CN111960155A - Automatic tape splicing device and unreeling device with same - Google Patents
Automatic tape splicing device and unreeling device with same Download PDFInfo
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- CN111960155A CN111960155A CN201910952668.9A CN201910952668A CN111960155A CN 111960155 A CN111960155 A CN 111960155A CN 201910952668 A CN201910952668 A CN 201910952668A CN 111960155 A CN111960155 A CN 111960155A
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- base
- movable arm
- movable
- driving device
- cutter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/20—Cutting-off the expiring web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- Replacement Of Web Rolls (AREA)
Abstract
Description
技术领域technical field
本申请涉及放卷设备领域,具体而言,涉及一种自动接带装置及具有其的放卷装置。The present application relates to the field of unwinding equipment, in particular, to an automatic tape splicing device and an unwinding device having the same.
背景技术Background technique
在放卷装置中,当料筒上的料卷放完需要更换料筒时,需要将旧料带粘结在新料卷上,并切断旧料带与旧料筒的连接。In the unwinding device, when the material roll on the barrel is finished and the material barrel needs to be replaced, the old material tape needs to be bonded to the new material roll, and the connection between the old material tape and the old material barrel is cut off.
发明内容SUMMARY OF THE INVENTION
本申请旨在提供一种自动接带装置及具有其的放卷装置,用于解决放卷时接带切断的问题。The present application aims to provide an automatic tape splicing device and an unwinding device having the same, which are used to solve the problem that the splicing tape is cut off during unwinding.
本申请的实施例是这样实现的:The embodiments of the present application are implemented as follows:
第一方面,本申请实施例提供一种自动接带装置,其包括:In a first aspect, an embodiment of the present application provides an automatic tape splicing device, which includes:
基座;pedestal;
活动臂,安装于所述基座;a movable arm, mounted on the base;
压辊,安装于所述活动臂;a pressing roller, mounted on the movable arm;
切刀,安装于所述活动臂;a cutter, mounted on the movable arm;
第一驱动装置,用于驱动所述活动臂相对于所述基座移动,以使所述压辊和所述切刀靠近旧料带;a first driving device, used for driving the movable arm to move relative to the base, so that the pressing roller and the cutter are close to the old material belt;
第二驱动装置,用于驱动所述压辊相对于所述活动臂移动,以通过所述压辊将旧料带压向新料卷;a second driving device for driving the pressing roller to move relative to the movable arm, so as to press the old material strip toward the new material roll through the pressing roller;
第三驱动装置,用于驱动所述切刀相对于所述活动臂移动,以将旧料带切断。The third driving device is used for driving the cutter to move relative to the movable arm, so as to cut the old material tape.
本申请提供的自动接带装置,其通过三个驱动装置分别作动;第一驱动装置驱动活动臂移动至预定位置,到达预定位置后;第二驱动装置驱动压辊从预定位置伸出将旧料带压向新料卷,压辊的压设位置确定;第三驱动装置从预定位置驱动切刀向后伸出切割料带,切刀的切割位置确定。本申请提供的自动接带装置接带切割的位置一定,能够精确控制接头位置和接头长度。The automatic tape splicing device provided by the present application is actuated by three driving devices respectively; the first driving device drives the movable arm to move to a predetermined position, and after reaching the predetermined position; the second driving device drives the pressing roller to extend from the predetermined position to remove the old The material belt is pressed against the new material roll, and the pressing position of the pressing roller is determined; the third driving device drives the cutter from the predetermined position to extend the cutting material belt backward, and the cutting position of the cutter is determined. The automatic tape splicing device provided by the present application has a certain position for splicing and cutting, and can precisely control the joint position and the joint length.
在本申请的一种实施例中,可选地,所述活动臂可转动地连接于所述基座,所述第一驱动装置用于驱动所述活动臂相对于所述基座转动。In an embodiment of the present application, optionally, the movable arm is rotatably connected to the base, and the first driving device is used to drive the movable arm to rotate relative to the base.
活动臂设置为转动式的接带结构,活动臂在基座和新料卷之间转动,压辊和切刀由下向上靠近旧料带,运动路径明确,能够定位在预定位置。The movable arm is set as a rotating belt splicing structure. The movable arm rotates between the base and the new material roll. The pressing roller and the cutter approach the old material belt from bottom to top. The movement path is clear and can be positioned at a predetermined position.
在本申请的一种实施例中,可选地,所述活动臂可移动地连接于所述基座,所述第一驱动装置用于驱动所述活动臂相对于所述基座直线移动。In an embodiment of the present application, optionally, the movable arm is movably connected to the base, and the first driving device is used to drive the movable arm to linearly move relative to the base.
活动臂设置为直插式的接带结构,活动臂沿直线斜向上靠近旧料带,运动路径明确,且活动臂的倾角一定,定位准确。The movable arm is set as a direct-insertion belt splicing structure, and the movable arm approaches the old material tape obliquely upward along a straight line, the movement path is clear, and the inclination of the movable arm is certain, and the positioning is accurate.
在本申请的一种实施例中,可选地,所述第二驱动装置用于驱动所述压辊相对于所述活动臂直线移动,所述压辊与所述活动臂的直线移动方向相同。In an embodiment of the present application, optionally, the second driving device is configured to drive the pressure roller to move linearly relative to the movable arm, and the linear movement direction of the pressure roller and the movable arm is the same .
通过使压辊和活动臂的移动方向沿同一直线,不占用更多的活动空间,且定位准确。By making the moving direction of the pressing roller and the movable arm along the same straight line, no more movable space is occupied, and the positioning is accurate.
在本申请的一种实施例中,可选地,所述第三驱动装置用于驱动所述切刀相对于所述活动臂直线移动,所述切刀的直线移动方向与所述压辊的直线移动方向成预定夹角。In an embodiment of the present application, optionally, the third driving device is used to drive the cutter to move linearly relative to the movable arm, and the linear movement direction of the cutter is the same as that of the pressing roller. The direction of linear movement forms a predetermined angle.
切刀的移动方向与压辊呈预定角度,使得切刀在特定位置切断旧料带,压设位置和切带位置之间的距离一定,以保证接带稳固,满足接头长度要求。The moving direction of the cutter is at a predetermined angle with the pressing roller, so that the cutter cuts off the old material tape at a specific position, and the distance between the pressing position and the cutting position is certain, so as to ensure the stability of the tape and meet the length requirements of the joint.
在本申请的一种实施例中,可选地,所述切刀的直线移动方向为水平方向。In an embodiment of the present application, optionally, the linear movement direction of the cutter is a horizontal direction.
通过使切刀的移动方向为水平方向,当切刀向后伸出切断旧料带时,切刀不会干涉新料卷,保证切刀只切到旧料带。By making the moving direction of the cutter be the horizontal direction, when the cutter extends backward to cut off the old material strip, the cutter will not interfere with the new material roll, so as to ensure that the cutter only cuts the old material strip.
在本申请的一种实施例中,可选地,所述基座上还安装有过辊,所述活动臂设置于所述过辊和所述新料卷之间。In an embodiment of the present application, optionally, an over-roller is further installed on the base, and the movable arm is arranged between the over-roller and the new material roll.
通过在基座上设置过辊,以将旧料带适当张紧,以便于接带和切断。By setting the roller on the base, the old material tape can be properly tensioned for easy splicing and cutting.
第二方面,本申请实施例提供一种放卷装置,其包括:In a second aspect, an embodiment of the present application provides an unwinding device, which includes:
底座;base;
用于安装旧料卷和新料卷的转塔,所述转塔安装在所述底座上,所述转塔能够转动以使旧料卷和新料卷位置对调;以及a turret for mounting the used and new reels, the turret mounted on the base, the turret being rotatable to reverse the old and new reels; and
前述的自动接带装置,所述自动接带装置安装在所述底座上。In the aforementioned automatic tape splicing device, the automatic tape splicing device is mounted on the base.
通过设置一种具有前述的自动接带装置的放卷装置,自动接带装置与放卷装置的转塔配合,以共同实现接带切断的工作。By arranging an unwinding device with the aforementioned automatic tape splicing device, the automatic tape splicing device cooperates with the turret of the unwinding device to jointly realize the work of splicing and cutting the tape.
在本申请的一种实施例中,可选地,所述放卷装置还包括安装座和第四驱动装置,所述转塔轴承连接于所述安装座,所述安装座可滑动地设置于所述底座,所述第四驱动装置用于驱动所述安装座相对于所述底座沿平行于料卷轴向的方向移动。In an embodiment of the present application, optionally, the unwinding device further includes a mounting seat and a fourth driving device, the turret bearing is connected to the mounting seat, and the mounting seat is slidably disposed on the The base and the fourth driving device are used to drive the mounting base to move relative to the base in a direction parallel to the axis of the material roll.
通过将转塔安装在安装座上,并将安装座设置为可相对于底座沿平行于料卷轴向的方向移动,从而可以通过移动安装座调节料带在整个电极片分切设备中的运行位置。By installing the turret on the mounting seat and setting the mounting seat to be movable relative to the base in a direction parallel to the axis of the material roll, the running position of the material strip in the entire electrode sheet slitting equipment can be adjusted by moving the mounting seat .
在本申请的一种实施例中,可选地,所述转塔包括安装架及可滑动地安装在所述安装架上的第一活动部、第二活动部、第三活动部和第四活动部,所述安装架通过轴承连接于所述安装座,所述第一活动部和所述第二活动部相对设置,所述第三活动部和所述第四活动部相对设置,每个活动部上分别设有用于连接料卷的气动夹头,所述第一活动部和所述第二活动部之间用于安装旧料卷,所述第三活动部和所述第四活动部之间用于安装新料卷。In an embodiment of the present application, optionally, the turret includes a mounting bracket and a first movable portion, a second movable portion, a third movable portion, and a fourth movable portion slidably mounted on the mounting bracket. a movable part, the mounting frame is connected to the mounting seat through a bearing, the first movable part and the second movable part are arranged oppositely, the third movable part and the fourth movable part are arranged oppositely, each The movable parts are respectively provided with pneumatic chucks for connecting material rolls, between the first movable part and the second movable part is used to install old material rolls, the third movable part and the fourth movable part Used to install new rolls in between.
通过设置两两相对的四个活动部,新料卷和旧料卷可以分别上料或下料,从而新旧料卷工位切换后,旧料卷可以在取放位置单独取下,并更换上另一新料卷备用。By setting four movable parts opposite to each other, the new material roll and the old material roll can be loaded or unloaded respectively, so that after the new and old material roll stations are switched, the old material roll can be taken off at the pick-and-place position separately and replaced. Another new reel is available for use.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that need to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为本申请实施例1提供的放卷装置在一个视角的立体结构示意图;1 is a schematic three-dimensional structure diagram of the unwinding device provided in Embodiment 1 of the present application at one viewing angle;
图2为本申请实施例1提供的放卷装置在另一视角的立体结构示意图;2 is a schematic three-dimensional structural diagram of the unwinding device provided in Embodiment 1 of the present application from another viewing angle;
图3为本申请实施例1提供的放卷装置在又一视角的立体结构示意图;FIG. 3 is a schematic three-dimensional structure diagram of the unwinding device provided in Embodiment 1 of the present application from another viewing angle;
图4为本申请实施例1提供的放卷装置的平面主视示意图;4 is a schematic plan view of the unwinding device provided in Embodiment 1 of the present application;
图5为本申请实施例1提供的工位切换流程图;5 is a flow chart of station switching provided by Embodiment 1 of the present application;
图6为本申请实施例1提供的自动接带装置在一个视角的立体结构示意图;FIG. 6 is a schematic three-dimensional structure diagram of the automatic tape splicing device provided in Embodiment 1 of the present application from one viewing angle;
图7为本申请实施例1提供的自动接带装置在另一视角的立体结构示意图;7 is a schematic three-dimensional structural diagram of the automatic tape splicing device provided in Embodiment 1 of the present application from another perspective;
图8为本申请实施例1提供的自动接带装置的接带工作状态图;8 is a working state diagram of the automatic tape splicing device provided in Embodiment 1 of the present application;
图9为本申请实施例2提供的自动接带装置在一个视角的立体结构示意图;FIG. 9 is a schematic three-dimensional structure diagram of the automatic tape splicing device provided in Embodiment 2 of the present application from one viewing angle;
图10为本申请实施例2提供的自动接带装置在另一视角的立体结构示意图。FIG. 10 is a schematic three-dimensional structural diagram of the automatic tape splicing device provided in Embodiment 2 of the present application from another perspective.
图标:100-底座;110-滑轨;200-安装座;210-第一电机;300-转塔;310-安装架;311-安装板;312-连接杆;313-导轨;314-辅助辊;320-第一活动部;330-第二活动部;340-第三活动部;350-第四活动部;360-换料气缸;370-气动夹头;380-第二电机;390-制动器;400a-自动接带装置;410a-基座;411a-第一驱动装置;412a-第二过辊;420a-活动臂;421a-压辊;422a-切刀;423a-第二驱动装置;424a-第三驱动装置;425a-第一过辊;500-自动导引运输车;400b-自动接带装置;410b-基座;411b-第一驱动装置;412b-第二过辊;420b-活动臂;421b-压辊;422b-切刀;423b-第二驱动装置;424b-第三驱动装置。Icon: 100-base; 110-slide rail; 200-mounting seat; 210-first motor; 300-turret; 310-mounting frame; 311-mounting plate; 312-connecting rod; 313-guide rail; 320- the first movable part; 330- the second movable part; 340- the third movable part; 350- the fourth movable part; 360- refueling cylinder; 370- pneumatic chuck; 400a-automatic splicing device; 410a-base; 411a-first driving device; 412a-second roller; 420a-moving arm; 421a-pressing roller; - third drive; 425a - first roller; 500 - automatic guided transport vehicle; 400b - automatic tape splicing device; 410b - base; 411b - first drive; 412b - second roller; 420b - activity arm; 421b-pressing roller; 422b-cutting knife; 423b-second driving device; 424b-third driving device.
具体实施方式Detailed ways
在本申请的描述中,需要说明的是,若出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该申请产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,本申请的描述中若出现术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" appear ” and other indications are based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the product of the application is usually placed in use, and are only for the convenience of describing the application and simplifying the description, rather than indicating Or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present application. In addition, if the terms "first", "second" and the like appear in the description of the present application, they are only used to distinguish the description, and should not be understood as indicating or implying relative importance.
此外,本申请的描述中若出现术语“水平”、“竖直”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。Furthermore, the appearance of the terms "horizontal", "vertical" and the like in the description of the present application does not mean that the component is required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", it does not mean that the structure must be completely horizontal, but can be slightly inclined.
实施例1Example 1
本申请提供一种放卷装置,在更换料带时无需暂停后续的料带加工设备,保证整套流水线连续工作。The present application provides an unwinding device, which does not need to suspend subsequent material belt processing equipment when changing material belts, and ensures the continuous operation of the entire assembly line.
放卷装置包括底座100、安装座200、转塔300和自动接带装置400a,放卷装置的结构如图1、图2、图3和图4所示。为便于描述,以下以料带的延伸方向为前后方向,以料卷的轴向方向为左右方向。放卷装置具有前方的工作位置和后方的取放位置,在取放位置上下料卷,在工作位置向前释放料卷。The unwinding device includes a
安装座200和自动接带装置400a安装于底座100,且自动接带装置400a相对于安装座200靠前。The mounting
底座100上设有滑轨110和第四驱动装置(图中未示出),滑轨110的延伸方向垂直于料带的延伸方向,即沿左右方向,安装座200安装在滑轨110上,第四驱动装置用于驱动安装座200沿滑轨110移动。本实施例中,第四驱动装置为线性电机。The
安装座200形成有用于容纳转塔300的容置空间,并设有第一电机210,该容置空间左右两侧设有左右两个轴承支座。The mounting
转塔300包括安装架310和四个活动部,四个活动部可滑动地连接于安装架310。The
安装架310包括左右两个安装板311和上下两根连接杆312,两根连接杆312的两端分别固定连接两个安装板311,两个安装板311上分别设有转轴,两个转轴的轴心线在同一直线上,这两个转轴分别连接于安装座200的左右两个轴承支座,且其中一个转轴与第一电机210传动连接,第一电机210用于驱动转塔300绕其转轴转动。The mounting
四个活动部两两相对,即安装架310的左边设有两个活动部,安装架310的右边设有两个活动部,左边两个活动部分别与右边两个活动部相对。每两个相对设置的活动部配合夹紧一个料卷,也就是说一个转塔300上可以安装两个料卷,一个料卷在工作位置,另一个料卷在取放位置,转塔300转动以使两个料卷的位置交换。The four movable parts are opposite to each other, that is, two movable parts are provided on the left side of the mounting
每根连接杆312上分别设有四个导轨313,每个活动部分别与上连接杆312的一个导轨313和下连接杆312的一个导轨313滑动连接。每个安装板311上分别设有两组换料气缸360,每组换料气缸360分别传动连接一个活动部,每组换料气缸360分别用于驱动相应的一个活动部沿左右方向靠近或远离料卷。Each connecting
左边的两个活动部上分别设有第二电机380,右边的两个活动部分别设有制动器390。The two movable parts on the left are respectively provided with
每个活动部上分别设有气动夹头370,当活动部靠近料卷时,气动夹头370伸入料卷的料筒并充气涨紧。气动夹头370可转动地设置于所述活动部,第二电机380与左边的气动夹头370传动连接,以驱动气动夹头370转动;制动器390与右边的气动夹头370配合,以限制气动夹头370转动。Each movable part is respectively provided with a
为便于描述,以下称左边的两个活动部为第一活动部320和第三活动部340,称右边的两个活动部为第二活动部330和第四活动部350,其中第一活动部320和第二活动部330相对设置,第三活动部340和第四活动部350相对设置。故,第一活动部320和第三活动部340上分别设置第二电机380,第三活动部340和第四活动部350上分别设置制动器390。其中第一活动部320和第二活动部330用于安装旧料卷,第三活动部340和第四活动部350用于安装新料卷。For the convenience of description, the two movable parts on the left are hereinafter referred to as the first
也就是说,左边安装板311上的两组换料气缸360,一组用于驱动第一活动部320,另一组用于驱动第三活动部340;右边安装板311上的两组换料气缸360,一组用于驱动第二活动部330,另一组用于驱动第四活动部350。左边的一组换料气缸360驱动第一活动部320、右边的一组换料气缸360驱动第二活动部330,以使第一活动部320和第二活动部330靠近或远离旧料卷;右边的一组换料气缸360驱动第三活动部340、左边的一组换料气缸360驱动第四活动部350,以使第三活动部340和第四活动部350靠近或远离新料卷。That is to say, two sets of
另外,为了避免在工位交换时,旧料卷的料带与新料卷干涉,安装架310上还设有辅助移送的辅助辊314。如图1,辅助辊314平行于上下连接杆312设置,包括两组,每组两根,一组辅助辊314安装于上连接杆312,一组辅助辊314安装于下连接杆312。In addition, in order to avoid the interference of the material tape of the old material reel with the new material reel when the stations are exchanged, the mounting
前述的自动接带装置400a安装在放卷装置的前方位置,用于在新旧料卷工位切换后,将旧料带接到新料卷上并切断旧料带,从而更换料卷。自动接带装置400a包括基座410a、活动臂420a、压辊421a和切刀422a,基座410a固定于底座100,活动臂420a可移动的安装于基座410a,压辊421a和切刀422a分别安装于活动臂420a。The aforementioned automatic
基座410a上设有第一驱动装置411a,第一驱动装置411a用于驱动活动臂420a移动,以使活动臂420a到达预定位置,活动臂420a到达预定位置时,压辊421a和切刀422a靠近旧料带,此时压辊421a与切刀422a并不接触。The
活动臂420a上设有第二驱动装置423a和第三驱动装置424a,第二驱动装置423a用于驱动压辊421a相对于活动臂420a移动,第三驱动装置424a用于驱动切刀422a相对于活动臂420a移动。当活动臂420a到达预定位置后,第二驱动装置423a驱动压辊421a移动以将旧料带压向新料带,接着第三驱动装置424a驱动切刀422a移动以将旧料带切断。The
在本实施例中,自动接带装置400a为转动式接带结构,如图6、图7和图8所示,活动臂420a的一端转动连接于基座410a,第一驱动装置411a为第三电机,第三电机与活动臂420a传动连接以驱动活动臂420a转动,活动臂420a的转动范围在基座410a与新料卷之间。活动臂420a的另一端设置前述的压辊421a和切刀422a,且切刀422a相对于压辊421a更远离基座410a。In this embodiment, the automatic
第二驱动装置423a和第三驱动装置424a分别为气缸,第二驱动装置423a驱动压辊421a相对于活动臂420a伸出,第三驱动装置424a驱动切刀422a相对于活动臂420a伸出,压辊421a和切刀422a的伸出方向平行且与活动臂420a呈一定角度,如图8,压辊421a与切刀422a的伸出方向垂直于活动臂420a的延伸方向。The
活动臂420a到达预定位置之后、压辊421a将旧料带压向新料带之前,为了防止切刀422a与旧料带接触,在活动臂420a远离基座410a的一端设置第一过辊425a,使压辊421a和切刀422a位于基座410a和第一过辊425a之间,且切刀422a相对于压辊421a更靠近第一过辊425a。After the
为了辅助移送料带,基座410a上还设有第二过辊412a,第二过辊412a同时还具有一定的张紧作用,以使料卷与第二过辊412a之间的料带适当绷紧,或者使辅助辊314与第二过辊412a之间的料带适当绷紧。In order to assist in transferring the material tape, the
如图7,第二过辊412a的数量为三根,三根第二过辊412a沿前后方向排列,且高度由后向前依次降低,最高处的第二过辊412a将旧料带向上顶起,较低的两根第二过辊412a辅助引导旧料带向下、向前移动,使得旧料带与第二过辊412a处具有一定的作用力,以使第二过辊412a与辅助辊314一起绷直旧料带,并使旧料带与新料卷具有一定间隙。As shown in FIG. 7 , the number of the
结合图5所示,本实施例提供的放卷装置的实施原理如下:5, the implementation principle of the unwinding device provided in this embodiment is as follows:
旧料卷在工作位置,第一活动部320和第二活动部330夹紧旧料卷,第一活动部320上的第二电机380驱动第一活动部320、旧料卷、第二活动部330绕旧料卷的轴线转动,以释放料带。When the used reel is in the working position, the first
新料卷由自动导引运输车500(也可以是其他运输方式)运送至取放位置,安装板311上的两组换料气缸360分别驱动第三活动部340和第四活动部350沿导轨313移动并向中靠近料卷,使第三活动部340和第四活动部350上的气动夹头370分别进入料卷中部的料筒两端,然后气动夹头370进气胀紧以固定连接料筒,从而将新料卷安装在转塔300上备用,并在新料卷上涂胶,以用于后续接带工作。The new material roll is transported to the pick-and-place position by the automatic guided transport vehicle 500 (or other transport modes), and the two groups of refueling
当旧料卷快放完时,第一电机210驱动转塔300转动,以将新料卷移动至工作位置,而旧料卷移动至取放位置,从而完成工位切换。如图5,转塔300沿顺时针方向转动,新料卷经过上方到达工作位置,旧料卷经过下方到达取放位置,此时旧料带绕过一组辅助辊314并位于新料卷的下方,辅助辊314与第二过辊412a一起绷紧旧料带,并使旧料带与新料辊具有一定间隙。When the old material roll is almost finished, the
两个料卷的工位切换后,自动接带装置400a启动进行接带工作。先利用第三活动部340上的第二电机380驱动新料卷转动,使新料卷的线速度与旧料带的速度同步,然后第一驱动装置411a驱动活动臂420a转动至预定位置,做好接带准备。当新料卷转动至涂胶位置靠近旧料卷时,第二驱动装置423a驱动压辊421a伸出将旧料带压向新料卷,使旧料带与新料卷粘结,接着第三驱动装置424a驱动切刀422a伸出,以在粘结位置的后方将旧料带切断,从而完成接带工作,新料卷在工作位置继续释放料带。After the stations of the two material rolls are switched, the automatic
旧料卷此时为空的料筒,仅有少量料带还绕在料筒上,需要更换为另一新料卷以备用。将自动导引运输车500移动至取放位置,气动夹头370放气松开料筒,第一活动部320和第二活动部330分别在换料气缸360驱动下沿导轨313向左右移动以放开料筒,料筒落在自动导引运输车500上,完成下料工作。安装另一新料卷的原理与前述的安装新料卷的原理相同,且各部件作动与下料工作相反,在此不再赘述。The old material roll is an empty barrel at this time, and only a small amount of material tape is still wound around the material barrel, which needs to be replaced with another new material roll for backup. Move the automatic guided
实施例2:Example 2:
本申请提供一种放卷装置,实施例2的放卷装置与实施例1的不同之处在于自动接带装置400b,本实施例提供的自动接带装置400b的安装位置与实施例1提供的自动接带装置400a的安装位置相同,均是安装在底座上,且位于转塔前方,不同之处仅在于本实施例提供的自动接带装置400b为直插式接带结构,如图9和图10,活动臂420b为直插式的活动臂420b。The present application provides an unwinding device. The difference between the unwinding device in Embodiment 2 and Embodiment 1 is the automatic
第一驱动装置411b安装于基座410b,活动臂420b可滑动地连接于基座410b,活动臂420b的延伸方向与滑动方向相同。压辊421b和切刀422b设置在活动臂420b的端部,切刀422b相对于压辊421b更靠近基座410b,即切刀422b相对靠下、压辊421b相对靠上,防止切刀422b在旧料带与新料卷粘结前与旧料带干涉。基座410b上设置第二过辊412b,第二过辊412b高于压辊421b,第二过辊412b与转塔上的辅助辊共同张紧料带并辅助移送。The
第一驱动装置411b用于驱动活动臂420b朝向新料卷直线移动至预定位置,活动臂420b到达预定位置时,压辊421b和切刀422b靠近旧料带,此时压辊421b与切刀422b并不接触。The
第二驱动装置423b用于驱动压辊421b沿活动臂420b的直线移动方向伸出活动臂420b,以将旧料带压向新料卷粘结。也就是说,压辊421b和活动臂420b沿同一直线方向移动。The
第三驱动装置424b用于驱动切刀422b相对于活动臂420b以一定的角度伸出,以在压辊421b的后方切断旧料带。也即,切刀422b的移动方向与压辊421b呈预定角度,使得切刀422b在特定位置切断旧料带,以满足接带稳固性要求,及新旧料带的接头长度要求。本实施例中,当活动臂420b在预定位置时,第三驱动装置424b驱动切刀422b相对于活动臂420b向后水平伸出,如此则切刀422b的移动方向平行于新料卷的切向,且由于切刀422b在下方,因此切刀422b不会干涉新料卷,保证切刀422b只切到旧料带。The
前述的第一驱动装置411b、第二驱动装置423b、第三驱动装置424b均采用气缸。The aforementioned
本实施例提供的直插式结构的自动接带装置400b的实施原理如下:The implementation principle of the automatic
新旧料卷工位切换后,新料卷的线速度与旧料带相同后,第一驱动装置411b驱动活动臂420b移动至预定位置,待新料卷的涂胶位置靠近旧料带时,第二驱动装置423b驱动压辊421b伸出活动臂420b以将旧料带压向新料卷粘结,接着第三驱动装置424b驱动切刀422b以相对于活动臂420b成预定夹角向后伸出切断料带。After the stations of the new and old material rolls are switched, and the linear speed of the new material roll is the same as that of the old material belt, the
本申请实施例提供的自动接带装置400b,结构简单、作动路径明确,压辊421b的作用位置和切刀422b的作用位置一定,能够控制接带位置和接头长度。The automatic
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.
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Application publication date: 20201120 |