CN111962767A - Web plate open-hole section steel partially-wrapped concrete composite beam and construction method thereof - Google Patents
Web plate open-hole section steel partially-wrapped concrete composite beam and construction method thereof Download PDFInfo
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- CN111962767A CN111962767A CN202010824787.9A CN202010824787A CN111962767A CN 111962767 A CN111962767 A CN 111962767A CN 202010824787 A CN202010824787 A CN 202010824787A CN 111962767 A CN111962767 A CN 111962767A
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- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
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- E04C3/293—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces built-up from parts of different material, i.e. composite structures the materials being steel and concrete
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Abstract
本发明适用于建筑工程技术领域,提供了腹板开孔型钢部分外包混凝土组合梁;包括型钢,其腹板上阵列设置有多个A通孔;设置于型钢内部的的预制混凝土,且预制混凝土上阵列设置有多个与A通孔对应设置的B通孔,所述A通孔与B通孔连通;设置于型钢和预制混凝土上的现浇混凝土翼缘板;其中,钢结构横跨预制混凝土和现浇混凝土翼缘板设置;设置于型钢上部上连接板,所述上连接板上阵列设置有缺口;穿过上连接板设置的多个架立筋,且多个架立筋两侧分别设置有7字形连杆,所述7字形连杆下部设置于预制混凝土内部,所述7字形连杆上部设置于现浇混凝土板内部;设置于型钢腹板的若干栓钉。
The invention is suitable for the technical field of construction engineering, and provides a concrete composite beam partially covered by a web opening-shaped steel; it includes a shaped steel, and a plurality of A through holes are arranged in an array on the web; The upper array is provided with a plurality of B through holes corresponding to the A through holes, and the A through holes are communicated with the B through holes; the cast-in-place concrete flange plate is arranged on the profile steel and the precast concrete; wherein, the steel structure spans the prefabricated Concrete and cast-in-place concrete flange plates are arranged; they are arranged on the upper connecting plate on the upper part of the section steel, and the upper connecting plate is provided with gaps in an array; a plurality of erecting bars are arranged through the upper connecting plate, and the plurality of erecting bars are on both sides. 7-shaped connecting rods are respectively provided, the lower part of the 7-shaped connecting rod is arranged inside the precast concrete, the upper part of the 7-shaped connecting rod is arranged inside the cast-in-place concrete slab, and several pegs are arranged on the profile steel web.
Description
技术领域technical field
本发明涉及建筑工程技术领域,具体是一种腹板开孔型钢部分外包混凝土组合梁及其施工方法。The invention relates to the technical field of construction engineering, in particular to a concrete composite beam partially covered by a web opening section steel and a construction method thereof.
背景技术Background technique
在现代的钢筋混凝土结构中,早期应用梁的结构形式为钢筋混凝土梁,这种梁主要是在施工现场绑扎好钢筋并支模再浇筑混凝土养护形成的。它具有取材容易、整体性和可模性好、刚度大的优点。但它也有许多的缺点,比如:施工周期长,成本高,自重大、使用中抗裂性能差。In modern reinforced concrete structures, the structural form of beams used in the early days is reinforced concrete beams, which are mainly formed by binding steel bars at the construction site and supporting the formwork before pouring concrete for curing. It has the advantages of easy acquisition, good integrity and moldability, and high rigidity. But it also has many shortcomings, such as: long construction period, high cost, self-heavy, poor crack resistance in use.
随着建筑施工技术的发展,型钢混凝土梁的出现改善了原始的钢筋混凝土梁的性能。到现在的装配式混凝土梁的出现,与现浇混凝土结构相比,装配式混凝土梁能够实现工业化生产,极大的缩短了施工周期,同时节约了施工模板节省材料保护环境。可是由于梁高度的限制,以及梁下还要通过管线等,导致建筑层高受到了限制。因此现通过一种腹板开孔型钢部分外包混凝土组合梁的施工方法来解决上述技术问题。With the development of building construction technology, the appearance of reinforced concrete beams has improved the performance of the original reinforced concrete beams. With the emergence of prefabricated concrete beams, compared with cast-in-place concrete structures, prefabricated concrete beams can realize industrial production, greatly shorten the construction period, and save construction templates and materials to protect the environment. However, due to the limitation of the beam height and the need to pass pipelines under the beam, the floor height of the building is limited. Therefore, the above-mentioned technical problem is solved by a construction method of a concrete composite beam partially covered by a web opening section steel.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种腹板开孔型钢部分外包混凝土组合梁及其施工方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a concrete composite beam with a web opening section and a construction method thereof, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下一种技术方案:To achieve the above object, the present invention provides the following technical scheme:
一种腹板开孔型钢部分外包混凝土组合梁,包括型钢,其腹板上阵列设置有多个A通孔;The utility model relates to a concrete composite beam partially covered with open-hole profiled steel on a web, comprising profiled steel, and a plurality of A through holes are arranged in an array on the web;
设置于型钢内部的的预制混凝土,且预制混凝土上阵列设置有多个与A通孔对应设置的B通孔,所述A通孔与B通孔连通;The prefabricated concrete arranged inside the section steel, and the prefabricated concrete is provided with a plurality of B through holes corresponding to the A through holes, and the A through holes are communicated with the B through holes;
设置于型钢和预制混凝土上的现浇混凝土翼缘板;Cast-in-place concrete flange plates set on profiled steel and precast concrete;
其中,钢结构横跨预制混凝土和现浇混凝土翼缘板设置;Among them, the steel structure is set across the precast concrete and cast-in-place concrete flange plates;
设置于型钢上部上连接板,所述上连接板上阵列设置有缺口;It is arranged on the upper connecting plate on the upper part of the section steel, and the upper connecting plate is arrayed with gaps;
穿过上连接板设置的多个架立筋,且多个架立筋两侧分别设置有7字形连杆,所述7字形连杆下部设置于预制混凝土内部,所述7字形连杆上部设置于现浇混凝土板内部;A plurality of erecting bars are arranged through the upper connecting plate, and two sides of the plurality of erecting bars are respectively provided with a 7-shaped connecting rod, the lower part of the 7-shaped connecting rod is arranged inside the precast concrete, and the upper part of the 7-shaped connecting rod is arranged Inside the cast-in-place concrete slab;
设置于型钢腹板的若干栓钉。Several studs are arranged on the web of the profiled steel.
作为本发明进一步的方案:所述型钢为工字钢,其上翼缘宽度小于下翼缘宽度,其型钢腹板上设置有A通孔。As a further solution of the present invention: the profiled steel is an I-beam, the width of the upper flange is smaller than the width of the lower flange, and A through hole is provided on the web of the profiled steel.
作为本发明再进一步的方案:所述7字形连杆和栓钉数量相同,多个7字形连杆之间间隔设置有A通孔。As a further solution of the present invention, the number of the 7-shaped connecting rods and the studs are the same, and A through holes are arranged at intervals between the plurality of 7-shaped connecting rods.
作为本发明再进一步的方案:所述半封闭箍筋上部设置有A弯钩,所述A弯钩抵触在型钢上。As a further solution of the present invention, an A hook is provided on the upper part of the semi-closed stirrup, and the A hook is in contact with the profiled steel.
作为本发明再进一步的方案:所述架立筋两端也设置有B弯钩。As a further solution of the present invention: B hooks are also provided at both ends of the erecting bars.
作为本发明再进一步的方案:型钢上的A通孔中设置有支撑管,且支撑管贯穿预制混凝土设置,支撑管设置于B通孔中。As a further solution of the present invention, a support pipe is arranged in the A through hole on the profile steel, and the support pipe is arranged through the precast concrete, and the support pipe is arranged in the B through hole.
作为本发明再进一步的方案:所述支撑管两端与预制混凝土两端面齐平。As a further solution of the present invention: both ends of the support pipe are flush with both ends of the precast concrete.
作为本发明再进一步的方案:所述支撑管为PVC管。As a further solution of the present invention: the support pipe is a PVC pipe.
作为本发明再进一步的方案:所述预制混凝土两侧外缘与型钢的下翼缘边齐平。As a further solution of the present invention: the outer edges on both sides of the precast concrete are flush with the lower flange edge of the profiled steel.
本发明提供如下另一种技术方案:The present invention provides the following another technical scheme:
一种腹板开孔型钢部分外包混凝土组合梁的施工方法,包括以下步骤:A construction method for a concrete composite beam partially covered by a web opening section steel, comprising the following steps:
在预制场将加工好的型钢就位,将上连接板固定安装在型钢上翼缘顶面,栓钉与7字形连杆定位焊接在型钢腹板与上下翼缘上,把PVC管放置于型钢的A通孔中并使左右边缘与型钢下翼缘的边缘齐平,将架立筋放置于型钢上翼缘顶面并按设计间距排列,且穿过上连接板设置,支模并浇筑预制混凝土完成预制部分,形成预制构件;Put the processed section steel in place in the prefabrication yard, fix the upper connecting plate on the top surface of the section steel upper flange, position and weld the stud and 7-shaped connecting rod on the section steel web and the upper and lower flanges, and place the PVC pipe on the section steel Make the left and right edges flush with the edge of the lower flange of the section steel, place the erecting bars on the top surface of the upper flange of the section steel and arrange them according to the design spacing, and set them through the upper connecting plate, support the formwork and pour the prefabrication Concrete completes the prefabricated part, forming a prefabricated element;
将预制构件运输到施工现场并吊装就位,将预制构件与柱或主梁进行合理连接;Transport the prefabricated components to the construction site and hoist them in place, and reasonably connect the prefabricated components to the columns or main beams;
支模并在预制混凝土上浇筑现浇混凝土翼缘板。Formwork and pour cast-in-place concrete flange slabs over precast concrete.
与现有技术相比,本发明的有益效果是:在预制厂,现在制作型钢,将上连接板和栓钉分别焊接在型钢上,架立筋穿过上连接板设置,将7字形连杆底部固定焊接在型钢底部;然后在预制场厂浇筑预制混凝土,到现场进行现浇混凝土翼缘板的浇筑;与传统SRC梁相比,现场不用绑扎钢筋现场施工工序、施工材料和施工工时均将减小,施工效率将得以提高;同时型钢上设置A通孔,预制混凝土浇筑时预留B通孔,进而使得梁的整体自重减轻,且梁在受均布荷载作用时,很符合剪力跨中小两头大的受力特点;在现场制作的构件容易出现养护不到位、振捣不密实,而预制厂制作能保证材料的统筹利用与质量控制,同时工厂的生产环境比多变的现场施工环境有利于质量的把握;另一方面还能有效保证施工现场工人的健康与人工安全;同时设置上连接板保证型钢与现浇混凝土板之间的连接质量,与现浇混凝土板的结合力大,抗剪切能力强;设置架立筋、7字形连杆和栓钉进一步的保证整体强度。Compared with the prior art, the beneficial effect of the present invention is: in the prefabrication factory, the section steel is now produced, the upper connecting plate and the stud are welded on the section steel respectively, the erecting bars are arranged through the upper connecting plate, and the 7-shaped connecting rod is arranged. The bottom is fixed and welded to the bottom of the section steel; then precast concrete is poured in the precast yard, and the pouring of the cast-in-place concrete flange plate is carried out on site; Reduced, the construction efficiency will be improved; at the same time, the A through hole is set on the section steel, and the B through hole is reserved when the precast concrete is poured, so that the overall weight of the beam is reduced, and the beam is under the uniform load. The stress characteristics of small and medium-sized two ends are large; the components produced on site are prone to insufficient maintenance and vibration, while the prefabrication factory can ensure the overall utilization and quality control of materials, and the production environment of the factory is more variable than the on-site construction environment. It is beneficial to the quality control; on the other hand, it can effectively ensure the health and labor safety of the workers on the construction site; at the same time, the upper connecting plate is set to ensure the connection quality between the profiled steel and the cast-in-place concrete slab, and the bonding force with the cast-in-place concrete slab is large. Strong shear resistance; erecting ribs, 7-shaped connecting rods and pegs are set to further ensure the overall strength.
附图说明Description of drawings
图1为腹板开孔型钢部分外包混凝土组合梁的正视图。Figure 1 is a front view of a concrete composite beam partially covered by a web opening steel section.
图2为腹板开孔型钢部分外包混凝土组合梁的侧视图。Figure 2 is a side view of a concrete composite beam partially covered by a web opening steel section.
图3为腹板开孔型钢部分外包混凝土组合梁的俯视图。Fig. 3 is a top view of a concrete composite beam partially covered with open-hole steel webs.
图4为腹板开孔型钢部分外包混凝土组合梁的轴侧图。Figure 4 is an axonometric view of a concrete composite beam partially enveloped by the web opening steel.
图中:型钢-1、PVC管-2、预制混凝土-3、现浇混凝土板-4、架立筋-5、7字形连杆-6、栓钉-7、上连接板-8。In the picture: section steel-1, PVC pipe-2, precast concrete-3, cast-in-place concrete slab-4, erecting bars-5, 7-shaped connecting rod-6, stud-7, upper connecting plate-8.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1-4所示,为本发明实施例提供的一种腹板开孔型钢部分外包混凝土组合梁的结构图,包括:型钢1,其腹板上阵列设置有多个A通孔;As shown in Figures 1-4, it is a structural diagram of a concrete composite beam with an open-hole web-shaped steel part provided in an embodiment of the present invention, including: a shaped steel 1, and a plurality of A through holes are arranged in an array on its web;
设置于型钢1内部的的预制混凝土3,且预制混凝土3上阵列设置有多个与A通孔对应设置的B通孔,所述A通孔与B通孔连通;The
设置于型钢1和预制混凝土3的现浇混凝土翼缘板4;The cast-in-place
其中,钢结构横跨预制混凝土3和现浇混凝土翼缘板4设置;Wherein, the steel structure is arranged across the
设置于型钢1上部上连接板8,所述上连接板8上阵列设置有缺口,该设置保证型钢1与现浇混凝土板4之间的连接质量,与现浇混凝土板4的结合力大,抗剪切能力强。It is arranged on the upper connecting
穿过上连接板8设置的多个架立筋5,且多个架立筋5两侧分别设置有7字形连杆6,所述7字形连杆6下部设置于预制混凝土3内部,所述7字形连杆6上部设置于现浇混凝土板4内部;A plurality of erecting
设置于型钢1腹板的若干栓钉7。
具体的,在预制厂,现在制作型钢1,将上连接板8和栓钉7分别焊接在型钢1上,架立筋5穿过上连接板8设置,将7字形连杆6底部固定焊接在型钢1底部;然后在预制场厂浇筑预制混凝土3,到现场进行现浇混凝土翼缘板4的浇筑;与传统SRC梁相比,现场不用绑扎钢筋现场施工工序、施工材料和施工工时均将减小,施工效率将得以提高;同时型钢1上设置A通孔,预制混凝土3浇筑时预留B通孔,进而使得梁的整体自重减轻,且梁在受均布荷载作用时,很符合剪力跨中小两头大的受力特点;在现场制作的构件容易出现养护不到位、振捣不密实,而预制厂制作能保证材料的统筹利用与质量控制,同时工厂的生产环境比多变的现场施工环境有利于质量的把握;另一方面还能有效保证施工现场工人的健康与人工安全;同时设置上连接板8保证型钢1与现浇混凝土板4之间的连接质量,与现浇混凝土板4的结合力大,抗剪切能力强;设置架立筋5、7字形连杆6和栓钉7进一步的保证整体强度。Specifically, in the prefabrication factory, the section steel 1 is now produced, the upper connecting
所述型钢1为工字钢,其上翼缘宽度小于下翼缘宽度,其型钢1腹板上设置有A通孔。The profiled steel 1 is an I-beam, the width of the upper flange is smaller than the width of the lower flange, and a through hole A is provided on the web of the profiled steel 1 .
所述架立筋5穿过上连接板8上的通孔设置,该设置进而将架立筋5与上连接板8之间连接,增加整体强度,所述架立筋5还可以分为两段,且两段均焊接在上连接板8上,进而使得架立筋5与上连接板8之间固定连接。The erecting
所述7字形连杆6和栓钉7数量相同,多个7字形连杆6之间间隔设置有A通孔。The number of the 7-shaped connecting rods 6 and the
所述栓钉7钉焊接在型钢1的腹板上;栓钉7与7字形连杆6位于同一截面;栓钉7与7字形连杆6间有一定的距离。The
为了提高型钢1与7字形连杆6之间连接的稳定性,因此所述7字形连杆6上部设置有A弯钩,所述A弯钩抵触在型钢1上。In order to improve the stability of the connection between the profiled steel 1 and the figure-7 connecting rod 6 , an A hook is provided on the upper part of the figure-7-shaped connecting rod 6 , and the A hook is in contact with the profiled steel 1 .
为了提高浇筑完成后现浇混凝土翼缘板4的整体韧性,因此所述架立筋5两端也设置有B弯钩。In order to improve the overall toughness of the cast-in-place
所述A弯钩和B弯钩弯曲角度均为135°。The bending angles of the A hook and the B hook are both 135°.
为了能够很好的对B通孔进行浇筑,因此型钢1上的A通孔中设置有支撑管2,且支撑管2贯穿预制混凝土3设置,支撑管2设置于B通孔中。通过设置支撑管2,使得梁的整体自重减轻,且梁在受均布荷载作用时,很符合剪力跨中小两头大的受力特点;同时能够便于管线的布置,能很好的解决建筑层高的限制,在保证建筑净高的前提下尽量减小层高,获得环境效益,这也意味着能够节省材料的使用,获得经济效益。In order to well pour the B through hole, a
所述支撑管2两端与预制混凝土3两端面齐平。Both ends of the
所述支撑管2为PVC管。所述支撑管2的外径与A通孔的内径相等。The
所述支撑管2可以为圆形、四边形或者六边形。The
所述预制混凝土3两侧外缘与型钢1的下翼缘边齐平。所述预制混凝土3位于型钢1的上下翼缘之间且紧贴下翼缘顶面;预制混凝土3左右外缘与型钢1的下翼缘边齐平,在保证整体强度情况下,避免多余浇筑。The outer edges on both sides of the
本发明实施例还提供的一种腹板开孔型钢部分外包混凝土组合梁的施工方法,包括以下步骤:The embodiment of the present invention also provides a construction method for a concrete composite beam partially covered by a web opening section steel, comprising the following steps:
S1:在预制场将加工好的型钢1就位,把将架立筋5、7字形连杆6、栓钉7和上连接板8装配在型钢1上,支模并浇筑混凝土完成预制部分,形成预制构件;S1: Put the processed section steel 1 in place in the prefabrication yard, assemble the erecting
具体的,将上连接板8固定安装在型钢1上翼缘顶面,栓钉7与7字形连杆6定位焊接在型钢1腹板与上下翼缘上,把PVC管放置于型钢1的A通孔中并使左右边缘与型钢1下翼缘的边缘齐平,将架立筋5放置于型钢1上翼缘顶面并按设计间距排列,且穿过上连接板8设置,支模并浇筑预制混凝土3完成预制部分,形成预制构件;Specifically, the upper connecting
S2:将预制构件运输到施工现场并吊装就位,将预制构件与柱或主梁进行合理连接;S2: Transport the prefabricated components to the construction site and hoist them in place, and reasonably connect the prefabricated components to the columns or main beams;
S3:支模并在预制混凝土3上浇筑现浇混凝土翼缘板4。S3 : Support the formwork and pour the cast-in-place
本发明部分预制部分现浇的思想,提高了施工速度。型钢1的部分包裹能提高混凝土梁的整体性。型钢1腹板上的开孔不仅可以减轻结构自重而且便于进行管线布置,减小建筑层高。同时型钢1的上翼缘置于混凝土翼板内又可以进一步减少材料的使用以及减少建筑层高。型钢与混凝土的组合,充分利用了两者的优势,具有承载力高、抗震性能好、节约钢材的优点。该预制腹板开孔型钢部分外包混凝土组合梁包括型钢1、架立筋5、7字形连杆6、栓钉7、上连接板8和预制混凝土3,该部分均在工厂预制生产完成,在工地将预制部分的型钢与柱合理连接,再浇筑混凝土楼板即完成安装。与传统SRC梁相比,现场不用绑扎钢筋现场施工工序、施工材料和施工工时均将减小,施工效率将得以提高;该预制腹板开孔型钢部分外包混凝土组合梁的中部有开孔,与无开孔的梁相比,梁的整体自重减轻。且梁在受均布荷载作用时,很符合剪力跨中小两头大的受力特点;建筑功能决定建筑结构形式,该预制腹板开孔型钢部分外包混凝土组合梁把型钢1的上翼缘放在现浇楼板内,同时采用腹板开孔的方式能够便于管线的布置,能很好的解决建筑层高的限制,在保证建筑净高的前提下尽量减小层高,获得环境效益。这也意味着能够节省材料的使用,获得经济效益;在现场制作的构件容易出现养护不到位、振捣不密实,而工厂制作能保证材料的统筹利用与质量控制,同时工厂的生产环境比多变的现场施工环境有利于质量的把握。另一方面还能有效保证施工现场工人的健康与人工安全;该预制腹板开孔型钢部分外包混凝土组合梁既可以发挥组合结构的优点又可以满足审美与功能的要求,同时又可以提高施工速度,减轻结构自重,保证施工质量和安全,可以广泛是应用于各类建筑结构之中,极大的推动了建筑行业的发展。The idea of partially prefabricated and partially cast-in-place in the present invention improves the construction speed. Partial wrapping of the section steel 1 can improve the integrity of the concrete beam. The openings on the web of the section steel 1 can not only reduce the weight of the structure, but also facilitate the arrangement of pipelines and reduce the height of the building. At the same time, the upper flange of the profiled steel 1 is placed in the concrete wing plate, which can further reduce the use of materials and the height of the building. The combination of section steel and concrete makes full use of the advantages of both, and has the advantages of high bearing capacity, good seismic performance and steel saving. The prefabricated web opening section steel part is covered with concrete composite beam including section steel 1, erection bars 5, 7-shaped connecting rods 6,
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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