CN111957939A - Converter coal gas heat accumulation formula tundish roaster is fired to intelligence - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/005—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like with heating or cooling means
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Abstract
本发明涉及智能燃转炉煤气蓄热式中间包烘烤器技术领域,且公开了一种智能燃转炉煤气蓄热式中间包烘烤器,包括蓄热式烧嘴,所述蓄热式烧嘴上设置有点火枪,所述蓄热式烧嘴一侧设置有挡火墙,所述蓄热式烧嘴上设置有相连通的烟气通道和空气通道,所述烟气通道一端设置有抽烟风机,所述空气通道一侧设置有助燃风机,所述空气通道另一侧设置有煤气通道,所述蓄热式烧嘴安装在支撑架上。该智能燃转炉煤气蓄热式中间包烘烤器,以转炉煤气为燃烧介质的空气单换向的蓄热燃烧器结构为基础的技术措施和智能控制系统,达到提高中间包烘烤器的安全控制一体化、降低环境污染及提高烧嘴的使用寿命、降低能耗的目的。
The invention relates to the technical field of an intelligent converter gas regenerative tundish roaster, and discloses an intelligent converter gas regenerative tundish roaster, comprising a regenerative burner, the regenerative burner An ignition gun is arranged on the upper side, a fire blocking wall is arranged on one side of the regenerative burner, a flue gas channel and an air channel that are connected to each other are arranged on the regenerative burner, and a smoke fan is arranged at one end of the smoke channel, One side of the air passage is provided with a combustion-supporting fan, the other side of the air passage is provided with a gas passage, and the regenerative burner is mounted on a support frame. The intelligent converter gas regenerative tundish roaster adopts the technical measures and intelligent control system based on the structure of the regenerative burner with single reversal of air with converter gas as the combustion medium, so as to improve the safety of the tundish roaster. The purpose of control integration, reducing environmental pollution, increasing the service life of the burner, and reducing energy consumption.
Description
技术领域technical field
本发明涉及智能燃转炉煤气蓄热式中间包烘烤器技术领域,具体为一种智能燃转炉煤气蓄热式中间包烘烤器。The invention relates to the technical field of an intelligent converter gas regenerative tundish roaster, in particular to an intelligent converter gas regenerative tundish roaster.
背景技术Background technique
中间包是短流程炼钢中用到的一个耐火材料容器,首先接受从钢包浇下来的钢水,然后再由中间包水口分配到各个结晶器中去。钢铁作为一种重要的基础原材料,在世界各国的经济发展中发挥着举足轻重的作用。中间包烘烤器就是用于燃烧煤气加热中间包的设备,中间包烘烤器在连铸生产中是十分重要的环节,温度烘烤过度会降低耐材的的使用寿命,温度烘烤不够会使中间包降温,严重会造成开浇失败,所以中间包烘烤器的烘烤效果非常重要。近年来,随着高温空气燃烧技术(hightemperatureaircombustion,缩写HTAC)的日益成熟和推广,目前在国内采用空气单蓄热技术燃天然气投产的中间包烘烤器也有不少,但成功的或者应用效果比较理想的没有,最终还改为常规烧嘴的燃烧的方式,究其原因主要在于燃烧器形式及其燃烧控制系统。The tundish is a refractory container used in short-process steelmaking. It first receives the molten steel poured from the ladle, and then distributes it to each mold from the tundish nozzle. As an important basic raw material, steel plays a pivotal role in the economic development of countries around the world. The tundish roaster is a device used to burn gas to heat the tundish. The tundish roaster is a very important part in continuous casting production. Excessive temperature roasting will reduce the service life of the refractory material, and insufficient temperature roasting will cause the tundish to be heated. Cooling the tundish will seriously cause the failure of pouring, so the baking effect of the tundish roaster is very important. In recent years, with the increasing maturity and promotion of high temperature air combustion technology (high temperature air combustion, abbreviated as HTAC), there are also many tundish roasters that use air single regenerative technology to burn natural gas and put into production in China, but the success or application effect is relatively The ideal is not, and it is finally changed to the combustion method of conventional burners. The reason is mainly due to the form of the burner and its combustion control system.
因此,开发一些技术可靠且环保的新型燃烧技术来有效降低中间包烘烤器的转炉煤气燃料消耗,降低燃料成本是非常重要的。Therefore, it is very important to develop some technically reliable and environmentally friendly new combustion technologies to effectively reduce the converter gas fuel consumption of the tundish roaster and reduce the fuel cost.
发明内容SUMMARY OF THE INVENTION
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本发明提供了一种智能燃转炉煤气蓄热式中间包烘烤器,具备可以充分回收烟气余热,达到以转炉煤气为燃烧介质的空气单换向的蓄热燃烧器结构为基础的技术措施和智能控制系统,达到提高中间包烘烤器的安全控制一体化、降低环境污染及提高烧嘴的使用寿命、降低能耗的优点,解决了有效降低中间包烘烤器的转炉煤气燃料消耗,降低燃料成本的问题。Aiming at the deficiencies of the prior art, the present invention provides an intelligent converter gas regenerative tundish roaster, which can fully recover the waste heat of flue gas and achieve regenerative combustion with single reversal of air using converter gas as the combustion medium. The technical measures and intelligent control system based on the structure of the tundish can achieve the advantages of improving the safety control integration of the tundish roaster, reducing environmental pollution, increasing the service life of the burner, and reducing energy consumption, and solves the problem of effectively reducing the tundish roasting. The converter gas fuel consumption reduces the fuel cost.
(二)技术方案(2) Technical solutions
为实现上述该智能燃转炉煤气蓄热式中间包烘烤器提高工作效率的目的,本发明提供如下技术方案:一种智能燃转炉煤气蓄热式中间包烘烤器,包括蓄热式烧嘴,所述蓄热式烧嘴上设置有点火枪,所述蓄热式烧嘴一侧设置有挡火墙,所述蓄热式烧嘴上设置有相连通的烟气通道和空气通道,所述烟气通道一端设置有抽烟风机,所述空气通道一侧设置有助燃风机,所述空气通道另一侧设置有煤气通道,所述蓄热式烧嘴安装在支撑架上,所述支撑架一端与旋转轴相连接,所述旋转轴安装在钢架上端,所述钢架一侧设置有液压升降系统,所述点火枪与智能安全控制系统电性连接。In order to achieve the above-mentioned purpose of improving the working efficiency of the intelligent converter gas regenerative tundish roaster, the present invention provides the following technical solutions: an intelligent converter gas regenerative tundish roaster, comprising a regenerative burner , the regenerative burner is provided with an ignition gun, one side of the regenerative burner is provided with a fire retaining wall, and the regenerative burner is provided with a connected flue gas channel and an air channel, the smoke One end of the air passage is provided with a smoke extraction fan, one side of the air passage is provided with a combustion-supporting fan, the other side of the air passage is provided with a gas passage, and the regenerative burner is mounted on a support frame, one end of the support frame is connected to The rotating shaft is connected, the rotating shaft is installed on the upper end of the steel frame, a hydraulic lifting system is arranged on one side of the steel frame, and the ignition gun is electrically connected with the intelligent safety control system.
优选的,所述点火枪设置在蓄热式烧嘴内部前端。Preferably, the ignition gun is arranged at the inner front end of the regenerative burner.
优选的,所述蓄热式烧嘴采用烧嘴箱体和烧嘴砖呈120°设置。Preferably, the regenerative burner adopts a burner box and a burner brick arranged at 120°.
优选的,所述蓄热式烧嘴与钢架之间通过旋转轴和支撑架构成旋转活动连接。Preferably, the regenerative burner and the steel frame are connected rotatably and movably through a rotating shaft and a support frame.
优选的,所述智能安全控制系统采用自动氮气吹扫、自动离子点火、实时火焰监测、熄火报警、煤气快速切断一体化安全自动控制。Preferably, the intelligent safety control system adopts integrated safety automatic control of automatic nitrogen purging, automatic ion ignition, real-time flame monitoring, flameout alarm, and rapid gas cut-off.
(三)有益效果(3) Beneficial effects
与现有技术相比,本发明提供了一种智能燃转炉煤气蓄热式中间包烘烤器,具备以下有益效果:该智能燃转炉煤气蓄热式中间包烘烤器,以转炉煤气为燃烧介质的空气单换向的蓄热燃烧器结构为基础的技术措施和智能控制系统,达到提高中间包烘烤器的安全控制一体化、降低环境污染及提高烧嘴的使用寿命、降低能耗的目的。Compared with the prior art, the present invention provides an intelligent converter gas regenerative tundish roaster, which has the following beneficial effects: the intelligent converter gas regenerative tundish roaster uses converter gas as combustion The technical measures and intelligent control system based on the structure of the regenerative burner with single reversal of medium air can improve the safety control integration of the tundish roaster, reduce environmental pollution, increase the service life of the burner, and reduce energy consumption. Purpose.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明蓄热式烧嘴连接示意图。Figure 2 is a schematic diagram of the connection of the regenerative burner of the present invention.
图中:1、液压升降系统;2、钢架;3、旋转轴;4、挡火墙;5、蓄热式烧嘴;6、点火枪;7、烟气通道;8、助燃风机;9、空气通道;10、抽烟风机;11、煤气通道;12、支撑架;13、智能安全控制系统。In the picture: 1. Hydraulic lifting system; 2. Steel frame; 3. Rotating shaft; 4. Fire retaining wall; 5. Regenerative burner; 6. Ignition gun; 7. Flue gas channel; 8. Combustion fan; 9. Air channel; 10. Exhaust fan; 11. Gas channel; 12. Support frame; 13. Intelligent safety control system.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-2,包括蓄热式烧嘴5,蓄热式烧嘴5上设置有点火枪6,点火枪6设置在蓄热式烧嘴5内部前端,转炉煤气喷枪外加耐火材料及冷却风保护的技术,焦炉煤气喷枪外加耐火材料及冷却风保护的技术,可使焦炉煤气喷枪不受高温变形或烧毁,蓄热式烧嘴5一侧设置有挡火墙4,蓄热式烧嘴5采用烧嘴箱体和烧嘴砖呈120°设置,减少升降过程中对烧嘴箱体内蜂窝体的冲击,提高使用寿命,且烧嘴砖可以单独拆卸,方便检修和更换,采用转炉煤气空气单蓄热式烧嘴,达到节能,减少火焰外溢的效果,在喷嘴砖和燃烧器前端相接的关键部位产生负压技术,在喷嘴砖和燃烧器前端相接的关键部位,采用扩口变速技术,使其在此关键部位产生负压,避免了转炉煤气或热气在此接口部位外泄的可能性,确保转炉煤气燃烧的安全性,蓄热式烧嘴5上设置有相连通的烟气通道7和空气通道9,烟气通道7一端设置有抽烟风机10,空气通道9一侧设置有助燃风机8,空气通道9另一侧设置有煤气通道11,蓄热式烧嘴5安装在支撑架12上,蓄热式烧嘴5与钢架2之间通过旋转轴3和支撑架12构成旋转活动连接,支撑架12一端与旋转轴3相连接,旋转轴3安装在钢架2上端,钢架2一侧设置有液压升降系统1,点火枪6与智能安全控制系统13电性连接,智能安全控制系统13采用自动氮气吹扫、自动离子点火、实时火焰监测、熄火报警、煤气快速切断一体化安全自动控制。Please refer to Fig. 1-2, including the
该文中出现的电器元件均与外界的主控器及220V市电电连接,并且主控器可为计算机等起到控制的常规已知设备。The electrical components appearing in this article are all connected with the external main controller and 220V mains, and the main controller can be a conventional known device controlled by a computer or the like.
综上所述,该智能燃转炉煤气蓄热式中间包烘烤器,达到了以转炉煤气为燃烧介质的空气单换向的蓄热燃烧器结构为基础的技术措施和智能控制系统,达到提高中间包烘烤器的安全控制一体化、降低环境污染及提高烧嘴的使用寿命、降低能耗的优点,解决了有效降低中间包烘烤器的转炉煤气燃料消耗,降低燃料成本的问题,进一步的满足了人们的使用需求。To sum up, the intelligent converter gas regenerative tundish roaster achieves the technical measures and intelligent control system based on the structure of the regenerative burner with single reversal of air using converter gas as the combustion medium, and achieves improved performance. The advantages of the integration of safety control of the tundish roaster, reducing environmental pollution, increasing the service life of the burner, and reducing energy consumption have solved the problem of effectively reducing the fuel consumption of the converter gas and fuel cost of the tundish roaster, and further to meet people's needs.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN114517247A (en) * | 2021-12-30 | 2022-05-20 | 泰州市德力西冶金机械设备有限公司 | Heat accumulating type RH vacuum chamber baking equipment |
| CN115255305A (en) * | 2022-08-23 | 2022-11-01 | 山东莱钢永锋钢铁有限公司 | Method for baking tundish of continuous casting machine |
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