CN111958114A - Four-axis optical fiber laser welding equipment - Google Patents
Four-axis optical fiber laser welding equipment Download PDFInfo
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- CN111958114A CN111958114A CN202011050547.4A CN202011050547A CN111958114A CN 111958114 A CN111958114 A CN 111958114A CN 202011050547 A CN202011050547 A CN 202011050547A CN 111958114 A CN111958114 A CN 111958114A
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
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Abstract
本发明提供了一种四轴光纤激光焊接设备,属于焊接设备技术领域,包括机台、焊接机构、定位机构、冷却机构、电源机构和控制机构;定位机构包括与机台顶面水平固定连接的X轴装置、与X轴装置顶面垂直连接的Z轴装置、与Z轴装置侧面垂直连接的Y轴装置、以及与Y轴装置一端连接的C轴旋转轴;焊接机构包括设置于C轴旋转轴上的激光焊接头、设置于机台内部的激光发生器、以及气体保护装置;控制系统包括设置于机台内部的工控机,设置于机台旁与工控机配套使用的显示器、键盘和鼠标。本发明可实现自动化焊接,大幅度降低人工工作量和特殊技术工种的要求,减少人为错误和人力需求,提高了生产效率和产品质量。
The invention provides a four-axis optical fiber laser welding equipment, belonging to the technical field of welding equipment, comprising a machine table, a welding mechanism, a positioning mechanism, a cooling mechanism, a power supply mechanism and a control mechanism; the positioning mechanism includes a horizontal fixed connection with the top surface of the machine table. An X-axis device, a Z-axis device vertically connected to the top surface of the X-axis device, a Y-axis device vertically connected to the side of the Z-axis device, and a C-axis rotating shaft connected to one end of the Y-axis device; the welding mechanism includes a rotating shaft disposed on the C-axis. The laser welding head on the shaft, the laser generator installed inside the machine, and the gas protection device; the control system includes an industrial computer installed inside the machine, and a monitor, keyboard and mouse that are installed next to the machine and used in conjunction with the industrial computer. . The invention can realize automatic welding, greatly reduce the manual workload and requirements for special technical work, reduce human errors and manpower requirements, and improve production efficiency and product quality.
Description
技术领域technical field
本发明属于焊接设备技术领域,具体涉及一种四轴光纤激光焊接设备。The invention belongs to the technical field of welding equipment, in particular to a four-axis fiber laser welding equipment.
背景技术Background technique
随着公司的不断发展壮大,市场对产品的需求量日益上升,生产力面临着巨大挑战,提升生产力变得尤为重要。我公司生产的电暖桌产品的中框一直采用人工焊接,但是随着市场需求的增长,人工焊接效率低下的弊端突显,而且人工焊接还存在焊接难度大,工件焊接热涨应力变形,以及焊接质量参差不齐,不美观等诸多问题。因此,为了提高生产力,提升产品质量,确保批量生产过程中产品规格的一致性,同时解决人工焊接存在的上述弊端,亟需一种自动化程度较高的用于焊接电暖桌中框的焊接设备。With the continuous development and expansion of the company, the demand for products in the market is increasing day by day, and productivity is facing huge challenges. It becomes particularly important to improve productivity. The middle frame of the electric heating table products produced by our company has always been manually welded, but with the growth of market demand, the disadvantages of low efficiency of manual welding are prominent, and manual welding still has difficulties in welding, thermal stress deformation of workpiece welding, and welding. The quality is uneven, not beautiful and many other problems. Therefore, in order to improve productivity, improve product quality, ensure the consistency of product specifications during mass production, and at the same time solve the above-mentioned drawbacks of manual welding, there is an urgent need for a high degree of automation welding equipment for welding the middle frame of the electric heating table .
光纤激光焊接设备就是上述需求的首选。光纤激光焊接设备是将高能激光束耦合进入光纤,远距离传输后,通过准直镜准直为平行光,再聚焦于工件上实施焊接的一种激光焊接设备。对焊接难以接近的部位,施行柔性传输非接触焊接,具有更大的灵活性。光纤传输激光焊接机激光束可实现时间和能量上的分光,能进行多光束同时加工,为更精密的焊接提供了条件。光纤激光焊接适应各种复杂焊缝,各种器件的点焊,以及1mm以内薄板的缝焊。Fiber laser welding equipment is the first choice for the above requirements. Fiber laser welding equipment is a kind of laser welding equipment that couples a high-energy laser beam into an optical fiber, and after long-distance transmission, is collimated into parallel light by a collimating mirror, and then focused on the workpiece for welding. For the parts that are difficult to access to welding, flexible transmission non-contact welding is implemented, which has greater flexibility. The laser beam of the optical fiber transmission laser welding machine can realize the splitting of time and energy, and can process multiple beams at the same time, which provides conditions for more precise welding. Fiber laser welding is suitable for various complex welds, spot welding of various devices, and seam welding of thin plates within 1mm.
公布号为CN108436264A的发明专利提出一种四工位滑台式联动激光焊接机,所述四工位滑台式联动激光焊接机包括机架、第一滑台式工件送料系统、第二滑台式工件送料系统、第三滑台式工件送料系统、第四滑台式工件送料系统、XYZ轴传动系统、焊接机头及激光焊接系统;所述XYZ轴传动系统安装于机架的上端,所述焊接机头安装于XYZ轴传动系统之上,所述激光焊接系统安装于焊接机头上;所述XYZ轴传动系统驱动焊接机头及激光焊接系统沿着X、Y、Z三个方向移动,对待加工的工件进行激光焊接。但是所述激光机头角度固定,无法进行旋转,仅能实现对平面焊缝的焊接,无法对立体或特殊位置的焊缝进行焊接。所述四工位滑台式联动激光焊接机不适用于复杂工件的焊接,无法一次性完成电暖桌中框顶面和侧面焊缝的焊缝,自动化程度不高。The invention patent with publication number CN108436264A proposes a four-station sliding table linkage laser welding machine. The four-station sliding table linkage laser welding machine includes a frame, a first sliding table workpiece feeding system, and a second sliding table workpiece feeding system. , the third sliding table workpiece feeding system, the fourth sliding table workpiece feeding system, the XYZ axis transmission system, the welding head and the laser welding system; the XYZ axis transmission system is installed on the upper end of the frame, and the welding head is installed in On the XYZ axis transmission system, the laser welding system is installed on the welding head; the XYZ axis transmission system drives the welding head and the laser welding system to move along the three directions of X, Y and Z, and the workpiece to be processed is processed. Laser welding. However, the angle of the laser head is fixed and cannot be rotated, so it can only weld a plane weld, and cannot weld a three-dimensional or special position weld. The four-station sliding table linkage laser welding machine is not suitable for the welding of complex workpieces, and cannot complete the welding seam of the top surface and the side welding seam of the middle frame of the electric heating table at one time, and the degree of automation is not high.
公告号为CN209902473U的实用新型专利提出了一种激光焊接装置,其结构中包括机座,所述机座的顶面设有焊接区;移位机构,所述移位机构设于所述机座的顶面,所述移位机构设有安装板,所述安装板能够在所述焊接区上方进行上下左右前后的六向移动;激光焊接头,所述激光焊接头设于所述安装板上;图像定位装置,所述图像定位装置设于所述安装板上;以及高度定位装置,所述高度定位装置设于所述安装板上,所述高度定位装置能够测量自身与所述焊接区的间距。所述激光焊接装置利用移位机构控制激光焊接头进行六向移动(即三轴移动),但所述激光焊接头角度固定,无法进行旋转,同样无法满足焊接电暖桌中框时对自动化程度的要求。The utility model patent with the publication number CN209902473U proposes a laser welding device, the structure of which includes a machine base, the top surface of which is provided with a welding area; a displacement mechanism, which is provided on the machine base The top surface of the displacement mechanism is provided with a mounting plate, which can move up, down, left, right, front, and back in six directions above the welding area; a laser welding head, the laser welding head is arranged on the mounting plate ; an image positioning device, the image positioning device is provided on the mounting plate; and a height positioning device, which is provided on the mounting plate, the height positioning device can measure the distance between itself and the welding area spacing. The laser welding device uses a shift mechanism to control the laser welding head to move in six directions (that is, three-axis movement), but the angle of the laser welding head is fixed and cannot be rotated, and it also cannot meet the degree of automation when welding the middle frame of the electric heating table. requirements.
公告号为CN207668702U的实用新型专利提出了一种光纤焊接机,所述光纤焊接机包括机柜、设置于机柜内的激光发生器、设置于机柜上端面的工作平台、设置于工作平台上的治具台、设置于治具台上方的激光焊接头以及设置于工作平台上且用于驱动激光焊接头在三维空间内运动的伺服机构;所述伺服机构包括X轴移动机构、Y轴移动机构、Z轴升降机构以及用于安装激光焊接头的旋转支撑机构。但所述光纤焊接机未解决焊接点易被氧化的问题,使用时将影响焊接产品的性能。The utility model patent with the publication number CN207668702U proposes an optical fiber welding machine, the optical fiber welding machine includes a cabinet, a laser generator set in the cabinet, a working platform set on the upper end face of the cabinet, and a fixture set on the working platform a table, a laser welding head arranged above the fixture table, and a servo mechanism arranged on the working platform and used to drive the laser welding head to move in three-dimensional space; the servo mechanism includes an X-axis moving mechanism, a Y-axis moving mechanism, a Z-axis moving mechanism, and a Shaft lifting mechanism and rotating support mechanism for installing laser welding head. However, the optical fiber welding machine does not solve the problem that the welding point is easily oxidized, which will affect the performance of the welding product when used.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是,针对现有技术的不足,提供一种四轴光纤激光焊接设备。The technical problem to be solved by the present invention is to provide a four-axis fiber laser welding equipment in view of the deficiencies of the prior art.
为解决上述技术问题,本发明所采用的技术方案是:一种四轴光纤激光焊接设备,包括机台,所述机台顶面设置有焊接台,所述四轴光纤激光焊接设备还包括焊接机构、设置于所述机台上的定位机构、用于冷却所述焊接机构的冷却机构、用于给各部件供电的电源机构、以及用于控制所述焊接机构和定位机构的控制机构;In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a four-axis fiber laser welding equipment, including a machine table, a welding table is arranged on the top surface of the machine table, and the four-axis fiber laser welding equipment also includes a welding table. a mechanism, a positioning mechanism provided on the machine table, a cooling mechanism for cooling the welding mechanism, a power supply mechanism for supplying power to each component, and a control mechanism for controlling the welding mechanism and the positioning mechanism;
所述定位机构包括与所述机台顶面水平固定连接的X轴装置、与所述X轴装置顶面垂直连接的Z轴装置、与所述Z轴装置侧面垂直连接的Y轴装置、以及与Y轴装置一端连接的C轴旋转轴;所述Z轴装置与所述机台顶面垂直,所述Y轴装置与所述机台顶面平行,与所述X轴装置垂直,所述C轴旋转轴设置于Y轴装置靠近所述焊接台的一端;The positioning mechanism includes an X-axis device that is horizontally and fixedly connected to the top surface of the machine table, a Z-axis device that is vertically connected to the top surface of the X-axis device, a Y-axis device that is vertically connected to the side of the Z-axis device, and A C-axis rotation axis connected to one end of the Y-axis device; the Z-axis device is perpendicular to the top surface of the machine table, the Y-axis device is parallel to the top surface of the machine table, and perpendicular to the X-axis device, the The C-axis rotation axis is arranged at one end of the Y-axis device close to the welding table;
所述焊接机构包括设置于所述C轴旋转轴上的激光焊接头、设置于所述机台内部的激光发生器、以及气体保护装置,所述激光焊接头与所述激光发生器通过激光光纤连接;The welding mechanism includes a laser welding head arranged on the C-axis rotation axis, a laser generator arranged inside the machine table, and a gas protection device. The laser welding head and the laser generator pass through a laser fiber. connect;
所述控制系统包括设置于所述机台内部的工控机,设置于所述机台旁与所述工控机配套使用的显示器、键盘和鼠标,所述工控机与所述定位机构和所述焊接机构信号连接。The control system includes an industrial computer arranged inside the machine, a display, a keyboard and a mouse that are arranged beside the machine and used in conjunction with the industrial computer, the industrial computer, the positioning mechanism and the welding machine. Institutional signal connection.
进一步的,所述定位机构还包括设置于所述X轴装置一端的X轴电机、设置于所述Z轴装置顶端的Z轴电机、以及设置于所述Y轴装置一端的Y轴电机,所述Y轴电机设置于Y轴装置远离所述焊接台的一端。Further, the positioning mechanism also includes an X-axis motor arranged at one end of the X-axis device, a Z-axis motor arranged at the top of the Z-axis device, and a Y-axis motor arranged at one end of the Y-axis device, so The Y-axis motor is arranged at one end of the Y-axis device away from the welding table.
进一步的,所述焊接机构还包括CCD工业相机和焊接监视器,所述CCD工业相机与所述激光焊接头一体化设置,所述焊接监视器设置于所述机台旁,与所述CCD工业相机通过所述工控机信号连接。Further, the welding mechanism further includes a CCD industrial camera and a welding monitor, the CCD industrial camera and the laser welding head are integrally arranged, and the welding monitor is arranged beside the machine, and is integrated with the CCD industrial camera. The camera is connected through the industrial computer signal.
进一步的,所述CCD工业相机旁设置有补光灯。Further, a fill light is arranged beside the CCD industrial camera.
进一步的,所述焊接台上设置有用于固定待焊接工件的工装治具,所述工装治具包括限位装置、定位装置和夹紧装置中的一种或两种以上。Further, the welding table is provided with a jig for fixing the workpiece to be welded, and the jig includes one or more of a limiting device, a positioning device and a clamping device.
进一步的,所述控制系统还包括设置于所述机台上的手动操作按钮和多色指示灯。Further, the control system further includes a manual operation button and a multi-color indicator light arranged on the machine table.
进一步的,所述机台上设置有用于放置激光光纤的拖线桥。Further, the machine table is provided with a towing bridge for placing the laser fiber.
进一步的,所述机台侧面设置有文件放置盒。Further, a file placement box is provided on the side of the machine table.
进一步的,所述冷却机构包括水冷装置和风冷装置,所述水冷装置通过冷却水管与所述激光发生器和所述激光焊接头连接,所述风冷装置设置于所述机台侧面。Further, the cooling mechanism includes a water cooling device and an air cooling device, the water cooling device is connected to the laser generator and the laser welding head through a cooling water pipe, and the air cooling device is arranged on the side of the machine table.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
本发明的定位机构采用XYZ三轴联动方式,可以使激光焊接头快速到达焊接点,定位精度高;本发明激光焊接头可作0-180°倾角的摆动,可以实现平面、立体或特殊位置的焊缝焊接。本发明配置有气体保护装置,除了具有防止焊接过程中焊接点不被氧化的作用外,还可以防止焊接时产生的飞溅和烟尘污染激光焊接头和CCD工业相机的光学镜片,还可以抑制焊接过程中产生的等离子云对激光束的屏蔽和散射作用。本发明可实现电暖桌中框的自动化焊接,大幅度降低人工工作量和特殊技术工种的要求,减少人为错误和人力需求,提高了生产效率和产品质量,同时解决了传统焊接方式造成待焊接工件受热变形的问题;在焊接厚板时,不需要填料金属也可完成焊接。The positioning mechanism of the invention adopts the XYZ three-axis linkage mode, which can make the laser welding head reach the welding point quickly and has high positioning accuracy; Seam welding. The invention is equipped with a gas protection device, which not only has the function of preventing the welding point from being oxidized during the welding process, but also prevents the splash and smoke generated during welding from polluting the laser welding head and the optical lens of the CCD industrial camera, and can also inhibit the welding process. The shielding and scattering effect of the plasma cloud generated in the laser beam. The invention can realize the automatic welding of the middle frame of the electric heating table, greatly reduce the manual workload and the requirements of special technical work, reduce human errors and manpower requirements, improve the production efficiency and product quality, and solve the problem of waiting for welding caused by traditional welding methods. The problem of thermal deformation of the workpiece; when welding thick plates, the welding can be completed without filler metal.
本发明设置CCD工业相机和补光灯,可以实时监控焊接点情况,避免肉眼直视焊接部位而被灼伤;本发明设置文件放置盒,可以放置操作规程、生产记录等文件,方便操作人员随时拿取相关文件进行查看或记录;本发明设置拖线桥,可以收紧激光光纤防止其在焊接时摆动到焊接点而被激光照射受损;也可以防止激光光纤33弯折时损伤;本发明设置多色指示灯,在焊接时会发出警告灯光,提醒工作人员注意防护,避免直视激光焊接头的出光口,避免太靠近激光焊接头造成眼睛或皮肤灼伤。The invention is equipped with a CCD industrial camera and a fill light, which can monitor the welding point condition in real time and avoid being burned by looking directly at the welding part with the naked eye; the invention is equipped with a file storage box, which can place documents such as operation regulations and production records, which is convenient for operators to take at any time. Take relevant documents for viewing or recording; the present invention is provided with a dragging bridge, which can tighten the laser fiber to prevent it from swinging to the welding point during welding and be damaged by laser irradiation; it can also prevent the
本发明设置基于采用计算机控制(CNC)系统的高性能控制系统,采用先进的SOC(片上系统)架构,将运动控制算法、PLC处理、微处理器、任务缓存等子系统集成在FPGA中,实现运动控制系统的高速、高精度、实时响应,性能优越。针对激光设备应用特殊的逻辑电路,使激光控制和平台控制轨迹运动控制有效结合起来,运动控制采用具有标准PCI总线的IBM-PC及其兼容机作为上位机,安装使用方便功能强大的编程接口,缩短调试时间,减少了应用开发人员的负担。The invention is based on a high-performance control system using a computer control (CNC) system, adopts an advanced SOC (system-on-chip) architecture, and integrates the motion control algorithm, PLC processing, microprocessor, task cache and other subsystems in the FPGA to realize The high-speed, high-precision, real-time response of the motion control system has superior performance. A special logic circuit is applied to the laser equipment to effectively combine the laser control and the platform control trajectory motion control. The motion control adopts an IBM-PC with a standard PCI bus and its compatible computer as the host computer, which is easy to install and use. Powerful programming interface, Reduce debugging time and reduce the burden on application developers.
附图说明Description of drawings
下面结合附图对本发明做进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
图1:本发明实施例1的结构示意图之一。Figure 1: One of the schematic structural diagrams of
图2:本发明实施例1的结构示意图之二。Figure 2: The second structural schematic diagram of
图3:本发明实施例1中定位机构的结构示意图。FIG. 3 is a schematic structural diagram of the positioning mechanism in
图4:本发明实施例1中机台的剖视结构图。FIG. 4 is a cross-sectional structural diagram of the machine in
图5:本发明实施例1中Y轴装置的剖视结构图。FIG. 5 is a cross-sectional structural diagram of the Y-axis device in
图6:本发明的电气原理图。Figure 6: Electrical schematic diagram of the present invention.
图7:本发明实施例2的结构示意图。FIG. 7 is a schematic structural diagram of
图8:本发明实施例3的结构示意图。FIG. 8 is a schematic structural diagram of Embodiment 3 of the present invention.
图9:本发明实施例4的结构示意图。FIG. 9 is a schematic structural diagram of Embodiment 4 of the present invention.
图10:本发明实施例5的结构示意图之一。FIG. 10 is one of the schematic structural diagrams of Embodiment 5 of the present invention.
图11:本发明实施例5的结构示意图之二。FIG. 11 is the second structural schematic diagram of Embodiment 5 of the present invention.
图12:本发明实施例5的结构示意图之三。FIG. 12 is the third schematic structural diagram of Embodiment 5 of the present invention.
图13:本发明工作流程图。Figure 13: The working flow chart of the present invention.
其中,1-机台,11-观察窗,12-散热窗,13-焊接台,14-伸缩支架臂,15-拖线桥,16-文件放置盒,17-工装治具,171-限位装置,172-定位装置,173-夹紧装置;2-定位机构,21-X轴装置,211-X轴电机,212-X轴滑轨,22-Y轴装置,221-Y轴电机,222-Y轴滑块,223-螺纹轴杆,23-Z轴装置,231-Z轴电机,232-Z轴滑块,233-Z轴滑轨,234-加强块,235-限位块,24-C轴旋转轴;31-激光焊接头,32-激光发生器,33-激光光纤,34-CCD工业相机,35-补光灯,36-焊接监视器;41-工控机,42-显示器,43-多色指示灯,44-手动操作按钮;51-水冷装置,511-冷却水管,52-风冷装置;6-电源机构。Among them, 1- machine table, 11- observation window, 12- cooling window, 13- welding table, 14- telescopic support arm, 15- cable bridge, 16- file placement box, 17- tooling fixture, 171- limit position Device, 172-positioning device, 173-clamping device; 2-positioning mechanism, 21-X-axis device, 211-X-axis motor, 212-X-axis slide rail, 22-Y-axis device, 221-Y-axis motor, 222 -Y-axis slider, 223-threaded shaft, 23-Z-axis device, 231-Z-axis motor, 232-Z-axis slider, 233-Z-axis slide rail, 234-reinforcing block, 235-limit block, 24 -C-axis rotation axis; 31-laser welding head, 32-laser generator, 33-laser fiber, 34-CCD industrial camera, 35-fill light, 36-welding monitor; 41-industrial computer, 42-display, 43-multi-color indicator light, 44-manual operation button; 51-water cooling device, 511-cooling water pipe, 52-air cooling device; 6-power supply mechanism.
具体实施方式Detailed ways
为了更好地理解本发明,下面结合实施例和附图进一步清楚阐述本发明的内容,但本发明的保护内容不仅仅局限于下面的实施例。在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员来说显而易见的是,本发明可以无需一个或多个这些细节而得以实施。In order to better understand the present invention, the content of the present invention is further clearly described below with reference to the embodiments and the accompanying drawings, but the protection content of the present invention is not limited to the following embodiments. In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without one or more of these details.
实施例1:Example 1:
参阅图1-图6,本发明包括机台1,机台1为金属机柜结构,侧面设置有观察窗11和散热窗12,内部设置有工控机41和激光发生器32。机台1的顶面是焊接工作面,设置有焊接台13。本发明还包括定位机构2、焊接机构、冷却机构、电源机构6和控制机构。1-6, the present invention includes a
定位机构2用于激光焊接头31的定位,设置于机台1顶面上,采用XYZ三轴联动方式。如图3所示,定位机构2包括X轴装置21、Y轴装置22、Z轴装置23和C轴旋转轴24。X轴装置21为空心柱状结构,水平放置,固定连接于机台1的顶面,设置于焊接台13旁,一端固定设置有X轴电机211,顶部水平设置有X轴滑轨212。Z轴装置23为空心柱状结构,垂直于机台1的顶面,底端通过Z轴滑块232套接固定在X轴滑轨212上,顶端固定设置有Z轴电机231,与X轴装置21垂直的一侧垂直设置有Z轴滑轨233。Y轴装置22为空心柱状结构,平行于机台1的顶面,垂直于X轴装置21,远离焊接台13的一端固定设置有Y轴电机221,侧面通过Y轴滑块222套接固定在Z轴滑轨233上。C轴旋转轴24设置于Y轴装置22临近焊接台13的一端。The
图5为Y轴装置22的剖视结构图,如图5所示,Y轴电机221固定连接螺纹轴杆223,Y轴滑块222与螺纹轴杆223连接部位设置有螺纹孔,所述螺纹孔的螺纹与螺纹轴杆223的螺纹一致;当Y轴电机221转动时,带动螺纹轴杆223转动,进一步带动Y轴滑块222在Y轴装置22上移动,当Y轴滑块222位置固定不动时,即可带动Y轴装置22移动。采用同样的结构,Z轴装置23可在X轴电机211控制下水平移动,Y轴装置22可在Z轴电机231控制下垂直移动。所述X轴电机211、Y轴电机221和Z轴电机231优选防高频干扰的伺服电机。5 is a cross-sectional structural view of the Y-
所述焊接机构包括激光焊接头31、激光发生器32、气体保护装置,激光焊接头31为内置CCD工业相机34和旋转电机的一体化设备,激光焊接头31设置于C轴旋转轴24上,所述旋转电机可控制激光焊接头31进行摆动;激光发生器32设置于机台1内部,与激光焊接头31通过激光光纤33连接;所述气体保护装置利用特殊气体保护焊接点避免氧化,可选用二氧化碳、氮气、氦气、氩气等不与焊接体发生有害化学反应的气体;所述气体保护装置的气体喷嘴对准焊接点并且固定连接于激光焊接头31上,可随激光焊接头31一起移动或摆动;CCD工业相机34用于观察焊接部位情况,本发明在焊接过程中,会产生的强烈的可见光和不可见光(紫外线和红外线),肉眼无法直接观察焊接部位,而采用CCD工业相机34可安全的监控焊接点情况;与CCD工业相机34配套设置有补光灯35和焊接监视器36,补光灯35用于照射焊接部位,给CCD工业相机34提供补光照明,设置于CCD工业相机34上,可随CCD工业相机34一起移动或摆动,优选可调焦的470nm蓝光灯头;焊接监视器36用于显示焊接部位的监视图像,与CCD工业相机34通过工控机41信号连接。其中,激光焊接头31和激光发生器32均选择市售装置,为本领域常规技术。The welding mechanism includes a
所述气体保护装置除了具有防止焊接过程中焊接点不被氧化的作用外,还可以防止焊接时产生的飞溅和烟尘污染激光焊接头31和CCD工业相机34的光学镜片,还可以抑制焊接过程中产生的等离子云对激光束的屏蔽和散射作用。In addition to preventing the welding point from being oxidized during the welding process, the gas protection device can also prevent the splash and smoke generated during welding from contaminating the optical lenses of the
在激光焊接过程中,焊接机构连续输出高功率,其内部激光模块会产生大量的热量,导致温度升高,所以必须配备高效的冷却装置。所述冷却机构包括水冷装置51和风冷装置52,水冷装置51通过冷却水管511与激光发生器32和激光焊接头31连接,用于焊接系统的冷却散热;风冷装置52可采用风扇,设置于机台1侧面,用于机台1内设备的散热。水冷装置51优选具有恒温或智能调温功能的水冷机,可选择市售装置。During the laser welding process, the welding mechanism continuously outputs high power, and the internal laser module will generate a lot of heat, resulting in an increase in temperature, so it must be equipped with an efficient cooling device. The cooling mechanism includes a
电源机构6用于各部件的供电,输入电压为单相220V/50Hz;电源机构6内设置精密稳压降压器,可以给各部件提供稳定的电压。本发明电气原理图如图6所示。The
机台1上还设置有手动操作按钮44,用于对焊接过程进行手动控制,可实现紧急停止、开始、暂停、开始/停止激光、开始/停止喷气等功能。The machine table 1 is also provided with a
所述控制机构包括工控机41、显示器42、键盘和鼠标,工控机41用于控制定位机构2、焊接机构等部件,实现对焊接过程的自动化控制,设置于机台1内部,与工控机41配套使用的显示器42、所述键盘和所述鼠标均设置于机台1旁。在具体实施过程中,可在机柜上安装一个伸缩支架臂14,伸缩支架臂14的末端设置托架,显示器42、所述键盘和所述鼠标均可安装在所述托架上,焊接监视器36可同样安装在所述托架上。伸缩支架臂14采用可伸缩或可折叠设计,在使用时可随时调整显示器42及键盘、鼠标的位置,在不用时也可以收起。The control mechanism includes an
本发明工控机41采用IBM-PC兼容机,支持标准PCI总线,主板采用SOC(片上系统)架构,将运动控制算法、PLC处理、微处理器、任务缓存等子系统集成在FPGA中,实现运动控制系统的高速、高精度、实时响应。X轴电机211、Y轴电机221、Z轴电机231、激光焊接头31、激光发生器32、所述气体保护装置、CCD工业相机34、手动操作按钮44、焊接监视器36、显示器42、所述键盘和所述鼠标均与工控机41信号连接。The
本发明所述控制机构可实现焊接过程中激光发射/关闭、激光能量大小的调节、保护气体的通断、伺服电机的运转等,并实时获取激光焊接头31、激光发生器32、CCD工业相机34、气路单元等部件的信号或姿态信息。The control mechanism of the present invention can realize laser emission/shutdown, adjustment of laser energy, on-off of protective gas, operation of servo motor, etc. in the welding process, and real-time acquisition of
实施例2:Example 2:
参阅图7,本实施例提供的四轴光纤激光焊接设备是在实施例1的基础上进行了以下改进:为增加Z轴装置23与X轴装置21连接的稳固程度,在Z轴装置23与Z轴滑轨233连接处增加了L型的加强块234;为了防止Y轴装置22下降高度太低损坏CCD工业相机34或激光焊接头31,在Z轴滑轨233的底部设置了限位块235。设置加强块234可防止定位机构2因重心偏移而变形或损坏,可提高焊接时的定位精度;设置限位块235可防止Y轴装置22行程过低,防止激光焊接头31或CCD工业相机34因碰撞到待焊接工件或焊接头13而受损。Referring to FIG. 7 , the four-axis fiber laser welding equipment provided in this embodiment is based on
实施例3:Example 3:
参阅图8,本实施例提供的四轴光纤激光焊接设备是在实施例2的基础上进行了以下改进:在机台1的侧面设置了文件放置盒16,用于放置操作规程、生产记录等文件。Referring to FIG. 8 , the four-axis fiber laser welding equipment provided in this embodiment has the following improvements on the basis of Embodiment 2: a
本发明申请人要求操作人员在生产时对焊接的工件及焊接机工作状态进行记录,本实施例设置文件放置盒16,操作人员在生产过程中,可方便的拿取生产记录文件对生产过程进行记录。The applicant of the present invention requires the operator to record the welding workpiece and the working state of the welding machine during production. In this embodiment, a
实施例4:Example 4:
参阅图9,本实施例提供的四轴光纤激光焊接设备是在实施例3的基础上进行了以下改进:机台1上设置了拖线桥15,控制系统增加了多色指示灯43,拖线桥15和多色指示灯43均安装在机台1的上部,本实施例中,拖线桥15和多色指示灯43通过轴杆安装在机台1的顶面上。Referring to FIG. 9 , the four-axis fiber laser welding equipment provided in this embodiment is based on Embodiment 3 with the following improvements: a dragging
拖线桥15整体为桥形,包括一弧形面和两个弧形挡板,所述弧形挡板设置于所述弧形面的外弧面上;拖线桥15用于放置和固定激光光纤33,可以收紧激光光纤33防止其在焊接时摆动到焊接点而被激光照射受损;激光光纤33的折弯半径为200mm,当传导光纤弯曲半径小于200mm时,很容易折断,设置拖线桥15也可以防止激光光纤33因弯折而受损或折断。The
多色指示灯43与工控机41信号连接,用于警示本发明的工作状态。本发明在焊接过程中,会产生的强烈的可见光和不可见光(紫外线和红外线),当在焊接时,多色指示灯43可发出红色闪光,提醒工作人员注意防护,避免直视激光焊接头31的出光口,避免太靠近激光焊接头31造成眼睛或皮肤灼伤。在具体实施时,多色指示灯43可选红、绿两色灯光,分别代表“危险”和“安全”状态;也可选红、黄、绿三色灯光,分别代表“危险”、“警告”和“安全”状态。当然,也可根据实际需要选择任意颜色的灯光进行搭配使用。The
实施例5:Example 5:
参阅图10-图12,本实施例提供的四轴光纤激光焊接设备是在实施例4的基础上进行了以下改进:焊接台13上安装了工装治具17,工装治具17用于固定待焊接工件,包括设置于焊接台13边缘位置的限位装置171、设置于焊接台13中间位置的定位装置172和夹紧装置173。Referring to FIGS. 10-12 , the four-axis fiber laser welding equipment provided in this embodiment is improved as follows on the basis of Embodiment 4: a
本实施例待焊接工件为本发明申请人自产的电暖桌中框,是一种立方体的金属框架;限位装置171用于限制所述电暖桌中框移动,并且可以固定所述电暖桌中框的各部件,使焊缝对齐;定位装置172用于将所述电暖桌中框定位到固定位置;夹紧装置173设置在定位装置172顶部,用于夹紧所述电暖桌中框防止其移动。The workpiece to be welded in this embodiment is the electric heating table middle frame produced by the applicant of the present invention, which is a cubic metal frame; the limiting
在需要焊接其他工件时,可根据待焊接工件的具体情况,采用限位装置171、定位装置172和夹紧装置173中的一种或两种以上对待焊接工件进行固定和定位。When other workpieces need to be welded, one or more of the limiting
参阅图13,本发明四轴光纤激光焊接设备的主要流程是将待焊接工件固定到工装治具17上,定位机构2将激光焊接头31移动到焊接点,气体保护装置喷出气体,激光焊接头31开始发射激光进行焊接,焊接完成,激光焊接头31停止出光,气体保护装置停止喷气,定位机构2复位。Referring to FIG. 13, the main process of the four-axis fiber laser welding equipment of the present invention is to fix the workpiece to be welded on the
本发明X轴行程为0mm-500mm,Y轴行程为0mm-350mm,Z轴行程为0m-500mm,C轴旋转角度为0°-180°。经实践,本发明激光发生器32优选的最小功率为1500W,功率调节范围10%-100%,光纤激光波长范围1060nm-1100nm,光纤激光中心波长为1070nm-1090nm;水冷装置51优选的最小流量为15L/min。In the present invention, the X-axis stroke is 0mm-500mm, the Y-axis stroke is 0mm-350mm, the Z-axis stroke is 0m-500mm, and the C-axis rotation angle is 0°-180°. After practice, the preferred minimum power of the
技术人员在环境温度0-40℃、空气相对湿度5%-85%无结露、输入电压220V(±5%)、输入电压频率50Hz情况下对样机进行测试,并查看工件加工效果做出了专业评定。The technicians tested the prototype under the conditions of ambient temperature of 0-40℃, relative air humidity of 5%-85% without condensation, input voltage of 220V (±5%), and input voltage frequency of 50Hz, and checked the processing effect of the workpiece. Professional assessment.
本发明可实现X轴0mm-500mm、Y轴0mm-350mm、Z轴0m-500mm范围内的焊接,激光焊接头31可做0°-180°倾角的调整,可实现平面、立体或特殊位置的焊缝焊接,重复定位精度为±0.01mm。加工的工件外观尺寸和各项性能指标均符合标准要求,工件加工质量优于现有产线。The invention can realize welding in the range of X axis 0mm-500mm, Y axis 0mm-350mm, Z axis 0m-500mm, and the
在焊接电暖桌中框时,利用本发明可实现自动化焊接,大幅度降低人工工作量和特殊技术工种的要求,减少人为错误和人力需求,提高了生产效率和产品质量;同时解决了传统焊接方式造成待焊接工件受热变形的问题;在焊接厚板时,不需要填料金属也可完成焊接。When welding the middle frame of the electric heating table, the invention can realize automatic welding, greatly reduce the manual workload and the requirements for special technical work, reduce human errors and manpower requirements, and improve the production efficiency and product quality; at the same time, it solves the problem of traditional welding The method causes the problem of thermal deformation of the workpiece to be welded; when welding thick plates, the welding can be completed without filler metal.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,本领域普通技术人员对本发明的技术方案所做的其他修改或者等同替换,只要不脱离本发明技术方案的精神和范围,均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solutions of the present invention do not depart from the spirit and the technical solutions of the present invention. The scope should be included in the scope of the claims of the present invention.
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| CN114101908A (en) * | 2021-12-31 | 2022-03-01 | 西南交通大学 | An all-position laser welding system and welding method |
| CN115319294A (en) * | 2022-08-19 | 2022-11-11 | 奔腾激光(武汉)有限公司 | Double-beam laser and electric arc hybrid welding system |
| CN116765625A (en) * | 2023-07-10 | 2023-09-19 | 广东广粤智能装备有限公司 | Laser cutting machine and automatic focusing and anti-collision method of laser cutting machine |
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