks 18. The positioning plate 20 is provided with guide grooves 30 which enable the pressing blocks 18 to be embedded and guide the pressing blocks 18, the guide grooves 30 are rectangular grooves, the guide grooves 30 are arranged on the positioning plate 20 in a penetrating mode, the upper ends of the pressing blocks 18 are located above the positioning plate 20, the upper ends of the pressing blocks 18 are connected with the power transmission mechanism, the lower ends of the pressing blocks 18 are located below the positioning plate 20, the length direction of the guide grooves 30 is parallel to the set direction, the guide grooves 30 are provided with two guide grooves 30 which are symmetrically arranged, and the positioning air cylinders 16 are located in the middle positions of the two guide grooves 30. The power transmission mechanism is arranged on the top surface of the positioning plate 20, the adjusting motor 21 is fixedly arranged on the top surface of the positioning plate 20, the power transmission mechanism is located between the two pressing blocks 18 and connected with the two pressing blocks 18, and when the adjusting motor 21 runs, the power transmission mechanism drives the two pressing blocks 18 to synchronously move.
As shown in fig. 3 and 4, the adjustment motor 21 is a motor horizontally disposed on the top surface of the positioning plate 20, the power transmission mechanism includes a bevel gear mechanism and a rack-and-pinion mechanism connected with each other, the bevel gear mechanism includes a driving bevel gear 22 and a driven bevel gear 23 engaged with each other, the driving bevel gear 22 is fixedly disposed on the motor shaft of the adjustment motor 21, the rack-and-pinion mechanism includes a driving gear 24 and two racks 25 engaged with the driving gear 24 and horizontally disposed, the two racks 25 are respectively and fixedly connected with the two pressing blocks 18, the length directions of the two racks 25 are parallel, the length directions of the racks 25 are parallel to a set direction, the driving gear 24 is located between the two racks 25, the driving gear 24 and the driven bevel gear 23 are coaxially and fixedly connected, the driving gear 24 is located below the driven bevel gear 23, the driving gear 24 and the driven gear are mounted on the, the positioning cylinder 16 and the drive gear 24 are on the same line parallel to the conveying direction of the transfer platform 28. Two racks 25 are positioned between the two pressing blocks 18, the driving gear 24 is positioned in the middle of the two pressing blocks 18, and the upper end of each pressing block 18 is fixedly connected with one rack 25. When the adjusting motor 21 runs, the generated power is transmitted to the rack and pinion mechanism through the bevel gear mechanism, and two racks 25 of the rack and pinion mechanism drive the two pressing blocks 18 to move in the opposite direction or move away from each other; when the two pressing blocks 18 move oppositely, the distance between the two pressing blocks 18 is reduced, so that the device is suitable for a material tray with a smaller size; when the two pressing blocks 18 move away from each other, the distance between the two pressing blocks 18 is increased, and the tray pressing mechanism is suitable for trays with larger sizes. Through setting up bevel gear mechanism and gear rack mechanism and cooperating, compact structure, occupation space is little, the convenient arrangement.
The adjusting motor 21 is controlled by the controller, the adjusting motor 21 receives a signal sent by the controller, and the adjusting motor 21 can control the distance of the pressing blocks 18 moving along the set direction according to the size and specification of the material trays on the conveying platform 28, so that the self-adaptive adjustment of the distance between the two pressing blocks 18 is realized. Based on a rule base pre-stored by the storage unit, wherein the rule base contains corresponding rules defining the distance between the tray and the two compacting blocks 18. The storage unit is connected with the controller, and in a pre-stored rule base, the distance between two corresponding pressing blocks 18 is defined for the trays with different sizes, and the distance corresponds to the moving distance of the pressing blocks 18 during adjustment.
Therefore, in the step S3, the distance between the two pressing blocks 18 is set to be correspondingly adjustable according to the size specification of the tray, so that the pressing and fixing requirements of trays with various size specifications are met, the universality is good, automatic adjustment can be realized, and the production efficiency of green baked food is improved.
The invention also provides a baked food which is produced by adopting the production process of the green baked food.
The invention is described above with reference to the accompanying drawings. It is to be understood that the specific implementations of the invention are not limited in this respect. Various insubstantial improvements are made by adopting the method conception and the technical scheme of the invention; the present invention is not limited to the above embodiments, and can be modified in various ways.
Claims (10)
1. The production process of green baked food includes the following steps:
s1, preparing raw materials;
s2, quantitatively feeding;
s3, vibrating and flattening;
s4, grouting;
s5, baking;
s6, cooling;
s7, packaging;
the method is characterized in that in the step S6, the trays containing the green baked food are conveyed to a plurality of cooling platforms for cooling, all the cooling platforms are sequentially arranged along the vertical direction, and the trays on all the cooling platforms are supplied with air by a heat dissipation device.
2. The process for producing green baked food according to claim 1, wherein the number of the cooling platforms is two, namely a first cooling platform and a second cooling platform; the two heat dissipation devices are respectively a first heat dissipation device and a second heat dissipation device; in step S6, the first heat sink is used to supply air to the green baked food in the tray on the first cooling platform, and the second heat sink is used to supply air to the green baked food in the tray on the second cooling platform.
3. The production process of green baked food as claimed in claim 2, wherein the second cooling platform is located below the first cooling platform, the first heat sink is located above the first cooling platform, the airflow generated by the first heat sink blows towards the green baked food in the tray on the first cooling platform, the second heat sink is located at one side of the second cooling platform, and the airflow generated by the second heat sink is perpendicular to the conveying direction of the second cooling platform.
4. The process for producing green baked food as claimed in claim 2 or 3, wherein the first heat sink comprises a first bracket disposed on the first cooling platform and a first fan disposed on the first bracket, and the first fan is disposed above the first cooling platform.
5. A green baked food production process as claimed in claim 4 wherein the first rack is provided with a plurality of first racks and all the first racks are arranged in sequence along the conveying direction of the first cooling platform, and each first rack is provided with at least one first fan.
6. The production process of green baked food as claimed in claim 2 or 3, wherein the second heat sink comprises a second bracket disposed on the second cooling platform and a second fan disposed on the second bracket, the second fan is disposed at one side of the second cooling platform, the axis of the second fan is in the horizontal plane and the direction of the air flow generated by the second fan is perpendicular to the conveying direction of the second cooling platform.
7. The process for producing green baked goods according to claim 6, wherein the second heat dissipating device is provided in plurality and all the second heat dissipating devices are arranged in sequence along the conveying direction of the second cooling platform.
8. The process for producing green baked goods according to any one of claims 1 to 7, wherein in the step S3, the material in the cavity of the tray is vibrated to be flat by the material flattening device; the material flattening device comprises a pressing mechanism, wherein the pressing mechanism comprises two pressing blocks which are used for applying pressing force to the material tray and are arranged oppositely, and an adjusting mechanism which can adjust the distance between the two pressing blocks according to the size specification of the material tray.
9. The production process of green baked food as claimed in claim 8, wherein the adjusting mechanism comprises an adjusting motor and a power transmission mechanism connected with the adjusting motor and the two pressing blocks, the pressing mechanism comprises a positioning plate, and the pressing blocks are movably arranged on the positioning plate.
10. Baked food, characterized in that it is produced by the process for the production of green baked food according to any of claims 1 to 9.
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| JPH0242931A (en) * | 1988-05-23 | 1990-02-13 | John B Gray | Bread cooler |
| CN107410410A (en) * | 2017-09-15 | 2017-12-01 | 安徽侬安康食品有限公司 | A kind of baked goods formation system |
| CN107455416A (en) * | 2017-09-15 | 2017-12-12 | 安徽侬安康食品有限公司 | A kind of moulding process of baked goods, production system and baked goods |
| CN207269736U (en) * | 2017-09-15 | 2018-04-27 | 安徽侬安康食品有限公司 | A kind of baked goods transmit cooling device |
| CN108974884A (en) * | 2018-08-13 | 2018-12-11 | 安徽乐锦记食品有限公司 | A kind of bread processing automatic production line |
| CN109264397A (en) * | 2018-11-16 | 2019-01-25 | 中国科学院合肥物质科学研究院 | A kind of baking biscuit automatic transferring |
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2019
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0242931A (en) * | 1988-05-23 | 1990-02-13 | John B Gray | Bread cooler |
| CN107410410A (en) * | 2017-09-15 | 2017-12-01 | 安徽侬安康食品有限公司 | A kind of baked goods formation system |
| CN107455416A (en) * | 2017-09-15 | 2017-12-12 | 安徽侬安康食品有限公司 | A kind of moulding process of baked goods, production system and baked goods |
| CN207269736U (en) * | 2017-09-15 | 2018-04-27 | 安徽侬安康食品有限公司 | A kind of baked goods transmit cooling device |
| CN108974884A (en) * | 2018-08-13 | 2018-12-11 | 安徽乐锦记食品有限公司 | A kind of bread processing automatic production line |
| CN109264397A (en) * | 2018-11-16 | 2019-01-25 | 中国科学院合肥物质科学研究院 | A kind of baking biscuit automatic transferring |
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| CN111972449B (en) | 2022-03-15 |
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